Digital Gauge I II 26-102b

Part Number 26-102
Revision B

M/D TOTCO
I N S T R U M E N TAT I O N
INSTALLATION, OPERATION, AND MAINTENANCE
Digital Gauge I & II

P/N DG1-Series & DG2-Series
Manufacturers of Precision Instruments
Printed in U.S.A. August 14, 1997

Manual 26-102 contains 225 pages as follows:
Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . August 1997

iii through vi. . . . . . . . . . . . . . . . . . . . . . . . . . . . August 1997
TOC-1 through TOC-6 . . . . . . . . . . . . . . . . . . . August 1997
LOF-1 through LOF-2 . . . . . . . . . . . . . . . . . . . . August 1997
LOT-1 through LOT-2 . . . . . . . . . . . . . . . . . . . . August 1997
1-1 through 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . August 1997
2-1 through 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . August 1997
3-1 through 3-56 . . . . . . . . . . . . . . . . . . . . . . . . August 1997
4-1 through 4-52 . . . . . . . . . . . . . . . . . . . . . . . . August 1997
A-1 through A-16 . . . . . . . . . . . . . . . . . . . . . . . August 1997
B-1 through B-8 . . . . . . . . . . . . . . . . . . . . . . . . August 1997
C-1 through C-10 . . . . . . . . . . . . . . . . . . . . . . . August 1997
D-1 through D-10 . . . . . . . . . . . . . . . . . . . . . . . August 1997
E-1 through E-2 (plus drawings) . . . . . . . . . . . . August 1997
F-1 through F-2 (plus drawings) . . . . . . . . . . . . August 1997
All product, brand, or trade names used in this publication are the trademarks or registered trade-
marks of their respective owners.
Information in this manual is subject to change without notice.

IMPORTANT SAFETY NOTICE
Proper service and repair is important to the safe, reliable operation of all M/D TOTCO equipment.
The service procedures recommended by M/D TOTCO and described in the technical manuals
are recommended methods of performing service operations. When these service operations
require the use of tools specially designed for the purpose, those special tools should be used as
recommended. Warnings against the use of specific service methods that can damage equipment
or render it unsafe are stated in the manuals. These warnings are not exclusive, as M/D TOTCO
could not possibly know, evaluate and advise service people of all conceivable ways in which ser-
vice might be done or of all possible associated hazardous consequences. Accordingly, anyone
who uses service procedures or tools which are not recommended by M/D TOTCO must first sat-
isfy themselves thoroughly that neither personnel safety nor equipment safety will be jeopardized
by the method selected.
August 14, 1997 iii

M/D TOTCO
LIMITED PRODUCT WARRANTY
THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER
EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF LIMITATION, ANY WARRANTY
OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
Martin-Decker TOTCO (Company) warrants to Buyer (Purchaser) of new products manufactured or

supplied by the Company that such products are, at the time of delivery to the Purchaser, free of material and
workmanship defects, subject to the following exceptions:
A. Any product which has been repaired or altered in such a way, in the Company's judgement, as to affect
the product adversely, including any repairs, rebuilding, welding or heat treating outside of Company
authorized facility.
B. Any product which has, in the Company's judgement, been subject to negligence, accident, or improper
storage.
C. Any product which has not been installed, operated and maintained in accordance with normal practice
and within the recommendations of the Company.
D. For all items of special order by Buyer which are not manufactured by Company, Buyer should submit
warranty claims directly to the manufacturer thereof.
The Company's obligation under this warranty is limited to repairing, or at its option, replacing any products
which in its judgement proved not to be as warranted within the applicable warranty period. All costs of
transportation of products claimed not to be as warranted to authorized Company service facility shall be
borne by Buyer. Costs of return transportation to Buyer of products accepted for repair or replacement by
Company under the warranty provisions of the Sales Agreement shall be borne by the Company. Company
may, at its sole option elect to refund the purchase price of the products, and Company shall have no further
obligation under the Sales Agreement.
The cost of labor for installing a repaired or replacement part shall be borne by Buyer. Replacement parts
provided under the terms of this warranty are warranted for the remainder of the warranty period of the
product upon which installed to the same extent as if such parts were original components thereof.
The warranty periods for various products are:
A. Hydraulic, Mechanical, Electronic Equipment: one (1) year from date of installation or fifteen (15) months
from date of shipment from Company, whichever occurs first.
B. All Elastomer Diaphragms: six (6) months from date of shipment from Company.
No deviations from the Company's standard warranty terms or period as stated herein will be honored unless
agreed to in writing by an authorized Company representative prior to acceptance of the order.
EXCLUSIVITY OF REMEDY AND LIMITATION OF LIABILITY. THE REMEDIES PROVIDED FOR IN THIS
WARRANTY SHALL CONSTITUTE THE SOLE RECOURSE OF BUYER AGAINST COMPANY FOR
BREACH OF ANY OF COMPANY'S OBLIGATIONS UNDER THE SALES AGREEMENT WITH BUYER,
WHETHER THE CLAIM IS MADE IN TORT OR IN CONTRACT, INCLUDING CLAIMS BASED ON
WARRANTY, NEGLIGENCE, OR OTHERWISE.
IN NO EVENT SHALL COMPANY BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL OR

CONSEQUENTIAL DAMAGES, REGARDLESS OF THE FORM OF ACTION, WHETHER IN CONTRACT,
STRICT LIABILITY OR IN TORT (INCLUDING NEGLIGENCE), NOR FOR LOST PROFITS.
iv August 14, 1997

M/D TOTCO
TABLE OF CONTENTS
Paragraph/Title Page
CHAPTER 1
INTRODUCTION
1-1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-2 SCOPE OF MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-3 INTENDED AUDIENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-4 PERSONNEL QUALIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-5 NOTES, CAUTIONS, AND WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
CHAPTER 2
OVERVIEW
2-1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1-1 Front Panel Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
CHAPTER 3
INSTALLATION
3-1 INSTALLATION OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-2 MOUNTING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3-2-1 Box Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3-2-1-1 Direct Mount With Attached Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
3-2-1-2 Mount With Brackets - External Powered or Battery Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
3-2-2 Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
3-2-2-1 Panel Mounting - Six inch Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
3-2-2-2 Panel Mounting - Ten inch Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
3-3 CABLE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
3-4 POWER REQUIREMENTS FOR INTRINSICALLY SAFE OPERATIONS . . . . . . . . . . . . . . . .3-9
3-4-1 Unregulated Power - 9-36VDC or 120/240 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
3-4-2 Regulated 12 Volt Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
3-4-3 Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
3-5 POWER REQUIREMENTS FOR NON-INTRINSICALLY SAFE OPERATIONS . . . . . . . . . . .3-13
3-5-1 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
3-5-1-1 Power Input Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
3-6 ALARM CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
3-6-1 Digital Gauge & Horn (DIV 1/Zone 0), Barrier (Safe Area) . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
3-6-2 Digital Gauge (DIV 1/Zone 0) & Horn/Barrier (DIV 2/Zone 2) . . . . . . . . . . . . . . . . . . . . . . . . .3-19
3-6-3 Digital Gauge (DIV 1/Zone 0) & Barrier and Horn (Safe Area) . . . . . . . . . . . . . . . . . . . . . . . .3-19
3-6-4 Digital Gauge & Horn (Safe Area) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
3-7 SERIAL COMMUNICATION - RS485 LINK (DIGITAL II ONLY) . . . . . . . . . . . . . . . . . . . . . . .3-20
3-7-1 Gauge to Gauge in Hazardous Areas (Digital Gauge II) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
August 14, 1997 TOC-1

M/D TOTCO
Manual 26-102 Table of Contents
3-7-2 Gauge in Hazardous Area to Gauge in Safe Area Installation . . . . . . . . . . . . . . . . . . . . . . . .3-23

3-8 SENSOR WIRING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
3-8-1 Analog Sensor - Pressure Transducer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
3-8-2 Analog Sensor - Strain Gauge Bridge Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27
3-8-3 Analog Sensor 0-5 Volt Potentiometer (3-wire) Installation . . . . . . . . . . . . . . . . . . . . . . . . . .3-31
3-8-3-1 Pit Probe Wiring (P/N 262622-Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32
3-8-3-2 Pit Probe Wiring (P/N H10941A-Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33
3-8-3-3 Pit Probe Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33
3-8-3-4 Flow Sensor Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-34
3-8-3-5 Flow Sensor Preliminary Checks and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-34
3-8-3-6 Flow Sensor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-35
3-8-3-7 Flow Sensor Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-36
3-8-4 4-20mA Sensor (Customer Supplied) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-37
3-8-5 Hookload/Line Tension Transducer Sensor - (4-20mA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-39
3-8-6 Hookload/Line Tension Transducer Sensor Powered by Adjustable 24 V Supply . . . . . . . . .3-40
3-8-7 Digital Gauge Connected to a 4-20mA Sensor via a UL DAQ . . . . . . . . . . . . . . . . . . . . . . . .3-41
3-8-8 Digital Gauge Connected to a 4-20mA Sensor via a Barrierless DAQ (Non U.L.) . . . . . . . . .3-42
3-8-9 Digital Input - Proximity Sensor (Low Frequency Applications- 70 Hertz) . . . . . . . . . . . . . . .3-43
3-8-9-1 Digital Input - Proximity Sensor (High Frequency Application - 1000 Hertz) . . . . . . . . . . . . . .3-45
3-8-9-2 Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-47
3-8-10 Digital Gauge To DAQ Installation (UL DAQ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-48
3-8-11 Digital Gauge Connected to Barrierless (Non U.L.) DAQ with Digital Output . . . . . . . . . . . . .3-50
3-9 NON-ISOLATED DIGITAL CONNECTION (SAFE AREA) . . . . . . . . . . . . . . . . . . . . . . . . . . .3-51
3-9-1 Non-Isolated Digital Connection - External Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-51
3-9-2 Non-Isolated Digital Connection - Battery Powered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-52
3-10 ISOLATED DIGITAL CONNECTION (SAFE AREA) - BATTERY OR EXTERNAL PWR . . . .3-53
3-11 ANALOG OUTPUTS (DIGITAL GAUGE II ONLY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-54
3-11-1 4-20mA Output Connection (Non I.S.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-56
CHAPTER 4
OPERATIONS
4-1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1-1 Front Panel Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
4-1-2 Active Viewing Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
4-1-3 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4-2 ANALOG CHANNEL SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
4-2-1 Analog Application - Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
4-2-1-1 Configure Analog Channel Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
TOC-2 August 14, 1997

M/D TOTCO
Table of Contents Manual 26-102
4-2-1-2 Analog Sensor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

4-2-1-2-1 M/D TOTCO Transducer Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4-2-1-2-2 Calibration of 0-5 Volt, 2 m/V Strain Gauge, and 4-20mA Sensors . . . . . . . . . . . . . . . . . . . 4-11
4-2-2 Special Engineering Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14
4-2-2-1 Maximum Channel Value Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
4-2-2-2 Minimum Channel Value Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
4-2-2-3 Multiply Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17
4-2-2-4 Divide Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
4-2-2-5 Offset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19
4-2-2-6 Set Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20
4-2-3 Sensor Location Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20
4-3 DIGITAL CHANNEL SET-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22
4-3-1 Digital Application - Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23
4-3-1-1 Configure Digital Channel Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23
4-3-1-2 Digital Sensor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-25
4-3-1-3 Decimal Point Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-25
4-3-1-4 Minimum Channel Value Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-26
4-3-2 Sensor Location Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-27
4-4 CALCULATED CHANNELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28
4-4-1 Ton Mile Channel Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-30
4-5 USER FUNCTIONS MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-32
4-5-1 Sensor Alarm Setting - HIGH/LOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-33
4-5-2 Bar Graph Setup and Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
4-5-3 Set Point Set-up and Modification- (FOR DIGITAL GAUGE (II) - ONLY) . . . . . . . . . . . . . . . .4-36
4-5-4 Dampener Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-38
4-5-5 Peak Hold Feature (Digital Gauge II) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-39
4-5-6 BackLighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-40
4-5-7 Battery Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-40
4-5-8 Adjusting LCD contrast and Viewing Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-41
4-5-9 Software Version Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42
4-6 SPECIAL FUNCTIONS MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-43
4-6-1 SET I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-44
4-6-2 Analog to Digital Counts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-45
4-6-3 Channel Name Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-46

M/D TOTCO
4-6-4 Erase All Stored Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-47
4-6-5 Sender/Receiver Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-48
4-6-6 View Internal Gauge Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-50
4-6-7 Battery Replacement or Changing from Battery Powered to External Powered . . . . . . . . . . .4-51
APPENDIX A
PARTS LIST
A-1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
A-2 DIGITAL GAUGE I ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
A-3 DIGITAL GAUGE II ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
A-4 SUCTION GRIP TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16
APPENDIX B
SPECIFICATIONS
B-1 CERTIFICATION DOCUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B-2 HARDWARE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B-2-1 Housing Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B-2-2 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B-2-3 Gauge Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
B-2-4 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
B-2-5 Operating/Storage Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
B-2-6 Power Source(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
B-2-7 Battery Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
B-2-8 Battery Life Expectancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
B-2-9 LCD Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
B-2-10 LCD Viewing Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
B-3 ANALOG INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
B-3-1 Analog Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
B-3-2 Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
B-3-3 Analog Input Compatible Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
B-3-4 Strain Gauge Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
B-3-5 Pressure Transducer Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5
B-4 DIGITAL INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
B-4-1 Digital Input #1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
B-4-2 Digital Input #2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
B-4-3 Digital Input Compatible Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
B-5 ANALOG OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
B-5-1 Voltage Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
B-5-1-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

M/D TOTCO
Table of Contents Manual 26-102
B-5-1-2 Compatible Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

B-5-2 4-20mA Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
B-5-2-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
B-5-2-2 Compatible Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
B-5-3 Interface Configurations/ Barrier Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
APPENDIX C
TROUBLESHOOTING
C-1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
C-2 DIGITAL GAUGE DOES NOT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
C-3 ERROR CODE TROUBLESHOOTING TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
C-4 BATTERY TEST PROCEDURE (P/N 221022-005). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
C-5 DIGITAL GAUGE CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
C-5-1 Alarm Relay Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
C-5-2 Sensor Input Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
C-5-3 Analog Output Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
C-5-4 Power Input Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
C-6 CPU BOARD (DISPLAY & KEYPAD) REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8
C-7 CABLE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9
APPENDIX D
MENU TREES
D-1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
D-2 DEFINITION OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
APPENDIX E
CALIBRATION AND SET-UP PROCEDURES
E-1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
E-2 LIST OF DRAWINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
APPENDIX F
SYSTEM LEVEL DOCUMENTATION
F-1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
F-2 LIST OF DRAWINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1

M/D TOTCO

M/D TOTCO
LIST OF FIGURES
OVERVIEW
Figure 2-1. Digital Gauge I & II - Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Figure 2-2. Digital Gauge - Backview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
INSTALLATION
Figure 3-1. Digital Gauge I Installation - Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Figure 3-2. Digital Gauge II Installation - Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Figure 3-3. Digital Gauge II Multi-Sensor Installation - Block Diagram . . . . . . . . . . . . . . . . . . . . . . .3-2
Figure 3-4. Box Mount Screw Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Figure 3-5. Box Mount Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Figure 3-6. 221033-001 Bracket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Figure 3-9. 221033-001 and 221033-002 Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Figure 3-10. 221033-003 Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Figure 3-11. Panel Mount Screw Locations (Six-Inch Bezel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Figure 3-12. Panel Mount Hole Pattern (Six-inch Bezel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Figure 3-13. Panel Mount Screw Locations (Ten-inch Bezel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Figure 3-14. Panel Mount Hole Pattern (10-inch Bezel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Figure 3-15. External Power (Intrinsically Safe Application) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Figure 3-16. Regulated 12 Volt Power (Intrinsically Safe Application) . . . . . . . . . . . . . . . . . . . . . . .3-10
Figure 3-17. Regulated 12 Volt Power (I.S. application - No backlighting) . . . . . . . . . . . . . . . . . . . .3-11
Figure 3-18. Regulated 12 Volt Power (I.S. application - With backlighting) . . . . . . . . . . . . . . . . . . .3-11
Figure 3-19. Battery Pack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Figure 3-20. Wiring (Option 1)- Non-Intrinsically Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Figure 3-21. Wiring (Option 2) - Non-Intrinsically Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Figure 3-22. Digital Gauge I & II (Backview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
Figure 3-23. Power Input Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Figure 3-24. Alarm Device Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
Figure 3-25. Alarm Device Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
Figure 3-26. Alarm Device Installation (Div 1/Zone 0 and Safe Area Combination) . . . . . . . . . . . . .3-19
Figure 3-27. Alarm Device Installation (Safe Area) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
Figure 3-28. Sender/Receiver (Hazardous Location) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Figure 3-29. Generic Wiring Diagram for 221311-XXX J Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
Figure 3-30. Hazardous to Safe Area Gauge Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Figure 3-31. Pressure Transducer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Figure 3-32. Wiring Diagram - Pressure Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Figure 3-33. Strain Gauge Application - Tension Load Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27
Figure 3-34. Wiring Diagram - Bridge Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29
Figure 3-35. Pit Probe Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-31
Figure 3-36. Wiring Diagram - Pit Probe (P/N 262622-Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32
Figure 3-37. Wiring Diagram - Pit Probe (P/N H10941A-XX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33
Figure 3-38. Flow Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-34
Figure 3-39. Wiring Diagram - Flow Sensor (P/N 270701-103) . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-36
Figure 3-40. Mud Flow Sensor Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-37
Figure 3-41. 4-20mA Wiring Diagram (I.S. application) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-37
Figure 3-42. 4-20mA Wiring Diagram (Non-IS Application) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38
Figure 3-43. Wiring Diagram - Hookload/Line Tension Transducer . . . . . . . . . . . . . . . . . . . . . . . . .3-39
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LIST OF FIGURES Manual 26-102
Figure 3-44. Hookload/Line Tension Sensor Powered an Adjustable Power Supply . . . . . . . . . . . .3-40
Figure 3-45. Digital Gauge Connected to a 4-20mA Sensor via a U.L. DAQ . . . . . . . . . . . . . . . . . .3-41
Figure 3-46. Digital Gauge Powered by 4-20mA Sensor via a Barrierless DAQ . . . . . . . . . . . . . . .3-42
Figure 3-47. Proximity Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-43
Figure 3-48. Wiring Diagram - Proximity Sensor (Low Frequency 70 Hertz) . . . . . . . . . . . . . . . . . .3-44
Figure 3-49. Wiring Diagram - Proximity Sensor (High Frequency 1000 Hertz) . . . . . . . . . . . . . . . .3-46
Figure 3-50. Limit Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-47
Figure 3-51. Wiring Diagram - Limit Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-47
Figure 3-52. DAQ Installation (UL Certified DAQ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-48
Figure 3-53. Wiring Diagram - DAQ to Digital Gauge Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .3-49
Figure 3-54. Digital Gauge Connected to Barrierless (Non-U.L.) DAQ . . . . . . . . . . . . . . . . . . . . . . .3-50
Figure 3-55. Wiring Diagram - Non-Isolated Connection (Externally Powered) . . . . . . . . . . . . . . . .3-52
Figure 3-56. Wiring Diagram - Non-Isolated Connection (Battery Powered) . . . . . . . . . . . . . . . . . .3-52
Figure 3-57. Wiring Diagram - Isolated Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-53
Figure 3-58. Wiring Diagram -Analog 0-4.5 Volt Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-54
Figure 3-59. Wiring Diagram - Analog 4-20mA Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-55
Figure 3-60. 4-20mA Output Connection (Non-I.S.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-56
OPERATIONS
Figure 4-1. Digital Gauge I & II - Front View (SEE NOTE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Figure 4-2. Active Viewing Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Figure 4-3. Operator Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Figure 4-4. Analog Screen Example - Line Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Figure 4-5. Special Engineering Line Equation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14
Figure 4-6. Digital Screen Example - SPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23
Figure 4-7. NONE Configuration Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-49
Figure 4-8. Sender/Receiver Configuration A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-49
Figure 4-9. Sender/Receiver Configuration B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-49
PARTS LIST
Figure A-1. Suction Grip Tool - P/N 999784-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16
SPECIFICATIONS
Figure B-1. Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Figure B-2. Ditigal Gauge I & II Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
TROUBLESHOOTING
Figure C-1. Alarm Relay Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
Figure C-2. Sensor Input Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
Figure C-3. Analog Output Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
Figure C-4. Power Input Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
Figure C-5. Suction Grip Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8
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M/D TOTCO
LIST OF TABLES
OVERVIEW
Table 2-1. Digital Gauge Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
INSTALLATION
Table 3-1. Gauge Sensor Cable Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Table 3-2. Sensor to J-Box Cable Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table 3-3. Junction Box Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table 3-4. Cable Length Dash Number Designators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Table 3-5. Acceptable Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Table 3-6. Power Cable Assembly Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Table 3-7. Connector Designators and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Table 3-8. Power Input Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Table 3-9. Barrier Safety Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Table 3-10. M/D TOTCO Barrier Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Table 3-11. Cable Assembly Part Numbers - Alarm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Table 3-12. Relay Contact Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Table 3-13. M/D TOTCO Pressure Transducer P/Ns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Table 3-14. Cable Assembly Part Numbers - Pressure Application . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Table 3-15. Strain Gauge Ohm Resistance and RCAL value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Table 3-16. Cable Assembly Part Numbers - Pressure Application . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Table 3-17. Cable Assembly Part Numbers - Flow Sensor Application . . . . . . . . . . . . . . . . . . . . . 3-35
Table 3-18. Cable Assembly Part Numbers for Proximity Application . . . . . . . . . . . . . . . . . . . . . . 3-45
Table 3-19. Acceptable Proximity Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
Table 3-20. Cable Assembly P/Ns for Proximity Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . 3-46
Table 3-21. Cable Assembly P/Ns for LImit Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Table 3-22. Cable Assembly P/Ns for DAQ Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
Table 3-23. Power Cable Assemblies - DAQ to Digital Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
Table 3-24. Analog Output (0-4.5V) Cable Assembly P/Ns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
Table 3-25. Analog Output (4-20mA) Cable Assembly P/Ns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
OPERATIONS
Table 4-1. Default Analog Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Table 4-2. Channel and Required Sensor Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Table 4-3. Default Digital Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Table 4-4. Calculated Channels (Default). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
PARTS LIST
Table A-1. Digital Gauge I Assembly 221003-001 - Basic 6" Bezel . . . . . . . . . . . . . . . . . . . . . . . . A-3
Table A-2. Digital Gauge I Assembly 221003-002 - 6" Bezel with Backlit LCD . . . . . . . . . . . . . . . A-4
Table A-3. Digital Gauge I Assembly 221003-003 - 6" Bezel with Battery Pack. . . . . . . . . . . . . . . A-5
Table A-4. Digital Gauge I Assembly 221003-004 - Basic 10" Bezel . . . . . . . . . . . . . . . . . . . . . . . A-6
Table A-5. Digital Gauge I Assembly 221003-005 - 10" Bezel with Bacllit LCD . . . . . . . . . . . . . . . A-7
Table A-6. Digital Gauge I Assembly 221003-006 - 10" Bezel with Battery Pack. . . . . . . . . . . . . . A-8
Table A-7. Digital Gauge II Assembly 221010-001 - Basic 6" Bezel. . . . . . . . . . . . . . . . . . . . . . . A-10
Table A-8. Digital Gauge II Assembly 221010-002 - 6" Bezel with Backlit LCD . . . . . . . . . . . . . . A-11
Table A-9. Digital Gauge II Assembly 221010-003 - 6" Bezel with Battery Pack . . . . . . . . . . . . . A-12
August 14, 1997 Page LOT-1

M/D TOTCO
LIST OF TABLES Manual 26-102
Table A-10. Digital Gauge II Assembly 221010-004 - Basic 10" Bezel. . . . . . . . . . . . . . . . . . . . . . A-13
Table A-11. Digital Gauge II Assembly 221010-005 - 10" Bezel with Backlit LCD . . . . . . . . . . . . . A-14
Table A-12. Digital Gauge II Assembly 221010-006 - 10" Bezel with Battery Pack . . . . . . . . . . . . A-15
SPECIFICATIONS
Table B-1. Operating/Storage Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Table B-2. Battery Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Table B-3. Battery Life Expectancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
Table B-4. LCD Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
Table B-5. Analog Input Compatible Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
Table B-6. 2mv/V Strain Gauge Ohm Resistance and RCAL value . . . . . . . . . . . . . . . . . . . . . . . . B-4
Table B-7. Pressure Transducer Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5
Table B-8. Digital Input Compatible Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
Table B-9. Voltage Output Compatible Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
Table B-10. 4-20 mA Output Compatible Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
Table B-11. Interface Configurations/Barrier Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
TROUBLESHOOTING
Table C-1. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Table C-2. Digital Gauge I & II Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
Table C-3. Alarm Relay Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
Table C-4. Sensor Input Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
Table C-5. Analog Output Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
Table C-6. Power Input Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
Table C-7. Cable Length Dash Number Designators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9
MENU TREES
Table D-1 Definition of Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

Table E-1. List of Procudures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1

Table F-1. Drawings List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
Page LOT-2 August 14, 1997

M/D TOTCO
CHAPTER 1
INTRODUCTION
1-1 Introduction
This manual contains installation, operation, maintenance and parts information for the electronic
Digital Gauge I and Digital Gauge II. Information in this manual should enable qualified personnel
to install, operate and troubleshoot this system.
1-2 Scope of Manual
This manual is divided into the following chapters:
Chapter 1 - Introduction
Chapter 2 - Overview
Chapter 3 - Installation
Chapter 4 - Operation
Appendix A - Illustrated Parts Breakdown and recommended spare parts inventory
Appendix B - Specifications
Appendix C - Troubleshooting
Appendix D - Menu Trees
Appendix E - Calibration and Set-up Procedures
Appendix F - System Level Documentation
1-3 Intended Audience
This manual is intended for use by field engineering, installation, operation and repair personnel.
1-4 Personnel Qualifications
The procedures described in this manual should be performed only by persons who have read the
safety notice on page i of this manual and who are fully qualified and trained to perform the proce-
dures in this manual.
August 14, 1997 Page 1-1

M/D TOTCO
Chapter 2 Digital Gauge I & II
OVERVIEW Manual 26-102
1-5 Notes, Cautions, and Warnings
Notes, cautions and warnings are presented, when applicable, to aid in understanding and operat-
ing the equipment or to protect personnel and equipment. Examples and explanations follow.
NOTE
Provides additional information about the current topic.
CAUTION
Provides information to prevent equipment malfunction or damage that
could result in interruption of service.
WARNING
Provides information to prevent equipment malfunction or damage that

could result in serious or fatal injury to personnel or major property loss.
FIGURE 1
TABLE 1
Page 1-2 August 14, 1997

M/D TOTCO
CHAPTER 2
OVERVIEW
2-1 Overview
The M/D TOTCO Digital Gauge family gives you the power and precision of digital technology in a
standard size 6 gauge housing. Digital Gauge I allows you to input and view either one digital or
one analog channel.
Digital Gauge II allows you to input two digital and one analog channel while viewing any one at a
time. Digital Gauge II also provides two analog outputs, an alarm relay output, and calculated
channel capability.
All Digital Gauges can be powered externally or by an optional battery pack. Backlighting is an
option available for both models. However, units equipped with a backlit LCD cannot be powered
from a battery, and must be powered by an external power supply.
2-1-1 Front Panel Screen
SET-POINT INDICATOR (DIGITAL GAUGE II ONLY)
BAR GRAPH LIMIT BAR GRAPH LIMIT
ALPHA WINDOW BAR GRAPH

OVER-RANGE
INDICATOR
ALARM
LOW BATTERY (DIGITAL GAUGE II ONLY)
INDICATOR
DIGITAL TREND
VALUE ARROWS
MODE ACKNOWLEDGE
SCROLL-UP SCROLL-DOWN
ON/OFF
Figure 2-1. Digital Gauge I & II - Front View

M/D TOTCO
Table 2-1. Digital Gauge Features
Gauge Face
Description
Features
ON/OFF Actuator button used to turn Digital Gauge on or off. (To turn
off gauge, operator must press the ON/OFF button twice)
Scroll-Up Actuator button used to scroll through various menus or

increase numeric calibration values.
Mode Actuator button acts as an ESC (escape) or back-up key.
This key is used after steps are completed and the procedure
requires returning to the previous screen.
Digital Value LCD digits used to display numeric values. Window used to
display parameter current value or calibration data.
Low Battery Indicator Indicator light used to notify operator that the battery has
been 90% expended and needs replacement.
Alpha Window LCD digits used to display alpha information. Window used to
display channel names and menu structure.
Bar Graph Limit LCD digits used to display lower and upper limits of bar
graph. Limits are operator setable.
Set-Point Indicator Indicator arrow used to reference a center point within a

* specified range. The operator can monitor the delta (devia-
tion) from the set point. (For example: gain/loss)
Bar Graph Over- Indicator arrow located on each end of the bar graph used to
Range Indicator notify the operator that the displayed value is either above or
below the limit values of the bar graph.
* Alarm Indicator bell used to notify the operator that the Digital
Gauge has exceeded an alarm limit- either Low or High
arrows.
Trend Analysis Indicator arrows used to notify the operator the upward trend
or downward trend of the current value as referenced from
the previous value.
Acknowledge Actuator button used as an enter key. By pressing the ACK

key, numeric values are acknowledged or the device is
instructed to proceed forward.
Scroll Down Actuator button used to scroll through various menus or

decrease numeric calibration values
* Digital Gauge II only

M/D TOTCO
Digital Gauge I & II Chapter 2
Manual 26-102 OVERVIEW
POWER SUPPLY CONNECTOR
BATTERY PACK
(not shown)
J1
EXTERNAL POWER
EARTH GND J2 J3 J4 BARRIER GND
EARTH GROUND
BARRIER GROUND
ALARM RELAY CONNECTOR
ANALOG OUTPUT CONNECTOR

SENSOR CONNECTOR
Figure 2-2. Digital Gauge - Backview

M/D TOTCO

M/D TOTCO
CHAPTER 3
INSTALLATION
3-1 Installation Overview
Digital Gauge I supports one channel input, either analog or digital. Specific channel names are
assigned to the selected channel via the Add Channel section described in Chapter 4.
DIGITAL
INPUT
EXTERNAL
POWER (or)
BATTERY (OR)
ANALOG
INPUT
Figure 3-1. Digital Gauge I Installation - Block Diagram
Digital Gauge II supports up to three channel inputs, one analog and two digital. Additionally, one
calculated channel can be added. Specific channel names are assigned to the analog and digital
inputs via the Add Channel described in Chapter 4.
Digital Gauge II allows separate alarm limits (both High and Low) to be set for each of the three
channel inputs, as well as the calculated channel. When an alarm condition occurs, the channel in
alarm is automatically displayed and the alarm relay output contacts are activated.
NOTE
Digital Gauge II has only one relay output available. Exceeding either a
high or low alarm limit will activate this relay.
Digital Gauge II allows Analog outputs (0-4.5V or 4-20mA-externally sourced) to duplicate the ana-
log input channel and interface to an external device, such as a chart recorder. The analog output
is scaled via the minimum and maximum channel values described in Chapter 4.

M/D TOTCO
INSTALLATION Manual 26-102
EXTERNAL
POWER (or) DIGITAL - 1
BATTERY INPUT
ALARM DIGITAL - 2
RELAY
OUTPUT INPUT
ANALOG ANALOG
OUTPUT INPUT
Figure 3-2. Digital Gauge II Installation - Block Diagram
In order to connect Digital Gauge II to two sensors in different locations, a Junction Box must be
used, as shown in Figure 3-3.
Sensor #1
Junction Box
GAUGE SENSOR CABLE 221311-001 SENSOR
(or) CABLE
221311-002
Sensor #2
Figure 3-3. Digital Gauge II Multi-Sensor Installation - Block Diagram
Table 3-1. Gauge Sensor Cable Part Numbers
PVC Cable Marine Shipboard

Set-up
P/N Cable P/N
(1) Analog and (1 or 2) 221015-09XX * 221015-10XX

Digital Sensors
(2) Digital Sensors 221015-03XX * 221015-04XX
* XX denotes cable length code per cable length chart in Appendix C

M/D TOTCO
Manual 26-102 INSTALLATION
Table 3-2. Sensor to J-Box Cable Part Numbers
Set-up P/N Application Construction
Any Sensor 946915-008 * Standard (PVC) 4 twisted shielded pairs
Any Sensor 946915-007 * Marine Shipboard 4 twisted shielded pairs
*Bulk cable part number- connectors not included.
Table 3-3. Junction Box Options
P/N Description Cable Compatible
221311-001 J Box, 18 Terminals, EEx e, 6 Port PVC Cable
221311-002 J Box, 18 Terminals, EEx e, 6 Port Exane

SP102-20001 J Box, 9 Terminals, 3 Port PVC Cable
3-2 Mounting Procedures
The Digital Gauge (I & II) can be mounted in two different methods- Box Mount or Panel Mount.
3-2-1 Box Mounting
There are two options available when box mounting the Digital Gauge.
1. Direct mount gauge (with battery pack) to box surface.

2. Bracket mount gauge (external power or battery), then into the box.

M/D TOTCO
3-2-1-1 Direct Mount With Attached Battery Pack
If the battery pack is attached, three 1/4 X 20 screws are used to mount the Gauge in the box or
the selected bulk head location.
BOX MOUNT
Mounting Studs
Figure 3-4. Box Mount Screw Locations
2.45"
4.312"
.281 dia.
4.90"
Figure 3-5. Box Mount Hole Pattern
3-2-1-2 Mount With Brackets - External Powered or Battery Pack
Whether the Digital Gauge is externally powered or the battery pack is attached, it will be neces-
sary to attach an intermediate mounting bracket, P/N 221033-001, P/N 221033-002 or
P/N 221033-003, to the back of the Gauge. Brackets 221033-001 and 221033-002 are designed
for wall mounting, while the 2210033-003 was designed for flat surface mounting. The
P/N 221033-001 bracket has a 15 tilt for those applications requiring tilt. Attach the mounting
bracket in the box using three 1/4 X 20 SST screws. Mount the gauge into the bracket using four
#8 X 32, 1 inch long screws.

M/D TOTCO
Figure 3-6. 221033-001 Bracket Assembly

M/D TOTCO
Figure 3-9. 221033-001 and 221033-002 Mounting Dimensions
Figure 3-10. 221033-003 Mounting Dimensions
NOTE
Gauge brackets, 221033-001, 221033-002, and 221033-003 can be used
with Digital Gauge and attached battery pack or externally powered.

M/D TOTCO
3-2-2 Panel Mounting
The Digital Gauge (I & II) can be panel mounted to accommodate two different configurations.
1. Six-inch bezel design

2. Ten-inch bezel design.
3-2-2-1 Panel Mounting - Six inch Bezel
To panel mount the Digital Gauge with the six-inch bezel, it will be necessary to cut a circular hole
(6.375") in the panel. Drill four holes using a 1/4 inch drill bit around the parameter of the hole to
match the hole pattern as shown in Figure 3-12. Insert four 10 X 32 screws in the front case ring
and continue through the face plate of the console panel. Attach a lock-washer and nut to each of
the four screws.
PANEL MOUNT
Mounting Holes
Figure 3-11. Panel Mount Screw Locations (Six-Inch Bezel)
4.90"
4.90"
Figure 3-12. Panel Mount Hole Pattern (Six-inch Bezel)

M/D TOTCO
3-2-2-2 Panel Mounting - Ten inch Bezel
To panel mount the Digital Gauge with the ten-inch bezel, it will be necessary to cut a circular hole
(6.375") in the panel. Drill four holes using a 1/4 inch drill bit around the parameter of the hole to
match the hole pattern as shown in Figure 3-14. Insert four 10 X 32 screws in the front case ring
and continue through the face plate of the console panel. Attach a lock-washer and nut to each of
the four screws.
NOTE
The Digital Gauge with the Ten-inch bezel is intended to retrofit "TOTCO"
gauges which have a pre-cut 7.37" diameter cut-out (hole) in the panel.
PANEL MOUNT
Mounting Holes
Figure 3-13. Panel Mount Screw Locations (Ten-inch Bezel)
5.656"
5.656"
Figure 3-14. Panel Mount Hole Pattern (10-inch Bezel)

M/D TOTCO
CAUTION
Do not exceed 10 IN/LBS of torque on bezel mounting screws. Excessive
torque may result in damage to bezel.
3-3 Cable Assemblies
Complete cable assemblies are available from M/D TOTCO in two varieties- standard and marine.
See Appendix C for available cables and part numbers. Refer to Table 3-4 to complete the length
dash number.
Table 3-4. Cable Length Dash Number Designators
Cable Length Part Number Designators
Dash Length Dash Length Dash Length Dash Length

No. in FT No. in FT No. in FT No. in FT
01 5 11 55 21 150 31 325
02 10 12 60 22 160 32 350
03 15 13 65 23 170 33 375
04 20 14 70 24 180 34 400
05 25 15 75 25 190 35 425
06 30 16 100 26 200 36 450
07 35 17 110 27 225 37 475
08 40 18 120 28 250 38 500
09 45 19 130 29 275 39 550
10 50 20 140 30 300 40 600
3-4 Power Requirements for Intrinsically Safe Operations
To maintain intrinsic safety, Digital Gauge I and Digital Gauge II must be powered by external
power with a safety barrier or via the M/D TOTCO battery pack. If externally powering the gauge,
the following two options apply- 1) externally powering the gauge from an unregulated 9-36 VDC
or AC (120/240VAC) supply or 2) externally powering the gauge from a regulated 12 Volt input.
Other than external power, the Digital Gauge can be powered by a M/D TOTCO replaceable bat-
tery pack and maintain its intrinsic safety rating.

M/D TOTCO
3-4-1 Unregulated Power - 9-36VDC or 120/240 VAC
Unregulated DC or AC power must be linked to the Digital Gauge via the M/D TOTCO external
Regulator/Barrier Power Box, which accepts unregulated 9-36 VDC or 120/240 VAC. This power
source is converted to a stable, regulated +12VDC supply and passed through a current limiting
barrier to provide 6.25 VDC to 8.45 VDC when connected to the gauge.
WARNING
Intrinsically safe (I.S.) applications require a barrier assembly between the

gauge and power. (Refer to barriers listed in Table 3-5) The barrier contains
an internal resistor which provides current limiting, I.S., power to the gauge.
Failure to use a barrier assembly could cause severe damage to the gauge
and will impair intrinsic safety.
9-36 VDC P/N 221106-XXX

Regulator/Barrier Digital Gauge
110/120 VAC Power Box I.S. Output I & II
Voltage
Figure 3-15. External Power (Intrinsically Safe Application)
3-4-2 Regulated 12 Volt Input Power
If regulated 12 Volt input power is available, a Regulator/Barrier assembly is not required. How-
ever, it will still be necessary to interface with a Barrier Junction Box. Acceptable barriers are listed
in Table 3-5.
NOTE
If power to the barrier exceeds 12.5 Volts, an internal barrier fuse will blow
rendering the barrier useless and permanently damaged.
CUSTOMER SUPPLIED EQUIPMENT
Power M/D TOTCO

UPS Barrier/J- Digital Gauge
Supply
VAC VAC 12 Box I.S. Output I & II
Voltage
VDC
max Vout = 12.5 V min Vin = 12 V
Figure 3-16. Regulated 12 Volt Power (Intrinsically Safe Application)

M/D TOTCO
NOTE
To prevent power interruptions to the gauge, it is strongly recommended that
the 12 Volt power supply be powered via a Uninteruptable Power Supply (UPS).
Figure 3-17. Regulated 12 Volt Power (I.S. application - No backlighting)
Figure 3-18. Regulated 12 Volt Power (I.S. application - With backlighting)
Table 3-5. Acceptable Barriers
Wiring - No Wiring - With

Manufacturer P/N M/D TOTCO P/N
Backlighting Backlighting
MTL715P H10992A-715P Figure 3-17. Figure 3-17.
MTL765AC H10992A-765A Figure 3-17. Figure 3-18.
MTL767P H10992A-767P Figure 3-17. Figure 3-18.

SB-49140M-1250 951539-002 Figure 3-17. Figure 3-17.

M/D TOTCO
Table 3-6. Power Cable Assembly Part Numbers
M/D TOTCO Cable Part Numbers
Standard 221039-01XX *
Marine 221039-02XX *
* See Table 3-4 for cable length code
NOTE
Substitution of barriers or improper installation may impair intrinsic safety.
3-4-3 Battery Pack
Digital Gauge I or II may be powered by a replaceable intrinsically safe battery pack. The battery is
attached to the back of the Digital Gauge by four SST screws. The connector is recessed into the
battery pack face and interconnects with the connector located in the middle of the Digital Gauge
back.
Battery Life will vary, dependent upon the application and the type of sensors connected to the
Digital Gauge. A breakdown of expected battery life by sensor type is available in Appendix B of
this manual.
DIGITAL REPLACEABLE
GAUGE BATTERY PACK
I & II
Figure 3-19. Battery Pack Installation

M/D TOTCO
WARNING
Substitution of battery pack or its components may impair intrinsic safety.
3-5 Power Requirements for Non-Intrinsically Safe Operations
There are two options for powering the gauge in a non-I.S. application.
1. When using the gauges in a non-intrinsically safe application, a safety barrier is

not required. If a 12 volt power supply is used, the Digital Gauge must be wired
with a current limit resistor (P/N 911444-151) to prevent damage to the device.
Refer to Figure 3-20.
2. If a laboratory, adjustable type supply is available, follow the wiring information in
Figure 3-21.
WARNING
Never supply 12 volt power directly to the Digital Gauge without using the
49.9 ohm resistor shown in Figure 3-20. Failure to do this can result in
permanent damage to the gauge.
GROUND
12 VOLTS 8.1V Typical B (gnd)

(10-14 V Max) (6.25V min -
8.45V max)
P/N 911444-151
49.9 3 WATT D (+V in)
RESISTOR
Figure 3-20. Wiring (Option 1)- Non-Intrinsically Safe Operation

M/D TOTCO
GROUND
LAB
POWER
SUPPLY 6.5V Nominal B (gnd)
6.75V SUPPLY
(6.25V min - 7.1V max)
D (+V in)
Figure 3-21. Wiring (Option 2) - Non-Intrinsically Safe Operation
WARNING
When powering a Digital Gauge without a barrier or current limiting resistor

(49.9), the operating voltage range must be 6.25VDC (min) to 7.1VDC
(max). Exceeding 7.1VDC can cause permanent damage to the gauge.

M/D TOTCO
3-5-1 Connectors
Four interface connectors are located on the backside of the DIgital Gauge. Three are vis-
ible with the battery pack installed, the other is located behind the battery pack. Table 3-7
describes each pin by designator and function.
J1 T2
T1 J4
J2 J3
Figure 3-22. Digital Gauge I & II (Backview)
Table 3-7. Connector Designators and Functions
Connector
Designator Function
J1 Power Input
J2 Alarm Relay
J3 Sensor Input
J4 Analog Output
T1 Earth Ground
T2 I.S. (barrier) Ground

M/D TOTCO
NOTE
1. Always connect T1 (earth ground lug) to local ground with a short
(2-4 inch) 12 AWG (or larger) wire. This provides an earth ground for the
Digital Gauge Case.
2. Always connect the shield wire on Cable 221015-XXXX to local ground
directly (not to the T1 lug).
METAL FRONT PANEL
T2
221015-XXXX
DIGITAL GAUGE
T1
SHIELD WIRE
CAUTION
Do not torque T1, T2 lugs more than 4 IN/LBS.
WARNING
When the Digital Gauge is battery powered, do not connect anything to

terminal T2. Terminal T2 is only used to connect to an I.S. barrier ground,
when the device is powered via an external barrier.

M/D TOTCO
3-5-1-1 Power Input Connector
The power input connector is located on the back of the digital gauge. This four pin connector is
used to connect power from the power source to the digital gauge, either battery or external power.
B A
C D
Figure 3-23. Power Input Connector
Table 3-8. Power Input Connector
Pin Designator Function
A + Battery I.S. Power
B Ground
C Not used
D + External Power In
3-6 Alarm Connection
The Digital Gauge II provides a relay contact output for alarm actuation. Relay contacts are con-
nected to pin A and pin B on the J2 connector (Figure 3-24.). When an alarm limit (HIGH or LOW)
is reached or exceeded, an internal relay contact is closed allowing external power to the alarm
device. Three separate Alarm Device installations are addressed in this manual. In all three instal-
lations the Digital Gauge may be either powered by battery or by the external source. However,
the Alarm Device (i.e Horn) is always powered via the external barrier assembly.
3-6-1 Digital Gauge & Horn (DIV 1/Zone 0), Barrier (Safe Area)
A typical installation includes Digital Gauge II and Alarm Horn located in the hazardous area
(DIV 1/Zone 0) with the Barrier located in the safe area. A certified intrinsically safe Barrier with the
safety parameters listed in Table 3-9 must be used. Figure 3-24. illustrates the correct wiring pro-
cedure for this application
Table 3-9. Barrier Safety Specifications
Barrier Specifications
Voltage Max Output 28V
Current Max Output 93MA

M/D TOTCO
Table 3-10. M/D TOTCO Barrier Part Numbers
Manufacturer # M/D TOTCO P/N
MTL728+ H10992A-728P
MTL708+ H10992A-708P
HORN
P/N 220451-001
24
3 1
1 2 (I.S.)
Figure 3-24. Alarm Device Installation
Table 3-11. Cable Assembly Part Numbers - Alarm Installation

M/D TOTCO
3-6-2 Digital Gauge (DIV 1/Zone 0) & Horn/Barrier (DIV 2/Zone 2)
An alternative installation includes the Digital Gauge located in a "DIV 1/Zone 0" location and the
Alarm Horn and Safety Barrier located in a "DIV 2/Zone 2" area. A M/D TOTCO Alarm/Barrier
assembly, P/N 231125-103 or 231125-105, is required for this application. Figure 3-25. illustrates
the correct wiring procedure.
P/N 231125-103 (or) -105
0
A C
KEYBOARD CONNECTOR
Figure 3-25. Alarm Device Installation
3-6-3 Digital Gauge (DIV 1/Zone 0) & Barrier and Horn (Safe Area)
An alternative installation includes the Digital Gauge located in a "DIV 1/Zone 0" location and the
Alarm Horn and Safety Barrier located in a safe area. A M/D TOTCO Alarm/Barrier assembly,
P/N H10992A-7875P, and a customer supplied horn is required for this application. Figure 3-26.
illustrates the correct wiring procedure.
CUSTOMER SUPPLIED
SAFE AREA HORN
P/N H10992A-787SP
1 3
2 4
Figure 3-26. Alarm Device Installation (Div 1/Zone 0 and Safe Area Combination)

M/D TOTCO
3-6-4 Digital Gauge & Horn (Safe Area)
In a safe area (non-IS) location, the Digital Gauge (I & II) can be connected to an alarm device
without the use of a barrier assembly. However, this installation requires an appropriate sized
resistor be placed in series with the gauge and alarm device. This ensures the maximum switch
current is not exceeded. Refer to Table 3-12 to determine resistor sizing.
POWER SUPPLY VOLTAGE - HORN VOLTAGE REQUIRED

R=
MAX SWITCHED I (SEE TABLE 3-12)
Figure 3-27. Alarm Device Installation (Safe Area)
Table 3-12. Relay Contact Specifications
Maximum Switched Voltage MAX Switched I
0 - 10 Volts 100 mA
10 - 20 Volts 75 mA
20 - 30 Volts 50 mA
3-7 Serial Communication - RS485 Link (Digital II Only)
The Digital Gauge (II) has a serial communication link which may be used to communicate
between Digital Gauges or other safe area devices.
Up to ten Digital Gauge IIs can be linked via the serial interface link. In this application, one device
will be the Sender (Master) unit and the other devices are Receivers (slaves). The Receiver oper-
ates independent of the Sender device, and may display any configured channel. Additionally,
independent alarms can be set at the slave unit.

M/D TOTCO
3-7-1 Gauge to Gauge in Hazardous Areas (Digital Gauge II)
When linking one Digital Gauge II to another Digital Gauge II the following wiring instructions
should be followed. Refer to Chapter 4, section 4-6-5 for set-up information.
NOTE
Reference drawing 221329-001 for quick set-up and calibration instructions
for a master/slave gauge system. (See Appendix E)
Reference drawings 221389, 221390, 221391, 221392, and 221393 for
Master/Slave junction box wiring configuration options. (See Appendix E)
1. Connect Pin F (RS485+) on Sender unit to Pin F on Receiver unit(s).

2. Connect Pin E (RS485-) on Sender unit to Pin E on Receiver unit(s).
3. Connect Pin U circuit ground on Sender unit to Pin U on all Receiver unit(s).
Figure 3-28. Sender/Receiver (Hazardous Location) Installation

M/D TOTCO
NOTE
Cable must be twisted, individually shielded pairs, with RS485+ and
RS485- as one twisted pair and Ground in the second twisted pair.
NOTE
On all receivers, do not connect anything to the barrier (circuit) ground lug
(T2). All Receiver gauges are linked and dependent on the Master gauge
ground. If battery powered, connect barrier ground (T2) on the Master
gauge to local ground. If externally powered through a barrier, ensure T2
is connected to barrier ground at the barrier box.
CAUTION
Never connect barrier ground (T2) on Receivers to local ground. High
ground current could occur.
Figure 3-29. Generic Wiring Diagram for 221311-XXX J Box
NOTE
Reference drawings 221389 through 221393 for exact Master/Slave J-Box
wiring. (See Appendix E)

M/D TOTCO
3-7-2 Gauge in Hazardous Area to Gauge in Safe Area Installation
A Digital Gauge II located in a hazardous area can be linked to a Digital Gauge II located in a safe
area. In this application, like the Digital Gauge to Digital Gauge application, one device will be the
Sender (master) device and the other unit operates as the Receiver (slave) device. A safety bar-
rier, MTL755, must be installed between the Digital Gauge in the hazardous area and the Digital
Gauge in the safe area. Refer to Figure 3-29. for wiring information.
NOTE
A barrier is not required if safe area gauge is powered via an I.S. battery
pack or I.S. barrier.
Figure 3-30. Hazardous to Safe Area Gauge Installation
Follow the steps below when wiring a digital gauge in a safe area to a digital gauge in a hazardous
location.
1. Connect pin F to pin F.

2. Connect pin E to pin E.
3. Connect pin U to barrier ground.

M/D TOTCO
3-8 Sensor Wiring Procedures

Digital Gauge I or II may be installed in numerous applications. The application will determine what
type of sensor is required - Analog or Digital. The Analog sensors can be divided into the following
four groups:
M/D TOTCO designed sensors (Pressure Transducers, Tong Torque, etc)
Strain gauge sensors (1.8 mV/v to 2.1 mV/v)
0-5 Volt sensors (Pit probes, Mud Flow, etc)
4-20 mA sensors (isolated and externally powered)

The Digital sensors can be divided in three groups:
Proximity sensors (70 Hertz, 1000 Hertz)
Limit switch sensor
Customer supplied (safe area) digital input to gauge

The Digital Gauge (I & II) may be interfaced with a M/D TOTCO DAQ device. Specific wiring infor-
mation is available within this chapter.

M/D TOTCO
3-8-1 Analog Sensor - Pressure Transducer Installation
The Digital Gauge (I & II) can be installed to a M/D TOTCO pressure transducer to monitor various
pressure applications. Two pressure transducer capacities are available from M/D TOTCO. The
operator must select the proper sensor, dependent upon the pressure associated with the specific
application. The wiring procedure remains constant for both capacities.
Figure 3-31. Pressure Transducer Installation
Table 3-13. M/D TOTCO Pressure Transducer P/Ns
M/D TOTCO P/N Capacity Notes
221042-001 5000 PSI Transducer w/ 1502 Weco Union
Table 3-14. Cable Assembly Part Numbers - Pressure Application

* See Table 3-4 for cable length code.
WARNING
Verify that the selected pressure transducers capacity meets or exceeds

the maximum capacity of the application. Using the wrong pressure
transducer can lead to serious injury or death.

M/D TOTCO
NOTE
Reference Digital Gauge catalog drawing 221035 for Pressure Sensor
accessories (wingnut, sub assembly, etc.).
When connecting to a M/D TOTCO pressure transducer sensor, follow the below steps:
1. Wire cable assembly as shown in Figure 3-32.

2. Trim and remove outside jacket approximately 5 inches.
3. Laterally cut outside shield braid to 5 inch jacket trim mark.
4. Twist braided shield together.
5. Cover twisted braid with heat shrink material and shrink.
6. Attach eyelet to end of twisted shield.
7. Connect eyelet to case lug on back of gauge (T1).
NOTE
Cable must be constructed of (4) twisted pairs of 20-AWG individually
shielded wire and jacketed with an overall shield. TO MAXIMIZE
ACCURACY - Minimize cable length
Figure 3-32. Wiring Diagram - Pressure Transducer

M/D TOTCO
NOTE
Connect the CABLE CONNECTED line to GROUND (Pin F) at the pressure
transducer connector cable end. This loop will enable the digital gauge to
display cable error messages if the cable becomes damaged or the
Pressure Sensor is disconnected.
3-8-2 Analog Sensor - Strain Gauge Bridge Installation
The Digital Gauge (I &II) can be connected to a variety of strain gauge sensors. The battery oper-
ated gauge is capable of running any strain gauge with a 2mv/V output with a bridge resistance of
between 3.5K ohm and 10K ohm. The range must be between 1.8mv/V (minimum) and 2.1mv/V
(maximum). The externally powered Digital Gauge (I & II) can power any strain gauge bridge
(1.8mv/V - 2.1mv/V) with a bridge resistance of 350 ohms to 10K ohms.
These sensors can be used in various applications to monitor a variety of parameters. Typical
application include- (Line tension, Anchor Tension, Tong Torque, and Bulk Weight)
Figure 3-33. Strain Gauge Application - Tension Load Cell
The wiring procedure remains constant for all cases. Figure 3-34. illustrates the procedure for wir-
ing to a strain gauge sensor to a Digital Gauge.
NOTE
The output of a strain gauge device is a very low level signal (mv/volt). In
order to maximize accuracy - minimize cable length. Maximum
recommended cable length is 25 feet.

M/D TOTCO
The RCAL (Automatic Calibration) value will vary dependent upon the bridge resistance value and
mv/V output. Table 3-15 lists the various bridge resistance values versus the required RCAL resis-
tor value.
NOTE
The RCAL resistor is required if auto calibration is preferable or if a known
load (weight) is not available for the calibration procedure. RCAL simulates
a near full scale load to the gauge and is automatically activated during
calibration, if you have wired the sensor using the RCAL connections.
Table 3-15. Strain Gauge Ohm Resistance and RCAL value
External Resistor Description/Information

J Box RCAL Part Number
48.63K 4730-48623 Typical 350 OHM Bridge, 2 MV/V (Stand 50K -1.37K=48.63K)
73.63K 4730-73623 Typical 350 OHM Bridge, 1.5 MV/V (Stand 75K -1.37K=73.63K)
98.63K 4730-98623 Typical 350 OHM Bridge, 1MV/V (Stand 100K -1.37K=98.63K)
Typical 700 OHM Bridge, 2 MV/V (Stand 100K -1.37K=48.63K)
1 MEG 4720-10045 Typical 5000OHM Bridge, 1.5 MV/V (Stand 1MEG -1.37K=INSIGF)
Connect (2) Use (2) Typical 5000 OHM Bridge, 1 MV/V (Stand 1.5MEG -1.37K=INSIGF)
748.63K To 4730-74833
Obtain
1.5MEG
Note: All RCAL values are .1%, 10 PPM resistors.
NOTE
Contact M/D TOTCO factory for RCAL values if your strain gauge sensor
is not a 2mv/V device.

M/D TOTCO
When connecting to a strain gauge (5K to 10K ohm) transducer sensor, follow the steps below:

2. Install RCAL resistor in Junction Box TB1-2 to TB1-3.
3. Install a jumper from Junction Box TB1-5 to TB1-7.
4. Install a jumper from Junction Box TB1-4 to TB1-7.
5. Connect (+) signal to Junction Box TB1-1.
6. Connect (-) signal to Junction Box TB1-2.
7. Connect (+) excitation to Junction Box TB1-6.
8. Connect (-) excitation (Ground) to Junction Box TB1-7.
Table 3-16. Cable Assembly Part Numbers - Pressure Application
Figure 3-34. Wiring Diagram - Bridge Installation
NOTE
If you have the ability to apply a known load (near full capacity) to the strain
gauge sensor and you prefer not to use the RCAL feature, do not install
the external RCAL depicted in Figure 3-34.

M/D TOTCO
NOTE
shielded wire and jacketed with an overall shield. The shield must be
connected to a local earth ground.
NOTE
TO MAXIMIZE ACCURACY - Minimize cable length.
NOTE
Reference Strain Gauge Calibration Procedure 221370 for detailed
instructions on calibrating a Digital Gauge with a strain gauge sensor.
NOTE
If this application is for Tong Torque, refer to Calibration Procedure 221416
and 221370.

M/D TOTCO
3-8-3 Analog Sensor 0-5 Volt Potentiometer (3-wire) Installation
The Digital Gauge (I & II) can be installed with a variety of 0 - 5 Volt sensors. These sensors can
be used in various applications to monitor a variety of parameters. The following channels typically
utilize a 0-5 Volt sensor- (Pit Level, Mud Flow, and Trip Tank).
The following two sections describe the installation procedures for Pit Level applications.
Figure 3-35. Pit Probe Installation

M/D TOTCO
3-8-3-1 Pit Probe Wiring (P/N 262622-Series)
When connecting the Digital Gauge to a Pit Probe assembly (P/N 262622-Series), follow the
below steps:
1. Refer to Figure 3-36. (Wiring Diagram - Pit Probe).

2. Join Signal (-) and VREF from gauge together and connect to TB1-4.
3. Connect Cable Connected to TB-2 (black).
4. Insert resistor (R1),1K Ohm at 1/8 Watt, between J3-C and TB-1. (See Note)
5. Connect 5V (+) from gauge to R1 resistor.
6. Connect Signal (+) from gauge to TB1-3 (white).
NOTE
When using Pit Probes P/N 262622-205 (6 ft.), 262622-202 (8 ft.), or
262622-201 (10 ft.), with a battery operated Digital Gauge, you must insert
a 1K Ohm (5% - 1/8w) resistor P/N 911440-010 inside the Pit Probe J-Box
as illustrated. This resistor prevents excessive battery current drain on the
battery. Failure to insert resistor will significantly shorten battery life.
NOTE
shielded wire and jacketed with an overall shield. Cable is available from
M/D TOTCO in two varieties - standard and marine. The part number for
standard cable is 221015-05XX, with the XX determine the length. The part
number for marine cable is 221015-06XX, with the XX determining the
length. Refer to Table 3-4 to complete the length dash number.
Figure 3-36. Wiring Diagram - Pit Probe (P/N 262622-Series)

M/D TOTCO
3-8-3-2 Pit Probe Wiring (P/N H10941A-Series)
When connecting the Digital Gauge to a Pit Probe assembly (P/N H10941A-Series), follow the
steps below:
1. Refer to Figure 3-37. (Wiring Diagram - Pit Probe)

2. Join Signal (-) and VREF lines together.
3. Connect Signal (+) from gauge to TB1-2 (brown).
4. Join CABLE CONNECTED and GROUND together and connect to TB1-3 (white).
5. Connect 5V (+) from gauge to TB1-1 (black)
Figure 3-37. Wiring Diagram - Pit Probe (P/N H10941A-XX)
3-8-3-3 Pit Probe Installation
Ensure that mud probes selected for each installation are the correct length. If mud probes do not
already have floats in place, loosen set screws in each retaining collar and remove collars form
end of each probe. Place a float on each probe and replace the collars. Align the top of the retain-
ing collar to one of the lines etched around the lower part of each probe. The line nearest the bot-
tom of the probe is used with an eight inch spherical float. The upper line is used with a twenty inch
disk float. Install the mud probe/s as follows:
1. Install mud probes in areas with a minimum of mud turbulence. Tighten mounting
clamp on tank edge or on cross member over tank.
2. Adjust extension bracket over tank. Place probe assembly in tank and hold in ver-
tical position. Before attaching, move probe assembly in a circular pattern to
ensure nothing hampers float movement as mud level changes.
3. Place probe in clamp, then tighten clamp bolts.
4. Run cables and connect to Digital Gauge (I &II) as shown in Figure 3-36. or
Figure 3-37., dependent upon which probe will be used. Wrap cables along run for
neatness and reduce possibility of cable damage.
5. Recheck all electrical connections for security and ensure that installation does
not interfere with normal rig operations.

M/D TOTCO
3-8-3-4 Flow Sensor Application
Digital Gauge (I & II) can be configured as a Flow Meter when installed with a M/D TOTCO flow
sensor (P/N 270701-103).
Figure 3-38. Flow Sensor Installation
3-8-3-5 Flow Sensor Preliminary Checks and Adjustments
Certain preliminary checks and adjustments should be made prior to installing the sensor. It is
recommended that the following steps be taken:
1. Remove the mud flow sensor transmitter top cover. Disconnect and remove the
signal cable.
2. With sensor paddle in no-flow position, measure for 1.4K ohms to 1.5K ohms
across transmitter terminals 1 and 2.
3. Move paddle to "full-flow" position. Resistance should increase to approximately
4K ohms.
4. If resistance does not start at minimum reading with paddle in "no-flow" position,
or increase linearly when paddle is moved slowly to "full-flow" position, then per-
form entire procedure that follows this step. If resistance increases linearly, but
"no-flow" is out of tolerance, adjust electrical element as described in Steps 8 and
9. If correct resistance values cannot be obtained, check for faulty electrical and
mechanical components, including 5K ohm potentiometer, 1K ohm fixed resistor,
or some part of linkage assembly between paddle and potentiometer shaft.
5. Disconnect three wires connecting potentiometer to terminal strip.
6. Ensure that 1K ohm resistor is connected between terminals 2 and 4.
7. Using digital multi-meter, locate two potentiometer wires that read approximately
5K ohms across both. Move paddle from position "A" and "B". If correct wires are
selected, 5K ohm reading will remain constant.

M/D TOTCO
8. Connect one wire located during Step 7 to terminal 1 of sensor terminal strip. Con-
nect other wire to terminal 3. Connect remaining wire to terminal 4. This wire is
from movable center arm of potentiometer.
9. Loosen bell crank set screw. With sensor paddle in position A, adjust potentiom-
eter shaft for reading of 2.5K ohms across terminals 1 and 2. Tighten set screw.
This sets potentiometer for an initial mid-range reading and determine if wires
connected to terminals 1 and 3 need reversing.
10. Connect digital resistance meter to terminal 1 and 2. When paddle is raised from
position "A" toward "B", meter reading should increase. If reading decreases,
position of wires connected to terminals 1 and 3 need to be reversed. If so, and
wires are reversed, repeat this step.
11. After completing above steps, flow sensor should be properly wired and adjusted.
Proceed to next paragraph for sensor and signal cable installation.
3-8-3-6 Flow Sensor Wiring
When connecting the Digital Gauge to a Flow Sensor assembly (P/N 270701-103), follow the
steps below.
1. Refer to Figure 3-39. (Wiring Diagram - Flow Sensor).

2. Join Signal (-) and VREF lines together.
3. Connect Signal (+) from gauge to TB1-2.
4. Join CABLE CONNECTED and GROUND together and connect to TB1-1 (green).
5. Connect 5V (+) from gauge to TB1-3 (black).
Table 3-17. Cable Assembly Part Numbers - Flow Sensor Application

M/D TOTCO
Figure 3-39. Wiring Diagram - Flow Sensor (P/N 270701-103)
3-8-3-7 Flow Sensor Installation
Since the mud flow sensor is installed on the flow line with the paddle protruding into the mud flow,
a hole must be cut in the flow line and the sensor base must be welded to the flow line. If a base is
already mounted to the flow line form a previous rig-up, it can be used. If no base is mounted,
request a welder to install one. Locate mud flow sensor in a section with some downward slope
toward the shafer pit and where it can be accessed for service. After the base is welded to the mud
flow line, install the mud flow sensor as follows:
1. Adjust paddle to within 1/4 inch of bottom of flow line, but not touching when in
down position. Bolt mud sensor to base.
2. Run cables and connect mud flow channel as shown in Figure 3-39. Tie wrap
cables along run for neatness and to reduce possibility of cable damage.
3. Recheck all electrical and mechanical connections for security and ensure that
installation does not interfere with normal rig operations.

M/D TOTCO
Figure 3-40. Mud Flow Sensor Components
3-8-4 4-20mA Sensor (Customer Supplied)
Digital Gauge (I & II) can be connected to any safe area (customer supplied) 4-20mA sensor by
following the wiring diagram Figure 3-41.
Figure 3-41. 4-20mA Wiring Diagram (I.S. application)

M/D TOTCO
NOTE
Connect Pin K and Pin L together at Pin 4 of barrier assembly, or connect
directly together in J3 gauge connector.
NOTE
For Non-IS applications, connect the output of the 4-20mA repeater directly
to the Digital Gauge.
Figure 3-42. 4-20mA Wiring Diagram (Non-IS Application)

M/D TOTCO
3-8-5 Hookload/Line Tension Transducer Sensor - (4-20mA)
The Digital Gauge (I & II) can be connected to a M/D TOTCO SC103 based sensor as diagramed
in Figure 3-43.
Figure 3-43. Wiring Diagram - Hookload/Line Tension Transducer
NOTE
Connect Pin K and Pin L together at Pin 4 of barrier assembly, or connect
directly together in J3 gauge connector.

M/D TOTCO
3-8-6 Hookload/Line Tension Transducer Sensor Powered by Adjustable 24 V Supply
The Digital Gauge (I & II) can be connected to a M/D TOTCO SC103 based sensor as diagramed
in Figure 3-44. If an adjustable 24V (set to 25.5V) power supply is used, the 4-20mA Repeater is
not required.
Figure 3-44. Hookload/Line Tension Sensor Powered an Adjustable Power Supply
WARNING
Do not exceed 26V to the safe barrier shown in Figure 3-44. Exceeding the
26V will cause the internal safety barrier fuse to blow.
NOTE
The barriers specified in Figure 3-44. have replaceable fuse modules and
are din rail mountable.

M/D TOTCO
3-8-7 Digital Gauge Connected to a 4-20mA Sensor via a UL DAQ
The Digital Gauge (I & II) can be connected to a M/D TOTCO SC103 based 4-20mA sensor and a
M/D TOTCO U.L. DAQ as shown in Figure 3-45. Refer to installation and control drawing 219569.
CAUTION
Do not connect any shield wires to the DAQ shield or signal ground. Tie all
shields together in a J-Box and provide a single point ground using the
shield wire on cable. Shield wire for 221015-08XX should be grounded on
the gauge mounting plate only. Refer to Figure 3-45.
CABLE P/N 221064-02XX

J-BOX UL DAQ
P/N 221311-002
PWR + SOURCE
C
CHANNEL
ANALOG
+24
4-20mA SIG IN
Sensor A PWR - GND
Mounting J3
Panel
A Sig +
J1 Sig -
L
4-20mA (40 ) Resistor
J3
K Jumper PN 221452-001
GND
Panel U
Mounting
Cable Connected
Screws B
J1 B D CHANNEL
DIGITAL
(6V - 10V)
Short +10V
Wire To GND POWER+
Panel GND
CABLE
P/N 221039-02XX
Green
EARTH
Shield Wire GROUND
From Sensor Cable
Figure 3-45. Digital Gauge Connected to a 4-20mA Sensor via a U.L. DAQ

M/D TOTCO
NOTE
A maximum of 11 Digital Gauges may be powered from the digital 10V
source on a U.L. DAQ. Only digital source channels 1-4, 7-10, and 12-14
are able to power the Digital Gauge.
3-8-8 Digital Gauge Connected to a 4-20mA Sensor via a Barrierless DAQ (Non U.L.)
The Digital Gauge (I & II) can be connected to an M/D TOTCO 4-20mA (SC103) sensor and barri-
erless DAQ as shown in Figure 3-46.
(P/N H10992A-787SP MTL 787SP)

-OR- (NON U.L.)
(P/N 950864-006 MTL 7187SP) BARRIER BARRIERLESS
CABLE P/N 221064-02XX BOX DAQ
PWR + SOURCE
C 3 1
787SP
+25
4-20mA (SC103)
CHANNEL
Sensor
ANALOG
A PWR - 4 2 SIG IN
(P/N H10992A-710PP MTL 710PP)

GND
-OR- (P/N 950864-009 MTL 7162+)
Mounting J3
710P+ 710P+
Panel
A Sig + 3 1
J1 Sig -
L 3 1
4-20mA
J3 Jumper
K
GND
Panel U
Mounting Cable Connected
Screws B J1P-J6P
J1 B D Power Barrier
Crouse
Power 1
CHANNEL
Hinds
3 1
DIGITAL
Short +12V
Wire To GND POWER+

GND
Panel GND
951539-002
(SB-49140M-1250)
CABLE
Green P/N 221039-02XX EARTH
Shield Wire GROUND
From Sensor Cable
Figure 3-46. Digital Gauge Powered by 4-20mA Sensor via a Barrierless DAQ

M/D TOTCO
NOTE
Tie Barrier Box shield wires, shown in Figure 3-46, to IS Safety Ground in
Barrier Box. Shield wires for the 221015 cable should be earth grounded
to metal mounting plate on gauge side only.
A maximum of 3 Digital Gauges may be connected to the Barrierless
DAQ power outputs, J1P - J6P. (Maximum output of DAQ outputs is 12V,
240mA)
3-8-9 Digital Input - Proximity Sensor (Low Frequency Applications- 70 Hertz)
The Digital Gauge (I & II) can be connected to a proximity sensor to measure activities such as
pump strokes. Refer to Table 3-19 for listing of acceptable M/D TOTCO proximity sensors. The
proximity sensors can be installed to the DIG 1 and/or the DIG 2 input channel on Digital Gauge II.
On Digital Gauge I only one digital channel can be used at a time. The operator must select where
he prefers this data to be displayed.
Figure 3-47. Proximity Switch Installation

M/D TOTCO
When connecting the Digital Gauge to a Proximity sensor, follow the steps below:
PREPARATION STEPS
1. Refer to Figure 3-48. (Wiring Diagram)

2. Add jumper from TB1-5 to TB1-7. (Broken Cable Detection)
PROXIMITY SENSOR #1
3. Install (+) brown lead from sensor #1 into TB1-2.

4. Add jumper from TB1-2 to TB1-3.
5. Install (-) blue lead from sensor #1 into TB1-4.
PROXIMITY SENSOR #2
6. Install a jumper in the Junction box from TB1-1 to TB1-6.

NOTE
shielded wire and jacketed with an overall shield.
Figure 3-48. Wiring Diagram - Proximity Sensor (Low Frequency 70 Hertz)

M/D TOTCO
Table 3-18. Cable Assembly Part Numbers for Proximity Application
* See Table 3-4 for cable length XX code
3-8-9-1 Digital Input - Proximity Sensor (High Frequency Application - 1000 Hertz)
The Digital Gauge (I & II) can be connected to a proximity sensor with a high frequency output.
See Table 3-19 for a list of acceptable M/D TOTCO proximity sensors. The DIG 1 input channel on
the Digital Gauge provides a high frequency (1K Hertz) proximity sensor interface for both Digital
Gauge I and Digital Gauge II. This input is useful for high frequency applications such as TON
MILE, where you have an extremely fast moving target. This input will detect a target that provides
a minimum pulse duration of one milli-second.
Table 3-19. Acceptable Proximity Sensors
M/D TOTCO P/N Description
932814-005 10mm Sense Distance

(Proximity only)
H11094A-01 40mm Sense Distance
232389 10mm Sense Distance

(Full Assembly)
When connecting the Digital Gauge to a proximity sensor, follow the steps below:
PREPARATION STEPS
1. Refer to Figure 3-49. (Wiring Diagram)

2. Add jumper from TB1-5 to TB1-7. (Broken Cable Detection).
PROXIMITY SENSOR #1

PROXIMITY SENSOR #2
7. Install a jumper in the Junction box from TB1-1 to TB1-6.


M/D TOTCO
Figure 3-49. Wiring Diagram - Proximity Sensor (High Frequency 1000 Hertz)
NOTE
Digital channel #1 provides a 1K HERTZ max high frequency input
capability when wired as shown in Figure 3-49. Digital Channel #2 is only
a low frequency 70 HERTZ max input channel.
NOTE
shielded wire and jacketed with an overall shield.
Table 3-20. Cable Assembly P/Ns for Proximity Sensor Installation

M/D TOTCO
3-8-9-2 Limit Switch
The Digital Gauge (I & II) can be installed to any type of switch, such as a M/D TOTCO,
P/N 270641, limit switch.
Figure 3-50. Limit Switch Installation
When connecting the Digital Gauge to a limit switch sensor, follow the steps below:
1. Refer to Figure 3-51. (Wiring Diagram - Limit Switch).

2. Add jumper from TB1-3 to TB1-5 (Broken Cable Detection).
SWITCH # 1 WIRING
3. Connect N.O. lead from switch #1 to TB1-1.
4. Connect first common lead from switch #1 to TB1-2.
SWITCH # 2 WIRING
5. Connect second common lead from switch #2 to TB1-3.
6. Connect the N.O. lead from switch #2 to TB1-4.
Figure 3-51. Wiring Diagram - Limit Switch Installation

M/D TOTCO
NOTE
Cable must be constructed of twisted pairs of 20-AWG individually shielded
wire and jacketed with an overall shield.
Table 3-21. Cable Assembly P/Ns for LImit Switch Installation
3-8-10 Digital Gauge To DAQ Installation (UL DAQ)
The Digital Gauge (I & II) is compatible with a M/D TOTCO standard DAQ device.
Figure 3-52. DAQ Installation (UL Certified DAQ)
When connecting the Digital Gauge to a M/D TOTCO standard DAQ device, follow the steps
below:

2. Install jumper from TB1-2 to TB1-4.
3. Install jumper from TB1-3 to TB1-6.
4. Connect digital signal output from DAQ to TB1-1.
5. Connect ground from TB1-6 to ground terminal in DAQ.

M/D TOTCO
Table 3-22. Cable Assembly P/Ns for DAQ Installation
Figure 3-53. Wiring Diagram - DAQ to Digital Gauge Installation
NOTE
The DAQ digital output must be calibrated as an inverted analog out
channel.
NOTE
For battery powered gauges, use a.125W, 1%, 5K Ohm resistor,
(P/N 911440-037). For externally powered gauges without backlight, use
a .25W, 1%, 150 Ohm resistor (P/N 911435-037). For externally powered
gauges with backlight, use a .125W, 1%, 1K Ohm resistor (P/N 911440-
010).
NOTE
Figure 3-53. provides up to 65 mA, adequate power for one gauge with
backlighting.

M/D TOTCO
CAUTION
Do Not connect any shield wires to the DAQ shield or signal ground. Tie
shields together in J-Box (as shown in Figure 3-53.). Connect shield wire
from cable 221015-06XX directly to a local ground on gauge side only,
Table 3-23. Power Cable Assemblies - DAQ to Digital Gauge
3-8-11 Digital Gauge Connected to Barrierless (Non U.L.) DAQ with Digital Output
Figure 3-54. Digital Gauge Connected to Barrierless (Non-U.L.) DAQ

M/D TOTCO
NOTE
- * R1 is 0 Ohms (Jumper TB1-5 to TB1-1 for an externally powered gauge.
(As shown in Figure 3-54.)
- * R1 is a 5K Ohm, .125W, 1.0% Resistor (P/N 911440-037) when using
a battery operating gauge.
CAUTION
A maximum of 3 Digital Gauges may be powered form the barrierless DAQ
J1P - J6P Power Output (+12V). (Each gauge will draw approximately
85 mA X 3 = 253 mA = Maximum I Draw from +12V Barrierless DAQ
regulator - no heat sink)
3-9 Non-Isolated Digital Connection (Safe Area)
The Digital Gauge (I & II) can be connected to a customer supplied digital input, such as a switch
or open collector output. In this application all components must be located in a safe area.The Dig-
ital Gauge may be externally powered or battery powered and wiring details are dependent upon
the type of power input- see Figure 3-53. and Figure 3-54.
3-9-1 Non-Isolated Digital Connection - External Power
When connecting a customer supplied digital input, such as a switch or open collector output, in a
safe area to an externally powered Digital Gauge, follow the wiring diagram in Figure 3-55.

M/D TOTCO
Figure 3-55. Wiring Diagram - Non-Isolated Connection (Externally Powered)
NOTE
For externally powered operation, connect Pin S to Pin H at Barrier Pin 3.
3-9-2 Non-Isolated Digital Connection - Battery Powered
When connecting a customer supplied digital input to a battery powered gauge, follow the wiring
diagram in Figure 3-56.
Figure 3-56. Wiring Diagram - Non-Isolated Connection (Battery Powered)

M/D TOTCO
NOTE
Digital input requirement are as follows:
Input Frequency: 60 Hertz
Voltage High Trip Point: 4.2 V
Voltage Low Trip Point: 3.8 V
3-10 Isolated Digital Connection (Safe Area) - Battery or External Pwr
Interfacing a Digital Gauge (I & II) with an isolated, safe area signal is accomplished with the use
of an opto isolator (shown below). For isolating a safe area digital input to the Digital Gauge, follow
the wiring diagram in Figure 3-57.
NOTE
The wiring diagram in Figure 3-57. applied to Digital Gauges which are
battery powered or externally powered.
Figure 3-57. Wiring Diagram - Isolated Connection

M/D TOTCO
3-11 Analog Outputs (Digital Gauge II only)
Digital Gauge II has two analog outputs- 0-4.5 volt output and 4-20mA output. The 4-20mA output
must be externally sourced and isolated. Both outputs can be used to drive devices such as chart
recorders, etc.
A safety barrier must be installed between the gauge and the external device, in order to maintain
the gauges intrinsic safety. See Figure 3-58., Figure 3-59., and Figure 3-60. for installation wiring
details.
Figure 3-58. Wiring Diagram -Analog 0-4.5 Volt Output
Table 3-24. Analog Output (0-4.5V) Cable Assembly P/Ns
NOTE
To maximize accuracy- minimize cable length to ensure gauge and safe
area hardware have no ground potential difference.

M/D TOTCO
Digital Gauge II requires an externally sourced (and isolated) power supply be connected to the
gauges 4-20mA output for proper operation. Refer to Figure 3-59. for typical installation wiring
diagram.
Figure 3-59. Wiring Diagram - Analog 4-20mA Output
Table 3-25. Analog Output (4-20mA) Cable Assembly P/Ns

M/D TOTCO
3-11-1 4-20mA Output Connection (Non I.S.)
When the application calls for connecting the 4-20mA output of a battery operated gauge to a
device in a non-intrinsically safe location, the following wiring diagram applies.
NOTE
A 330 Ohm resistor (P/N 911444-300) must be inserted into cable as
shown in Figure 3-60. Failure to do so will result in severe damage to gauge.
GAUGE CONNECTOR
J4 RESISTOR - 330
3 WATT, 5%
4-20mA (+) +24V
B
4-20mA (-) CUSTOMER
A LOAD RESISTOR
500
Battery Operated Gauge (ONLY)
Figure 3-60. 4-20mA Output Connection (Non-I.S.)
NOTE
Gauge must be battery powered. Gauge ground (T2) must not be tied to
rig ground at any point.
TABLE 1

M/D TOTCO
CHAPTER 4
OPERATIONS
4-1 Overview
Digital Gauge (I) is capable of processing one analog or one digital channel. Only one of these
input signals can be displayed at any one given time. Section 4-2, describes the procedure for set-
ting-up an Analog channel. Section 4-3, describes the procedure for setting-up a Digital Channel.
NOTE
The section 4-5-1 (Alarm Setting-High/Low) only applies to DIgital Gauge (II)
and should be ignored if you are calibrating a Digital Gauge (I).
Set-up for Digital Gauge (I) is composed of two basic steps:
1. Channel name configuration
2. Sensor calibration
Digital Gauge(II) is capable of processing one analog and two digital channels. Only one of these
input signals can be displayed at any one given time. To view the other two active channels, the
operator must press the up arrow () or the () keys. The operator may elect to disable one or two
of the available input channels. Section 4-2, describes the procedure for setting-up an Analog
channel. Section 4-3, describes the procedure for setting-up a Digital channel.
Set-up is composed of three basic steps:
1. Channel name configuration
2. Sensor calibration
3. Alarm setting - High and Low

M/D TOTCO
OPERATIONS Manual 26-102
4-1-1 Front Panel Screen
Active Operator
Viewing Keypad
Screen
Figure 4-1. Digital Gauge I & II - Front View (SEE NOTE)
NOTE
Digital Gauge (I) does not contain alarm features. The alarm symbol will
be displayed momentarily after turning on the gauge, but is never active.

M/D TOTCO
Manual 26-102 OPERATIONS
4-1-2 Active Viewing Screen
The Active Viewing Screen is composed of three primary information windows.
Alpha Display Window

Numeric Display Window
Bar Graph Indicator
The Alpha Display Window displays alpha characters, such as PRESS, ALMHI, or CAL A, which
are used to guide the operator through the menu structure of the Digital Gauge. The Numeric Dis-
play Window displays the active sensor output value in operation mode, or set-up data in calibra-
tion and alarm setting modes.
The Bar Graph Indicator is a multi-purpose analog indicator which can be used to view full range
of the sensor (zero to full scale) or a specific area within the full range. The lower limit of the range
is displayed above and left of the bar graph. The upper limit of the range is displayed above and
right of the bar graph. Because these values are limited to three digits, an incremental multiplier is
displayed to the right of the bar graph. If (X 100) is displayed, the lower and upper limits of the bar
graph should be multiplied by 100.
The Active Viewing Screen contains three notification lighted symbols.

Battery
Alarm - High/Low (Digital Gauge (II) - only)
Trend - Rising/Falling
The Battery notification light (depicted as a picture of a battery) will illuminate, when approximately
90 percent of the batteries power has been expended. It will remain illuminated until the battery is
replaced, or total power is lost.
On Digital Gauge (II), the Alarm light (depicted as a bell) will illuminate when a programmed alarm
set-point has been reached or exceeded. The set-point may be either a low or high limit value. If a
High Alarm is activated, the bell symbol and the UP arrow will light. If a Low Alarm is activated, the
bell symbol will light, along with the DOWN arrow.
The Trend enunciator is represented as two symbols- an Up arrow or a Down arrow. If recent
sensor input has been increasing, the UP arrow will be displayed, if recent sensor input has been
declining, the DOWN arrow will be displayed.
ALPHA BAR GRAPH

DISPLAY INDICATOR
WINDOW
BATTERY ALARM
NUMERIC TREND
DISPLAY
WINDOW
Figure 4-2. Active Viewing Screen

M/D TOTCO
4-1-3 Keypad
The Digital Gauge (I & II) keypad is composed of five function keys.
The MODE key acts as an ESC (escape) or back-up key. This key will be
used after steps are completed, and the procedure requires returning to a previous
screen.
The up arrow and down arrow keys are used to scroll through menu
selections, and increase or decrease numeric values.
The ACK key acts as an enter key. By pressing the ACK key, numeric
values are acknowledged or the device is instructed to proceed forward.
The ON/OFF key powers the device on or off.
Figure 4-3. Operator Keypad
NOTE
The operator must press the ON/OFF key twice to turn the unit off. The first
time the key is pressed, the word OFF? is displayed. By pressing the ON/
OFF key a second time, the OFF command is acknowledged and the gauge
is shut down.

M/D TOTCO
4-2 Analog Channel Set-up
Digital Gauge (I & II) can display one Analog channel at a time. Initially the Digital Gauge must be
set-up to display the selected channel. This section describes how the operator performs an initial
set-up, or modify an existing channel set-up. (The procedure is identical.) A list of available analog
channels is listed in Table 4-1.
NOTE
The Digital Gauge (I & II) can be configured to display only (1) analog
channel at a time.
Table 4-1. Default Analog Channels
Channel Description Display Code

Disable Function DSABL
Line Tension L TEN
Anchor Tension A TEN
Hook Load HK/LD
Tong Torque TTORQ
* Rotary Torque RTORQ
Pit Level PIT
Mud Flow FLOW
Mud Volume MUDVL
Trip Tank #1 TRP 1
Differential Pressure DIF P
Pump Pressure PMP P
Pressure PRESS
* Future Software Upgrade

(The display code RTORQ appears in the
menu list, but is a non functional channel)

M/D TOTCO
4-2-1 Analog Application - Setup
The DIgital Gauge (I & II) can be configured to display any channel from Table 4.1. Additionally,
any channel name can be modified by following the Channel Name Configuration on page 4-43.
Follow the listed steps to add any analog channel, calibrate the gauge to the sensor, and set the
LOW and HIGH alarms (Digital Gauge (II) - only).
Figure 4-4. Analog Screen Example - Line Tension
4-2-1-1 Configure Analog Channel Name
1. Press the key.
2. A test screen will appear and check all display segments, then disappear.
3. The Gauge type, either DG1 or DG2, will appear then disappear
NOTE
If an error code, such as Cable E003, is displayed after step 3, refer to
Appendix C for a listing of error code definitions. Make note of the code
number and follow these steps:
a. Press the key. If Cable is intentionally discon-

nected, continue with step 4 (below this NOTE).
b. Press the key. Press twice to turn gauge off.
c. Take corrective action.
d. Re-start the procedure at Step 1, under section 4-2-1-1.
4. The last active channel, will be displayed.
5. Use the or the key to scroll until an analog channel is displayed.
NOTE
Refer to Table 4-1. for a list of available Analog channels.

M/D TOTCO
6. Press the key.
7. ALMHI (Alarm High) will appear and flash.
8. Press and hold the key, then (while holding the key) press and
hold the key for approximately 3 seconds.
9. CAL A (Calibrate Analog) will appear and flash.
10. Use the or the key to scroll until ADCHN (Add Channel) is dis-
played.
11. Press the key.
12. ANALG (Analog) will appear and flash.
13. Press the key.
14. Use the or the key to scroll until the desired channel from Table 4-1.
is displayed.
15. Press the key.
16. ANALG will appear and flash.
17. Press the key.
18. ADCHN will appear and flash.
19. Proceed to Sensor Calibration (section 4-2-1-2).
NOTE
1. BEFORE CALIBRATION, ALWAYS ENSURE YOU HAVE THE RIGHT
SENSOR FOR YOUR APPLICATION.
2. If the full scale calibration range is greater than 500,000, then calibrate
in kilo-units. For example, to calibrate from 0 to 1 million units, enter
10000 as the high limit and move the decimal point to the left one
position. The gauge will display 1000.0 (kilo-units) if 1 million units of
force is applied to the sensor.

M/D TOTCO
4-2-1-2 Analog Sensor Calibration
1. Use the or the key to scroll until CAL A is displayed.
2. Press the key.
3. M/D T (M/D TOTCO Transducer) will appear on the display.
4. Press the or the key until the desired sensor code from Table 4-2.
appears on the display.
Table 4-2. Channel and Required Sensor Type
Calibration
Sensor P/N & Description Sensor Code Code
Any strain gauge device with 2mV/V BRDGE

2mv/V output
Flow Sensor (270701-103)

Pit Probe (262622-Series) 0-5 Volt 0-5 V
Pit Probe (H10941A-Series)
5K Pressure Xducer (221042-001) M/D TOTCO M/D T
15K Pressure Xducer (221042-002) Pressure Transducer
Hookload Sensor (TCL-100K-001) 4-20mA 4-20
Tong Torque (Customer Supplied)
5. If your application calls for a M/DT Pressure Transducer sensor, follow the steps
listed in 4-2-1-2-1. If your application calls for 2m/V strain gauge sensor, a 0-5 Volt
sensor, or a 4-20mA sensor follow the steps listed in 4-2-1-2-2.

M/D TOTCO
4-2-1-2-1 M/D TOTCO Transducer Calibration
NOTE
For additional information, refer to the Quick Set-Up and Calibration
Procedure - P/N 221329-002 and 221329-003.
1. Continued from Step 5 of section 4-2-1-2.
2. Press the key.
3. LOW ? and a flashing numeric value will appear on the display
4. Press the or the key to set the minimum sensor calibration value
(usually zero).
5. Press the key.
6. A/D-L (Analog to Digital Converter - Low) and the current A/D counts will be dis-
played by the microprocessor.
7. Allow the A/D counts to stabilize ( 5 counts).
8. Press the key.
9. HIGH will appear and flash

M/D TOTCO
NOTE
ACAL (Automatic Calibration) is an alternate method for full scale
calibration of a M/D TOTCO pressure sensor. A reference number (for
example 1.011) will be stamped on the side of the sensor and entered by
the user. Complete the steps below to calibrate the sensor to the Digital
Gauge. This method will not require a full scale load be applied to the
sensor.
a. Use the or the key until ACAL is displayed.
b. Press the key.
c. The default or previously entered full scale output (FSO)

will appear and flash.
d. Use the or the key until the Reference

value listed on the sensor (FSPR) is displayed.
Example: FSPR = 1.010 VDC
e. Press the key 13 times. (The value displayed will

now be 13 mV less than the FSPR value entered in step 4.)
f. Press the key.
g. HIGH? and a flashing numeric value will appear on the

screen.
h. Use the or the key until the full scale pres-

sure value listed on the sensor is displayed. (Values
listed as 0 to 15K PSI or 0 to 5K PSI.
i. Press the key.
j. Proceed to Step 17.
10. Press the key.
11. Apply a known pressure load to the sensor

M/D TOTCO
NOTE
To achieve accurate calibration results, it is necessary to apply a minimum
of 50 percent of full scale capacity to the sensor. Full scale (100 percent)
is preferable.
12. Press the or the key to match the force applied to the transducer.
13. Press the key.
14. A/D-H (Analog to Digital convertor - High) and the current A/D counts will be dis-
played by the internal microprocessor.
16. Press the key.
17. TEST a numeric value will appear on the screen.
NOTE
A system test is performed on the Pressure Transducer to verify it is
installed and operating properly. A value should be displayed which is equal
to approximately 30% of full scale capacity of the sensor.
18. Press the key.
19. M/D T will appear and flash on the display.

20. The sensor is now calibrated with the system.
4-2-1-2-2 Calibration of 0-5 Volt, 2 m/V Strain Gauge, and 4-20mA Sensors
Various sensors (0-5 Volt, 2m/V strain gauge, and 4-20mA) can be calibrated to the Digital
Gauge. Initially the operator must perform the FULL calibration procedure. After this calibra-
tion is complete, the operator may elect to modify (slightly) the calibration by selecting the
LOW calibration procedure or the HIGH calibration procedure.
The FULL calibration procedure requires input of both the minimum value applied to the sen-
sor and the maximum or near maximum value applied to the device. The LOW calibration pro-
cedure requires only the minimum load value be applied to the sensor, then entered. The
HIGH calibration procedure requires a maximum or near maximum applied load be applied to
the sensor, then input for calibration The various steps are detailed below.

M/D TOTCO
NOTE
For additional information, refer to the following Quick Set-Up and
Calibration Procedures:
4-20mA Sensors................ P/N 221329-006 & 221329-007
0-5 Volt Sensors................ P/N 221329-004
Strain Gauge Sensors....... P/N 221370
1. Continued from Step 5 of section 4-2-1-2.
2. Press the key.
3. FULL will appear and flash on the display.
4. Press the key.
5. LOW ? and a flashing numeric value will appear on the display.
6. Press the or the key to set the minimum sensor calibration
value (usually zero).
7. Press the key.
8. A/D-L (Analog to Digital Converter - Low) and the current A/D counts will be dis-
played by the internal microprocessor.
10. Press the key.
11. HIGH? a flashing numeric value will appear and flash.
NOTE
If the Digital Gauge is wired to an external RCAL as described in Chapter 3,
section 3-8-2, skip to step 13.
12. Apply a known load to the sensor.

M/D TOTCO
NOTE
To achieve accurate calibration results, it is necessary to apply a minimum
of 50 percent of full scale capacity to the sensor. Full scale (100 percent) is
preferable.
13. Press the or the key to match the full scale value in step 12.
14. Press the key.
15. A/D-H (Analog to Digital convertor - High) and the current A/D counts will be
displayed by the internal microprocessor.
NOTE
Full scale A/D counts should be in a range from 3306 to 4094,
approximately 3700. Refer to Appendix C trouble shooting section if the
counts exceed 4095 or fall below 3305.
17. Press the key.
19. The selected sensor code (from table 4-2.) will appear and flash on the display.
20. The sensor is now calibrated with the system.
21. Press the key 3 times to return to the screen.

M/D TOTCO
4-2-2 Special Engineering Calibration
This section allows the experienced technician to calibrate or trouble-shoot the Digital Gauge
(I & II) using mathematical information versus actual sensor to gauge values. Gauges can be inter-
changed by duplicating the MAX, MIN, MUL, DIV, OFSET, and GAIN data from the original gauge
and entering this data into the replacement gauge. The replacement gauge is calibrated to the
exact parameters of the original device, eliminating numerous calibration/set-up steps.
Figure 4-5. details the mathematical formula and a representative graph.
PT-2 LINE EQUATION

Y2
Y = MX + b
OFFSET
(Y) M = Slope
b = Offset
PT-1
Y1 Slope = MUL (or) Rise
DIV Run
Rise = Y2 - Y1
Run X2 - X1
X1 X2
(X)
Figure 4-5. Special Engineering Line Equation

MAX Sets the upper limit for the analog output from the 4-20mA and/ or
0-4.5V source and sets upper limit for channel alarm values.
MIN Sets the lower limit for the analog output from the 4-20mA and/or
0-4.5V source and sets lower limit for channel alarm values.
MUL Calculates value used to define slope.
DIV Calculates value used to define slope.
OFSET Shifts calibration line up or down, but does not change slope
GAIN Sets the gain for the Digital Gauge, automatically calculated- no user
input required.
CAUTION
Do not change any of the values found in the MUL, DIV, OFSET, or GAIN
locations. Alteration of these values will change the current calibration of
the Gauge resulting in erroneous data being displayed.

M/D TOTCO
Each of the functions contained in the ENGINEERING CALIBRATION MODE contain a group of
common steps which must be completed to access the desired function. These steps will be
referred to as Common Base Steps and are referenced in future set-up procedures described in all
sub-sections of the Special Engineering Calibration section (4-2-2).
Common Base Steps:
1. Press the key.
3. The type of Gauge, either DG1 or DG2 will appear on the screen, then disappear.
NOTE
Appendix B for a listing of error code definitions. Make note of the code
a. Press the key.
d. Re-start the procedure at Step 1, under section 4-2-2

Common Base Steps.
5. Press the key.
7. Press and hold the key, then (while holding the key) press and
hold the key for approximately 3 seconds.
8. CAL A (Calibrate Analog) or CAL D (Calibrate Digital) will appear and flash.
NOTE
CAL A will appear if an Analog application screen was active when Step 3
was completed. CAL D will appear if a Digital application screen was active
when Step 3 was completed.

M/D TOTCO
9. Press the key.
10. Use the or the key to scroll until ENGR (Engineering Calibration
Mode) is displayed.
4-2-2-1 Maximum Channel Value Assignment
The MAX (Maximum) function of the digital gauge, sets the upper limit for the 4-20mA and 0-4.5V
analog output and sets the upper limit alarm values for the active channel.
1. Complete all steps listed under section 4-2-2 Common Base Steps.
2. Press the key.
3. MAX (Maximum) will appear and flash on the screen.
4. Press the key.
5. MAX and a flashing numeric value will appear on the screen.
6. Use the or the key to increase or decrease the numeric value.
7. Press the key.
8. MAX will reappear on the screen.
9. Press the key four times to return to the active viewing screen.
4-2-2-2 Minimum Channel Value Assignment
The MIN (Minimum) function of the digital gauge, sets the lower limit for the 4-20mA and 0-4.5V
analog output and sets the lower limit alarm values for the active channel.
2. Press the key.
3. Use the or the key to scroll until MIN appears and flashes.
4. Press the key.
5. MIN and a flashing numeric value will appear on the screen.

M/D TOTCO
7. Press the key.
8. MIN will reappear on the screen.
4-2-2-3 Multiply Factor
The Multiply factor is a mathematical component of the Line Equation Formula to determine slope.
This value is a calculated value based on calibration input data. Modifying this value, in conjunc-
tion with the Division factor, will cause the slope to deviate. To understand the relationship of the
Multiply Factor to the formula, refer to Figure 4-5..
NOTE
This value should never be changed by the user. This section is made
available for information only, and can be used to duplicate calibration from
one gauge to another.
2. Press the key.
3. Use the or the key to scroll until MUL appears and flashes.
4. Press the key.
5. MUL and a flashing numeric value will appear on the screen.
7. Press the key.
8. MUL will reappear on the screen.

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4-2-2-4 Divide Factor
The Divide factor is a mathematical component of the Line Equation Formula to determine slope.
Modifying this value, in conjunction with the Multiply Factor, will cause the slope to deviate. To
understand the relationship of the Division Factor to the formula, refer to Figure 4-5.
NOTE
2. Press the key.
3. Use the or the key to scroll until DIV appears and flashes.
4. Press the key.
5. DIV (Divide) and a flashing numeric value will appear on the screen.
7. Press the key.
8. DIV will reappear on the screen.

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4-2-2-5 Offset Value
Refer to Figure 4-5.. The Offset Value, shifts the calibration line up or down, but does not change
the slope of the line.
NOTE
2. Press the key.
3. Use the or the key to scroll until OFSET appears and flashes.
4. Press the key.
5. OFSET (OffSet Value) and a flashing numeric value will appear on the screen.
7. Press the key.
8. OFSET will reappear on the screen.

M/D TOTCO
4-2-2-6 Set Gain
The Digital Gauge (I & II) gain can be increased or decreased by following the below steps. Gain is
defined as the internal electronics signal amplification.
NOTE
2. Press the key.
3. Use the or the key to scroll until GAIN appears and flashes.
4. Press the key.
5. GAIN (Gain Value) and a flashing numeric value will appear on the screen.
7. Press the key.
8. GAIN will reappear on the screen.
4-2-3 Sensor Location Configuration
As part of the calibration process of the current active channel, it is necessary to define where the
Digital Gauge is receiving data- from the serial port (remote) or from the sensor (local). Follow the
steps listed below to define this parameter.
1. Press the key.
5. Press the key.

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7. Press and hold the key, then (while holding the key) press and hold
the key for approximately 3 seconds.
8. CAL A (Calibrate Analog) or CAL D (Calibrate Digital) will appear and flash.
NOTE
9. Press the key.
10. Use the or the key to scroll until RMT (Remote Sensor Location) is
displayed.
11. Press the key.
12. Use the or the key to scroll between LOCAL and REMOT (Remote)
location of the sensor source.
13. Press the key.
14. RMT will reappear and flash.
15. Press the key 3 times to return to the active viewing screen.

M/D TOTCO
4-3 Digital Channel Set-up
Digital Gauge (I) can receive one digital input. Digital Gauge (II) can receive two digital inputs. Dig-
ital Gauge (II) must be set-up to process one or two selected channels. This section describes how
the operator performs an initial set-up, or modifies an existing channel set-up. (The procedure is
identical.) A list of available digital channels is listed in Table 4-3.
NOTE
For additional information, refer to the Quick Set-Up and CalibraTion
Procedure - P/N 221329-005.
NOTE
Digital Gauge (II) can process two digital signals, but will only display one
digital channel at a time. To view the alternative digital channel, it will be
necessary to press the or the key until the channel appears.
If current channels need to be replaced, it will be necessary to perform the
configure channel, sensor calibration, and sensor set alarm instructions
found in this chapter. (Digital Gauge (I) - If a digital channel is selected, any
previously selected analog channel is disabled.)
Table 4-3. Default Digital Channels
Channel Description Display Code

Disable Function DSABL
Rotary RPM RTRPM
Rotations Per Minute RPM
Strokes Per Minute SPM
Strokes Per Minute (Pump 1) SPM1
Strokes Per Minute (Pump 2) SPM2

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4-3-1 Digital Application - Setup
DIgital Gauge (I & II) can be configured to display any channel from Table 4-3. Additionally, any
channel name can be modified by following the Channel Name Configuration on page 4-43. Follow
the listed steps to add any digital channel, calibrate the gauge to the sensor, and set the LOW and
HIGH alarms.
SPM
Figure 4-6. Digital Screen Example - SPM
4-3-1-1 Configure Digital Channel Name
1. Press the key.
3. The gauge type, either DG1 or DG2, will appear then disappear.
NOTE
a. Press the key.If Cable is intentionally discon-

b. Press the key. Press twice to turn the gauge off.
d. Re-start the procedure at Step 1, under section 4-3-1-1.
5. Use the or the key to scroll until a digital channel is displayed.
NOTE
Refer to Table 4-3. for a list of available Digital channels.

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6. Press the key.
9. CAL D (Calibrate Digital) will appear and flash.
played.
11. Press the key.
12. ANALG (Analog) will appear and flash.
13. Use the or the key to scroll until DIG I or DIG 2 is displayed.
NOTE
Digital Gauge (II) is capable of processing two digital input signals, referred
to as DIG I and DIG 2. It is the operators option which parameter is to be
displayed on DIG I or DIG 2 channels.
14. Press the key.
15. DSABL (Channel Disable) will appear and flash.
16. Use the or the key to scroll until the desired channel from Table 4-3.
is displayed.
17. Press the key.
18. DIG I or DIG 2 will appear and flash.
19. Press the key.
20. ADCHN will appear and flash.

21. Proceed to Sensor Calibration (section 4-3-1-2).

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4-3-1-2 Digital Sensor Calibration
1.Use the or the key to scroll until CAL D is displayed.
2. Press the key.
3. MAX will appear and flash.
4. Press the key.
5. The current maximum value will flash.
6. Press the or the until the full scale value of the channel is displayed.
7. Press the key.
8. MAX will appear and flash.
9. Use the until RATIO appears and flashes.
10. Press the key.
11. The current numeric value will appear and flash.
12. Press the or the until the sensor ratio (# of targets per revolution) is
displayed.
NOTE
The available range of targets per revolution is .100 to 999.999.
13. Press the key.
14. CAL D will appear and flash.
4-3-1-3 Decimal Point Setting
The Digital Gauge (I & II) can display values up to 3 decimal points. The operator may choose
between 0, 1, 2, or 3 points. Decimal point location is selected by following the steps listed below.
1. Complete all steps in section 4-3-1-1.

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2. Press the key.
3. Use the or the key to scroll until DECML (Decimal Setting) is dis-
played.
4. Press the key.
5. The current number of decimal points is displayed.
6. Use the or the key to move the decimal point.
7. Press the key.
8. DECML will reappear on the screen.
4-3-1-4 Minimum Channel Value Assignment
The MIN (Minimum) function of the digital gauge, sets the lower limit for the analog output from the
4-20mA and/ or 0-4.5Vsensors and sets the lower limit alarm values for the active channel.
1. Complete all steps in section 4-3-1-1.
2. Press the key.
3. Use the or the key to scroll until MIN (Minimum) is displayed.
4. Press the key.
5. A flashing numeric value will appear on the screen.
7. Press the key.
8. MIN will reappear on the screen.

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4-3-2 Sensor Location Configuration
As part of the calibration process of the current active channel, it is necessary to define where the
Digital Gauge is receiving data- from the serial port (remote) or from the sensor (local). Follow the
steps listed below to define this parameter.
1. Complete all steps listed in section 4-3-1-1.
1. Press the key.
2. Use the or the key to scroll until RMT (Remote) is displayed.
3. Press the key.
4. Use the or the key to scroll between LOCAL and REMOT (Remote)
location of the sensor source.
5. Press the key.
6. RMT will reappear and flash.
7. Press the key 3 times to return to the active viewing screen.

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4-4 Calculated Channels
Calculated channels are derived from software formulas (calculations) of single or dual inputs.
An example of a calculated single input channel is Total Strokes (Pump 1). Typically the Digital
Gauge would receive the signal from the pump stroke sensor and display pump strokes in Strokes
Per Minute. However, the calculated channel Total Strokes, through a mathematical formula, con-
verts this data to accumulated strokes.
An example of a calculated dual input channel is Ton Mile. The Digital Gauge receives two signals,
Hook Load and Wirerope Payout. Mathematically these two parameters are used to derive the
data for the channel Ton Mile. (Refer to section 4-4-1 for set-up instructions)
A list of default Calculated Channels is available in Table 4-4.
Table 4-4. Calculated Channels (Default)
Channel Description Display Code Sensor Connection Required
Disable Channel DSABL NONE
Total Strokes Per Minute T SPM Digital inputs on digital channel 1 & 2.
(sums SPM on digital channel 1 & 2)
Total Strokes (Pumps 1 & 2) STK12 Digital input on digital channel 1 & 2
(sums strokes on digital channel 1 & 2)
Total Strokes (Pump 2) STK 2 Digital input on digital channel 2.

(sums strokes on channel 2)
Total Strokes (Pump 1) STK 1 Digital input on digital channel 1.

(sums strokes on channel 1)
Weight on Bit BITWT Hookload sensor, (zero bit weight

using zeroch function)
Ton Mile * TMILE Hookload sensor & proximity sensor

* Although ton mile is a calculated on digital channel 1 (only)
channel, it is located in DIG 1 in
ADCHN. Ton mile requires use of
the high frequency digital 1 input
channel for wirerope payout sens-
ing.

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1. Press the key.
3. The gauge type, either DG1 or DG2, will appear then disappear.
NOTE


d. Re-start the procedure at Step 1, under section 4-4.
6. Press the key.
played.
11. Press the key.
12. ANALG will appear and flash on the display.
13. Use the or the key to scroll until the CALC (Calculated Channel) is
displayed.
14. Press the key.
15. DSABL (Disable Channel) will appear and flash.

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16. Use the or the key to scroll until the correct calculated channel is
displayed.
NOTE
Refer to Table 4-4 for a list of available Calculated channels.
17. Press the key.
18. CALC will appear and flash.
19. Press the key 3 times to return to active viewing screen.
4-4-1 Ton Mile Channel Set-up
Although Ton Mile is a calculated channel, it is located in the ADCHN section of DIG 1. Ton Mile
requires the use of the Hook Load channel and the high frequency digital 1 input channel for the
wire payout (proximity) sensor. For this reason, Ton Mile has been listed in DIG 1 instead of
CALC.
Follow the following steps to set-up Ton Mile as an active channel.
1. Press the key.
NOTE

nected, continue with step 4 (below this NOTE)
d. Re-start the procedure at Step 1, under section 4-4-1.
5. Press the key.

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played.
10. Press the key.
11. Use the or the key to scroll until DIG 1 (Digital Channel #1) is displayed.
12. Press the key.
13. Use the or the key to scroll until TMILE (Ton Mile) is displayed.
14. LINS? and a flashing numeric value will appear.
15. Use the or the keys to enter the number of lines strung in the travel-
ing block.
16. Press the key.
17. ENGLS will appear and flash.
18. Use the or the key to scroll until correct unit of measurement is
chosen - either ENGLS (English) or METRC (Metric).
19. Press the key.
20. If ENGLS was selected, then F/PLS (Feet per Pulse) and a flashing numeric value
is displayed. If METRC was selected, then M/PLS (Meters per Pulse) and a flash-
ing numeric value is displayed.
21. Use the or the key to scroll until correct value is displayed.
22. Press the key.
23. DIG 1 will appear and flash.
24. Press the key 3 times to return to active viewing screen.

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4-5 User Functions Mode
These functions may require frequent access by the operator. Normal operation is suspended
while accessing these functions. The USER FUNCTIONS MODE consists of the following func-
tions:
ALMHI Set Alarm Limit at upper (high) value
ALMLO Set Alarm Limit at lower value
BAR Set-up Bar Graph low and high limits.
SETPT Turn ON/OFF set point function and establish deviation range (Gain/
Loss Function)
DAMPR Set degree of dampening (filtering 0-100%)
PEAK Turn ON/OFF Peak capture feature

LIGHT Turn ON/OFF backlighting
BATT View battery amp hour usage
LCD Set LCD contrast

INQRY View current software version of Digital Gauge

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Each of the functions contained in the USER FUNCTIONS MODE contain a group of common
steps which must be completed to access the desired function. These steps will be referred to as
Common Base Steps and are referenced in future set-up procedures.
Common Base Steps:
1. Press the key.

2. A test screen will appear and check all display segments, then disappear
NOTE
a. Press the key.
d. Re-start the procedure at Step 1, under section 4-5

Common Base Steps.
5. Press the key.
4-5-1 Sensor Alarm Setting - HIGH/LOW
Digital Gauge (II) allows alarm setting, a HIGH alarm and/or a LOW alarm. These values are con-
figured by the operator and entered into the gauge. If alarm limits are reached or exceeded, the
alarmed channel is displayed and the relay will close. Additionally, the alarm bell on the LCD dis-
play will flash and the up arrow or down arrow will illuminate indicating a high or low alarm.
Follow the steps listed below to activate and define alarm values.

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NOTE
Digital Gauge (II) allows alarm setting. Digital Gauge (I) does not contain
this feature. If you are calibrating a Digital Gauge (I), disregard section 4-
5-1.
1. Press the key.
2. ALMHI will appear and flash.
3. Press the key.
4. H OFF (High Alarm Off) will appear and flash.
5. Use the or the key to choose between alarm ON or OFF.
6. To disable the High alarm, select OFF and press the key. To enable the
High alarm, select ON and press the key
NOTE
If the alarm is enabled, the current alarm value will appear and flash. If the
alarm is disabled, ALMHI will appear and flash.
7. Use the or the key to set the desired high alarm value.
8. Press the key.
9. ALMHI will appear and flash.
10. Use the or the key to display ALMLO (Alarm Low).
11. Press the key.
12. L OFF (Low Alarm Off) will appear and flash.
13. Use the or the key to choose between alarm ON or OFF.

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14. To disable the Low alarm, select OFF and press the key. To enable the
Low alarm, select ON and press the key
NOTE
If the alarm is enabled, the current alarm value will appear and flash. If the
alarm is disabled, ALMLO will appear and flash.
15. Use the or the key to set the desired low alarm value.
16. Press the key.
17. Press the key once to return to the active viewing screen.
4-5-2 Bar Graph Setup and Modification
The Digital Gauge (I & II) is capable of displaying an analog Bar Graph as a visual reference for
the operator. The Bar Graph allows the operator to quickly correlate the current value to the pre-
selected Bar Graph range. The range of the Bar Graph is operator setable, and is not required to
represent zero to full scale capacity. If the operator elects, he may set-up the Bar Graph to monitor
a specific point to point within the full scale range of the sensor.
Follow the below steps to set-up the Bar Graph or make modifications to current set-up:
1. Perform all steps listed under section 4-5 Common Base Steps.
2. Use the or the key to scroll until BAR (Bar Graph) is displayed.
3. Press the key.
4. BARLO (Bar Graph Low Limit) will appear and flash. Additionally a LCD Bar
Graph will appear with the low and high limits above it.
5. Press the key.
6. The LOW limit above the Bar Graph will flash.
7. Use the or the keys to increase or decrease this numeric value.
8. Press the key.

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9. BARLO will appear and flash.
10. Use the or the key to scroll until BX10 flashes.
11. Press the key.
12. Press the or the keys to select X 10, X 100, or X1000 (no# is X1).
13. Press the key.
14. B X 10 will appear and flash.
15. Press the or the keys until BARHI (Bar Graph LImit High) appears
and flashes.
16. Press the key.
17. The HIGH limit above the Bar Graph will flash.
19. Press the key.
20. Press the key twice to return to the active viewing channel.
4-5-3 Set Point Set-up and Modification- (FOR DIGITAL GAUGE (II) - ONLY)
Digital Gauge (II) contains a Set Point feature which allows the operator to establish a center point
within a specified range, and monitor the delta (deviation) from that center point. For Example, an
operator may have a pressure application where the normal working pressure is 1000 PSI. The
operator wants to monitor 100 PSI of positive and negative deviation from this value. By following
the Set Point set-up procedure, the operator can create a screen which will display a Bar Graph
with a center point value of 1000 PSI with a negative deviation to 900 PSI and a positive deviation
to 1100 PSI.
Follow the below steps to set-up the Bar Graph or make modifications to current set-up:
2. Use the or the key to scroll until SETPT (Set Point) is displayed.

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3. Press the key.
4. SP ON (Set Point On) will appear and flash.
5. Use the or the key to select SPOFF, if you do not wish to display a
set point.
NOTE
If SPOFF is selected, proceed with the following steps:
a. Press the key.
b. Press the key once to return to the active viewing

channel.
IF SP ON is selected, proceed with Step 6.
6. Press the key.
7. REFPT (Reference Point) will appear. Additionally the reference point numeric
value will appear and flash.
9. Press the key.
10. DELTA (Delta) will appear. Additionally the current Delta value will appear and
flash.
12. Press the key.
13. Press the key once to return to the active viewing channel.
NOTE
If SETPT is active, BAR is not available within the menu structure of the
functions mode. SETPT must be turned off to have availability to the
BAR function.

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4-5-4 Dampener Adjustment
The Digital Gauge (I & II) is capable of dampening (filtering) the input signal from the various sen-
sors. The degree of dampening is selected by the operator, and may be set from zero to 100 per-
cent dampened. This dampening action will allow the operator to smooth the input signal and allow
better view-ability of the displayed value.
NOTE
Un-dampened signals, which contain repetitive surges (spikes), will cause
the display digits to roll. As a result, the operator may experience difficulty
reading the display values.
Follow the below steps to adjust the dampener or make modifications to current set-up:
2. Use the or the key to scroll until DAMPR (Dampener) is displayed.
3. Press the key.
4. A numeric value will appear and flash.
5. Use the or the key to increase or decrease this numeric value.
NOTE
The larger the Dampening value, the greater the Dampening effect. Zero
represents no dampening effect, while 100 represents the most dampened.
6. Press the key.
7. DAMPR will appear and flash.

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4-5-5 Peak Hold Feature (Digital Gauge II)
The Digital Gauge (II) is capable of capturing peak values for various ANALOG parameters.
If selected, the Digital Gauge will capture the highest value which has exceeded the preset high
alarm limit. This captured value will be displayed for 5 seconds, then revert to the current value. If
a higher value results, during the 5 second capture display, then the Digital Gauge will automati-
cally switch to the higher value and capture the peak. The gauge will continue to capture peaks,
until the value falls below the preset high alarm limit, or is deactivated.
Follow the below steps to turn ON/OFF the Peak hold feature:
NOTE
The Peak Hold Feature may only be used with ANALOG channels. If a
Digital Channel is selected, PEAK will not appear in the menu selection.
NOTE
For the Peak Hold to be activated, the alarm must be enabled and the value
must exceed the High Alarm Limit.
2. Use the or the key to scroll until PEAK (Peak Hold Feature) is dis-
played.
3. Press the key.
4. PK ON (Peak on) or PK OFF (Peak off) will appear on the display, dependent
upon the previous configuration.
5. Use the or the key to scroll to choose either PEAK ON or OFF.
6. Press the key.
7. PEAK will appear and flash.

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4-5-6 BackLighting
The LCD viewing screen of Digital Gauge (I & II) can be BackLit, if the device is powered by an
external source. The operator can select if backlighting is to be turned ON or OFF.
Follow the below steps to turn backlighting ON or OFF.
2. Use the or the key to scroll until Light (BackLight) is displayed.
3. Press the key.
4. Use the or the key to select LT ON (BackLight On) or LTOFF
(BackLight Off), dependent upon the preference of the operator.
NOTE
BackLighting is available as an option and requires the Digital Gauge to be
powered by an external source. The battery pack will not power the
backlighting feature.
5. Press the key.
6. LIGHT will appear and flash.
4-5-7 Battery Usage
Battery usage can be monitored from the main viewing screen of the Digital Gauge (I & II). The
standard battery pack provided by M/D TOTCO is rated at 38 Amp Hours. As the Digital Gauge is
operated, battery usage can be monitored, allowing the operator to prepare for future replacement
requirements. This is a view only screen, no modifications can be made.
Follow the below steps to view current battery usage.
2. Use the or the key to scroll until INFO (Additional Information) is
displayed.

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3. Press the key.
4. BATT (Battery) will appear and flash.
5. Press the key.
6. AMPHR (Amp Hours Used) and a numeric value will appear.
NOTE
The Replaceable Battery Pack for Digital Gauge (I & II) contains 38 Amp
Hours. Battery Life is dependent upon the application and the specific
sensor or sensors attached to the Digital Gauge.
7. Press the key.
8. BATT will appear and flash.
4-5-8 Adjusting LCD contrast and Viewing Angle
The Digital Gauge (I & II) allows the operator to adjust the contrast of the LCD display. Contrast is
operator selectable and set per the preference of the operator from 0 to 32. Maximum viewing
angle is obtained by setting the LCD contrast at 32. Minimum viewing angle is 0.
Follow the below steps to adjust the LCD contrast:
displayed.
3. Press the key.
4. Use the or the key to scroll until LCD (Liquid Crystal Display) is dis-
played.
5. Press the key.
6. The current LCD contrast numeric value will appear.

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7. Use the or the key to increase or decrease this numeric value.
NOTE
The larger the LCD value, the wider the viewing angle. Zero represents the
most narrow viewing angle and 32 represents the widest viewing angle.
The default value is 32.
8. Press the key.
9. LCD will appear and flash.
4-5-9 Software Version Information
The current version of software used by the specific Digital Gauge may be viewed by accessing
the INQUIRY function. This information may be valuable for future technical conversations with
M/D TOTCO personnel. This is a view only screen, no modifications can be made.
Follow the below steps to view the current version of software in applicable Digital Gauge:
displayed.
3. Press the key.
4. Use the or the key to scroll until INQRY (Inquiry Information) is dis-
played.
5. Press the key.
6. DG1 will appear if the device is a Digital Gauge (I) and DG2 will appear if the
device is a Digital Gauge (II). The latest version number of the software will also
be displayed.
7. Press the key.
8. INQRY will appear and flash.

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4-6 Special Functions Mode
These functions may require occasional access. Normal operation is suspended while accessing
these functions. The SPECIAL FUNCTIONS MODE consists of the following functions:
SET I Factory calibration data
A/D View Analog to Digital counts
NAME? Generate customized channel names
ERASE Delete all previously stored configurations
REMOT Establish gauge as a master, slave, or none (stand alone device)

TEMP View internal temperature of Digital Gauge
ZROBT Zero battery life counter
Each of the functions contained in the SPECIAL FUNCTIONS MODE contain a group of common
steps which must be completed to access the desired function. These steps will be referred to as
Common Base Steps and are referenced in future set-up procedures.
Common Base Steps:
1. Press the key.
NOTE
a. Press the key.
d. Re-start the procedure at Step 1, under section 4-6 Com-

mon Base Steps.
5. Press the key.

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8. CAL A (Calibrate Analog) or CAL D (Calibrate Analog) will appear and flash.
NOTE
9. Use the or the key to scroll until SETUP (Setup More Functions) is
displayed.
4-6-1 SET I
Typically the SET I (Set Internal) function is only performed at the M/D TOTCO facility. However, if
Digital Gauge (I & II) is switched from battery power to external power, it will be necessary to follow
the steps listed below.
NOTE
Unless the Digital Gauge is being converted from battery power to external
power, do not change values located under the SET I menu. Modification
of data will invalidate the battery low indicator.
2. Press the key.
3. Use the or the key to scroll until SET I (Set Internal) appears on the
screen.
4. Press the key.
5. SCALE and a numeric value will appear on the screen.
6. Press the key.
7. I ? and a flashing numeric value will appear on the screen.

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8. If you are changing from Battery Power to External Power, use the key to
change the value to read 0 (zero). If you are changing from External Power to Bat-
tery Power, simply press the key.
9. Press the key.
10. A/D and a numeric value will appear on the screen.
11. Press the key.
12. SCALE and a numeric value will reappear on the screen.
13. Press the key
14. SET I will reappear and flash.
15. Press the key 3 times to return to the active display screen.
4-6-2 Analog to Digital Counts
The Digital Gauge (I & II) contains diagnostic information to aid the technician during trouble-
shooting. The Analog to Digital counts function is provided for real-time sensor A/D analysis.
This is a view only screen, no modifications can be made.
Follow the below steps to view the Analog to Digital counts:
2. Press the key.
3. Use the or the key to scroll until A/D (Analog to Digital counts)
appears on the screen.
4. Press the key.
5. A/D and a numeric value will appear.
NOTE
The Analog to Digital count feature is intended for diagnostics only. The
numeric value is for reference only.

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6. Press the key.
7. A/D will appear and flash.
8. Press the key three times to return to the active viewing screen.
4-6-3 Channel Name Configuration
The Digital Gauge (I &II) comes shipped from the factory with specific default channels loaded into
the software. Refer to Tables 4-1 and 4-3 to view the default channels. However, the operator can
customize any channel name to their particular preference. Current default channel names can be
modified, or complete new names can be added.
Follow the below steps to customize a channel name:
2. Press the key.
3. Use the or the key to scroll until NAME? (Name Configuration)
4. Press the key
5. The current active parameter is displayed with a flashing cursor above the left
character.
6. Use the or the key to scroll until the first character is correct.
7. Press the key
8. The flashing cursor will move one position to the right. Continue with Step 6 and
Step 7 until the correct name appears.
9. Press the key
10. NAME? will appear and flash.
11. Press the key three times to return to the active viewing screen

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4-6-4 Erase All Stored Information
The Erase function works as a total delete action. ERASE should only be performed if all other
procedures have been attempted and have failed. If the ERASE function is carried out, the Digital
Gauge (I & II) will return to the original default channel name(s), calibration data, and alarm limits-
as provided by the factory.
CAUTION
Performing the ERASE procedure will delete all stored calibration data,
customized channel names, and alarm limit set points.
NOTE
ERASE will zero the battery amp hours. Prior to initiating an ERASE, write
down the current amp hours for the battery. Perform the ERASE function,
then re-enter the amp hours using the ZROBT function (Section 4-6-7)
under MENU SETUP.
Follow the below steps to ERASE (delete) current stored data:
2. Press the key.
3. Use the or the key to scroll until ERASE (Erase current data)
4. Press the key.
5. SURE? will appear on the screen.

6. If you want to delete the current stored calibration data, custom channel names,
and alarm limit settings, Press the key
NOTE
If you do not want to delete the current data, Press the key, the
key or the key

M/D TOTCO
7. The Digital Gauge will revert to the original default values supplied by the factory.
8. SCALE and a numeric value will appear on the screen.
9. Press the key
10. I ? and a flashing numeric value will appear on the screen.
CAUTION
DO NOT CHANGE the I ? value displayed at Step 10. Modifying this value
will result in incorrect battery life indicator operation. If externally powered,
enter 0 and press ACK. If battery powered, only press ACK.
11. A/D (Analog to Digital Counts) and the current A/D counts will appear on the
screen.
12. Press the key
13. SCALE and a numeric reference value will appear on the screen.
14. Press the key one time to return to the active viewing screen.
4-6-5 Sender/Receiver Configuration
Digital Gauge (II) can be linked (connected) with additional Digital Gauge (II)s in a daisy-chain
configuration. If two or more gauges are linked together, one of the devices must be designated
as the Sender (Master) device. The other gauge/s must be designated as Receiver (Slave)
device/s. The Sender accepts signal input from one to three sensors and communicates this data
via the RS485 serial interface to the Receiver unit. The Receiver device can accept input from its
own sensor/s and/or serial input from the Sender gauge. The Receiver gauge can not communi-
cate information to the Sender gauge.
The Digital Gauge can be set-up in one of three configurations:
NONE - Serial input is disabled. Gauge only monitors its own local sensors
(refer to Figure 4-7.)
RCVR - The RCVR (Receiver) gauge can be linked with a secondary SNDR
(Sender) gauge.The RCVR gauge can receive input directly from the sen-
sor/s (SNDR) gauge via the serial port.
(refer to Figure 4-8. and/or Figure 4-9.)
SNDR - Serial transmitter is enabled. The gauge is a SNDR (Sender) gauge

which can be linked with a secondary RCVR (Receiver) gauge. The
SNDR gauge can only receive input directly from its own sensor/s. The
SNDR gauge can send data to a remote RCVR gauge, but can not
receive data from such device.
(refer to Figure 4-8. and/or Figure 4-9.)

M/D TOTCO
Digital
Digital NONE
Analog
Figure 4-7. NONE Configuration Selection
Digital
Digital SENDER RECEIVER
Analog
Figure 4-8. Sender/Receiver Configuration A
Sensor Sensor
SENDER RECEIVER
Sensor
Figure 4-9. Sender/Receiver Configuration B

M/D TOTCO
Follow the below steps to configure the Digital Gauge as a Sender or Receiver:
2. Press the key.
3. Use the or the key to scroll until REMOT (Remote Configuration)
4. Press the key.
5. SNDR (Sender) will appear and flash on the screen.
6. Use the or the key to scroll between SNDR (Sender), RCVR
(Receiver), and NONE (Neither).
7. Press the key.
8. REMOT will appear and flash on the screen.
9. Press the key 3 times to return to the active viewing screen
4-6-6 View Internal Gauge Temperature
The Digital Gauge (I & II) contains diagnostic information to aid the technician. The Temperature
function is intended for that purpose. The temperature displayed represents the internal tempera-
ture of the Digital Gauge- not the ambient temperature.This is a view only screen, no modifications
can be made. The temperature sensor is used to control the update rate of the LCD and to calcu-
late battery life expectancy.
Follow the below steps to view the internal Temperature of the Gauge:
2. Press the key.
3. Use the or the key to scroll until TEMP (Internal Gauge Tempera-
ture) appears on the screen.
4. Press the key.
5. DEG F (Degrees Fahrenheit) and the current internal gauge temperature will
appear.

M/D TOTCO
NOTE
The Temperature feature is intended for diagnostics only. The displayed
temperature value represents the temperature inside the gauge- not external
atmospheric temperature.
6. Press the key.
7. TEMP will appear and flash.
4-6-7 Battery Replacement or Changing from Battery Powered to External Powered
When changing out an expended battery pack or changing from a battery pack to external power,
it is necessary to zero-out the battery life counter. If you are replacing the expended battery with
a new battery or switching to external power, simply follow the steps listed below.
NOTE
Only perform this activity when replacing battery packs or switching from
battery power to external power.
To Zero the Battery Life Counter, perform the below steps:
2. Press the key.
3. Use the or the key to scroll until ZROBT (Zero Battery) appears on
the screen
4. Press the key.
5. ZROBT and a numeric amp hour value will appear and flash.
6. Use the or the key set amp hours as required.
7. Press the key.

M/D TOTCO
NOTE
1. You must zero out the counter any time a battery is replaced with a new
battery or if the Gauge is switched to external power.
(OR)
2. If a battery is replaced with a used battery, you must set the counter to
match the amp hours which remain in the used battery.
8. ZROBT will appear and flash.

M/D TOTCO
APPENDIX A
PARTS LIST
A-1 Introduction
Included in this appendix are lists of all components and assemblies. The list, compiled in refer-
ence designator order, contains the part description, manufacturer name, and part number. Most
electronic components used are standard, commercially available items. Manufacturers part num-
bers have been omitted on those parts which are easily obtained by using the description.
Although some parts may be available from several manufacturers, only one is listed for conve-
nience.
Spare parts and repair parts are available from M/D TOTCO. When specifying parts, please
include the following information (as applicable):
1. Instrument model number or PCB assembly number
2. Instrument serial number or PCB assembly date of manufacture
3. Part description
4. Manufacturers name and part number
5. Reference designator (if applicable)
WARNING
When receiving or handling spare parts, CMOS devices must be protected

from static discharge. All maintenance personnel must observe proper
handling and grounding procedures when handling them.
August 14, 1997 Page A-1

M/D TOTCO
Appendix A Digital Gauge I & II
PARTS LIST Manual 26-102
A-2Digital Gauge I Assembly
Page A-2 August 14, 1997

M/D TOTCO
Digital Gauge I & II APPENDIX A
Manual 26-102 PARTS LIST
Table A-1. Digital Gauge I Assembly 221003-001 - Basic 6" Bezel
Find Number Part Number Description Quantity

7 221009-001 CASE 1
8 221016-001 6 INCH BEZEL 1
10 221018-001 PIEZO PANEL 1
11 221019-001 BEZEL GASKET 1
12 221013-001 LABEL, I.S. 1
13 221027-001 LABEL, ELCTRSTC WARNING 1
14 220940-001 PCB ASSY, LCD 1
16 220944-001 PCB ASSY, BARR/INTFC 1
17 220948-001 PCB ASSY, CPU 1
19 221045-001 DAMPENING FOAM 2
21 G177-3MA LOCK WASHER 4
22 999321-116 LOCK WASHER, HEL #6 SST 3
23 999376-011 STANDOFF, 6-32 3
24 999383-131 6-32x.50 SCRW FILH SLTD SST 4
25 999202-121 STANDOFF, .25, HEX,FEMALE 4
26 999445-001 FLT WASHER, #6x.37x.016 SST 3
27 G180A-02743 FLT WASHR, #10, SST 3
28 999449-568 SCREW, 6-32 x .37 PNHD SST 3
29 999391-150 SCREW, 6-32 x .50, SST, TRUSS HD 4
30 J812-10TS SCREW, 10-32x1.125, SST, TRUSS HD 4
31 221052-001 LABEL, CONNECTOR 1
33 G180A-03143 WASHER, FLAT, #10, CRES 1
34 100796-012A0 O-RING, .50X.38X.06 1
35 999445-010 WASHER, FLAT, .39 X.63X.032. 1
36 972808-001 VENT, BREATHER VALVE 1
37 2800-01000 NUT, HEX, 10-32, NYLONLOCK 4
38 991221-001 KLEER PATCH, .3375 X.5625 2
39 993004-007 DESICANT BAG, 2 GRAMS 1
N/S 971198-009 PROTECTIVE CAP (SHELL 8) 3

M/D TOTCO
Table A-2. Digital Gauge I Assembly 221003-002 - 6" Bezel with Backlit LCD

7 221009-001 CASE 1
8 221016-001 6 INCH BEZEL 1
10 221018-001 PIEZO PANEL 1
11 221019-001 BEZEL GASKET 1
12 221013-001 LABEL, I.S. 1
15 220940-002 PCB ASSY, LCD-DIG GAUGE 1
17 220948-001 PCB ASSY, CPU 1
21 G177-3MA LOCK WASHER, #10 4
23 999376-011 STANDOFF, 6-32 3
25 999202-121 HEX NUT, #10-32, SST 4
26 999445-001 FLT WASHER, #6x.37x.016 SST 3
27 G180A-02743 FLT WASHR, #10x.43x.032 SST 3
28 999449-568 SCREW, 6-32 x .37 PNHD SST 3
34 100796-012A0 O-RING, .50X.38X.06 1
35 999445-010 WASHER, FLAT, .39 X.63X.032. 1
38 991221-001 KLEER PATCH, .3375 X.5625 2

M/D TOTCO
Table A-3. Digital Gauge I Assembly 221003-003 - 6" Bezel with Battery Pack

7 221009-001 CASE 1
8 221016-001 6 INCH BEZEL 1
10 221018-001 PIEZO PANEL 1
11 221019-001 BEZEL GASKET 1
12 221013-001 LABEL, I.S. 1
17 220948-001 PCB ASSY, CPU 1
18 221004-001 BATTERY, LITHIUM 1
23 999376-011 STANDOFF, 6-32 3
25 999202-121 HEX NUT, #10-32, SST 4
26 999445-001 FLT WASHER, #6x.37x.016 SST 3
28 999449-568 SCREW, 6-32 x .37 PNHD SST 3
34 100796-012A0 O-RING, .50X.38X.06 1
35 999445-010 WASHER, FLAT, .39 X.63X.032. 1
38 991221-001 KLEER PATCH, .3375 X.5625 2

M/D TOTCO
Table A-4. Digital Gauge I Assembly 221003-004 - Basic 10" Bezel

7 221009-001 CASE 1
9 221016-002 10 INCH BEZEL 1
10 221018-001 PIEZO PANEL 1
11 221019-001 BEZEL GASKET 1
12 221013-001 LABEL, I.S. 1
17 220948-001 PCB ASSY, CPU 1
23 999376-011 STANDOFF, 6-32 3
25 999202-121 HEX NUT, #10-32, SST 4
26 999445-001 FLT WASHER, #6x.37x.016 SST 3
28 999449-568 SCREW, 6-32 x .37 PNHD SST 3
34 100796-012A0 O-RING, .50X.38X.06 1
35 999445-010 WASHER, FLAT, .39 X.63X.032. 1
38 991221-001 KLEER PATCH, .3375 X.5625 2

M/D TOTCO
Table A-5. Digital Gauge I Assembly 221003-005 - 10" Bezel with Bacllit LCD

7 221009-001 CASE 1
9 221016-002 10 INCH BEZEL 1
10 221018-001 PIEZO PANEL 1
11 221019-001 BEZEL GASKET 1
12 221013-001 LABEL, I.S. 1
17 220948-001 PCB ASSY, CPU 1
23 999376-011 STANDOFF, 6-32 3
25 999202-121 HEX NUT, #10-32, SST 4
26 999445-001 FLT WASHER, #6x.37x.016 SST 3
28 999449-568 SCREW, 6-32 x .37 PNHD SST 3
34 100796-012A0 O-RING, .50X.38X.06 1
35 999445-010 WASHER, FLAT, .39 X.63X.032. 1
38 991221-001 KLEER PATCH, .3375 X.5625 2

M/D TOTCO
Table A-6. Digital Gauge I Assembly 221003-006 - 10" Bezel with Battery Pack

7 221009-001 CASE 1
9 221016-002 10 INCH BEZEL 1
10 221018-001 PIEZO PANEL 1
11 221019-001 BEZEL GASKET 1
12 221013-001 LABEL, I.S. 1
17 220948-001 PCB ASSY, CPU 1
18 221004-001 BATTERY, LITHIUM 1
23 999376-011 STANDOFF, 6-32 3
25 999202-121 HEX NUT, #10-32, SST 4
26 999445-001 FLT WASHER, #6x.37x.016 SST 3
28 999449-568 SCREW, 6-32 x .37 PNHD SST 3
34 100796-012A0 O-RING, .50X.38X.06 1
35 999445-010 WASHER, FLAT, .39 X.63X.032. 1
38 991221-001 KLEER PATCH, .3375 X.5625 2

M/D TOTCO
A-3 Digital Gauge II Assembly

M/D TOTCO
Table A-7. Digital Gauge II Assembly 221010-001 - Basic 6" Bezel

10 220948-002 PCB ASSY, CPU 1
12 221009-001 CASE 1
13 221013-002 LABEL, I.S. 1
14 221016-001 6 INCH BEZEL 1
16 221018-001 PIEZO PANEL 1
17 221019-001 BEZEL GASKET 1
23 999376-011 STANDOFF, 6-32 3
25 999202-121 HEX NUT, #10-32, SST 4
26 999445-001 FLT WASHER, #6x.37x.016 SST 3
28 999449-568 SCREW, 6-32 x .37 PNHD SST 3
34 100796-012A0 O-RING, .50X.38X.06 1
35 999445-010 WASHER, FLAT, .39 X.63X.032. 1
38 991221-001 KLEER PATCH, .3375 X.5625 2

M/D TOTCO
Table A-8. Digital Gauge II Assembly 221010-002 - 6" Bezel with Backlit LCD

10 220948-002 PCB ASSY, CPU 1
12 221009-001 CASE 1
13 221013-002 LABEL, I.S. 1
14 221016-001 6 INCH BEZEL 1
16 221018-001 PIEZO PANEL 1
17 221019-001 BEZEL GASKET 1
23 999376-011 STANDOFF, 6-32 3
25 999202-121 HEX NUT, #10-32, SST 4
26 999445-001 FLT WASHER, #6x.37x.016 SST 3
28 999449-568 SCREW, 6-32 x .37 PNHD SST 3
34 100796-012A0 O-RING, .50X.38X.06 1
35 999445-010 WASHER, FLAT, .39 X.63X.032. 1
38 991221-001 KLEER PATCH, .3375 X.5625 2

M/D TOTCO
Table A-9. Digital Gauge II Assembly 221010-003 - 6" Bezel with Battery Pack

10 220948-002 PCB ASSY, CPU 1
11 221004-001 BATTERY, LITHIUM, TL5930 1
12 221009-001 CASE 1
13 221013-002 LABEL, I.S. 1
14 221016-001 6 INCH BEZEL 1
16 221018-001 PIEZO PANEL 1
17 221019-001 BEZEL GASKET 1
23 999376-011 STANDOFF, 6-32 3
25 999202-121 HEX NUT, #10-32, SST 4
26 999445-001 FLT WASHER, #6x.37x.016 SST 3
28 999449-568 SCREW, 6-32 x .37 PNHD SST 3
34 100796-012A0 O-RING, .50X.38X.06 1
35 999445-010 WASHER, FLAT, .39 X.63X.032. 1
38 991221-001 KLEER PATCH, .3375 X.5625 2

M/D TOTCO
Table A-10. Digital Gauge II Assembly 221010-004 - Basic 10" Bezel

10 220948-002 PCB ASSY, CPU 1
12 221009-001 CASE 1
13 221013-002 LABEL, I.S. 1
15 221016-002 10 INCH BEZEL 1
16 221018-001 PIEZO PANEL 1
17 221019-001 BEZEL GASKET 1
23 999376-011 STANDOFF, 6-32 3
25 999202-121 HEX NUT, #10-32, SST 4
26 999445-001 FLT WASHER, #6x.37x.016 SST 3
28 999449-568 SCREW, 6-32 x .37 PNHD SST 3
34 100796-012A0 O-RING, .50X.38X.06 1
35 999445-010 WASHER, FLAT, .39 X.63X.032. 1
38 991221-001 KLEER PATCH, .3375 X.5625 2

M/D TOTCO
Table A-11. Digital Gauge II Assembly 221010-005 - 10" Bezel with Backlit LCD

10 220948-002 PCB ASSY, CPU 1
12 221009-001 CASE 1
13 221013-002 LABEL, I.S. 1
14 221016-002 10 INCH BEZEL 1
16 221018-001 PIEZO PANEL 1
17 221019-001 BEZEL GASKET 1
23 999376-011 STANDOFF, 6-32 3
25 999202-121 HEX NUT, #10-32, SST 4
26 999445-001 FLT WASHER, #6x.37x.016 SST 3
28 999449-568 SCREW, 6-32 x .37 PNHD SST 3
34 100796-012A0 O-RING, .50X.38X.06 1
35 999445-010 WASHER, FLAT, .39 X.63X.032. 1
38 991221-001 KLEER PATCH, .3375 X.5625 2

M/D TOTCO
Table A-12. Digital Gauge II Assembly 221010-006 - 10" Bezel with Battery Pack

10 220948-002 PCB ASSY, CPU 1
11 221004-001 BATTERY, LITHIUM, TL5930 1
12 221009-001 CASE 1
13 221013-002 LABEL, I.S. 1
14 221016-002 10 INCH BEZEL 1
16 221018-001 PIEZO PANEL 1
17 221019-001 BEZEL GASKET 1
23 999376-011 STANDOFF, 6-32 3
25 999202-121 HEX NUT, #10-32, SST 4
26 999445-001 FLT WASHER, #6x.37x.016 SST 3
28 999449-568 SCREW, 6-32 x .37 PNHD SST 3
34 100796-012A0 O-RING, .50X.38X.06 1
35 999445-010 WASHER, FLAT, .39 X.63X.032. 1
38 991221-001 KLEER PATCH, .3375 X.5625 2

M/D TOTCO
A-4 Suction Grip Tool
The following tool, P/N 999784-001, is used to aid removal of the Piezo (Display) Panel, P/N
221018-001, from the Digital Gauge (I & II). Instructions on use of this suction grip tool are found in
Appendix C - Troubleshooting.
Figure A-1. Suction Grip Tool - P/N 999784-001

M/D TOTCO
APPENDIX B
SPECIFICATIONS
B-1 Certification Documents
CENELEC EEx ia IIB T4

IEC 79-11 Ex ia IIB T4
Class I Div 1 Gas groups C,D
B-2 Hardware Specifications
B-2-1 Housing Characteristics
Dimensions: 6.25" (Dia) x 4.3" (Deep) (with External Battery Pack)

6.25" (Dia) x 2.75" (Deep) (without External Battery Pack)
Panel Mount and Box mount
Material: Plastic (Valox) molded in one piece part
Chemical resistant (both alkaline and acids)
Two bezels are designed to accommodate panel mounting to the
Martin-Decker standard bezel diameter and the TOTCO standard bezel diameter.
B-2-2 Connectors
J1- 4 pin for External Power (battery or barrier external power)

J2- 3 pin for IS alarm (only active on DIGITAL GAUGE II)
J3- 18 pin for Analog and Digital Input
J4- 4 pin for Analog output (only active on DIGITAL GAUGE II)
J1
J3
J2 J4
Figure B-1. Connectors
August 14, 1997 Page B-1

M/D TOTCO
Appendix B Digital Gauge I & II
SPECIFICATIONS Manual 26-102
B-2-3 Gauge Weight
4 LBS (approximate)
B-2-4 Keypad
Piezo Electric
5 Keys - Mode, ACK, Up Arrow, Down Arrow, ON/OFF
Window Construction - .062" Polycarbonate
Figure B-2. Ditigal Gauge I & II Keypad
B-2-5 Operating/Storage Temperature
Table B-1 lists, the operating and storage temperature specifications for Digital Gauge I & II.
Table B-1. Operating/Storage Temperature
SPECIFICATIONS Digital Gauge II
Operating Temp -40 C to +70 C
Storage Temp -55 C to +75 C
B-2-6 Power Source(s)
Battery Power
External Power
B-2-7 Battery Specifications
Table B-2. Battery Specifications
BATTERY SPECIFICATIONS
Open Circuit Voltage 7.2 Volts
Amp Hour Life 38 Amp/Hrs

Safety Description 7.2V VOC, 145mA,
Ci=0, Li=0
Page B-2 August 14, 1997

M/D TOTCO
Digital Gauge I & II APPENDIX B
Manual 26-102 SPECIFICATIONS
B-2-8 Battery Life Expectancy
Table B-3. Battery Life Expectancy
BATTERY LIFE- DIgital Gauge I & II
Application Life Expectancy
Limit Switch Application approx. 8 months

Press Trans Application approx. 7 months
Proximity Switch approx. 6 months
B-2-9 LCD Specifications
Table B-4. LCD Specifications
LCD Response Time
-30 C to -40 C -20 C to -30 C 0 C to -20 C 0 C to +20 C
1.5 second 300 msecond 200 msecond 100 msecond
B-2-10 LCD Viewing Angle
35 at 12:00 position
60 (approx) at 9:00 or 3:00 position
60 (approx) for Direct Drive portion display
B-3 Analog Input
B-3-1 Analog Input Specifications
Interface Devices: DAQ digital PWM output, Pit Probes, external 0-5V devices
Input Impedance: 200K ohms
12 bit A/D input resolution
B-3-2 Accuracy
Total error: .25%

Temperature drift: .0062%/C

M/D TOTCO
B-3-3 Analog Input Compatible Devices
Listed in Table 2-2 are barrier requirements for various sensor inputs to the Digital Gauge.
NOTE
Always refer to Digital Gauge installation and Control Drawings 221014
and 219569.
Table B-5. Analog Input Compatible Devices
ANALOG INPUT BARRIER REQUIREMENT

M/D TOTCO DAQ (barrierless) Yes - See Installation Section
M/D TOTCO DAQ (UL) None
M/D TOTCO Pressure Transducer None
4-20mA (externally sourced - isolated) Yes - See Installation Section
Strain gauge (1.8 to 2.2 mv/V) None
Pit Probe (3 wire Pot) None
B-3-4 Strain Gauge Types
Listed in Table B-6 are the acceptable RCAL values and strain gauge types for the Digital Gauge.
Table B-6. 2mv/V Strain Gauge Ohm Resistance and RCAL value
External Resistor Description/Information

J Box RCAL Part Number
98.63K 4730-98623 Typical 350 OHM Bridge, 1MV/V (Stand 100K -1.37K=98.63K)
Typical 700 OHM Bridge, 2 MV/V (Stand 100K -1.37K=48.63K)
1 MEG 4720-10045 Typical 5000OHM Bridge, 1.5 MV/V (Stand 1MEG -1.37K=INSIGF)
Connect (2) Use (2) Typical 5000 OHM Bridge, 1 MV/V (Stand 1.5MEG -1.37K=INSIGF)
748.63K To 4730-74833
Obtain
1.5MEG

M/D TOTCO
B-3-5 Pressure Transducer Specifications
Listed in Table B-7 are the specifications for the 5K (P/N 221042-001) and 15K (P/N 221042-002)
Pressure Transducers.
Table B-7. Pressure Transducer Specifications
SPECIFICATIONS 5K SENSOR 15K SENSOR

P/N 221042-001 P/N 221042-002
Connection Weco 1502 Weco 1502
Construction 304 Stainless Steel 304 Stainless Steel

Wetted Material Inconel X-750 Inconel X-750
Weight 5.5 lbs 5.5 lbs
Shock Maximum 100 Gs (3 axis) 100 Gs (3 axis)

Proof Pressure 8.35K PSI 25K PSI
Burst Pressure * 15K PSI 22.5K PIS
Enclosure Classification NEMA 4X NEMA 4X
Insulation Resistance > 100 Meg Ohms to case > 100 Meg Ohms to case
Non-linearity < 0.25% FSO < 0.25% FSO
Hysteresis < 0.10% FSO < 0.10% FSO
Repeatability < 0.10% FSO < 0.10% FSO
Temp effect on Zero < 1% FSO per 100 F < 1% FSO per 100 F
Temp effect on Span < 1% FSO per 100 F < 1% FSO per 100 F
Operating Temp -40 F to +250 F 40 F to +250 F
Storage Temp -67 F to + 302 F -67 F to + 302 F
Long Term Stability < 0.5% FSO per 6 < 0.5% FSO per 6
months months
Voltage OUT 200 mv/v 200 mv/v
Voltage IN 3.5 - 5 V max 3.5 - 5 V max
* Burst Pressure limited by pressure rating of WECO 1502 union.

M/D TOTCO
B-4 Digital Input
B-4-1 Digital Input #1 Specifications
Low Frequency Input:

A. Bandwidth- 70Hz (9hz)
B. Applications- limit switches, proximity switches
High Frequency Input:
A. Bandwidth- 1 Khz (9hz)
B. Applications- ton mile, 1khz devices with barriers
Trip point for proximity sensor: 1.65 ma (.1ma)
Voltage trip point: Hi=4.1V(.1V), Vtrip lo=3.9V(.1V)
B-4-2 Digital Input #2 Specifications
Low Frequency Input only.

A. Bandwidth- 70 hz(9hz)
B. Applications- Limit switches, proximity switches
B-4-3 Digital Input Compatible Devices
In Table B-7, the various compatible digital input devices are listed and if it requires a barrier.
Table B-8. Digital Input Compatible Devices
Input Devices Barrier Requirement
Limit Switch None
MDT Proximity Sensor None
TTL/CMOS Yes
Isolated TTL/CMOS Yes

M/D TOTCO
B-5 Analog Output
NOTE
The Following Specifications apply to Digital Gauge II ONLY.
B-5-1 Voltage Output
B-5-1-1 Specifications
Minimum load resistor - 25K

Output impedance - 500 ohms (100)
D/A resolution - 8 bits
Accuracy - 1.65%
Temperature drift - .01%/C
B-5-1-2 Compatible Devices
In Table B-8, the various compatible Analog Voltage output devices are listed and if it requires a
barrier.
NOTE
Always refer to Digital Gauge Installation and Control Drawings 221014
and 219569.
Table B-9. Voltage Output Compatible Devices
Output Device Barrier Requirement
M/D TOTCO DAQ None

Isolated 0-4 V Yes
Non-Isolated 0-4 V Yes
B-5-2 4-20mA Output
B-5-2-1 Specifications
D/A Resolution - 8 bits

Range - 4mA ( 0.1mA) to 20 mA ( 0.3mA)
Loop drop max - 5 volts at 20 mA

M/D TOTCO
B-5-2-2 Compatible Devices
In Table B-9, the various compatible analog 4-20mA output devices are listed, along with the
required barrier type.
Table B-10. 4-20 mA Output Compatible Devices
Output Device Barrier Requirement

Non-isolated 4-20mA P/N H10992A-787SP
Isolated 4-20mA P/N 951540-017
B-5-3 Interface Configurations/ Barrier Requirements
In Table B-10, the various gauge installation configurations are listed with their associated barrier
requirements.
Table B-11. Interface Configurations/Barrier Requirements
Configuration Barrier Requirement
Gauge to Gauge None
Gauge to Safe Area- P/N H10992A-755A

RS485/WITS device
Gauge to Safe Area- P/N H10992A-755A

RS232 device

M/D TOTCO
APPENDIX C
TROUBLESHOOTING
C-1 Introduction
The following table lists the various error codes the Digital Gauge II can present you with, the pos-
sible causes, and corrective actions necessary to return the system to optimal performance.
C-2 Digital Gauge Does Not Function
If the Digital Gauge (I & II) does not function, reference Table C-1 for possible solution.
Table C-1. Troubleshooting
Problem Possible Cause Corrective Action

Gauge is not turned on. Press the ON/OFF but-
ton on the keypad.
Dead battery. Replace battery.
Check power wiring

Faulty External Power.
Gauge does not turn-on Check power source.
Replace keypad (P/N

221018-001).
Defective keypad. Replace CPU PCB

(P/N 22948-001 for
Digital Gauge I) or
(P/N 22948-002 for
Digital Gauge II).
August 14, 1997 Page C-1

M/D TOTCO
Appendix C Digital Gauge I & II
TROUBLESHOOTING Manual 26-102
C-3 Error Code Troubleshooting Table
Table C-2. Digital Gauge I & II Error Codes
Error
What it Means Possible Cause Corrective Action
Code
None. This happens the first time the battery is

Initial battery installation installed after leaving the factory. Press ACK and
Processor is proceed with setup.
EPROM seeing "bad"
Cycle power on/off several times to re-initialize the
E002 data in this "Bad" data in memory
memory.
memory.
Replace CPU PCB (P/N 220948-001 for Digital
U4 on CPU PCB bad
Gauge I) or (P/N 220948-002 for Digital Gauge II).
Cable shields not prop- Ground all cable shields as shown in Field Service
erly grounded. Bulletin 274 and Figures 3-45 and 3-46.
CABLE System has Cables not properly

Check all wiring.
detected a prob- installed or connected
EOO3 lem with a cable
Using an ohmmeter, verify 0 ohms between
Cut Cable pin B and pin U on J3 cable connector. If there is
any resistance the cable could be cut.
Check cable for short. To recover from this fault,

Cable short
turn the gauge off, then back on.
System has Check sensor for short. To recover from this fault,
Sensor short
detected an turn the gauge off, then back on.
overcurrent
5VOLT Sensor was connected
fault and has "Hot-Swapping" sensors will cause this error to
to Gauge when Gauge
E004 shut down sen- recover. Turn Gauge OFF, then ON.
was "on"
sor voltage to
prevent battery Perform battery test per 221022-005 Test Proce-
drain. Battery almost dead.
dure.
Cable shields not prop- Ground all cable shields as shown in Field Service
erly grounded. Bulletin 274 and Figures 3-45 and 3-46.
NOCHN Operator did not

No active channel Follow instructions in Chapter 4 for selecting an
select an active
E005 selected active channel.
channel.
Temperature
TEMP data is invalid-
Gauge displays Bad LCD PCB Replace LCD PCB (P/N 220940-001)
E006 default value
(room temp)
Page C-2 August 14, 1997

M/D TOTCO
Digital Gauge I & II Appendix C
Manual 26-102 TROUBLESHOOTING
Table C-2. Digital Gauge I & II Error Codes (Continued)
Error
What it Means Possible Cause Corrective Action
Code
Configure Master Gauge. See Section 4-6-5 of this

Master Gauge is not
The Gauge is manual, or follow quick Calibration and Set-up Pro-
configured as a master.
set-up as a cedure 221329-001.
receiver (slave)
Bad cable between two
888888 and is not Check cable and wiring.
Gauges.
receiving data
from the sender Configure Slave Gauge. See Section 4-6-5 of this
(master) Gauge. Slave Gauge is not con-
manual, or follow quick Calibration and Set-up Pro-
figed as a slave.
cedure 221329-001.
C-4 Battery Test Procedure (P/N 221022-005)
A battery pack is considered "Good" if both of the following tests are passed:
1. With a voltmeter measure the voltage between Pin A and Pin B on the battery
connector. Verify the open circuit voltage reading is 7.06V or greater at room tem-
perature. If it is good, continue to Step 2.
2. Place a 392 Ohm resistor (P/N 911440-258) between Pin A and Pin B on the bat-
tery connector. (This creates a 15mA load on the battery.) Verify the loaded volt-
age reading of 5.60V - 6.10V at room temperature.
C-5 Digital Gauge Connectors
Digital Gauge (I & II) both have four male connector pins located on the backside of the case. If a
battery is attached, the power connector is not exposed. The four connectors are as follows:
Alarm Relay Connector
Sensor Input Connector
Analog Output Connector
Power Connector
NOTE
The Alarm Relay connector and the Analog Output connectors are inactive
on Digital Gauge I.

M/D TOTCO
C-5-1 Alarm Relay Connector
The alarm relay connector is located on the backside of the Digital Gauge. This three pin connec-
tor is used to connect a cable interconnect between the digital gauge and an external alarm
device.
B
A
Figure C-1. Alarm Relay Connector
Table C-3. Alarm Relay Connector
A Alarm Relay Output
B Alarm Relay Output
C Not used

M/D TOTCO
C-5-2 Sensor Input Connector
The sensor input connector is located on the backside of the Digital Gauge. This (18) pin connec-
tor is used to connect the sensor cable from the various sensor inputs with the Digital Gauge.
H T J K
G U
M
S
L
F
A
R
E N
D B
P C
Figure C-2. Sensor Input Connector
Table C-4. Sensor Input Connector
A Analog signal (+) input
B Cable Connected input
C Output (+) input
D RCAL (-) output
E RS485 (-) input/output
F RS485 (+) input/output
G High Frequency select - digital chnl 1
H Proximity sensor select - digital chnl 1

J Proximity sensor select - digital chnl 2
K 4-20 mA select line
L Analog signal - input

M VREF (connect to analog signal- for 0-5V
input)
N Pulsed 4V output (not active)

M/D TOTCO
Table C-4. Sensor Input Connector
P RCAL (+) (5K ohm strain gauges- 2 mv/v)
R RCAL (+) (M/D TOTCO pressure xducers)
S Low Frequency input for digital chnl 1
T Low Frequency input for digital chnl 2
U Gauge circuit ground (connect to I.S.

ground when powered by external source)
C-5-3 Analog Output Connector
The analog output connector is located on the backside of the Digital Gauge. This four pin connec-
tor is used to export an analog output to external instrumentation.
C A
D
Figure C-3. Analog Output Connector
Table C-5. Analog Output Connector

A 4-20mA Output (-)
B 4-20mA Output (+)
C Ground
D 0-4.5 V Output
NOTE
4-20mA output must be externally sourced and isolated.

M/D TOTCO
C-5-4 Power Input Connector
The power input connector is located on the back of the digital gauge. This four pin connector is
used to connect power from the power source to the digital gauge, either battery or external power.
B A
C D
Figure C-4. Power Input Connector
Table C-6. Power Input Connector
A + Battery I.S. Power
B Ground
C Not used
D + External Power In

M/D TOTCO
C-6 CPU Board (Display & Keypad) Removal
Place the pad surface of the suction grip tool (P/N 9999784-001) to the face of the CPU Board
(220948-001/002) of the Digital Gauge (I & II). Push plunger in fully, using rapid motion. Then let
plunger spring back out. See Figure C-4. Repeat sequence until plunger stays in and red line is no
longer visible. The unit is now attached with maximum holding power (maximum grip).
Slowly pull upward (vertically) with the handle of the suction tool, while gently rocking the tool. This
action will unplug the Keypad Assembly from the Interface Board. To release the Keypad from the
suction tool, lift the tab near the edge of the pad.
NOTE
Reappearance of the red line indicates air has leaked back into the system
and the unit is losing its grip. Operating the plunger once or twice will restore
maximum grip.
HANDLE
PLUNGER
TAB
PAD
Figure C-5. Suction Grip Tool

M/D TOTCO
C-7 Cable Assemblies
Complete cable assemblies are available from M/D TOTCO in two varieties- standard and marine.
Refer to Table C-7 to complete the length dash number.
The following cable assembly drawings are included at the end of Appendix C.
221015 Cable assembly, sensor 4 pages
221039 Cable assembly, power 1 page
221040 Cable assembly, alarm 1 page
221041 Cable assembly, analog out 1 page
221064 Cable assembly, hook load 1 page
Table C-7. Cable Length Dash Number Designators
Cable Length Part Number Designators
Dash Length Dash Length Dash Length Dash Length

No. in FT No. in FT No. in FT No. in FT
01 5 11 55 21 150 31 325
02 10 12 60 22 160 32 350
03 15 13 65 23 170 33 375
04 20 14 70 24 180 34 400
05 25 15 75 25 190 35 425
06 30 16 100 26 200 36 450
07 35 17 110 27 225 37 475

08 40 18 120 28 250 38 500
09 45 19 130 29 275 39 550
10 50 20 140 30 300 40 600

M/D TOTCO

M/D TOTCO
APPENDIX D
MENU TREES
D-1 Overview
This section of the manual is intended to navigate the operator through the various menu levels
associated with Digital Gauge II. The menu trees represent flow charts and move in an orderly pro-
gression from point A to point Z, denoting all of the steps along the path. Symbols, such as the
ACK button, are used to represent required actions by the operator. Alpha codes in black boxes
denote display messages which result from operator action.
D-2 Definition of Symbols
The menu trees found in Appendix D utilize symbols to denote various actions or results from
actions. In Table D-1, the various symbols are defined.
Table D-1 Definition of Symbols
Symbol Action or Result
The ACK symbol acts as an enter key. By pressing the ACK key,
numeric values are acknowledged or the device is instructed to pro-
ceed forward.
The MODE symbol acts as an ESC (escape) or back-up key. This

key is used after steps are completed and the procedure requires
returning to the previous screen.
The ARROWS symbol is used to scroll through the various menu

selections and increase or decrease numeric values.
The CIRCLE/POUND symbol represents required action by the

# operator. The operator must accept or change the displayed
numeric value.
An ARROW LINE symbol is used to direct the operator through the

menu tree. The flow of the tree follows the direction of the arrows.
STIME A BLACK BOX symbol denotes an alpha message displayed on the

screen, which is a resultant of a specific step within the menu tree.
August 14, 1997 Page D-1

M/D TOTCO
Appendix D Digital Gauge I & II
MENU TREES Manual 26-102
USER DISPLAY MODE
ALMHI H OFF
H ON #
ALMLO L OFF
L ON #
BAR BARLO #
B X 10 B X 100 B X 1000
B X 10
BARHI #
SETPT SP ON REFPT # DELTA #
SPOFF
(CONTINUED)
Page D-2 August 14, 1997

M/D TOTCO
Digital Gauge I & II APPENDIX D
Manual 26-102 MENU TREES
USER DISPLAY MODE
SETPT
DAMPR #
PEAK PK ON
PKOFF
LIGHT LTOFF
LT ON
INFO LCD #
INQRY DG2
8 * Gauge will display either DG1 or DG2,
dependent upon the current version.
BATT AMPHR

M/D TOTCO
CALIBRATION/SET-UP MODE
CAL A
M/D T LOW ? # A/D-L HIGH # A/D-H TEST
TNG L # ACAL # HIGH?
0-5 V FULL LOW ? # A/D L
4-20 HIGH HIGH? # A/D H
BRDGE LOW LOW ? # A/D L
DIV #
ENGR MAX #
OFSET #
MIN #
GAIN #
MUL #
DECML #
RMT LOCAL REMOT

M/D TOTCO
CAL D MAX # MAX
RATIO #
DECML #
MIN #
RMT LOCAL
REMOT

M/D TOTCO
CAL D ADCHN ANALG DIG 2 DSABL
RTRPM
SETUP DIG 1
RPM
CALC
SPM
SET I SCALE I?
SPM 1
A/D #
A/D A/D
SPM 2
Gauge will display current viewed

NAME? RPM channel. Use the arrow keys to change
channel name.
ERASE SET I
REMOT SNDR NONE RCR
TEMP TEMP
ZROBT ZERO?

M/D TOTCO
CAL D ADCHN ANALG DIG 2
DIG 1 DSABL
RTRPM
CALC
# F/PLS ENGLS # LINS? TMILE
RPM
METRC
SPM
SPM 1
SPM 2

M/D TOTCO
CAL D ADCHN ANALG DIG 2
DIG 1
CALC DSABL
T SPM
STK12
STK 2
STK 1
BITWT

M/D TOTCO
CAL A ADCHN ANALG DSABL
L TEN
DIG 2
A TEN
HK/LD
DIG 1
TTORQ
CALC
RTORQ TRP 1
DSABL
PIT DIF P
STK 1
FLOW PMP P
BITWT
MUDVL PRESS

M/D TOTCO

M/D TOTCO
APPENDIX E
E-1 Introduction
This appendix contains the Digital Gauge (I & II) calibration and set-up engineering drawings.
These drawing provide the details required when installing, calibrating, and configuring, the Digital
Gauge system. You must reference these drawings while completing many of the procedures pro-
vided in this manual.
E-2 List Of Drawings
The following Digital Gauge engineering drawings are located in this appendix:
Table E-1. List of Procudures
Drawing # Description # of Pages
221329-001 Sender/Receiver Configuration 3
221329-002 Calibrate Digital Gauge with MDT pressure

sensor (221042-XXX) with no pressure 4
applied to sensor
221329-003 Calibrate Digital Gauge with MDT pressure

sensor (221042-XXX) with pressure applied 4
to sensor
221329-004 Calibrate Digital Gauge with a voltage out-

3
put sensor
221329-005 Calibrate Digital Gauge with a digital input

3
sensor
221329-006 Procedure for analog calibration (4-20mA

4
simulated)
221329-007 Procedure for analog calibration (4-20mA

4
sensor
221370 Calibration for Digital Gauge I or II 5
August 14, 1997 Page E-1

M/D TOTCO
Appendix E Digital Gauge I & II
SYSTEM LEVEL DOCUMENTATION Manual 26-102
Page E-2 August 14, 1997

M/D TOTCO
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APPENDIX F
F-1 Introduction
This appendix contains the Digital Gauge (I & II) System engineering drawings. These drawing
provide the details required when installing, calibrating, configuring, and maintaining a Digital
Gauge system. You must reference these drawings while completing many of the procedures pro-
vided in this manual.
F-2 List Of Drawings
The following Digital Gauge engineering drawings are located in this appendix:
Table F-1. Drawings List
Drawing # Description # of Pages
221409 System Level Documentation 1
221372 Single Sensor (voltage) Interconnect 1
221386 Multi Sensor (voltage) Interconnect 1
221387 Single Sensor (4-20mA) Interconnect 1

221388 Single Sensor (4-20mA) Interconnect 1
221389 J-Box Wiring, Exane In/Exane Pressure Out 2
221390 J-Box Wiring, PVC In/ PVC Pressure Out 2

221391 J-Box Wiring, PVC In/ Exane Pressure Out 2
221392 J-Box Wiring, Exane In/ Exane 4-20MA

2
Sensor
221393 J-Box Wiring, PVC In/ Exane 4-20MA

2
Sensor
August 14, 1997 Page F-1

M/D TOTCO
Appendix F Digital Gauge I & II
SYSTEM LEVEL DOCUMENTATION Manual 26-102
Page F-2 August 14, 1997

M/D TOTCO

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Part Number 26-102

INSTALLATION, OPERATION, AND MAINTENANCE

Digital Gauge I & II

Manufacturers of Precision Instruments

Printed in U.S.A. August 14, 1997

Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . August 1997

Information in this manual is subject to change without notice.

August 14, 1997 iii

Martin-Decker TOTCO (Company) warrants to Buyer (Purchaser) of new products manufactured or

The warranty periods for various products are:

IN NO EVENT SHALL COMPANY BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL OR

iv August 14, 1997

1-1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

2-1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

3-1 INSTALLATION OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

August 14, 1997 TOC-1

3-7-2 Gauge in Hazardous Area to Gauge in Safe Area Installation . . . . . . . . . . . . . . . . . . . . . . . .3-23

4-1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

TOC-2 August 14, 1997

4-2-1-2 Analog Sensor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

August 14, 1997 TOC-3

TOC-4 August 14, 1997

B-5-1-2 Compatible Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

August 14, 1997 TOC-5

TOC-6 August 14, 1997

August 14, 1997 Page LOF-1

Page LOF-2 August 14, 1997

August 14, 1997 Page LOT-1

CALIBRATION AND SET-UP PROCEDURES

SYSTEM LEVEL DOCUMENTATION

Page LOT-2 August 14, 1997

1-2 Scope of Manual

This manual is divided into the following chapters:

Appendix D - Menu Trees

Appendix E - Calibration and Set-up Procedures

Appendix F - System Level Documentation

1-3 Intended Audience

1-4 Personnel Qualifications

August 14, 1997 Page 1-1

1-5 Notes, Cautions, and Warnings

Provides information to prevent equipment malfunction or damage that

Page 1-2 August 14, 1997

2-1-1 Front Panel Screen

SET-POINT INDICATOR (DIGITAL GAUGE II ONLY)

BAR GRAPH LIMIT BAR GRAPH LIMIT

ALPHA WINDOW BAR GRAPH

Figure 2-1. Digital Gauge I & II - Front View

August 14, 1997 Page 2-1

Table 2-1. Digital Gauge Features

Scroll-Up Actuator button used to scroll through various menus or

Set-Point Indicator Indicator arrow used to reference a center point within a

Acknowledge Actuator button used as an enter key. By pressing the ACK

Scroll Down Actuator button used to scroll through various menus or

* Digital Gauge II only

Page 2-2 August 14, 1997

POWER SUPPLY CONNECTOR

EARTH GND J2 J3 J4 BARRIER GND

ALARM RELAY CONNECTOR

ANALOG OUTPUT CONNECTOR

Figure 2-2. Digital Gauge - Backview

August 14, 1997 Page 2-3

Page 2-4 August 14, 1997

3-1 Installation Overview

Figure 3-1. Digital Gauge I Installation - Block Diagram