FULLER-TRAYLOR TYPE NT

HEAVY DUTY PRIMARY GYRATORY CRUSHER

MINERALS TECHNOLOGY GROUP - CRUSHING

 FULLER-TRAYLOR TYPE NT PRIMARY GYRATORY CRUSHER
LOW RESTRICTION SHELL AND DESIGN FEATURES

Less Restriction

Vertical Buttress

Flat Rim

Vertical Wall

Contact Oil Seal

Reduced Impact
Negative Offset and Wear

MINERALS TECHNOLOGY GROUP - CRUSHING 1

 FULLER-TRAYLOR TYPE NT PRIMARY GYRATORY CRUSHER
500 BHN BOTTOM SHELL LINER ARRANGEMENT
FFE Minerals custom designs bottom shell liners to suit ore type or other special
conditions with the flexibility to combine abrasion resistant steel plate with cast shields.

Simple liner shapes are easier to handle. High hardness materials and smaller shapes
translate into less material waste over time (i.e. Replace liners only where needed, not a
single large liner with only localized wear. Bottom shell liners are not replaced in sets as with
concaves.)

500 BHN Abrasion

Resistant Plate
3 Inspection ports located
strategically to view lower
mantle and crusher discharge.

Fuller-Traylor Disk Liner

Attachment System

Rock Box Rib Design

Rock-on-Rock Impact
Reduces Wear

Greater flexibility in spare part sourcing due to widespread availability of AR plate and simple
liner shapes.
Simple layout of the Type NT bottom shell allows customization of liner materials to optimize
wear and performance. Cast shields are available in a variety of materials: manganese steel,
alloy steel or white iron.
Bottom shell housing includes 2 inspection ports for the eccentric gear and countershaft
pinion.

MINERALS TECHNOLOGY GROUP - CRUSHING 2

ROCK BOX STYLE SPIDER CAP
Optional rock box spider cap, low wear and maintenance resulting from rock-on-rock
impact.

Cast Manganese Steel Standard

Work Hardens from Impact and
Provides Longer Life as Compared
to Carbon Steel

MINERALS TECHNOLOGY GROUP - CRUSHING 3

ROCK BOX STYLE SPIDER SHIELDS
Available as an option. Low wear and maintenance resulting from rock-on-rock impact.
Suitable for direct dump only.

MATERIAL
RETENTION
WALLS

Extended Spider Shield Side Walls

Available for Multiple Point Direct Dump
Arrangement to Resist Side Impact.

MINERALS TECHNOLOGY GROUP - CRUSHING 4

 SPIDER ASSEMBLY

Phosphorous Bronze Spider Bushing

Provides Longer Life as Compared to Tapered Spider Bushing
Cast Iron Bushings Can Be Removed and Installed
Without Removing the Mainshaft

Automatic Grease
Lubrication Standard
for Spider Bushing

Supernut Style Spider

Bolts Standard Allows
Rapid Removal and
Installation of the Mainshaft

Hydraulic Spider Separation

Available to Allow Rapid
Removal and Installation of
the Mainshaft (1/2 Hour)

MINERALS TECHNOLOGY GROUP - CRUSHING 5

TOP SHELL SEAL WITH INTEGRALLY CAST SUPPORT RING
Low wear and maintenance resulting from rock-on-rock impact. Greater flexibility in
spare part sourcing due to widespread availability of AR plate and simple liner shapes.

Flush 500 BHN Top Shell Seal and Rim Liner Plates
Typically Covered By Ore and Less Prone To Being
Dislodged By Rock Breaker

Integrally Cast Seal Support Ring

Available to Provide Positive Barrier
to Moisture and Mud, Resulting in
Less Housekeeping

MINERALS TECHNOLOGY GROUP - CRUSHING 6

 MAINSHAFT ASSEMBLY
Mainshaft Sleeve Standard
Provides Additional Protection
of the Upper Journal

Two Piece Head Nut Standard

Provides Additional
Protection of the Mainshaft

Cast Iron Dust Seal Ring

Provides Longer Life As
Compared to Plastic

Oil flow between main shaft

and inner eccentric bushing.
Split ring seal redirects oil flow
to outer bushing.
Split Ring Contact Oil Seal
Provides Barrier to Oil Loss
Over Dust Bonnet.

MINERALS TECHNOLOGY GROUP - CRUSHING 7

ECCENTRIC ASSEMBLY

Leaded Bronze Inner

Eccentric Bushing for peak
performance

Large Face Width Spiral Bevel Gear Set

Achieves Strength and Durability Ratings
by Greater Contact Area Rather than
Extreme Surface Hardness. Less Risk of
Tooth Failure Due To Shock Loading

MINERALS TECHNOLOGY GROUP - CRUSHING 8

FULLER-TRAYLOR COUNTERSHAFT STANDARD FEATURES

Lockplate Style Countershaft Nut Low Maintenance Bearings.

Countershaft Bearing Resistance Temperature Detectors Continuous Monitoring Of

Bearings.

Item 1: Countershaft Nut

Item 2: Countershaft Locknut
Item 3: Lockplate
Item 4: (2) Hex Head Cap Screws
Item 5: (2) Lockwashers
Item 6: Bearing RTDs

MINERALS TECHNOLOGY GROUP - CRUSHING 9

TRIPLE CLIPPER TACONITE COUNTERSHAFT OIL SEAL STANDARD
Positive barrier to oil loss and dust contamination.

Triple Oil Seal

MINERALS TECHNOLOGY GROUP - CRUSHING 10

 FULLER-TRAYLOR MPI-300 MANTLE POSITION INDICATOR

High Accuracy Mantle Position Sensor

Allows Accurate Setting Control, Improved
Liner Wear Monitoring and Automated
Crusher Operation

Specifications

Non-Linearity: 0.05% of Full Scale

Resolution: 1.0 FA DC
Hysteresis: 0.00001 in.
Repeatability: Resolution + Hysteresis

MINERALS TECHNOLOGY GROUP - CRUSHING 11

LUBRICATION AND HYDRAULIC SYSTEM

Standard Features:

Fully Independent Lubrication and Hydraulic Systems Eliminates Risk of Cross

Contamination

Duplex Cartridge Type Oil Lubrication Filters Can Be Serviced Online.

Standby Lubrication Oil Pump Can Be Serviced Online.

High Accuracy Resistance Temperature Detectors (RTDs) Allows Accurate Control

and Continuous Trending for Maintenance

304 Stainless Steel Thermowells RTDs Can Be Serviced Online.

Indirect Pipe Mounted Coil Type Heaters - Can Be Serviced Online.

MINERALS TECHNOLOGY GROUP - CRUSHING 12

 Fuller-Traylor Type NT Primary Gyratory
Crusher Capacities in Metric Tons Per Hour

FFE MINERALS / FULLER-TRAYLOR GYRATORY CRUSHER

CAPACITIES IN MTPH
Max. kW
Crusher Size Feed Opening Pinion RPM (HP)
Open Side Setting of Discharge Opening
Nominal Size (mm) 127 152 178 203 229 255 280
Nominal Size (in) 5 6 7 8 9 10 11

1100 x 1750 1100mm 600 375 1780 2170 2730

(43 x 69) (43) (500)

1300 x 1750 1300mm 600 375 1650 2040 2560

(51 x 69) (51) (500)

1370 x 1950 1370mm 600 450 1800 2190 2680 3160

(54 x 77) (54) (600)

1600 x 2000 1600mm 600 450 1750 2130 2600 2920

(63 x 79) (63) (600)

1525 x 2260 1525mm 600 600 3020 3700 4617 5485

(60 x 89) (60) (800)

1525 x 2870 1525mm 514 750 3810 5485 6160 7165 7665 8200
(60 x 113) (60) (1000)

Capacities are based on the following assumed feed distributions: maximum feed to the crusher (F100 )
equals 80% of the feed opening size and 80% of the feed gradation (F80 ) is equal to or less than 50% of
the feed opening size. Bulk Density is assumed to be 1.6 metric tons per cubic meter. Capacities are
calculated at the maximum eccentric throw for each machine size.

Please note that the above capacities are typical, but crushing applications may vary widely with material,
feed characteristics, moisture, and work index. FFE Minerals recommends verification of throughput and
capacities of Fuller-Traylor Gyratory Crushers for each installation. Specific throughput needs can be
met through engineering analysis and modification of crusher geometry.

MINERALS TECHNOLOGY GROUP - CRUSHING 13

 Fuller-Traylor Type NT Primary Gyratory
Product Analysis

Fuller-Traylor Gyratory Crusher - Estim ated

Product Size Distributions by Crusher OSS
Increasing OSS

100%

90%

80%

Open Side
70% Setting (mm)
127
Percent Passing (%)

60% 152
178
203
50% 229

40% Estimated Product

Size Distribution Curves
by
30% Crusher Open Side
Setting (mm)

20%

10%

0%
0 50 100 150 200 250 300
Particle Size (mm)

To use the Product Analysis Chart, determine what particle size is required (X-Axis) and intersect the
appropriate curve based on Open Side Setting (OSS). Correlate the intersecting point on the OSS curve
to the Percent Passing (Y-Axis) to determine the approximate percent passing of an exact particle size at
an exact Open Side Setting.

EXAMPLE: For a Particle Size of 150mm, what is the percent passing a 178mm OSS? The Percentage
of 150mm particles passing an OSS of 178mm would be ~76%.

Please note, these are typical product size distributions and vary widely with feed distribution and specific
rock characteristics materials. For specific application information, please contact FFE Minerals
Applications Engineers.

MINERALS TECHNOLOGY GROUP - CRUSHING 14