Professional Documents
Culture Documents
DEPARTMENT
AGRICULTURE
FARMERS' BULLETIN No. 1424
illas "beon rv
binders at
'' nd of f i l
MAKING
VINEGAR
IN THE
HOME AND ON
THE E^RM
T nXEGAR can l)e made Iroin any fruit, or, in fad,
' from any material wliich contains enough
sugar and is in no way ol)jectiona})le.
Whether it is done on a small scale in the home,
on a larger scale on the farm, or on a still larger
scale in the factory, the production of vinegar is the
result of two distinct fermentation processesan
alcoholic fermentation followed by an acetic fer-
mentation.
By using the materials and following the methods
(Uscussed in this bulletin, vinegar of good (luality
may readily be made from apples, peaches, grapes,
and ollur fruits, large quantities of which are
wasted each vear in the I'nited States.
11
MAKING VINEGAR IN THE HOME AND
ON THE FARM.
By EDWIN LEFEVBE, Scientific Assistant, Microbiological Laboratory, Bureau
of Chemistry.
CONTENTS.
Page, Page.
Vinegar 1 Animal p a r a s i t e s 22
M a t e r i a l used, ~_ 2 Vinegar bees 23
Fermentation 5 Tests 2H
After t r e a t m e n t 14 Acid s t r e n g t h of vinegar 20
Causes of failure 10 Federal regulations governing manu-
D a r k e n i n g of vinegar 21 facture a n d sale of vinegar 28
VINEGAR.
PEACHES.
Grains, chiefly corn, barley, rye, and oats, are largely utilized for
the production of spirit and malt vinegar. The starch which they
contain is first converted into sugar, usually by the action of malt
(sprouted barley). JNlalt vinegar is made from the sugary sohition
or wort obtained by steei)ing crushed malt in warm water.
MOLASSES.
FERMENTATION.
After being expressed, the juice should stand for a day or two in
looselv covered barrels or other covered receptacles for sedimenta-
tion, iifter which it is carefully drawn off', preferably by the use of
a siphon (p. 15), and transferred to other containers for alcoholic
fVrnuMitation. These barrels should not l)e filled over three-fourths
full. - , . p ^ n I c
Compressed yeast is added in the proportion ot 1 small caite tor
each 5 gallons of juice. The yeast should first be thoroughly macer-
ated ii^at least a quart of the juice and this should be well stirred
into the whole. If a ])ure culture of a si)ecially cultivated yeast is
to be used, this should be prepared and added as directed on page 13.
ACETIC FERMENTATION.
F I O . 3.Generator
for rolling gen-
erator process.
A, rack made of
H by A i n c Ii
s l a t s ; B, 2 l>y
4 inch supiwrt
for rack ; C, po-
sition of rack in
barrel.
C/^055 SECT/O/S/
'^S - ^"//OZ.SS
SP/OOT
FIG. 4.Generator for quick or generator process.
12 . Farmers' Bulletin 1V2^(.
shavings out of the bunghole, the juice dripping from the shavings
comes in contact Avith the air. as a result of Avhich the process ot
acetification is greatly hastened. i i
As the fermentation progresses, a good deal of heat is developed.
To obtain the best results the temperature of the upper portion of
the generator should be kept at about 85 F . The temperature can
be lowered by inserting some of the pegs to cut down the air current
passing in at the holes. To raise the temperature the supply of air
is increased by removing some of the pegs.
If the generator is rolled every day and the temperature is main-
tained at from 80 to 85 F., the juice may be converted into good
vinegar by this method in from 60 to 90 days.
COMMERCIAL METHOD (QUICK VINEGAR PROCESS).
Tlie farm method of making vinegar is necessarily SIOAV, for the
reason that onlv the surface of the alcoholic li(iiiid is exposed to the
air. I t is possible to greatly hasten the production of acetic acid
by allowing the alcoholic mixture to trickle sloAvly through a tall
Avooden vat containing material like wood shavings, coke, or corncobs
Avhich has been inoculated Avitli acetic bacteria and through which a
current of air is constantly rising. Such an apparatus is known as
a generator (fig. 4) and this method is called the quick or generator
process of making vinegar.
Bv using generators more vinegar can be made in a fcAV days than
could be made in as many months or even years by the ordinary
farm procedure. For this reason generators are ahvays used where
vinegar is produced commercially in large quantities. As this
method is a continuous process Avliich calls for an extensive equip-
ment and trained supervision, it is not pra<jticable for farm use.
CLEANLINESS.
Cleanliness is essential in all methods. Anything t h a t will pro-
duce malfermentation or oil flavors should be avoided. To this end
all utensils and receptacles must l) kept clean. Not only niust the
barrels be clean but they must also l)e free from anything Avhich Avill
impart undesirable flavors or odors to the vinegar. Barrels Avhich
have been used for storing paints, oils, varnishes, or industrial
alcohol should never be used for this purpose. Old vinegar and
molasses barrels and new barrels should not be used until they have
been well washed with boiling Avater or steam.
Barrels Avhich have been used for grain alcohol, Avhisky, or brandy
are Avell adai)ted for vinegar making. These liquors are antiseptic
to most microbes, but in small (piantities they are not antagonistic to
tlie growth of yeasts or acetic bacteria and Avill not impart nnde-
sirable flavors or odors to vinegar.
USE OF STARTERS.
Experience has thoroughly demonstrated the value of the nse of
starters in making vinegar." Yeasts and acetic bacteria are prac-
tically ahvays iiresent in fruit juices, but they often ()ccur only in
limited nuiiibers or more often are of undesirable or inactive types.
Making Vinegar. 13
Better results are obtained by the addition of active strains. This
is especially important in the alcoholic (yeast) fermentation where
a prompt and rapid fermentation is desirable.
Ordinary compressed yeast, obtainable almost everywhere in this
country, is a satisfactory starter for the alcoholic fermentation and
should be used Avhen it is impossible to obtain cultures AA'hich have
been especially cultivated for vinegar production.
As a starter for the acetic fermentation, the best results are un-
doubtedly obtained by the addition of vinegar. If possible, unpas-
teurized vinegar should be used, for the reason that such vinegar
usually insures the addition of the essential organism. Vinegar
should be added as a starter in any event, hoAvever, Avhether or not
it contains living bacteria, and even Avhen a pure culture of acetic
bacteria is used.
When pasteurized juices or sugar solutions, Avhich do not contain
the essential organisms, are used for making vinegar, the addition of
active cultures is of course essential.
F o r those who desire to use pure cultures Avliich liaA-e been culti-
vated especially for vinegar production these directions are given.^
The cultures should be obtained only from sources Avhich insure
their reliability. Such cultures are furnished by several of the
State experiment stations and by some commercial laboratones.
Yeast cultures should be obtained about a Aveek before they are to be
used. From these a starter in a 2-quart fruit jar is prepared for each
barrel as folioAVS :
STARTER FOR ALCOHOLIC F E R M E N T A T I O N .
barrel and float the fdm on the surface of the liciuid, using the splinter as a
raft It is very imiortant that this film be floated on the surface.
Do not disturb the barrel from now on except to remove small quantities
from time to time to test the strcngtii of the vinegar (page 2r)).
AFTER TREATMENT.
Pio. 5.- Siphoning oflf the vinegar. A, glass tube; B, rubber hose.
sary to pass the A'inegar through a filter of this kind several times
to make it clear or bright. The efficiency of a cloth filter, and in
fact of practically all filters, depends upon the gradual filling u])
of the pores of the filtering medium by particles of the material
passing through it. Hence perfect clarification is not often accom-
plished by one filtration, or at least the first portion to pass through
is not clear and must he poured back for refiltration.
When larger quantities of vinegar are to be filtered, as in com-
mercial ])ioduction, filters of more or less elaborate construction are
used. These usually ojx'rate by suction and filtration is made through
various substances, such as
cloth, paper or cotton pulp,
or d i a t o m a c e o u s earth,
Metals Avhich are readily at-
tacked by acetic acid must
be avoided in the parts of
the filter Avhich come in con-
tact Avith the vinegar.
CLARIFYING AGENTS.
(alcoholic and acetic) and that the first must be completed before the
second begins; and (3) failure to stop acetification at the proper
time. All of the.se causes have been discussed elseAvhere in this bulle-
tin and the remedy indicated.
Various mal fermentations due to the presence of undesirable or
destructiA'e microorganisms also cause failure. All material used
for making vinegar is contaminated to some degree Avitli undesirable
organisms Avhich may have a harmful effect on the fermenting juices
and may even grow at the exj)ense of t\w desirable organisms. The
only sure means of preA^nting such a result is to sterilize the raw
material and use pure cultures. This, hoAvever, is usually neither
possible nor dosiral)le.
Malfermentations may be caused by false yeasts, molds, or unde-
biiable bacteria. The mycodernue, yeastlike organisms Avhich nearly
always accompany fruits and fruit juices, often develop upon ex-
posure to the air, forming a scum on the surface of the juice. These
organisms, Avhich are knoAvn as Mijcoderma olfii, often called
Avine fioAvers, like the true yeasts, multiply by budding, but, unlike
the true yeasts, groAv only in the presence of oxygen, for Avhich
reason they are called aerobic, and have no fermenting value. They
live on the medium on Avhich they groAv, being destructiA'e to both
fixed acids and alcohol. The presence of mycodermie is objectionable
in all of the fermentation industricvS and the scum formed by them
should be removed Avhenever possible. This scum, AAdiich at first
is thin, Avhitisli, and smooth, groAvs rapidly, soon becoming thick,
rough, and heavily Avrinkled. I t should not be confused Avith the
acetic film Avhich at first usually occurs as greasy looking spots on
the surface and gradually spreads, becoming a grayish veillike
covering over the entire surface. As a rule the acetic film later
becomes a smooth, leathery membrane, Avliich eventually sinks by
its oAvn Aveight, only to be succeeded by another similar formation.
This membrane is made up of acetic bacteria and a gelatinous ma-
terial given off by them.
Mold spores are often i)resent in fruit juices and under favorable
conditions, either alone or in combination Avith false yeasts and
aerobic bacteria, may groAV on the surface of fermenting juices. As
molds have an unfavorable action on the flavors of these juices,
their growth should always lx prevented if possible.
The bacteria Avhich may complicate a fermentation are usually the
kind that can groAV in the absence of oxygenthe so-called anaerobic
tyjie. The lactic group, the one most commonly found, is nearly
ahvays ])resent to some extent in fruit and vegetable juices. If
tiiese bacteria occurred in large numbers they Avould undoubtedly
cause cloudiness, increased acidity, and undesirable changes and
flavors. Other forms of bacteria, such as the butyric or even
putrefactive types, may develop in juices, especially in those of IOAV
acidity. Unless speedily che/?.ked, these organisms may soon produce
changes Avhich make the juices Avorthless. The develoi)nient of
.acetic bacleria before the acetification stage is, of course, A'ery
undesirable.
All these organisms usually appear before or during the alcoholic
stage. .\s a rule they can be prevented by securing at the start an
active alcoholic fermentation. This is accomplished by adding at
once a culture of active yeasts and by subjecting the fermenting
Making Vinegar. 21
juice to such favorable conditions as will render their groAvth rapid
and certain. I n this way they quickly gain precedence over all
other organisms and the sugar in the juice is utilized before other
organisms have an opportunity to attack it. The large quantity of
carbon dioxide formed by an active yeast fermentation doubtless
has a tendency to check the growth of all other organisms. Above
all, it is important to secure complete utilization of the sugar before
the acetic bacteria, Avhich are always present to some extent, have
an opportunity to form much acetic acid. The presence of even
0.5 per cent of acetic acid interferes seriously Avith the growth of
veasts and 1 per cent is almost prohibitive.
The failure of yeasts to groAv in a juice Avhich is ordinarily a fa-
vorable medium is probably due to a high acid content, or, in some
instances, to the presence of an antiseptic agent added to prevent
fermentation. I t is useless to add more yeast to a juice of this kind.
The only thing that can be d(me is to dilute it Avith fresh juice to a
])oint Avhere veasts will grow and then add another culture.
Hometimes*^failure occurs during the acetic fermentation. Acetifi-
cation may be slow in starting or may stop entirely, owing to the
fact that the acetic bacteria are present only in small numbers or
that those present are of a w^eak strain or of an objectionable type,
like the Bacterium an/Unum. I n most cases failure is due to the
fact that the medium is unfaA^orable to the growth of the acetic bac-
teria or that the temperature and air conditions are not favorable.
As a rule acetic bacteria Avill grow in a medium Avhich is only
weakly acid or even slightly alkaline, but a more prompt and vigorous
groAvth can usually he obtained in a decidedly acid medium. For this
reason the addition of Annegar is ahvays advisable, especially in the
case of juices or solutions Avhicli are normally IOAV in acid. T h e
addition of vinegar also is a protection against the groAvth of un-
desirable organisms until enough acid is formed by oxidation of the
alcohol present.
The solution to be fermented must contain the proper nourishment
for both yeasts and acetic bacteria. The presence of sugar for the
yeasts or of alcohol for the bacteria alone is not sufficient to insure
their groAA^th. Nitrogenous matter in some form must be present to
make these organisms function properly. F r u i t juices usually con-
tain enough nourishment for the groAvth of yeasts and acetic bacteria,
but not all the sugar solutions used for making A'inegar do (pp. 4, 5 ) .
Temperature is an important factor in making vinegar. If too
high or too low this mav be a cause of failure, ^lost yeasts do their
Avork best at from 75 to 80 F . , and most strains of acetic bacteria at
from 80 to 86 F . As evaporation is likely to occur at these tem-
peratures, somcAvhat loAver ones are often preferred. If very much
lower than those stated, the fermentations are certain to be slow\ I n
general, it may be said that a very hot room or a very cold cellar is
a poor place in which to make vinegar.
DARKENING OF VINEGAR.
VINEGAR MITES.
Unless great care and cleanliness are observed in connection with
vinegar production, mites {Tyroglypkm lomjiorU and Tyroglyphm
siro Gerv.) may appear in large numbers and prove very trouble-
some. They are undoubtedly identical Avith the mites often present
in cheese and other food products.^^ Under favorable conditions
of warmth and moisture, these mites breed Avith great rapiditv, and
unless proper precautions are taken they may enter vinegar casks and
generators, spoiling the contents.
Mites are readily destroyed by the use of hot Avater or steam. I t
a room becomes badly infested, it should be cleaned, fumigated AVith
sulphur, and thoroughly Avashed Avith kerosene emulsion. The en-
trance of mites into vinegar casks may be prevented by painting a
ring of turpentine or kerosene oil around the openings.
VINEGAR FLIES.
Several species of light-broAvn flies {Droftophilu spp.) breed in the
juices of decaying fruits and also around the openings of vinegar
containers or Avherever they find vinegar exposed to the air. These
are knoAvn as fruit or vinegar flies. If very numerous, the larvse
of these flies may get into the vinegar and cause its deterioration.
They may also be responsible for the introduction of the Bacterium
ici/linum, an undesirable member of the acetic gi-oup.'^
' The presence of these flies may be prevented to a great extent
by cleanliness and bv avoiding the spilling of vinegar and the leakage
from casks. The iinportance of keeping all openings in casks Avell
screened has already been mentioned.
VINEGAR BEES.
Sulistances with such names as " vinegar bees ' and " California
bees " are sometimes advertised for use in making vinegar. As ex-
travagant claims have been made for some of these preparations, a
Avord of caution about them should be ^iven. These so-called " vine-
gar bees" are not insects, as the name implies, but a combination of
yeasts and bacteria in a suitable medium. As the " bees " are usually
the result of chance inoculation, the yeasts present are not as a rule
actively fennenting strains and the bacteria are ordinarily a mixed
cuhure Avhich may contain harmful as Avell as desirable types. Molds
also are often present. EA^CII if the " bees " should contain none but
desirable microorganismsthat is, yeasts-and acetic bacteria^their
use Avould still be fundamentally Avrong, for the reason t h a t they
Avould bring about the simultaneous action of alcoholic and acetic
ferments Avhich is to be avoided (p. 19).
TESTS.
I n making Annegar certain tests are necessary for accurate results.
Unfortunately there are no simple tests which are dependable. I t
is not safe to assume that the alcoholic fermentation is complete
ML O Howard and C L. Marlatt. Tlie Principal Household Insects of the United
States. U. S. Dept. Agr., Div. Ent. Itul. 4 (18!)G) pp. 100-111.
" ( J Bertrand. Preparation biochimique du sorbose. In Compt. rend. (1886), vol. 1^^,
pp. 900-905.
24 Farmers' Bulletin 1^f2^.
when bubbling or frothing ceases; nor can tasting during the acetic
fermentation be depended upon to show when the acetic fermenta-
tion has gone far enough. Reliable tests are needed to determine
(1) the sugar content of the material from which the vinegar is to
be made, (2) the quantity of alcohol formed during the first fer-
mentation, and (8) the (juantity of acetic acid formed during the
^ second fermentation. Tlie}'^ call for additional ap-
^ paratus not ordinarily found in the home or on
the farm.
SUGAR.
4.5 per cent of acetic acid, a juice which gives a hydrometer read-
ing of about 12 should be used. (Table 1.)
TABLE 1.liydrometer readings (Brix or Balling) of fruit juicen, appTr).rimate
percentage.^ of sugar before fermentation, and percentages of alcohol that
can be irroduced.
e o o Percent. PercetU.
Per cent. Per cent. Percent. Per cent.
10.0 7.5 3.7 12.6 10.1 5.0 15.0 12. 5 6.2
10.3 7.8 3.9 12.9 10.4 6.2 16.2 12.7 6.3
8.0 4.0 13.1 10.7 6.3 15.4 12.9 6.4
las 8.6 4.2 13.3 10.8 6.4 16.7 13.2
13.6
6.6
6.8
11.0 8.7 4.3 13.6 11.1 6.5 16.1
11.2 9.0 4.6 13.8 11.3 6.6 16.3 13.8 6.9
9.2 4.6 14.0 11.6 5.7 16.6 14. 1 7.0
ll.fi 5.9 16.8 14.3 7. 1
11.7 9.4 4.7 14.3 11.8
9.7 4.8 14.6 12.0 6.0 17.0 14.6 7.2
11.9 1Z2 6.1
12.2 9.9 4.9 14.7
The percentages of sugar given in Table 1 are 2.5 less than those
indicated by the hydrometer readings. While this difference is not
true of all fruit juices, it is true of many. Analyses of a large num-
ber of apple juices made by the Bureau of Chemistry have shown
that the nonsugar solids usually constitute about 2.5 per cent of the
juice. This difference affords a safe basis for the estimation of the
probable results of a fermentation. The percentages of alcohol by
weight given are half the sugar content. Common experience has
shown that this is the usual result of a normal fermentation. As
the percentage of acid formed by acetification as a rule exceeds by
little, if any, the percentage of alcohol present, it is possible by a
very simple calculation to estimate from the hydrometer reading of
a fruit juice the strength of the vinegar it will produce. F o r ex-
ample, if the hydrometer reading of a juice is 12.5, subtract 2.5 to
get the percentage of sugar. This result, divided by 2, gives 5 as
the probable percentage of acetic acid which should be obtained in
the finished vinegar. Owing to various causes which have been ex-
plained in this bulletin, such a result is by no means always obtained.
The only method for determining the actual strength of the vinegar
obtained is the use of a test for acidity.
The acid strength of vinegar is determined by finding the acidity
of the vinegar in terms of grams of acetic acid per 100 cubic centi-
m e t e r . Since the specific gravity of vinegar is but slightly greater
than t h a t of water, 100 cubic c e n t i m e t e r of vinegar weigh little
more than 100 grams. Grams per 100 cubic centimeters is therefore
nearly but not quite the same thing as percentage by weight. The
difference is so slight t h a t it is usually disregarded by manufacturers
and dealers and the strength of the vinegar is stated as 4, 5, or 6 per
cent, etc.
The grain system of expressing the strength of a vinegar is also
often used. As now used in this countiy, the grain, which is the
unit of this system, is equivalent to 0.1 gram of acid per 100 cubic
centimeters of vinegar. A 4 per cent vinegar therefore is a 40-grain
vinegar; a 6 per cent vinegar is a 60-grain vinegar; etc.
28 Farmers' Bulletin U2^.
F E D E R A L R E G U L A T I O N S G O V E R N I N G T H E MANUFAC-
T U R E AND SALE OF VINEGAR.
Vinegar may be made in tlie home and on the farm without a per-
mit if it is t(^ be consumed only in the home or on the farm where ii
is made. If it is to be offered for sale the maker must obtain a per-
mit from the c(jllector of internal revenue of his district. As the
regulations governing the making of vinegar for sale are subject to
cliange, anyone planning to make vinegar on. a commercial scale
should first obtain the most recent information about the laws from
the Federal i)rohibition director of the State.
All vinegar which is shipped from one State to another or is
o lie red for sale in any j^osst^ssion or Territory of the United States
or the District of Columbia should meet the requirements of the
Federal food and drugs act. This information may be obtained from
the Bureau of Chemistry, United States Department of Aginculture,
Washington, D. C.
As practically all States have laws governing the sale of vinegar,
anyone interested in its commercial production should obtain the
regulations from the State food commissioner.
I n general, it may be said that the law requires t h a t vinegar
offered for sale in the United States sliould contain at least 4 per
cent of acetic acid.