Professional Documents
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A. SAMPLING
Most raw materials and manufactured prodeucts are sampled by some method for
purpose of quality control. A representative sample is where every particle in the lot being
sampled is represented.
Accurate and repeatable sampling of materials is dependent upon, the following
criteria:
a. The device whice moves through the material stream (sample cutter) should have
an opening which is adequately sized. Maximum three times
b. The sample cutter, at its rest or idler position, must be completely out of the
material stream.
c. In Manually, sample cutter will start from its rest position and move through the
material stream at a predetermined, fixed rate of speed.
d. Cutter speed must be limited so that screening doesnt take place as the sample
cutter moves through the stream. If the speed too fast, its entirely possible that
screening will occur.
Coal -> Sampling -> Preparation -> Analysing -> Reporting -> Data
Bagian kecil dari sejumlah batubara yang terambil dengan sekali pengambilan oleh
suatu alat pengambil contoh (GROSS SAMPLE)
INCREMENTS REQUIRED TO FORM GROSS SAMPLE
B/L
JUMLAH INCREMENT 35
1, 000
2. Aplicable methods and standards
Majority of Coal Smpling systems are based upon standards generated by
AMERICAN SOCIETY for Testing and Materials. The object of collecting a sample of coal
is to obtain a portion which represents the whole of a shipment or consignment and which is
the analyzed to determine characteristics such as B.T.U, Ash, Sulphur and Moisture..
B. MANUAL OPERATION
Repeat 2.71~2.76, put cutter on the belt.
Measure the distance between cutter and belt, it should be 6~13mm.
After adjusting approach switch, turn select switch named Run-Jog to Run and
press Start until sensing board deviate from approach. Cutter will turn a circuit and
stop at the original position.
If adjust approach switch according to above steps; cutter tail will stop at 9~10
oclock position. If stop distance is farther than this, braking moment will add.
Theres coal starting system on belt.
D. Cleaning System
The cleaning procedure is:
1. When system is running, press down cleaning button;
2. When system is running, main belt stops;
3. While system is running, cleaning is required for failure (primary sampler failure,
primary feeder failure, crusher failure, Secondary sampler failure, Secondary feeder
failure, collector failure, chute blockage failure, full cans).
During the cleaning process, the primary sampler stops sampling, and other
equipments in the system will continue running to empty the system.
E. ALARM
The failure information of sampling system will be displayed on the operation panel.
While failure is occurred, the equipments above failure point will stop, the inferior
equipments will continually run to empty system (cleaning). When the reason for alarm is
confirmed and cleared, the alarm reset button must bepressed to restart system and reset the
alarm circuit.
Please see the related section for alarm information. The status of sampling
equipments run and stop and position for sample collecting can information will also be
displayed on touch screen. Some parameters for running can be monitored and modified on
touch screen.
F. Crusher
Several devices in the crusher room:
1. Crusher
2. Screener
3. Dust collector
4. Electro magnetig separator
5. Electric hoist crane
6. Manual hoist crane
7. Motor
8. Rooler screener