02 2 s150 System-Ovw CL

Automation
Automation and
and Drives
Drives
SINAMICS S150
SINAMICS family
System overview
SINAMICS S150
Technical data
Power components
Open-loop control
SINAMICS
Communications
Closed-loop control
Electrical options
S150
Mechanical system
Motors
The System
Applications
System overview
01 System overview_S150.ppt Stand: 07.03.07 1

Automation and Drives
SINAMICS family
SINAMICS offers a solution ...
SINAMICS S150
SINAMICS family
System overview
SINAMICS S150
Technical data
Power components
Open-loop control
Communications
Closed-loop control
Electrical options
Mechanical system
Motors
Applications

System overview - SINAMICS S150

Core statement
SINAMICS S150 SINAMICS S150 cabinet units
are designed for variable-speed
drives in machine and plant
SINAMICS family
construction.
System overview
SINAMICS S150
They are especially suitable for
Technical data the following applications
Power components
for variable-speed drives with
high dynamic requirements
Open-loop control frequent braking cycles with
high energy levels when
Communications
braking
Closed-loop control and 4-quadrant operation.
Electrical options
SINAMICS S150 offers a high-
Mechanical system
performance closed-loop speed
Motors control with high precision and
dynamic response. ure
Applications
ch
bro
The drive converter cabinet units are l
era
available in the power range from en
75 kW to 1200 kW. G

Core statement
SINAMICS S150
Regenerative feedback into the line supply as
SINAMICS family standard
System overview High precision line supply infeed that has
SINAMICS S150 a high dynamic response
Technical data Harmonics fed back into the line supply can
almost be neglected when using the innovated
Power components
Clean Power Filter
Open-loop control Reactive power can be compensated
Communications Modular RITTAL/TS8 cabinet system
with standard dimensions
Closed-loop control
(HxDxB = 2000x600x dependent on the power,
Electrical options
in a 200 mm grid)
Mechanical system Low fan noise
Motors
Profibus connection and AOP30 as standard
Footprint has been reduced by approx. 20 %
Applications
with respect to Masterdrives AFE
Wide range of options
Drive documentation specifically drawn-up for a
particular contract 01 System overview_S150.ppt Stand: 07.03.07 4

Applications
SINAMICS S150 SINAMICS S150 is used everywhere
where the highest requirements are
SINAMICS family placed on process operations with
System overview dynamic and reproducible sequences.
SINAMICS S150
Technical data
High performance single-motor
Power components
drives, e.g.
Open-loop control
Drives for test stands
Communications
Centrifuges
Closed-loop control
Elevator and crane systems
Electrical options Cross-cutters and shears
Mechanical system Conveyor belts
Motors Presses
Applications Cable winches


Customer benefits
SINAMICS S150
Industrial plant construction and the process industry
SINAMICS family
System overview
SINAMICS S150
Technical data
Power components
Open-loop control
Communications
Regeneration into the line supply as standard
Closed-loop control Significant level of energy saving
Electrical options
Mechanical system
Low stressing on the line supply
Motors High availability when connected to weak networks
Applications
High dynamic performance and precision
Standard, unified tools - SIZER, STARTER


Technical data
SINAMICS S150 Power ranges, voltages Vline supply VDC link =1.5 x Vline supply
400 (380 .. 480) V

400 V 600 V
SINAMICS family 110 .. .. 800 kW
690 V 1035 V
0 100 200 300 400 500 600 700 800
System overview 690 (660 .. 690) V
SINAMICS S150
75 .. .. 1200 kW
Technical data 0 100 200 300 400 500 600 700 800 900 1000 1100 1200
Power components
Open-loop control
Communications
Closed-loop control
Electrical options
Mechanical system
Motors
Applications
Fig.: 380..480 V 200..250 kW
The Active Line Module stabilizes the DC link voltage to an adjustable

value of 1,5 x of the rated line supply voltage.

Technical data
SINAMICS S150 The system fulfills the valid Standard
regarding Low-Voltage Directive and
EMC Directive
SINAMICS family
System overview
SINAMICS S150
Most of the cabinet components are
Technical data cULus approved (tested by UL
Power components according to UL and CSA Standards)
Open-loop control
Communications In the industry sectors:

Closed-loop control - Chemical: NAMUR
- Ship certification is being prepared
Electrical options
Mechanical system
Motors
Applications

Mechanical system
Features, customer benefits
SINAMICS S150
SINAMICS family
System overview
SINAMICS S150
Technical data
Power components
Open-loop control Features Customer benefits

1 cabinet system in the 400+200 mm Short delivery times
Communications grid dimension Simple room planning
Modular system
Closed-loop control Standard documentation
Rittal cabinet system Global customer competence
Electrical options Well-proven system can be expanded by the
customer
Mechanical system
Degree of protection IP 20 - can be retrofitted Can be flexibly used
Motors to achieve IP54, Minimum stock inventory
1 type of prot. mesh, 2 types of filter elements
Applications
High power density, compact design Minimum footprint
Optimized ventilation/cooling Low-noise operation
Standardized options Can be optimally adapted to the customers
Fixed location for mounting/installing requirements
customer options 01 System overview_S150.ppt Stand: 07.03.07 9

Cabinet design and power components
SINAMICS S150
SINAMICS family
System overview
SINAMICS S150
Technical data
Power components
Open-loop control
Communications The modular concept

Closed-loop control means that drive
components can be very
Electrical options easily replaced when
Mechanical system service is necessary.
Line Active Active
Motor
Connection Interface Line
Motors Module
Module Module Module
Applications Line Connection Module: Connects to the line supply, main breaker, fuses, EMC filter 1st
environment
Active Interface Module: Pre-charging circuit, main contactor, Clean Power Filter, EMC filter, fan
Active Line Module:, Rectifier, DC link capacitors, electronics module, fan, fuses
Motor Module: Inverter, DC link capacitors, electronics module, fan, fuses

Principle of the SINAMICS S150 with Active Infeed
Active Infeed Inverter
SINAMICS S150 LCM AIM ALM MM
AC / DC DC / AC
SINAMICS family
Line
System overview
M
SINAMICS S150
Technical data
U Udc U
Power components AC - DC DC - AC
Open-loop control U, f = constant V, f = variable

approx. 1.5*400V= 600V DC
e.g. 3-ph., 400V AC
Communications Features Customer benefits
Closed-loop control Active Infeed Regulated, stable DC link voltage
High dynamic response using IGBT technology
Electrical options Braking energy is regenerated into the line supply
No inverter commutation faults
Mechanical system Reactive power is compensated
Operation on unstable line supply
Motors
Clean Power technology Non-critical harmonics are fed back into the supply for
Applications industrial environments
Integrated EMC filter for the Additional EMC filter is not required
second environment Compact solution
Power Modules with standard, Low-loss IGBT technology
modular design High production quality, simple serviceStand:
01 System overview_S150.ppt
concept
07.03.07 11
Open-loop control
Locally via AOP30 or STARTER
Every SINAMICS cabinet unit has a
SINAMICS S150 graphics LCD display with the
following features:
SINAMICS family
User-friendly menu for simple
System overview prompted (navigated) drive
SINAMICS S150 commissioning
Plain text display and bar-type
Technical data
graphics to monitor/visualize
Power components process quantities in a user-
friendly fashion
Open-loop control LEDs to display the operating
LED to display Drive control states
Communications various states Local / remote Extensive help functions with a
On green On, off
Closed-loop control description of the causes and
Alarm yellow Reversing
Fault red
help to resolve faults and alarms.
Electrical options Jog, up, down
The drive is controlled from the
Mechanical system
AOP using LOCAL-REMOTE
Conditions
Conditions changeover
Motors Local/Remote
Local/Remote key
key Local
Local 2-stage safety concept
Control
Control authority
authority inhibited,
inhibited, p0804=1
p0804=1 Multi-lingual
Applications
In the Local mode, the control authority is either assigned to the AOP30 or the
STARTER start-up tool.
Changeover to local in the Run state can be enabled at the AOP.

Interface to control the drive
DRIVE-CLiQ
SINAMICS S150
SINAMICS family TM31 TM31 Motor CU320

Option Standard Module Control Unit
System overview
SINAMICS S150
Technical data
TM31 customer interface:
Power components 8 digital inputs
4 bi-directional inputs/outputs Digital I/Os for internal
Open-loop control 2 analog inputs cabinet options
Communications
2 analog outputs such as EMERGENCY
2 relay outputs (changeover contact) STOP, PT100,..
Closed-loop control 1 input for a temperature sensor
Electrical options
Interface as standard for connecting to the customers control. This is
Mechanical system automatically pre-assigned during the commissioning phase.
The customer interface can be expanded, e.g. using a 2nd TM31
Motors
Internal interface to the motor module, main contactor control, fan, ... .
Applications Separate wiring of the internal cabinet options to the Control Unit. This
is automatically pre-assigned during the commissioning phase by
selecting the appropriate options.
All interfaces are connected to the Control Unit via DRIVE-CLiQ.

Closed-loop control with the Control Unit CU320
44 DRIVE-CLiQ
DRIVE-CLiQ ports
ports for
for Closed-loop control
SINAMICS S150 communications
communications with the
with the Vector and closed-loop torque
drive components
drive components
control with and without encoder
SINAMICS family
88 digital
V/f control with various
digital inputs
inputs
88 bi-directional
bi-directional DI/DO
DI/DO (of
(of characteristics
System overview
which,
which, 44 fast
fast DI)
DI) Automatic restart
SINAMICS S150
Flying restart
Technical data Option
Option slot,
slot, interface
interface Motor ident. routine, optimization
expansion
expansion
Power components Vdc max controller
PROFIBUS
PROFIBUS Kinetic buffering
Open-loop control interface
interface Setpoint channel
Communications 15 fixed setpoints, motorized
33 test
test sockets,
sockets, potentiometer and jog setpoint,
Closed-loop control status
status LED
LED PROFIBUS and analog I/O
Electrical options
Suppression (skip) frequency
CompactFlash
CompactFlash Card
Card
for
bandwidth, limits
for the software and
the software and the
the
Mechanical system selected parameters
selected parameters User-friendly ramp-function
generator
Motors
RS232
RS232 interface
interface for
for the
the Functions to protect against
Applications AOP30
AOP30 Motor short-circuit protection,
ground fault, stalled motor (locked
The CU320 interfaces and the software on rotor),
the CompactFlash Card are the core of the Thermal overload motor and drive
closed-loop control. inverter

Part of Totally Integrated Automation
SINAMICS S150 Tools Systeme
SINAMICS family SIMATIC S7 SIMOTION SINUMERIK
SIMATIC STEP 7
System overview
SINAMICS S150 SIMOTION SCOUT
Technical data
Power components
SIZER
Open-loop control SINAMICS
Communications STARTER
Closed-loop control
Electrical options Induction motors Synchronous motors
Mechanical system
Motors
Applications
With integrated engineering, data management and
communications to the automation solution from a single
source.

Communications
SINAMICS S150
PROFIBUS DP interface for
Coupling to HMI devices
Coupling to higher-level control systems
SINAMICS family Coupling to an engineering station
System overview
SINAMICS S150
HMI Control Start-up PC
Technical data SIMATIC
SIMOTION
Power components slave-to-slave traffic, Profidrive profile
Open-loop control Clock synchronous
Communications
Internal DRIVE-CLiQ communications
Closed-loop control
Electrical options
Mechanical system
Motors
Applications
RS232 ALM VSM MM TM31 TM31 SMC30

CU
SINAMICS S150

Engineering and commissioning
SINAMICS S150
Across the complete family of
SINAMICS family SINAMICS drives
System overview Engineering with SIZER
SINAMICS S150
Commissioning with STARTER.
Technical data
Power components Standard look & feel

Open-loop control
Prompted operator control
Communications
Closed-loop control
Extensive support using the online help
and knowledge database
Electrical options
Mechanical system Integrated seamless data management

Motors
Applications
The SINAMICS family can be simply handled using
standard and user-friendly tools


A wide range of motors
SINAMICS S150
SINAMICS family 1FW4 1LA4/PQ4 1LA8/PQ8 1LG6 1LG4

System overview
Rotating current- Trans-standard Trans-standard Standard Standard
SINAMICS S150
synchron motors induction motors induction motors induction motors induction motors
High-Torquemotor EFF1 EFF2
Technical data
400V / 460V / 690V 690 V (..PM.) 400V / 690 V(..PM) 400V / 690 V(..PM) 400 V
Power components 150 - 2000 kW 650 - 1250 kW 250 -630/ -1000kW 18.5 - 200 kW 22 - 200 kW
30-300 HP
Open-loop control 5000 - 40000 Nm 8331 - 13570 Nm 801 -2200/-3200Nm 71 - 641 Nm (2 71 - 641 Nm (2
(8 pole) (2 pole) pole) pole)
Communications Direct drive fr
200 800 U/min < 2.100 RPM < 3.600 RPM < 3.600 RPM < 3.600 RPM
Closed-loop control
water-cooling/ Non-ventilated/ Non-ventilated/ Non-ventilated Non-ventilated or
Electrical options forced-ventilated force-ventilated force-ventilated or option G17 option G17
Mechanical system AH 400/450/500 SH 450-560 SH 315 400/450 SH 180 - 315 SH 180 - 315
Steel- or gray cast Gray cast iron Gray cast iron Gray cast iron Gray cast iron
Motors iron housing frame frame frame frame
Applications Insulated bearings Insulated bearings Insulated bearings From SH280 L27 From SH280 L27
= Standard = standard = standard (insulated bearings) (insulated bearings)
without Encoder Encoder option Encoder option Encoder option Encoder option
(opt. with Encoder)

Positioning
SINAMICS S150
SINAMICS family
System overview
SINAMICS S150
SINAMICS S150
Technical data
Power components Ready-to-connect

Open-loop control
Communications
cabinet units
Closed-loop control
Electrical options
as
Mechanical system
Motors sophisticated drive solution for

Applications
high-rating single-motor drives

02 2 s150 System-Ovw CL

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Automation

01 System overview_S150.ppt Stand: 07.03.07 1

01 System overview_S150.ppt Stand: 07.03.07 2

System overview - SINAMICS S150

System overview - SINAMICS S150

System overview - SINAMICS S150

01 System overview_S150.ppt Stand: 07.03.07 5

System overview - SINAMICS S150

Closed-loop control Significant level of energy saving

Motors High availability when connected to weak networks

Standard, unified tools - SIZER, STARTER

System overview - SINAMICS S150

400 (380 .. 480) V

The Active Line Module stabilizes the DC link voltage to an adjustable

System overview - SINAMICS S150

Communications In the industry sectors:

01 System overview_S150.ppt Stand: 07.03.07 8

Open-loop control Features Customer benefits

System overview - SINAMICS S150

Communications The modular concept

System overview - SINAMICS S150

Open-loop control U, f = constant V, f = variable

System overview - SINAMICS S150

SINAMICS family TM31 TM31 Motor CU320

System overview - SINAMICS S150

System overview - SINAMICS S150

Electrical options Induction motors Synchronous motors

System overview - SINAMICS S150

Open-loop control Clock synchronous

RS232 ALM VSM MM TM31 TM31 SMC30

System overview - SINAMICS S150

Power components Standard look & feel

Mechanical system Integrated seamless data management

01 System overview_S150.ppt Stand: 07.03.07 17

System overview - SINAMICS S150

SINAMICS family 1FW4 1LA4/PQ4 1LA8/PQ8 1LG6 1LG4

System overview - SINAMICS S150

Power components Ready-to-connect

Motors sophisticated drive solution for

01 System overview_S150.ppt Stand: 07.03.07 19

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