Professional Documents
Culture Documents
HERMETIC SCROLL
50091
R-410A
15 - 60 TON
53 - 218 Kw 200-3-60
50Hz and 60Hz 230-3-60
315-3-60
380/415-50
460-3-60
575-3-60
MODELS ONLY
FORM 150.67-RP1 (608)
In complying with YORK's policy for continuous improvement, the information contained in this
document is subjected to change without notice. While YORK makes no commitment to update
or provide current information automatically to the manual user, that information, if applicable,
can be obtained by contacting the nearest YORK Engineered Systems Service office.
WARNING
HIGH VOLTAGE
Is used in the operation of this equipment.
DEATH OR SERIOUS INJURY
may result if personnel fail to observe safety precautions.
Work on electronic equipment should not be undertaken unless the individual(s) have been
trained in the proper maintenance of equipment and is (are) familiar with its potential hazards.
Shut off power supply to the equipment before beginning work and follow lockout procedures.
When working inside equipment with power off, take care to discharge every capacitor likely to
hold dangerous potential.
Be careful not to contact high voltage connections when installing or operating this equipment.
LOW VOLTAGE
DO NOT be misled by the term low voltage. Voltages as low as 50 volts may cause death.
2 JOHNSON CONTROLS
FORM 150.67-RP1 (608)
TABLE OF CONTENTS
PAGE
JOHNSON CONTROLS 3
FORM 150.67-RP1 (608)
YCAL0062EC28XDA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD
S X : SP Terminal Block L : Low Ambient Kit (factory) # # :Low Temp. Brine (LBrT)
S D : SP NF Disconnect Switch H : High Ambient Kit (factory) T S :Thermal Storage
B X : SP Circuit Breaker A : Both Low / High Ambient (factory) C :Chicago Relief Code
T : Transformer 115/24V (factory) M : ISN Microgateway S :Serv Isolation Valves
C : Power Factor Capacitor T : BAS/EMS Temp. Reset / Offset B :Both Chicago Code
S : Spanish LCD & Keypad Display & Serv Isolation
MP = Multiple Point F : French LCD & Keypad Display 1 :Hot Gas By-Pass
SP = Single Point G : German LCD & Keypad Display (# circuits)
NFDS = Non-Fused Disconnect Switch R : Disch Press Transducers / Readout
TB = Terminal Block L : N. American Safety Code (cU.L./cETL) X :Comp. Heater (R-410A)
Ser. = Service C : Motor Current Module
CB = Circuit Breaker O : OptiView Remote Control Panel
S : Sequence Control & Automatic Lead Transfer
38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
EVAP. FIELD CONDENSER FIELD CABINET FIELD
4 JOHNSON CONTROLS
Service Note: Pin Location 38 in Model Number will be
X for 150# cooler.
FLOW SWITCHES:
3 for 300# cooler.
Standard 150# DWP cooler - 024-26116-000
Optional 300# DWP cooler - 024-12144-000
JOHNSON CONTROLS
19 20
1
2
16
17
6 9
12 20
30968-000
HEAT EXCHANGER AND RELATED COMPONENTS
5
Heat Exchanger
FORM 150.67-RP1 (608)
COMPONENTS (CONTD)
Heat Exchanger
COMPONENTS (CONTD)
TABLE 1 (CONT'D) HEAT EXCHANGER AND REALTED COMPONENTS (SEE FIG. 1, PAGE 5)
Power Panel
End of Unit
1
2
Condenser
61100-3
Power Panel
End of Unit
*Note: Single Circuit Model Shown.
ITEM
DESCRIPTION QTY YCAL0019 YCAL0022 YCAL0033
NUMBER
ALUMINUM FIN COILS
1 1 375-58294-103 375-58294-203 375-58294-303
Coil Module*
2 1 375-58294-104 375-58294-204 375-58294-304
COPPER COILS
1 1 375-58294-113 375-58294-213 375-58294-313
Coil Module*
2 1 375-58294-114 375-58294-214 375-58294-314
BLACK FIN COILS
1 1 375-58294-123 375-58294-223 375-58294-323
Coil Module*
2 1 375-58294-124 375-58294-224 375-58294-324
PHENOLIC COILS
1 1 375-58294-133 375-58294-233 375-58294-333
Coil Module*
2 1 375-58294-134 375-58294-234 375-58294-334
58276--1
Condenser
32
31
24 *Note: Dual Circuit Model Shown.
FIG. 2A CONDENSER COIL LAYOUT (REF. TABLE 2A)
ITEM
DESCRIPTION QTY YCAL0043 YCAL0046 YCAL0066
NUMBER
ALUMINUM FIN COILS
1 1 375-58294-205 375-58294-205 375-58294-501
24 1 375-58294-206 375-58294-206 375-58294-502
Coil Module*
31 1 375-58294-201 375-58294-201 375-58294-506
32 1 375-58294-202 375-58294-202 375-58294-505
COPPER COILS
1 1 375-58294-215 375-58294-215 375-58294-511
24 1 375-58294-216 375-58294-216 375-58294-512
Coil Module*
31 1 375-58294-211 375-58294-211 375-58294-516
32 1 375-58294-212 375-58294-212 375-58294-515
BLACK FIN COILS
1 1 375-58294-225 375-58294-225 375-58294-521
24 1 375-58294-226 375-58294-226 375-58294-522
Coil Module*
31 1 375-58294-221 375-58294-221 375-58294-526
32 1 375-58294-222 375-58294-222 375-58294-525
PHENOLIC COILS
1 1 375-58294-235 375-58294-235 375-58294-531
24 1 375-58294-236 375-58294-236 375-58294-532
Coil Module*
31 1 375-58294-231 375-58294-231 375-58294-536
32 1 375-58294-232 375-58294-232 375-58294-535
FAN COMPONENTS
Service Note:
Fan Hub to Shaft Joint should be sealed
6 with protective coating - factory uses
RUST VETO 344 - a solvent type, rust
preventative coating.
4
5
Fans
2
55596-01
FAN TYPE
ITEM VOLTAGE
DESCRIPTION STANDARD ULTRA LOW NOISE
NUMBER CODE
7/8", 1075 RPM 7/8", 850 RPM
-17 024-35427-002
-28 024-35427-002
Motor, Fan
-40 024-35427-004
1s .5 HP n/a
-46 024-35427-001
(YCAL0019 & YCAL0022)
-50 024-35427-001
-58 024-35427-003
2s Blade All 026-43008-000 n/a
3 Guard All 026-37521-000
4 Orifice All 026-43010-000
5 Support, Fan All 026-43007-000 n/a
6 Support, Ring All 026-38369-000
7 Spacer (.375 I.D.) All n/a
8 Screw, Cap (M8x125) All n/a
9 Spacer (1.406 I.D.) All n/a
S
= Recommended Spare Parts
10 JOHNSON CONTROLS
FORM 150.67-RP1 (608)
4 6
5
3
7
2 9
Fans
55596-000
1
Service Note: Pin Location 52 in Model Number will be X for Service Note:
Standard Fan, or L for Ultra Low Noise Fan. See page 4. Fan Hub to Shaft Joint should be sealed
with protective coating - factory uses
RUST VETO 344 - a solvent type, rust
preventative coating.
FIG. 4 FAN COMPONENTS - YCAL0033, 0043, 0046 & YCAL0066
FAN TYPE
ITEM VOLTAGE
DESCRIPTION STANDARD ULTRA LOW NOISE
NUMBER CODE
7/8", 1150 RPM 7/8", 850 RPM
-17 024-27322-003 024-34980-002
Motor, Fan -28 024-27322-006 024-34980-002
2 HP -40 024-27322-004 024-34980-005
1s
(YCAL0033, 0043, 0046 & -46 024-27322-007 024-34980-001
YCAL0066) -50 024-27322-007 024-34980-001
-58 024-27322-002 024-34980-004
Blade (YCAL0033 & YCAL0066) 026-41594-000 026-41942-000
2s All
Blade (YCAL0043 & YCAL0046) 026-41592-000 026-41593-000
Guard (YCAL0033 & YCAL0066) 026-35605-000
3 All
Guard (YCAL0043 & YCAL0046) 026-37521-000
Orifice (YCAL0033 & YCAL0066) 026-41609-000
4 All
Orifice (YCAL0043 & YCAL0046) 026-42029-000
5 Support, Fan All 026-41937-000 026-41938-000
6 Support, Ring All 026-36367-000
7 Spacer (.375 I.D.) All 075-29007-000
8 Screw, Cap (M8x125) All 021-18494-000
9 Spacer (1.406 I.D.) All 075-40484-000
S
= Recommended Spare Parts
JOHNSON CONTROLS 11
Piping
12
7 8
9
8
9 2 SYSTEM 1
6a SYSTEM 2
5 6a
6b
3 6b
3
5 4
CHILLER MODEL YCAL STYLE 'E'
4 1
REFRIGERANT PIPING COMPONENTS
JOHNSON CONTROLS
FORM 150.67-RP1 (608)
58283-3
JOHNSON CONTROLS
10b
SYSTEM 1
10a
SYSTEM 2
SUCTION PIPING
CHILLER MODEL YCAL STYLE 'E'
REFRIGERANT PIPING COMPONENTS (CONTD)
FIG. 5B REFRIGERANT PIPING COMPONENTS - MODEL YCAL0066 SHOWN (REF. TABLE 6, PAGES 16 AND 17)
FORM 150.67-RP1 (608)
13
Piping
Piping
14
14
15
SYSTEM 1
11
11 14
15
12a
SYSTEM 2
12b
CHILLER MODEL YCAL STYLE 'E'
REFRIGERANT PIPING COMPONENTS
58283-2
13
DISCHARGE PIPING
FIG. 5C REFRIGERANT PIPING COMPONENTS - MODEL YCAL0066 SHOWN (REF. TABLE 6, PAGES 16 AND 17)
JOHNSON CONTROLS
FORM 150.67-RP1 (608)
58283-4
JOHNSON CONTROLS
SYSTEM 1
16
SYSTEM 2
OIL PIPING
CHILLER MODEL YCAL STYLE 'E'
17
REFRIGERANT PIPING COMPONENTS (CONTD)
FIG. 5D REFRIGERANT PIPING COMPONENTS - MODEL YCAL0066 SHOWN (REF. TABLE 6, PAGES 16 AND 17)
FORM 150.67-RP1 (608)
15
Piping
FORM 150.67-RP1 (608)
QTY
ITEM
PER DESCRIPTION SYS. YCAL0019 YCAL0022 YCAL0033
NO.
UNIT
1 s 1 Valve, Thermal Expansion 1 025-40900-001 025-40900-001 025-40900-003
2 1 Valve, Charging (Liquid Line) 1 022-09754-000 022-09754-000 022-09754-000
3 1 Valve, Solenoid (Liquid Line) 1 025-42077-000 025-42077-000 025-41558-000
4 1 Valve, Stop (Liquid Line) 1 022-11306-000 022-11306-000 022-10022-000
5 1 Drier 1 026-35634-000 026-35634-000 026-20145-000
6A 1 Moisture Indicator 1 026-12992-000 026-12992-000 026-12992-000
7 1 Valve, Access Stop (Suction) 1 022-00009-000 022-00009-000 022-00009-000
8 1 Valve, Relief (Suction) 1 022-10686-001 022-10686-001 022-10686-001
9 1 Tube w/ Nut (Use with ITEM 8) 1 n/a n/a n/a
Piping
16 JOHNSON CONTROLS
FORM 150.67-RP1 (608)
QTY
ITEM
PER DESCRIPTION SYS. YCAL0043 YCAL0046 YCAL0066
NO.
UNIT
1 Sys1 025-40900-001 025-40900-003
1s Valve, Thermal Expansion 025-40900-001
1 Sys2 025-40900-002 025-40900-006
2 2 Valve, Charging (Liquid Line) Both 022-09754-000 022-09754-000 022-09754-000
3 2 Valve, Solenoid (Liquid Line) Both 025-42077-000 025-42077-000 025-41558-000
4 2 Valve, Stop (Liquid Line) Both 022-10022-000 022-10022-000 022-10022-000
5 2 Dehydrator Both 026-36510-000 026-36510-000 026-36510-000
6A 2 Moisture Indicator, Body Both 026-32397-000 026-32397-000 026-32397-000
6B 2 Moisture Indicator, Sight Glass Cap Both 026-32800-000 026-32800-000 026-32800-000
7 2 Valve, Access Stop (Suction) Both 022-00009-000 022-00009-000 022-00009-000
Piping
8 2 Valve, Relief (Suction) Both 022-10686-001 022-10686-001 022-10686-001
9 2 Tube w/ Nut (Use with ITEM 8) Both n/a n/a n/a
10A 1 Sys1 022-09753-000
Valve, Ball (Suction) 022-09752-000 022-09752-000
10B 1 Sys2 022-09752-000
11 2 Valve, Access Stop (Discharge) Both 022-00009-000 022-00009-000 022-00009-000
12A 1 Sys1
Valve, Ball (Discharge) 022-09750-000 022-09750-000 022-11720-000
12B 1 Sys2
13 4 Compressor Both See page 19
14 2 Valve, Relief (Discharge) Both 022-10682-001 022-10682-001 022-10682-001
15 2 Tube (Use with ITEM 14) Both n/a n/a n/a
Moisture Indicator, Body 026-32397-000
16 1 Sys1 n/a n/a
Moisture Indicator, Sight Glass Cap 026-32800-000
17 1 Inline Sight Glass Sys2 n/a n/a 026-41616-000
S
= Recommended Spare Part
JOHNSON CONTROLS 17
FORM 150.67-RP1 (608)
COMPRESSOR
COMPR. #1
COMPR. #4
SYS. #1
COMPR. #2
SYS. #2
COMPR. #5
55962-000-A
Compressor
HEATER
FIG. 6 COMPRESSOR - TYPICAL LAYOUT (REF. TABLES 7A AND 7B, PAGE 19)
JOHNSON CONTROLS
-40 n/a n/a n/a n/a n/a n/a n/a n/a
YCAL0019
-46 & -50 015-04041-104 ZP103KCE 015-04041-104 ZP103KCE n/a n/a n/a n/a
-58 015-04041-105 ZP103KCE 015-04041-105 ZP103KCE n/a n/a n/a n/a
-17 & -28 015-04042-101 ZP120KCE 015-04042-101 ZP120KCE n/a n/a n/a n/a
-40 n/a n/a n/a n/a n/a n/a n/a n/a
YCAL0022
-46 & -50 015-04042-104 ZP120KCE 015-04042-104 ZP120KCE n/a n/a n/a n/a
-58 015-04042-105 ZP120KCE 015-04042-105 ZP120KCE n/a n/a n/a n/a
-17 & -28 015-04045-101 ZP180KCE 015-04045-101 ZP180KCE n/a n/a n/a n/a
-40 n/a n/a n/a n/a n/a n/a n/a n/a
YCAL0033
-46 & -50 015-04045-104 ZP180KCE 015-04045-104 ZP180KCE n/a n/a n/a n/a
-58 015-04045-105 ZP180KCE 015-04045-105 ZP180KCE n/a n/a n/a n/a
-17 & -28 015-04042-101 ZP120KCE 015-04042-101 ZP120KCE 015-04042-101 ZP120KCE 015-04042-101 ZP120KCE
-40 n/a n/a n/a n/a n/a n/a n/a n/a
YCAL0043
-46 & -50 015-04042-104 ZP120KCE 015-04042-104 ZP120KCE 015-04042-104 ZP120KCE 015-04042-104 ZP120KCE
-58 015-04042-105 ZP120KCE 015-04042-105 ZP120KCE 015-04042-105 ZP120KCE 015-04042-105 ZP120KCE
-17 & -28 015-04043-101 ZP137KCE 015-04043-101 ZP137KCE 015-04042-101 ZP120KCE 015-04042-101 ZP120KCE
-40 n/a n/a n/a n/a n/a n/a n/a n/a
YCAL0046
-46 & -50 015-04043-104 ZP137KCE 015-04043-104 ZP137KCE 015-04042-104 ZP120KCE 015-04042-104 ZP120KCE
-58 015-04043-105 ZP137KCE 015-04043-105 ZP137KCE 015-04042-105 ZP120KCE 015-04042-105 ZP120KCE
-17 & -28 015-04044-101 ZP235KCE 015-04044-101 ZP235KCE 015-04045-101 ZP180KCE 015-04045-101 ZP180KCE
-40 n/a n/a n/a n/a n/a n/a n/a n/a
COMPRESSOR (CONTD)
YCAL0066
-46 & -50 015-04044-104 ZP235KCE 015-04044-104 ZP235KCE 015-04045-104 ZP180KCE 015-04045-104 ZP180KCE
-58 015-04044-105 ZP235KCE 015-04044-105 ZP235KCE 015-04045-105 ZP180KCE 015-04045-105 ZP180KCE
TABLE 7B COMPRESSOR HEATER AND COMPRESSOR SOUND BLANKET PART NUMBERS (SEE FIG. 6, PAGE 18)
QUANTITY PER QUANTITY PER
COMPRESSOR PART NUMBER HEATER PART NUMBER SOUND BLANKET PART NUMBER
COMPRESSOR COMPRESSOR
015-04041-xxx 025-40351-000 1 010-06507-005 1
015-04042-xxx 025-40351-000 1 010-06507-005 1
015-04043-xxx 025-40351-000 1 010-06507-005 1
015-04044-xxx 025-37852-000 1 010-06507-001 1
015-04045-xxx 025-37888-000 1 010-06507-002 1
FORM 150.67-RP1 (608)
19
Compressor
FORM 150.67-RP1 (608)
1. TERMINAL BLOCKS
2. CIRCUIT BREAKERS
3. NON-FUSED DISCONNECT SWITCHES
The most basic chiller power wiring configuration uses TERMINAL BLOCKS in the power
panels, and an options panel with no power wire termination hardware. See figures on previ-
ous page. The model pin number locations 16 and 17 would be X and X to reflect this basic
combination. Identify model pin number locations 16 and 17 to identify the chiller power wiring
connections and hardware listed below.
PIN 16 & 17
LETTER CODE OPTION PANEL AND POWER PANEL CONFIGURATIONS
IDENTIFIERS
S X Single Point Supply Terminal Block
S D Single Point Supply Non-Fused Disconnect Switch
B X Single Point Supply Circuit Breaker
Control & Power Panel
PANEL NAMEPLATE
20 JOHNSON CONTROLS
FORM 150.67-RP1 (608)
TABLE 8 CONTROL AND POWER PANEL IDENTIFIERS (TO IDENTIFY REPLACEMENT PART
NUMBERS, LOCATE THE POWER PANEL NAMEPLATE (FIG. 7, PAGE 20), SELECT PANEL
IDENTIFIER NUMBER FROM THE TABLES BELOW, THEN REFER TO THE HIGHLIGHTED ROW
ON THE CONTROL AND POWER PANEL COMPONENTS TABLE 9, PAGES 24-27 AND SEE FIGS.
7 AND 7A, PAGES 22 AND 23)
SINGLE POINT
SINGLE POINT
SINGLE POINT NON-FUSED
VOLTAGE CIRCUIT
MODEL TERMINAL BLOCK DISCONNECT
CODE BREAKER
(SX) SWITCH
(BX)
(SD)
17 & 28 371-05161-101 371-05161-201 371-05161-301
YCAL0019 40 & 46 371-05161-102 371-05161-202 371-05161-302
50 & 58 371-05161-102 371-05161-202 371-05161-302
17 & 28 371-05161-101 371-05161-201 371-05161-301
YCAL0022 40 & 46 371-05161-102 371-05161-202 371-05161-302
50 & 58 371-05161-102 371-05161-202 371-05161-302
17 & 28 371-05162-101 371-05162-201 371-05162-301
YCAL0033 40 & 46 371-05162-102 371-05162-202 371-05162-302
50 & 58 371-05162-102 371-05162-202 371-05162-302
17 & 28 371-05163-101 371-05163-201 371-05163-301
YCAL0043 40 & 46 371-05163-102 371-05163-202 371-05163-302
50 & 58 371-05163-102 371-05163-202 371-05163-302
17 & 28 371-05163-101 371-05163-201 371-05163-301
YCAL0046 40 & 46 371-05163-102 371-05163-202 371-05163-302
JOHNSON CONTROLS 21
FORM 150.67-RP1 (608)
206985-sht1
FIG. 7A CONTROL AND POWER PANEL COMPONENTS (REF. TABLE 9, PAGES 24-27)
Control & Power Panel
22 JOHNSON CONTROLS
JOHNSON CONTROLS
COMPONENTS (CONTD)
CONTROL PANEL AND POWER PANEL
202777-3
FIG. 7B CONTROL AND POWER PANEL COMPONENTS (REF. TABLE 9, PAGES 24-27)
FORM 150.67-RP1 (608)
23
Control & Power Panel
Control & Power Panel
24
TABLE 9 CONTROL AND POWER PANEL COMPONENTS (SEE FIGS. 7A AND 7B, PAGES 22 AND 23)
Single Point
1 025-39386-000 N/A N/A 025-39386-000 N/A N/A 025-39386-000 N/A N/A
Terminal Block
Single Point
2A 1 N/A N/A 025-34419-000 N/A N/A 025-34419-000 N/A N/A 025-34419-000
Circuit Breaker
Single Point NF
1 N/A 024-31870-000 N/A N/A 024-31888-000 N/A N/A 024-31888-000 N/A
Disconnect Switch
2B 1 Lugs N/A 025-34480-000 025-34418-000 N/A 025-34480-000 025-34418-000 N/A 025-34480-000 025-34418-000
2C 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000
2D 3 Safety Cover 025-39393-000 N/A N/A 025-39393-000 N/A N/A 025-39393-000 N/A N/A
3A 1 Control Board 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001
3B 1 Eprom 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001
Compressor
4A 4 024-35467-000 024-35467-000 024-35467-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000
Contactor
4B 4 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000
4D 4 Auxiliary Contact 024-35493-000 N/A N/A N/A N/A N/A N/A N/A N/A
5 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000
5A 2 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000
6B 1 Display 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000
6D 1 Switch 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000
6F 1 Ribbon Cable 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000
024-35444-000 024-35444-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000
COMPONENTS (CONTD)
7C 4 Fan Contactor
7D 4 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000
7E 2 Fuse Block 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000
7F 6 Fuse 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000
10 1 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000
CONTROL PANEL AND POWER PANEL
11 1 Fuse Block 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000
11A 1 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000
*Service Note:
SX* SINGLE POINT TERMINAL BLOCK Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel,
SD* SINGLE POINT NON-FUSED DISCONNECT SWITCH then refer to the appropriate parts list for that number. Or, identify PIN number
positions 16 and 17 on unit identification plate (See example on Page 4) then compare
BX* SINGLE POINT CIRCUIT BREAKER
JOHNSON CONTROLS
to table at right for power configuration options.
FORM 150.67-RP1 (608)
TABLE 9 CONTROL AND POWER PANEL COMPONENTS (SEE FIGS. 7A AND 7B, PAGES 22 AND 23)
JOHNSON CONTROLS
Single Point
1 025-39386-000 N/A N/A 025-39386-000 N/A N/A 025-39386-000 N/A N/A
Terminal Block
Single Point
2A 1 N/A N/A 025-34419-000 N/A N/A 025-34419-000 N/A N/A 025-34419-000
Circuit Breaker
Single Point NF
1 N/A 024-31870-000 N/A N/A 024-31888-000 N/A N/A 024-31888-000 N/A
Disconnect Switch
2B 1 Lugs N/A 025-34480-000 025-34418-000 N/A 025-34480-000 025-34418-000 N/A 025-34480-000 025-34418-000
2C 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000
2D 3 Safety Cover 025-39393-000 N/A N/A 025-39393-000 N/A N/A 025-39393-000 N/A N/A
3A 1 Control Board 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001
3B 1 Eprom 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001
Compressor
4A 4 024-35467-000 024-35467-000 024-35467-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000
Contactor
4B 4 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000
4D 4 Auxiliary Contact 024-35493-000 N/A N/A N/A N/A N/A N/A N/A N/A
5 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000
5A 2 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000
6B 1 Display 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000
6D 1 Switch 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000
6F 1 Ribbon Cable 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000
7C 4 Fan Contactor 024-35444-000 024-35444-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000
COMPONENTS (CONTD)
7D 4 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000
7E 2 Fuse Block 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000
7F 6 Fuse 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000
10 1 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000
CONTROL PANEL AND POWER PANEL
11 1 Fuse Block 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000
11A 1 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000
*Service Note:
SX* SINGLE POINT TERMINAL BLOCK Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel,
SD* SINGLE POINT NON-FUSED DISCONNECT SWITCH then refer to the appropriate parts list for that number. Or, identify PIN number
positions 16 and 17 on unit identification plate (See example on Page 4) then compare
BX* SINGLE POINT CIRCUIT BREAKER
to table at right for power configuration options.
FORM 150.67-RP1 (608)
25
Control & Power Panel
Control & Power Panel
26
TABLE 9 CONTROL AND POWER PANEL COMPONENTS (SEE FIGS. 7A AND 7B, PAGES 22 AND 23)
Single Point
1 025-39386-000 N/A N/A 025-39386-000 N/A N/A 025-39386-000 N/A N/A
Terminal Block
Single Point
2A 1 N/A N/A 025-34419-000 N/A N/A 025-34419-000 N/A N/A 025-34419-000
Circuit Breaker
Single Point NF
1 N/A 024-31870-000 N/A N/A 024-31888-000 N/A N/A 024-31888-000 N/A
Disconnect Switch
2B 1 Lugs N/A 025-34480-000 025-34418-000 N/A 025-34480-000 025-34418-000 N/A 025-34480-000 025-34418-000
2C 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000
2D 3 Safety Cover 025-39393-000 N/A N/A 025-39393-000 N/A N/A 025-39393-000 N/A N/A
3A 1 Control Board 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001
3B 1 Eprom 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001
Compressor
4A 4 024-35467-000 024-35467-000 024-35467-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000
Contactor
4B 4 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000
4D 4 Auxiliary Contact 024-35493-000 N/A N/A N/A N/A N/A N/A N/A N/A
5 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000
5A 2 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000
6B 1 Display 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000
6D 1 Switch 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000
6F 1 Ribbon Cable 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000
024-35444-000 024-35444-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000
COMPONENTS (CONTD)
7C 4 Fan Contactor
7D 4 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000
7E 2 Fuse Block 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000
7F 6 Fuse 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000
10 1 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000
CONTROL PANEL AND POWER PANEL
11 1 Fuse Block 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000
11A 1 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000
*Service Note:
SX* SINGLE POINT TERMINAL BLOCK Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel,
SD* SINGLE POINT NON-FUSED DISCONNECT SWITCH then refer to the appropriate parts list for that number. Or, identify PIN number
positions 16 and 17 on unit identification plate (See example on Page 4) then compare
BX* SINGLE POINT CIRCUIT BREAKER
JOHNSON CONTROLS
to table at right for power configuration options.
FORM 150.67-RP1 (608)
TABLE 9 CONTROL AND POWER PANEL COMPONENTS (SEE FIGS. 7A AND 7B, PAGES 22 AND 23)
JOHNSON CONTROLS
Single Point
1 025-39386-000 N/A N/A 025-39386-000 N/A N/A 025-39386-000 N/A N/A
Terminal Block
Single Point
2A 1 N/A N/A 025-34419-000 N/A N/A 025-34419-000 N/A N/A 025-34419-000
Circuit Breaker
Single Point NF
1 N/A 024-31870-000 N/A N/A 024-31888-000 N/A N/A 024-31888-000 N/A
Disconnect Switch
2B 1 Lugs N/A 025-34480-000 025-34418-000 N/A 025-34480-000 025-34418-000 N/A 025-34480-000 025-34418-000
2C 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000 025-34089-000
2D 3 Safety Cover 025-39393-000 N/A N/A 025-39393-000 N/A N/A 025-39393-000 N/A N/A
3A 1 Control Board 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001 031-02050-001
3B 1 Eprom 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001 031-02049-001
Compressor
4A 4 024-35467-000 024-35467-000 024-35467-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000 024-35462-000
Contactor
4B 4 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000
4D 4 Auxiliary Contact 024-35493-000 N/A N/A N/A N/A N/A N/A N/A N/A
5 2 Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000 024-35526-000
5A 2 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000
6B 1 Display 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000 031-01110-000
6D 1 Switch 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000 024-25517-000
6F 1 Ribbon Cable 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000 028-14334-000
7C 4 Fan Contactor 024-35444-000 024-35444-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000 024-35441-000
COMPONENTS (CONTD)
7D 4 Surge Suppressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000 031-00808-000
7E 2 Fuse Block 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000 025-37863-000
7F 6 Fuse 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000 025-34142-000
10 1 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000 025-35685-000
CONTROL PANEL AND POWER PANEL
11 1 Fuse Block 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000 025-37862-000
11A 1 Fuse 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000 025-34435-000
*Service Note:
SX* SINGLE POINT TERMINAL BLOCK Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel,
SD* SINGLE POINT NON-FUSED DISCONNECT SWITCH then refer to the appropriate parts list for that number. Or, identify PIN number
positions 16 and 17 on unit identification plate (See example on Page 4) then compare
BX* SINGLE POINT CIRCUIT BREAKER
to table at right for power configuration options.
FORM 150.67-RP1 (608)
27
Control & Power Panel
FORM 150.67-RP1 (608)
28 JOHNSON CONTROLS
FORM 150.67-RP1 (608)
SYS. #2
SYS. #1
1HPCO
2HPCO
2LLSV
1LLSV
CONTROL WIRING
FIG. 8 CONTROL WIRING HARNESSES (REF. TABLE 10)
0043-0052 575-57126-218
4 HARNESS, HIGH PRESSURE CUT OUT #2
0056-0071 575-57126-207
JOHNSON CONTROLS 29
FORM 150.67-RP1 (608)
S2SP
OAT S1SP
SYS. #1
SYS. #2
S2DP EWT
LWT S1DP
SENSOR WIRING
FIG. 9 SENSOR WIRING HARNESSES (REF. TABLE 11)
MICROBOARD WIRING
Plug Plug
Plug and Pin Wire Cable Harness Assembly Part
Plug Detail "P" Pin Function
P/N Color # Number
No. No.
5 Red System #1
Plug = 10 White
S1SP Suction 575-57126-303
1 Black
4 3 2 1 025-28384-000 Pressure
2 Drain
8 7 6 5 P4
7 Red System #1
Pin = 12 White
12 11 10 9 025-28386-000 S1DP Discharge 375-30432-403
Sensor Harnesses
8 Black
9 Drain Pressure
5 Red System #2
Plug = 10 White
S2SP Suction 575-57126-304
4 3 2 1 025-28384-000 1 Black
2 Drain Pressure
8 7 6 5 P7
7 Red
Pin = System #2
12 11 10 9 12 White
025-28386-000 S2DP Discharge 375-30432-404
8 Black
9 Drain Pressure
30 JOHNSON CONTROLS
FORM 150.67-RP1 (608)
58363-005A
Sensor Harnesses
FIG. 10 TEMPERATURE SENSORS AND TRANSDUCERS (REF. TABLE 12, PAGE 32)
JOHNSON CONTROLS 31
FORM 150.67-RP1 (608)
TABLE 12 TEMPERATURE SENSORS AND TRANSDUCERS (SEE FIG. 10, PAGE 31)
Item
Qty Description Models Part Number
Number
0013-0033 025-40273-008
Sensor, Outside Air Temperature
1s 1 0043-0052 025-40273-006
(Cable Included)
0056-0072 025-40273-003
0013-0033 025-04273-002
Sensor, Entering Water Temp.
2s 2 0043-0052 025-04273-005
(Cable Included)
0056-0072 025-04273-002
0013-0033 025-04273-007
Sensor, Leaving Water Temp.
3s 2 0043-0052 025-04273-004
(Cable Included)
0056-0072 025-04273-001
4 - Compound, Heat Conductive* All 013-00898-000
5s 2 Transducer, Suction Pressure (0-200psi) All 025-29583-000
6s 2 Transducer, Discharge Pressure (0-400psi) All 025-41756-002
32 JOHNSON CONTROLS
FORM 150.67-RP1 (608)
02492-2b
Item
Location Description Pins Part Number
No.
1 Plug Connector 025-28953-000
3 Pin
2 Transducer Contact Pins 025-28949-000
End
3 Rubber Collar 025-28950-000
4 Plug Connector 025-28954-000
3 Pin
5 Wire Harness Contact Pins 025-28952-000
End
Sensor Harnesses
2
1
1
2
2 61114-000
34 JOHNSON CONTROLS
FORM 150.67-RP1 (608)
Enclosure
2
2
1
60803-000
JOHNSON CONTROLS 35
FORM 150.67-RP1 (608)
2
1
1
59525-000
36 JOHNSON CONTROLS
FORM 150.67-RP1 (608)
Enclosure
2
1
2
3
60803-000
JOHNSON CONTROLS 37
FORM 150.67-RP1 (608)
VIBRATION ISOLATORS
TABLE 15 VIBRATION ISOLATORS PART NUMBERS
38 JOHNSON CONTROLS
FORM 150.67-RP1 (608)
CHILLER OPTIONS
Chiller Options
HARNESS
MODEL # 375- 375-30914 371-04455 022-10682 025-30919 023- 023-
0019
65191-700
0022 22869-000 22868-000
0033 65191-500
-000 -010 -001 -000
0043
59523-800
0046 22554-000 22553-000
0066 59523-500
JOHNSON CONTROLS 39
FORM 150.67-RP1 (608)
371-02750-101
ITEM PART
QTY DESCRIPTION
NUMBER NUMBER
1 1 MICROPROCESSOR BOARD 031-01730-002
2 1 POWER SUPPLY ASSEMBLY 371-02750-411
3 1 KEYPAD (NOT SHOWN) 024-30974-001
4 1 TERMINAL BLOCK 025-35120-000
5 1 DISPLAY (NOT SHOWN) 331-02053-000
6 1 RIBBON CABLE 031-02056-000
7 1 WIRE CABLE 571-02750-421
8 8 LAN TRANSIENT PROTECTION MODULE 031-01586-000
9 1 COVER, REMOTE CONTROL 371-02750-311
10 1 BASE, REMOTE CONTROL 071-02485-320
11 1 EPROM 031-01796-002
12 1 FLASH MEMORY CARD 031-02057-001
40 JOHNSON CONTROLS
FORM 150.67-RP1 (608)
Chiller Options
LD05256
JOHNSON CONTROLS 41
FORM 150.67-RP1 (608)
42 JOHNSON CONTROLS
FORM 150.67-RP1 (608)
NOTES
JOHNSON CONTROLS 43
Copyright 2008 Johnson Controls, Inc. Printed in USA 150.67-RP1 (608)
P.O. Box 423, Milwaukee, WI 53203 New Release
www.johnsoncontrols.com