Professional Documents
Culture Documents
Contents
1. Repair Strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2
Axial Pumps (A&B-series SSL/MTL)
Radial Motors (A&B-series SSL/MTL)
Gear Pumps for Work Tools (A-series SSL/MTL only)
Axial Pumps
Minor, Major Repairs, Cat Reman and New Groups
Radial Motors
Minor Repairs, Cat Reman and New Groups
4. Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Disassembly and Assembly Procedures
Test Bench Procedures
1
1. Repair Strategy
When considering whether or not to repair the main drive pump or the two motors in your customers skid steer loader or multi
terrain loader, its important to remember not to over-repair. Over-repair means investing the money into the labor and parts for pump
or motor piece repairs when it may be less expensive to entirely replace groups of parts. When its time to make a repair decision,
consider several factors with your customer. What are the part replacement costs and labor rates? What is the cost of repair
compared to the machine purchase price? What are your customers expectations of the machine? How old is the machine? What
is the useful life remaining on it? The type of repair will also factor into the decision. Caterpillar recommends the following repairs
for the following pumps and motors used in the A and B-Series SSL and MTL.
2
Machine Models to New and Cat Reman Part Numbers
Note: Part numbers printed in RED are CRB (cancelled and replaced by) parts. New current parts are printed in BLACK.
3
Multi Terrain Loader (MTL)
Main Hydraulic Pump (Axial) Track Motors (Radial)
Sales Model Machine S/N Cat P/N Reman P/N Cat P/N Reman P/N
247 CML 225-9236 10R-3620 222-5662 10R-3338
257 CMM 225-9236 10R-3620 222-5662 10R-3338
267 CMP 228-9236 10R-3809 220-8142 10R-3334
191-9617 10R-0557
190-8100
277 CNC 228-9236 10R-3809 220-8142 10R-3334
191-9617 10R-0557
190-8100
287 CNY 228-9236 10R-3809 220-8142 10R-3334
247B MTL 228-9216 10R-3333 222-5662 10R-3338
233-5649 10R-4356
257B SLK 228-9216 10R-3333 222-5662 10R-3338
233-5649 10R-4356
267B CYC 228-9236 10R-3809 220-8142 10R-3334
277B MDH 228-9236 10R-3809 220-8142 10R-3334
287B ZSA 228-9236 10R-3809 220-8142 10R-3334
Parts Mark-Up/Uplift
3%
For this motor minor repair, the Caterpillar potential replacement parts are shown in the yellow cells. When Dealer Z repaired this
motor, he used the same replacement quantities and labor hours to complete the repair. However Dealer Z has a higher labor rate
of $90/hour, and has a 3% charge from the parts department. The total cost of the minor repair using piece parts is $649, and is a
viable repair option for the customer rather than using a Cat Reman motor.
4
4. Repair Information
Axial Pump Radial Motor
New Reman Test Bench Procedure D&A Procedure New Reman D&A Procedure
180-3005 0R-0868 Release in 2006 RENR4834 220-8152 10R-3335 RENR4834
142-8748 Release in 2006 RENR2857 220-8162 10R-3336 RENR2872
191-9744 10R-3331 REHS2219 RENR4834 220-8172 10R-3337 RENR2872
180-3006 0R-0869 Release in 2006 RENR2872 222-5662 10R-3338 RENR4859
191-9617 10R-0557 REHS2219 RENR4808 220-8142 10R-3334 RENR4815
191-9700 10R-3330 REHS2219 RENR4834
Notes: Disassembly and Assembly procedures of
154-4018 10R-3329 Release in 2006 RENR2872
pumps and motors are in process of update
228-9216 10R-3333 Release in 2006 RENR4894 to incorporate information on new piece
225-9236 10R-3620 Release in 2006 RENR4859 parts for repair.
228-9236 10R-3809 Release in 2006 RENR4815
233-5649 10R-4356 Release in 2006 RENR4894
5
6
Piston Pump 180-3005
7
8
Piston Pump 142-8748
9
- 233-5649 - 00 PUMP GP-PISTON (contd.) i02429986
10
- 233-5649 - 00 PUMP GP-PISTON
i02429986
11
12
Piston Pump 191-9744
13
14
Piston Pump 180-3006
15
16
Piston Pump 191-9617
17
18
Piston Pump 191-9700
19
20
Piston Pump 154-4018
21
- 228-9216 - 00 PUMP GP-PISTON (contd.) i02429909
22
- 228-9216 - 00 PUMP GP-PISTON*R
i02429909
23
24
Piston Pump 225-9236
25
26
Piston Pump 228-9236
27
28
Piston Pump 228-9236
29
30
Piston Motor 220-8152
31
ITEM DESCRIPTION QTY
Motor P/N 220-8152
11 FACE SEAL 70 DIA. 1
Seal Kit P/N 268-1925
12 SHAFT SEAL 50.0 1
26 ROD SEAL 70 1
27 PISTON SEAL 77.225 2
28 ROD SEAL 84.0 1
37 O-RING 13.6 x 2.4 1
41 SQ.SEAL RING 88.62x1.68 1
42 SQ. SEAL RING 171.5x1.68 2
70 MCR3 GASKET B2M 0.5 1
71 SQ.SEAL RING 139.07x5.16 1 37
72 MCR3 OUTER SEAL (VITON) 1
107 O-RING 8.92 x 1.83 VITON 1
32
41
107
11 12 42 28 27 26 71 70 72
268-1925 Seal Kit for 220-8152
Piston Motor 220-8152
34
Piston Motor 220-8162
35
ITEM DESCRIPTION QTY
Motor P/N 220-8162
11 FACE SEAL 78 DIA. 1
Seal Kit P/N 268-1924
12 SHAFT SEAL 57.15 1
25 ROD SEAL 105.0 1
26 PISTON SEAL 96.5 2
27 ROD SEAL 87.15 1
35 O-RING 11.90 x1.98 90 SH 1
41 SQ.SEAL RING 88.62x1.68 1
42 SQ.SEAL RING 214x2.51 2
70 MCR3 GASKET B2M 0.5 1
35 107
71 SQ.SEAL RING 139.07x5.16 1
72 MCR3 OUTER SEAL (VITON) 1 41
107 O-RING 8.92 x 1.83 VITON 1
36
11 12 42 25 26 27 72 71 70
268-1924 Seal Kit for 220-8162
Piston Motor 220-8162
38
Piston Motor 220-8172
39
ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY
Motor P/N 220-8172
11 FACE SEAL 78 DIA. 1 80 MCR5 GASKET B1M 0.5 1
Seal Kit P/N 268-1932
12 SHAFT SEAL 57.15 1 81 SQ.SEAL RING 139.07x5.16 1
26 PISTON SEAL 107.125 1 82 MCR3 OUTER SEAL (VITON) 1
27 PISTON SEAL 98.725 1 107 O-RING 8.92 x 1.83 VITON 1
28 PISTON SEAL 97.725 2
29 PISTON SEAL 96.725 1
30 PISTON SEAL 87.25 1
32 O-RING 11.90 x1.98 90 SH 1
39 SQ.SEAL RING 31.42x2.51 1 39
50 SQ.SEALRING 107.67x1.68 1
51 SQ.SEAL RING 214x2.51 2
32 107
40
11 50 81
12 51 26 27 28 29 30 82 80
268-1932 Seal Kit for 220-8172
Piston Motor 220-8172
42
Piston Motor 222-5662
43
ITEM DESCRIPTION QTY
Motor P/N 222-5662
11 DUO-CONE FACE SEAL 96 1
Seal Kit P/N 268-1933
12 SHAFT SEAL 57.15 1
26 ROD SEAL 105.0 1
27 PISTON SEAL 96.5 2
28 ROD SEAL 87.15 1
31 SQ.SEALRING 107.67x1.68 1
32 SQ.SEAL RING 214x2.51 2
44 O-RING 13.60 x 2.4 VITON 1
80 MCR3 GASKET B2M 0.5 1 44 107
81 SQ.SEAL RING 139.07x5.16 1
82 MCR3 OUTER SEAL (VITON) 1
107 O-RING 8.92 x 1.83 VITON 1
81
44
11 12 32 26 27 28 31 82 80
268-1933 Seal Kit for 222-5662
Piston Motor 222-5662
46
Piston Motor 220-8142
47
ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY
11 DUO-CONE FACE SEAL 96 1 80 MCR3 GASKET B2M 0.5 1
Motor P/N 220-8142
12 SHAFT SEAL 57.15 1 81 SQ.SEAL RING 139.07x5.16 1
Seal Kit P/N 268-1928
26 PISTON SEAL 107.125 1 82 MCR3 OUTER SEAL (VITON) 1
27 PISTON SEAL 98.725 1 107 O-RING 8.92 x 1.83 VITON 1
28 PISTON SEAL 97.725 2
29 PISTON SEAL 96.725 1
30 PISTON SEAL 87.25 1
44 O-RING 11.90 x1.98 90 SH 1
51 SQ.SEALRING 107.67x1.68 1
52 SQ.SEAL RING 214x2.51 2
11 51 81
48
44 107
12 52 26 27 28 29 30 82 80
288-1928 Seal Kit for 220-8142
Piston Motor 220-8142
276-7528 Gear Pump Seal Kit Consist
Qty. Description
1 Retaining Ring Steel
2 Shaft Seal Steel/Rubber
4 Seal Plastic
4 Seal Plastic
2 Seal Rubber
51
276-7528 Gear Pump Seal Kit Consist
Qty. Description
1 Retaining Ring Steel
2 Shaft Seal Steel/Rubber
4 Seal Plastic
4 Seal Plastic
2 Seal Rubber
53
Promotion and Reference Materials
PEDJ0042 is a one time only promotion mailed out to dealers world-wide.This reference material will not be available for order,
but an electronic copy can be downloaded through Dealer Extranet portals (Infocast, Flashnet, Cat Americas Net or APDNet)
listed under Product Support/ Parts Product/ Hydraulics/ Marketing Information.
PEDJ0042
Printed in USA
2005 Caterpillar
All Rights Reserved
CAT, CATERPILLAR, their respective logos and Caterpillar Yellow, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.