C2150 Control

with Version 2 Software and Encoders

for Series 2000B, 2001, 2003 & 2004
Electric Slide Door Operators
SETUP INSTRUCTIONS & TROUBLESHOOTING
To be used with either G2001, G230, G230T, G205, G204 or G20B
Installation Instructions

2.185d5

A U T O M A T I C S

H202, AUG 2004

 CONTENTS
SECTIONS
1. Series 2000B, 2001, 2003 & 2004 quick start instructions.......... H202.1
2. C2150 initialization (learn cycle).................................................. H202.2
2. C2150 initialization (learn cycle cont.)......................................... H202.3
3. Adjusting parameters (Procedure for changing preset parameters)........ H202.4
4. Adjustable preset parameters (chart of adjustable ranges)................. H202.4
5. Actuation features........................................................................ H202.5
6. Autolock initialization.................................................................... H202.5
7. Setting lock parameters............................................................... H202.6
8. Lock error codes (Trouble shooting guide)......................................... H202.6
9. Autolock test points...................................................................... H202.6
10. Autolock functions........................................................................ H202.6
11. Encoder error codes (Trouble shooting guide)................................... H202.7
12. Encoder diagnostics..................................................................... H202.7
13. Encoder test points...................................................................... H202.7
14. Power failure units (Set up and testing)............................................ H202.8
APPENDIX
A. In case of difficulty (Trouble shooting the C2150)................................. H202.9
B1. Code displays (definitions and trouble shooting guide).......................... H202.10
B2. Code displays (definitions and trouble shooting guide).......................... H202.11
B3. Code displays (definitions and trouble shooting guide - short cuts) .......... H202.12
C. Motor test...................................................................................... H202.13
D. Terminal CN2 (Description of terminal block connections) ..................... H202.13
E. Encoder assembly (circuit board replacement)............................. H202.14
F. Bracket attachment (correct attachment of power arms)............... H202.14
G.Wiring diagram list ......................................................................... H202.14
WIRING DIAGRAMS
1.C2150 typical wiring for 2001 & 2003............................................. H202.15
2.Actuating and control switch connections....................................... H202.16
3.Typical wiring for beams and switches............................................ H202.17

GENERAL STATEMENT
The C2150 is a microprocessor that uses a series of inputs, outputs and custom software to control a slide door.
The inputs are usually supported by LEDs that lets the technician see what information is coming into the control
and the outputs are in the form of display codes, LEDs and actual control of the motor, autolocks etc. This manual
is written for the C2150 control with Version 2 software which is used in the controls of 2001 and 2003 belt drive
operators. The C2150 control receives its power from a separate power supply (usually a C3925) which provides +27
to +35 VDC to power all of the accessory devices as well as power for the control itself. The power supply also
delivers
+100 to +120 VDC to the control which is reduced by a MOSFET (duty cycle control) and is called into service at
variable levels through software and parameter selection. It is our hope that this manual will guide the experienced
technician through the efficient and safe setup of the C2150 slide door control. Remember that all installations must
comply with ANSI 156.10.
1. SERIES 2001, 2003 & PROFILER-B SLIDE OPERATOR INSTRUCTIONS
C2150 Control with version 2 software (Revision E or later hardware)
To get the operator up and running, check the items outlined below-
Do NOT wire any motion detectors or any other accessories at this time. 8th Step
Factory pre-wired beams (pins 5,6 & 7) may be left in place. Check incoming voltages
from power supply
+120 to +100
1st Step 10th Step 9th Step VDC from F2
+27 to + 35
VDC from F3
A toggle switch or jumper must Verify jumpers JB1A & JB1B Set the reversing sensitivity
be present between pins 8 & 9. are NOT installed on rev. E and fully counter-clockwise. Shields and chassis
NOTE:
Switches are sent loose and field later controls. Belt drive 1 2 3 4 5GND are not shown in this
CN 7 manual for clarity On 2001 & 2003
mounted. Break-outs are wired in (ENC) Metal shields are
series with the toggle switch . REQUIRED by UL
for protection againest
2003 2001 high voltage areas
switch switch CN 2 Do not remove.
CN 8
7th Step
A 5 conductor cable attaches
BLK
8 CN7 to the power supply.
9 RED
D1
TO
V-XXXX

MOTOR
CN5 CN 1 6th Step
CN 4 GRN / YEL
Check that the incoming power
10 motor ground
is wired as shown.
11 TO 5th Step Ground GRN U.S. - GRN / YEL Int.
ENCODER (Connect to grounding screw)

H202.1
The motor must be
TO plugged into connector Neutral WHT U.S. - BLU Int.
15 AUTOLOCK CN8 Line(Hot side)
BLK U.S. - BRN Int.
16 4th Step
3rd Step The encoder must be plugged 3 2 1
2nd Step into CN1 on the control.
If the day / night mode is NOT
The close monitor switch must to be used - there MUST be a FIELD WIRING
be connected to #10 & #11 of jumper between 15 & 16. CN 2 OPTION 1
CN2.The switch must trip when See Sections 5 thru 10 for actuating AC POWER IN
the door is fully closed. features and lock set-up.
Field wiring options
Grounding F1
screw CN 1
FIELD WIRING F 1 Master
F1
fuse
OPTION 3
All fuses are
FIELD WIRING 5x20 mm Type "T"
OPTION 2 Rated 3.15 amp
F3
F3 F2 +27 to +35VDC
F2
F 3 & processor
F1

F 2 Motor
+100 to +120
IMPORTANT POWER SUPPLY VDC
With wiring option 1, 2 or 3 C3925 for 120VAC-2001 (shown)
2.187d2

The main ground wire must secured using NOTE:

F2
F3
C3955 for 120VAC-2003
the green grounding screw. Component arrangement
C3926 for 240VAC-2001
Grounding may vary.
C3956 for 240 VAC-2003
screw
 2. C2150 INITIALIZATION (learn cycle) 4th Step - Setting series type NOTE: for versions earlier than 2.15 go to Step 5.
RESET FOR VERSION 2.15 - 2.18 LOCK LOCK

1st Step - Power up The display will flash alternately tY and ?, indicating
R
+100
O
LOCK
R
+100
O
LOCK

Be sure the toggle circuit is complete and apply MON MON

the control is ready to be set to the proper series Y Y

AC power to the unit. operator. THEN

CAUTION: THE DOOR WILL MOVE. UP DOWN SET
Press the UP button for 2001
Press the DOWN button for 2003
2nd Step - Learn cycle LOCK

Instruct the control to perform a full learn cycle by: Hold the button until FC is displayed R
+100
O
LOCK
MON

Holding down the SET button and the RESET button. Y

Release the RESET button.

Hold the SET button for an additional 5 seconds
then release. FOR VERSION 2.19 or later THEN
LOCK LOCK

The display will flash tY and then 1. This is the R O R O

menu that selects the series type. +100 LOCK +100 LOCK
MON MON

Y Y
3rd Step - Version display
SET
VERSION 2.18 and earlier UP DOWN SET
The display should "blink" the version number LOCK LOCK Use the UP & DOWN buttons to locate the series
O O

(as in 2 then 11) *The display will show the lock

R
+100 LOCK
R
+100 LOCK
number of the unit.
MON MON

code (see below) Y Y

Select 1 for 2001 (0 will default to 2001) R

THEN +100

VERSION 2.19 and LATER C5600

LOCK
R
In version 2.19 and later, the display will show

H202.2
R O

+100 LOCK Select 2 for 2003 (C5600 motor) +100

If does not appear, then the control was not MON

properly reset into the full learn mode (Go back

to step 2) R
LOCK
O R
LOCK
O
R

The display should "blink" the version number +100 LOCK

MON
+100 LOCK
MON
Select 3 for 2003 (C5600-1 motor) +100
C5600-1
Y Y
(as in 2 then 19)
THEN To approve the selected type push the SET button
NOTE: Pressing the wrong button (wrong series) will result in the UP DOWN SET
operator proceeding in a setup which should yield proper operation,
LOCK
R O
If the display flashes like an error code, +100 LOCK
MON
but the number displayed when accessing (total stroke) and other
The (no Access) parameter has been Y
stroke dependent parameters will be incorrect.
turned on.
A full learn cycle can not be completed with this security parameter in place. 5th Step - Close stop
Consult your supervisor or the factory for authorization and instructions on how to remove R
D3
this security parameter. The display should indicate FC (for first run - Finding +100

Close stop) The door should fully close at slow speed.

LOCK
R

+100
O
LOCK Fail Secure If the door moves a short distance then stops, and R

*LOCK CODES
+100
MON
Y
Autolock the display indicates Pd, the pre-wired safety beams
The control will display ONE of the following or other actuating devices are stopping the door and
OR preventing the "learn cycle". The yellow SAF BEM
lock codes depending the type of lock LOCK

connected. (see Section 6) R O

Fail Safe indicator will be lit.
UP DOWN SET
Autolock
+100 LOCK
MON

Y
In versions later than 2.11, Pd can be overcome by
OR holding the up button untill the door closes.
LOCK
D5
R O
No The yellow CLS MON (close monitor) indicator will
Autolock
+100 LOCK
MON

Y come on when the door is fully closed.

2.188d
 2. C2150 INITIALIZATION (learn cycle cont.) The following cycles are carried out automatically by the C2150 control
The display starts with:
6th Step - Finding Open R
+100
OR R
+100

R
The display will show (Finding Open). The door will travel +100

slowly open until it reaches full stroke. The stroke will be For version For version
displayed in inches. Open Cycle 2.00 to 2.18 2.19 or later
R
Open Speed R
is displayed indicating Total Stroke. +100

+100

Motor Braking
If the stroke on the display is not the same as the actual stroke +100
R
R

of the door,the wrong series type may have been selected. +100

7th Step - Day mode Open Check * R

+100

In versions prior to 2.19... R

The display will switch to (dAytime mode). +100

*Braking may overide open check display
Open cUshion R
In versions 2.19 or later... R +100

The display (2-way daytime mode). +100

Time Delay

H202.3
R
+100

If the display switches to something besides (dA or 2d) and the door D4
refuses to do any thing else....
CHECK
The green TOG SW indicator on the control should be on. Close Cycle
The toggle switch should be turned on.(between 8 & 9 on CN2)
If there are SO panels, be sure the magnetic reed switches on
the breakouts are closed. Close Speed
Toggle R

circuit +100

The closing speed should not exceed the rate of 1 ft / sec

IF ANY OF THE CODES DEVIATE FROM THOSE SHOWN SEE APPENDIX B
Close Check
R
+100

8th Step -Checking door cycle

When the toggle switch is on, the DOWN button acts as an actuation device. Close cUshion
The door will move - Be sure the safety beam area is clear of obstructions. R

Activation devices should not yet be installed. +100

Start with the door in the closed position. R

OR R

UP The display returns to: +100 +100

Press the DOWN button to actuate the door to open at factory DOWN SET
selected default settings.
For version For version
2.00 to 2.18 2.19 or later
The chart at the right shows the position of the door and the display code for each
position. If the above cycle check is OK and there are no parameters to be changed or an
Inspect the unit for smooth operation, free of binds and excessive noise. autolock to setup, this concludes the C2150 initialization.

IF THERE IS ANY DIFFICULITY SEE APPENDIX A

2.189d
 3. ADJUSTING PARAMETERS 4.ADJUSTABLE PRESET PARAMETERS
The chart below shows all the adjustable parameters for version 2 software.
9th Step - Changing parameter settings Follow the procedure outlined in step 9 to make any necessary changes.
A chart of preset values is shown to the right. CODE PARAMETER FACTORY PRESET VALUE ADJUSTS
If any speeds or other settings need to be changed, follow this procedure: Open Speed 10 0-15
Close Speed 12* 0-15
Turn the toggle switch OFF
Or for versions 2.12 and up, leave the toggle ON and Open Check 4 0-15
UP DOWN SET
double click the SET button. CloseCheck 4 0-15
Open cUshion 3 0-15
The display will switch to the menu of adjustable parameters Close cUshion 3 0-15
R

In versions 2.10 and up, the right decimal point will be blinking +100 delay time 1 (full open) 1 sec 1-60**
delay time 2 (partial open) 1 sec 1-60**
1 (factory set - do not change)
Refer to the chart in section 4 for a list of codes for 3 (factory set - do not change)
adjustable parameters. 3 (factory set - do not change)
UP DOWN SET
open Check Point 75% of stroke 50-90% ts
Scroll through the parameter list using the UP and
DOWN buttons until the parameter to be changed is R
Partial Open position 8" (adjustable in inches) 8"-ts
found. +100
total Stroke (as determined by learn cycle) 12-199"
cycle test oF (no) oF/on
When the parameter to be changed is found, press Auto Seal oF (no) oF/on
and hold the SET button. UP DOWN SET
Stop OKon first run on (yes) oF/on

H202.4
The display will show the current value or setting of Heavy-duty door/motor oF (no) oF/on
R

the parameter. +100 Power Fail OP (power fail OPen) OP/CL

Power fail Night mode on (version 2.13 & up only) oF/on
While holding the SET button, Close braking oF (on)(Version 2.03 & up only) oF/on
UP DOWN SET
press the UP or DOWN button to modify the setting. brake on recycles oF (on)(Version 2.03 & up only) oF/on
R
Lock present oF (on if Horton lock is present) oF/on
When the SET button is released, the display will show +100
fail-SAfe lock oF(fail-secure) (on fail-safe) oF/on
the parameter that was just changed. Another parameter
may be changed, or the toggle circuit turned on to check the Unmonitored Lock oF (monitored lock) oF/on
changes just made. In versions 2.12 and up the SET button Bistable Lock oF (Never used) oF/on
may be double clicked to exit the menu (toggle must be on). daytime Lock oF(if lock stays unlocked in day mode) oF/on
10th Step -Saving new settings daytime 1-way Lock oF (version 2.03 & up only) oF/on
When all adjustments have been made and checked, be APex oF oF/on
sure the toggle circuit is on. UP DOWN SET SLow oF (All open speeds) oF/on
Jam Sensing on (version 2.07 & up only) oF/on
With the display reading or press and HOLD the
SET button until (data save) is displayed. All of the reverse on encoder Pulse on (version 2.06 and up only) oF/on
changes are now stored in the control's memory. +100
R
Sidelite Protection oF (version 2.03 and up only) oF/on
This step must be performed or the control will revert to no Adjustment permitted oF (version 2.05 and up only) oF/on
the default settings after a power failure. TYpe 1 (Set during initialization) 1-2-3
Set the reversing sensitivity as required using R10. Do not OBstruction 3 (factory set - most senistive - 0 off) 0-3
leave this adjustment at minimum. Horton recommends setting *Caution: very light doors may require a lower speed setting
the sensitivity so the door will reverse at 28 ft.lb. or less. **In versions 2.06 & prior, d1 and d2 adjust from 1-199 seconds.
**Beginning with version 2.07, these parameters may be set to 1-8, 10, 12,14, 16, 20, 25,
30 or 60 seconds.
2.190d1

A double dash ( ) is a reserved parameter that is not implemented.

 5. ACTUATION FEATURES
Set jumpers or key
switch for the type of
operation required.
See diagram 2
page H202.16 D1
2-way day mode
LOCK 6. AUTOLOCK SET UP AND INITIALIZATION
CODE (Orange) Press SET and RESET simultaneously, release
DISPLAY RESET, wait 5 seconds,then release SET - version
RESET number will displayed.
LOCK During initialization the control clears all ports and
1 MON the solenoid becomes inactive.
(Yellow)
FAIL SECURE
SET The C2150 looks to see if there is a contact at the
lock port CN4 and if the yellow lock monitor LED
Double click = off or on is off.
CN5
Press and hold = data save If the yellow LED is off...
LOCK

factory setting is: O

jumper or switch from LOCK

MON

15 to16. CN4 Y
Connect to CN 4 R
LOCK
O
LOCK
The control sends a pulse +100
MON

Com 15 UP DOWN to retract the solenoid...

Y

16 Display Scroll
If the control gets a
13 response back, it
1-way day mode TS 1 SOLENOID knows there is a fail
setting is: secure lock.
jumper or switch 15 TS 2 FAIL SECURE

H202.5
LOCK
from 13 to15 Remains lockedat power failure O
16 If there is no response it
R
and 15 to 16. These displays +100 LOCK

apply to 2.19 and 1 knows there is no lock. MON

Y
13 up only
2-way night mode
setting is:
NO jumpers or 15
Lock
switches 16 monitor SW 5 FAIL SAFE
The C2150 looks to see if there is a contact at the
13 lock port CN4 and if the yellow lock monitor LED
1-way night mode is on.
If the yellow LED is on...
setting is:
jumper or switch from TS 1 LOCK

13 to15 15 O
e

LOCK

NO jumper or switch
ur

MON

Y
ec

from 15 to 16 TS 2
il s
Fa

FAIL SAFE R
LOCK
O
Unlocks at power failure The control sends a pulse +100 LOCK

1st Step to retract solenoid... MON

Y
NOTE: Set jumpers as shown
Many other features, for autolock and for fail secure or fail safe If the control gets a
motion detector configuration, are available response back, it
through additional adjustable parameters. Fa Lock knows there is a
il s monitor SW
SOLENOID

These parameters can be discussed in afe fail safe lock.

greater detail by calling the technical
service group. LOCK

R O
If there is no response it +100 LOCK

knows there is no lock. MON

Y
2.191d
 7. SETTING LOCK PARAMETERS
To set up the lock parameters on the C2150 turn off the toggle circuit or double

BLK

BLK
click the SET button. Use the UP / DOWN buttons to locate dL & L1. When the solenoid initially energizes there
Press the set button to display the on or off setting. Set dL / L1 as required from should be 25 to 33 VDC at TS2.

TS 2
the table below. After about a second the voltage will drop
to about 30% of the supply voltage between
Traffic Mode pins 1 and 2 of TS2 .
doesn't
SEE SECTION 5 matter
Day 2-Way Unlocked Unlocked Locked
Day 1-Way Unlocked Locked Locked 10. AUTOLOCK FUNCTIONS
Nite 2-Way Locked Locked Locked The FAIL SECURE is the most common type of auto lock used with the C2150.
Locked Locked Locked Lock spring Lock hooks
Nite 1-Way

Door panel hooks

SEE SECTION 3 STEP 10 FOR ( ) DATA SAVE PROCEDURE

8. LOCK ERROR CODES

Lock Failure (Fail Secure ) Indicates that the lock monitor input is remaining SOLENOID SOLENOID
active (lock monitor light is still on) even though solonoid has de-energized. top view unlocked
top view locked
Unlock Failure (Fail Secure ) Indicates that the lock solenoid failed to move When power is removed, the
the plunger enough to activate the lock monitor switch and notify the control When power is applied the solenoid
solenoid is extended by the lock
that the door is ready to be opened. is retracted and the door is unlocked.
spring. The door is locked.
Check for mechanical binding. Check items under AUTOLOCK TEST POINTS and No LED's are lit
BRN LOCK
AUTOLOCK FUNCTIONS FOR FAIL SECURE autolocks. 1 The yellow lock monitor

H202.6
O
2 RED LOCK and the orange lock LED's

TS 1
MON
Lock Failure (Fail Safe ) Indicates that the lock solenoid failed to move 3 GRN When the lock is unplugged and Y should both be lit when the
the plunger enough to activate the lock monitor switch. 4 WHT the solenoid manualy depressed solenoid is retracted.
5 BLK there should be continuity between
Unlock Failure (Fail Safe ) Indicates that the lock solenoid spring has failed pins 4 and 5 of TS1
to move the plunger enough to activate the lock monitor switch and notify the
control that the door is ready to be opened.
Check for mechanical binding. Check items under AUTOLOCK TEST POINTS and The FAIL SAFE is a less common type of auto lock used with the C2150.
AUTOLOCK FUNCTIONS FOR FAIL SAFE autolocks. Lock spring Door panel hooks

Lock hooks
9. AUTOLOCK TEST POINTS
Basic voltage readings regardless of type.Set VOM at 200VDC.
SOLENOID SOLENOID
BRN
NOTE: The terminal strips TS1 & TS2
1 are located on the autolock top view unlocked top view locked
2 RED
TS 1

3 GRN There should always be a supply voltage of When power is removed the
25 to 33 VDC between pins 1 and 5 at TS 1. solenoid is extended by the lock When power is applied the solenoid
4 WHT
spring. The door is unlocked. is retracted and the door is locked.
5 BLK

LOCK LOCK
LOCK
O O The yellow lock monitor O The orange lock LED is lit
BRN LOCK LED is lit when the solenoid LOCK when the solenoid is retracted.
1 LOCK
MON MON
2 RED
MON

Y Y is not retracted. Y
TS 1

3 GRN

4 WHT When the control's orange lock light is on there When the lock is unplugged and the solenoid is not manually depressed there
5 BLK should be 3 to 5 VDC between pins 2 and 5 at TS 1. should be continuity between pins 4 and 5 of TS1. Check the jumpers on the
Autolock circuit board. (see section 6)
2.192d1
 11. ENCODER ERROR CODES 13. ENCODER TEST POINTS
Encoder error codes are displayed when the door is running. Normally codes will be To test the encoder you will need a volt ohm meter (VOM) capable of reading DC Voltage.
displayed at the end of a stroke or when a door stops abruptly during an "open"
command.
Checking power and pulses
Types of failure codes that could be displayed: CN 1
Turn the toggle circuit off. 1
Encoder Failure - No pulses being received by the C2150.
Check all connections to encoder and the control. Set the VOM to 200 DCV CN 1
GND
Probe through the back 1-RED
Loss of Pulses - All pulses required for proper operation were not received. of the red plug leaving it 5 Volts DC
See encoder test points Section 13 attached to CN 1. (constant) 4-BLK
Encoder Phasing - Encoder indicates door is moving opposite direction it should be. CN 1

WHT-3
GRN-2
RED-1
BLK-4
Power brackets are connected to the belt backwards
(see appendix F) To verify the encoder is 5 Volts DC 2-GRN
Wires should be reversed at terminal 2 & 3 on the encoder producing pulses slowly (pulse)
move the door manually 4-BLK 4321
on C5600 & C3675 only.
with the meter attached CN 1
Encoder Test - The beginning of an encoder test procedure. to 2 & 4 then 3 & 4.
See section below Watch the meter for 5 volt
pulses. 5 Volts DC 3-WHT
(pulse) 4-BLK
12. ENCODER DIAGNOSTICS
Encoder information is needed to provide consistent information on location, direction If the above voltages check out and the display does not rotate as shown
of travel, speed of door and door braking information to the C2150 control. in section 12 then contact the technical services group.

H202.7
1st Step - Encoder test RESET Checking connections
Press RESET and the DOWN button together Check JB 1. This circuit should be open - jumpers off as shown.
Release RESET and continue to hold the DOWN button
until briefly appears - release the DOWN button. UP DOWN SET Confirm that the encoder is pluged into CN1 and that
Following 2 short lines will appear. The test the wires are connected to the plug. Encoder wheel
is ready to be performed.
Then

2nd Step - Performing test Power but no pulse

There is power between pins 1 & 4 C5600
Open direction but there is no pulse between 2 & 4 2003
View the display while manually
moving the door slowly towards or 3 & 4. CN 1

the open position. On the C5600 & C3675 only

The display will show a counter C3675
Remove the encoder cover and check
clockwise rotation. 2001 (sim)
that all wiring is secured in the terminal
block.
Check the rotation of the encoder wheel
Manually move the door towards Close direction as the door is moved manually.
the closed position. Check the depth of the encoder wheel as it
The display will show a clockwise passes through the encoder optics.
rotation. If all visual inspections pass, the encoder CN 1
board may have failed. Remove and replace.
See appendix E C5600-1
2003
Each segment of 4 for a total of 8 segments should appear. No segment should be skipped. There are no serviceable elements on the C5600-1.
If anything occurs other than the description shown above the C2150 will get improper If the encoder fails replace the entire unit. DO NOT REMOVE COVER
information and the door will not function properly.
2.193d
 14. POWER FAILURE UNITS 4th Step
The function of a power failure unit is to open or close the door (as selected) in the event Go to the parameter in the C2150
of a power failure. (see section 4)
Set to for the door to open when
the power fails.
1st Step Set to for the door to close when
Mount the unit to the header slots the power fails.
To inhibit the power failure feature at 3rd Step
with square bolts provided. 2nd Step night, go to the parameter and Connect C3889 jumper from J1
Connect the C3989 wiring harness turn it off. on the C2150 to J1 on the
C3984
from CN1 on the power fail unit power supply.
Un-monitored The batteries could take up to 10
to CN3 on the C2150
hours to charge before they can
be tested.
J1

D1

V-XXXX
CN5

RED LED
Charge indicator CN3

H202.8
Testing the un-monitored power fail unit
CN1
Unplug the power at CN1 on the power supply, or turn off the breaker supplying power to the unit.
The C2150 display should switch to within one second, and then to or as the door opens or closes. F1

With the door full open or closed, the entire control should go dead until power is restored.
When power is restored, the red charge indicator on the circuit board should come on and glow for 1-3 minutes,
then dim and go completely out if the batteries were fully charged when the test began.
F3
F2

J1
RED LED Monitored power fail unit
Charge indicator This unit automatically tests its batteries at startup and at least once an hour afterwards.
C3985 FAIL If the batteries test fails during daytime operation it wil go to full open position (as per
Monitored TEST RESET European standard) and stay open.The C2150 display will flash bF until the failure is
CN1 corrected.
To maintain security,battery failures are ignored in the night mode,but the failure is stored
on the units circuit board. When the door is switched to the day mode it will open fully
To CN3 and indicate the failure on the C2150 display.
on the C2150
Manual test
Press and hold the test button on the circuit board untill the yellow LED test indicator
comes on, then release it. The pack is now self testing to insure that enough power is
available to open or close the door for one cycle.If the test is OK the indicator will go out
in about 15 seconds and the red charge indicator will come on.It will glow for about 5-7
YEL TEST minutes, then dim and go out. (Assuming the batteries were fully charged when the test
TEST FAIL LED was started).
LED
2.194d
 APPENDIX A IN CASE OF DIFFICULTY
1.If DISPLAY FAILS TO LIGHT
Go to section 1 step 8 and check for DC voltages shown on CN7 terminals 3&4.
If voltage is not present, check AC power at pins 1&2 of CN1 of power supply.
If AC power is present, check fuses F1 & F3 of the power supply.
2.If DISPLAY LIGHTS, BUT DOOR NEVER MOVES
Go to section 1 step 8 and check for DC voltages shown on CN7 terminals 1&2.
If voltage is not present, check fuse F2 of the power swpply.
If F2 is good power supply is faulty.
If voltage is present on CN7 and display is showing a run code ie: 0S, 0U, [S,
[[ or [U check for motor voltage (with motor plugged in) on pins 1 and 2 of CN8
leaving the control. Use 200 VDC scale.
If voltage is not present at CN8, change control.
If voltage is present at CN8, go to appendix C for motor test.
3.DOOR SLAMS OPEN and / or CLOSED WITH NO SPEED CONTROL
Go to appendix C for motor test ( to make sure motor did not ruin control)
If motor test good, change control.
7.FUSE F3 BLOWS REPEATEDLY
CAUTION: disconnect the power supply at CN1 and wait 30 seconds before
servicing.
Unplug the power harness at CN7 (section 1 step 8) and all connections of pins
1 and 5 of CN2 and CN4 autolock, if present, and replace fuse F3 again
(slow blow 5 x 20mm Buss type GDC 3.15 or equal )
If the fuse blows again, replace the power supply.
If the fuse does not blow, reconnect the power harness to CN7.
If the fuse blows now replace the C2150 control.
If the fuse does not blow replace the autolock, and connections at pins 1 and 5
of CN2 one at a time until F3 blows indicating a short circuit in that component or
its wiring. Beams and their wiring are the most frequent cause of F3 failure.

4.DISPLAY WILL ONLY SHOW OS

H202.9
Make sure toggle circuit is complete by turning toggle switch off and on. The
green TSW LED should go off and come back on. This LED must be on for the
door to operate.

5.ERROR CODE OR SOME OTHER ABNORMAL DISPLAY APPEARS.

Go to appendix B - find the code and follow the instructions.

6.FUSE F2 BLOWS REPEATEDLY

CAUTION: disconnect the power supply at CN1 and wait 30 seconds before
servicing.
Unplug the power harness at CN7 (section 1 step 8) and the motor at CN8 and
replace the fuse (slow blow 5 x 20mm Buss type GDC 3.15 or equal )
If the fuse blows again, replace the power supply.
If the fuse does not blow,reconnect the power harness at CN7 and attempt to
operate the door with the motor unplugged.
If the fuse blows now, replace the C2150 control (first check motor as shown in
appendix C).
If the fuse does not blow, plug the motor in and try again.
If the fuse blows again and the motor checked good, check for a mechanical bind.
Check br and JS parameters in appendix A which can help prevent fuse blowing.
Consult Technical Assistance at the Horton factory.
2.195d
 APPENDIX B1 CODE DISPLAYS Codes are arranged in alphanumeric order (NOTE: D = Display, P = Parameter, E = Error)

CODE DISPLAY MEANING TYPE VERSION

Control is braking - door always brakes when opening. Close braking can be turned on at the parameter D 2.00
Control has failed - must be replaced E 2.00
Door is idle in 1 way day mode. See section 5 D 2.19
Door is idle in 1 way night mode. See section 5 D 2.19
Door is idle in 2 way day mode. See section 5 D 2.19
Door is idle in 2 way night mode. See section 5 D 2.19
Door was activated or is being held open by SW 'C' input. See App. D CN2 for wiring & LED D 2.15
This parameter is factory set - do not change without consulting factory P 2.00
Use only with APEX system - see APEX instruction G550 P 2.18
Use only with APEX system - see APEX instruction G550 P 2.18
To activate this APEX feature you must - turn the parameter on - do a data save, and then press reset only P 2.18
When Auto Seal parameter is turned on, the display will change to and the control will try to close the door every 15 seconds PD 2.00
Use only with APEX system - see APEX instruction G550 P 2.19
This indicates battery failure of C3985 monitored power failure unit - see section 14 E
Use only with APEX system - see APEX instruction G550 P 2.18
bi stable Lock - no longer used P 2.00
Brake on recycle turned on, the control will slow door substantially before reversing on recycle P 2.03
P 2.03

H202.10
When close braking parameter is turned on, the control brakes the door after close speed - recommended for heavy doors
Close Check speed - see section 2, step 8 PD 2.00
Use only with APEX system - see APEX instruction G550 D 2.19
APEX communication error - if using APEX then turn AP on D 2.18
Power fail CLose see section14 D 2.11
This parameter determines stroke to open check. Adjustable from 50-90% of total stroke P 2.00
Close Speed see section 2 step 8 PD 2.00
Cycle test will cause door to open and close repeatedly for test purposes PD
Close Cushion speed (see section 2 step 8) PD 2.00
Main time delay- starts when all activate and recycle inputs clear and door is fully open PD 2.00
Partial open delay is active when SW 'A' is on (App. D) & starts when all activate and recycle inputs have cleared & door is at partial open PD
Door idle in dAy mode.(Has been replaced in later software by or parameter see section 5 D 2.00 / 17
Control failed to store parameters (control must be replaced) E 2.00
Door Locks (in day mode ) when this parameter is turned on. See section 7 P 2.00
This is a cycle code (see foot note ) from DOWN button D 2.15
This shows a successful Data Save. See section 3 step 10 D
This is a cycle code (see foot note ) from ext motec input see appendix D CN2 D 2.15
Encoder Failure see section11 E 2.00
Encoder Phasing error see section 11 E 2.02
Use only with APEX system - see APEX instruction G550 DP 2.18
Brief display indicates start of Encoder test see section 11 D 2.00
Use only with APEX system - see APEX instruction G550 D 2.18
2.196d
 APPENDIX B2 CODE DISPLAYS
CODE DISPLAY MEANING TYPE VERSION
Finding Close is displayed when the door is closing to the fully closed position after a power failure or during learn initialization cycle see sect. 2 step 5 D 2.00
Finding Open is displayed when the door is opening while counting encoder pulses. See section 2 step 6 D 2.00
This parameter should be turned on when using a 1/4 HP motor and a light door. (Reduces abruptness of closing ) D 2.00
Use only with APEX system - see APEX instruction G550 P 2.18
Use only with APEX system - see APEX instruction G550 P 2.18
Use only with APEX system - see APEX instruction G550 P 2.18
This parameter is factory set - do not change without consulting the factory P 2.00
This is a cycle code (see foot note) from Interior Motec see appendix D CN2 D 2.58
Use only with APEX system - see APEX instruction G550 P 2.18
Use only with APEX system - see APEX instruction G550 P 2.18
Use only with APEX system - see APEX instruction G550 P 2.18
This indicates the control tried to run the motor & received no response from the encoder. The run was aborted to save the fuse( functional 2.09 & up) D 2.07
Turn on this parameter to save the fuse if the door is actuated while jammed or locked (see J1) P 2.07
Provides Locking in 1 way mode (see section 7) P 2.03
Automatic Lock Failed to lock (see section 8) E 2.00
Use only with APEX system - see APEX instruction G550 P 2.18
Shows lock is present (see sect. 6) P 2.18
Use only with APEX system - see APEX instruction G550 P 2.18

H202.11
Indicates Loss of Pulses from encoder (see section 11) E 2.00
Access restricted call factory for assistance PD 2.05
No Lock found during initialization (see section 6) D 2.00
Door has not reached close monitor switch. See sect. 1 step 2. Check for obstructions. See appendix A step 2 E 2.06
Door idle in night mode (Replaced in later versions by 1n & 2n) see sect. 2, step 8 D 2.00/17
OBstruction - If door is impeded while opening / stops displays Ob and opens in OC PD 2.22
Open Check speed (see sect.2 step 8) PD 2.00
This is a Power fail Open code (see sec.14) D 2.11
Open Speed (see sect. 2 step 8) PD 2.00
Open cUshion speed (see sect. 2 step 8) PD 2.00
Indicates control is slowing for partial open D 2.00
Set up has stopped because of activation devices (see sect 2 step 5) D 2.00
Power Failure (see sect. 14) PD 2.00
Power failure (see sect. 14) P 2.13
This parameter determines Partial Open stroke in inches. P 2.00
This parameter is factory set - do not change without consulting factory P 2.00
Use only with APEX system - see APEX instruction G550 P 2.18
This parameter causes the door to recycle if open pulses are received during closing cycle P 2.06
This is a cycle code (see foot note) from reverser circuit. D 2.18
Indicates fail SAfe lock is found during initialization (see sect. 6 ) Parameter should be turned on if a fail safe lock is present. PD 2.00
This is a cycle code (see foot note) from safety beam input. D 2.18
Indicates fail SEcure lock is found during initialization (see sect. 6 ) D 2.00
2.197d2
 APPENDIX B3 CODE DISPLAYS
CODE DISPLAY MEANING TYPE VERSION
Encoder failed during initialization. Do encoder test (see sect. 12) E 2.00
Use only with APEX system - see APEX instruction G550 P 2.18
This parameter reduces all open speed values when turned on P 2.18
Stroke zeroed is displayed after forcing relearn (see short cuts) D 2.00
Disables during initialization P 2.00
Provides Sidelite Protection when turned on. Reduces opening speed to open check when safety beam input is activated (see app D) P 2.03
Displays at beginning of initialization (see sect 2, step3 in ver 2.19 and up) D 2.19
Total stroke shown in inches at the end of initialization (see sect2 step 6) PD 2.00
This display is asking for the type of operator (see sect. 2 step 4) PD 2.15
Use only with APEX system - see APEX instruction G550 P 2.18
Autolock has failed to unlock (see sect 8) E 2.00
When this is turned on it tells the software not to wait for the lock monitor but try to open after a brief delay. Rarely used, only for non Horton locks P 2.00
Use only with APEX system - see APEX instruction G550 P 2.18
Use only with APEX system - see APEX instruction G550 P 2.18

FOOT NOTES: SHORT CUTS

H202.12
SELF CYCLE MODE To initiate self cycle without accessing the parameter press and
The latest versions, 2.15 and up, also have a new feature called cycle / hold codes. hold the UP button then press the DOWN button and release them at the same time. If
Immediately after the door has opened to its stopping point (full or partial open), a you haven't saved any parameters, you can get out of this mode by pressing the RESET
"cycle code" will flash briefly. This code indicates which device opened the door. The button only. Otherwise you must go to the parameter and turn off and do a data save.
cycle code is useful if a door is ghosting and you are trying to figure out which activating CYCLE DOOR Push the DOWN button. The door will open, and stay open until expires
device is causing the problem. and then close.
If an actuator is holding the door open, the updated software shows a "hold code" LEARN NEW STROKE ONLY(Version 2.03 and later) Hold SET and UP buttons. Press
instead of or , to indicate which device is holding the door open, The displays shows and release RESET, continue holding SET and UP buttons for 5 seconds.The door will go
the various hold codes in sequence. When all devices are clear, the display will switch through the learn cycle without resetting any other parameters.
to or and the normal time delay will start. OVERRIDE PD(Version 2.11 and later) If you encounter " " (or other hold codes) during
initialization procedure, press and hold the UP button to override" " and allow the door to
The cycle / hold codes used are: set up. This prevents you from having to disconnect motecs or safety beams.
Interior Actuator (pin 2 of CN 2) down button RETURN TO THE TOP OF THE MENU(Version 2.10 and later) Press UP and DOWN
Safety beam (pin 6 of CN 2) Auxiliary Actuator (pin 14 of CN 2) together to return to the top of the menu.

Exterior Actuator (pin 3 of CN 2) ReVerser (cycle code only)
While the door is at rest in the open position, pressing and holding the UP button will
switch the display to show the last cycle code; that is, the last device that cycled (or
recycled) the door. Releasing the UP button takes you right back to normal operation.
This is a kind of "mini-history" in case you didn't see the cycle code when the control
flashed it the first time.
2.198d
PARAMETER ACCESS (Version 2.12 and later) The menu may be accessed and
parameters changed by rapidly double clicking the SET button when the door is fully closed
or opened. To exit double click the SET button again and the control will return to normal
mode. Turning the toggle off and on will override this function.
FORCED RELEARN To be absolutely sure that you have executed a relearn of the stroke,
hold the UP,DOWN and SET buttons, then press RESET - hold for 5 seconds and release.
The display will then start to flash and will continue to do so until the RESET button is
pressed again. Then the control will execute a relearn as described in section 2 step 3.
 APPENDIX C MOTOR TEST APPENDIX D TERMINAL CN2
This test is conducted to determine the resistance across the motor. A low or zero resistance
will cause high current draw and damage to the control.

Place OHM meter in range to measure : Motor connection plug

10 to 50 analog Rx1 range to the C2150
R200 digital. Terminals
BLK (pin 1) 1 thru 15
Unplug the motor and place probes
in pins 1 and 2 RED (pin 2)
NOTE: LED's
Read and record the resistance.
GRN This symbol indicates D1 thru D9
Rotate the motor a little bit to move to 24 volts DC
the next section of the commutator. 4. A point behind a number
(Feel for the brushes tomake contact with the
next segment on the commutator.) indicates common (ground)
CN 2
NOTICE: a voltage will be induced into the
meter when the motor is moved, so wait for LED TERMINAL DESCRIPTION
the meter to stabilize before taking a reading.
Continue taking readings for about 1/4 revolution 1 24 VDC
of the out put pulley. (Pulley is 8:1 ratio)
D1 G INT 2 Interior Acitvation
MOT
15 to 20 C3675 (2001) EXT
D2 R MOT
3 Exterior Activation
Acceptable ranges are

H202.13
shown by each motor type.
4. Common
NOTE: A low reading is 28 to 32
critical and will cause 5 24 VDC
damage to the control.
D3 Y SAF 6 Safety beam & sidelite protection
BEM

7. Common

D4 G TOG 8 Toggle switch

C5600 (2003) SW
18 to 26
9. Common

D5 Y CLS 10 Close monitor switch

FRAME SHORT TEST MON
Place the OHM meter in the range to 11. Common
measure at least 20,000 .
The meter should show infinite resistance SW
C5600-1 (2003) D6 G 12 Partial open cutoff
when connected . A

BLK (pin 1) D7 Y SW 13 1 Way (Closed for one way- light on )

B
Place probes in pins 1(BLK) & 3(GRN/YEL) = RED (pin 2)
D8 R SW 14 Auxillary activation
GRN / YEL (pin3) C
THEN... The meter should not move
when the probes are connected. 15. Common
BLK (pin 1)
D9 O KEY 16 Day night mode (closed for day mode-
Place probes in pins 2(RED) & 3(GRN/YEL) = RED (pin 2) SW
light on)
GRN / YEL (pin3)
2.199d
 APPENDIX E ENCODER ASSEMBLY APPENDIX G WIRING DIAGRAM LIST
Disassemble the encoder as shown C5655
to replace the circuit board. DRAWING AUTO-
No. BEAMS ACTIVATE KEY SW LOCK

C3725-L
C1188-1

CPSS12

PARTL
4 BEAM

4 POS
VGO37

VGO87

OPEN
C1185

C1284

C1801

C1802

3976
C3960

C&K

C&K
NOTE: 2001
C3675 ENCODER
IS SIMILAR.
11100.0 X X
C3964
2nd Step 11100.1 X X
Remove the cap while
pushing the wire in. 11101.1 X X X

11104.1 X X X X
C5649
11105.0 X X 5 Position SW
C310 C9872-1
11107.0 X X X Security panel C1280
C3967 11228.0 X X X
C9668
3rd Step X X X

H202.14
C5647 11229.0
C3755-1 Disconnect the wiring.
Remove the center screw and 11231.0 X X C3881 w/ mag lock
1st Step encoder disk.
Extract the grommet from the cap Remove the spacers and the
and remove the screws. 11232.0 X Security panel C1280
circuit board.
4th Step 11247.0 X X Limited access
Replace the circuit board and reassemble the encoder .
NOTE: Run the initialization learn cycle (see sect. 2 ) after replacing the board. 11249.1 X X X

APPENDIX F BRACKET ATTACHMENT

If the unit has been disassembled for painting or other reasons, the power brackets
MUST be reattached as shown.
On a bipart unit the right
bracket must be attached
to the lower belt & the
left bracket attached to
the upper belt.

On single slides a left hand slide will

attach to the top belt & a right hand
slide will attach to the bottom belt.
2.200d
 DIAGRAM 1 C2150 TYPICAL WIRING for BELT DRIVE

1 +24VDC RESET LOCK

1

1
BLK R O
2 INTERIOR SW. 2 GND

2
BLK +100 LOCK R10 1 2 3 4 5
3 EXTERIOR SW 3 MON

1
3
INT
WHT G MOT
4 COMMON 4. Y

4.
BLK
5 +24VDC R EXT
MOT
5 REVERSING

5
6 SAFTY BEAM SENSITIVITY

1
Y

1
SAF
SEE H202.16 FOR 6

6
BEM
BEAM WIRING

VER 2.XX
INTERIOR 7 COMMON G
TOG 7.

7.
SW
1
8 TOGGLE SW 8

8
Y
CLS BLK
HORTON

AUX
MON
9 COMMON 9.

1
K3

9. 10

EXPAND
SW
10 CLS MON SW G A 10 C2150 RED

BATTERY 1
11 COMMON Y SW
11. GRN

11.
B

12 PART'L OPEN 12 UP DOWN SET GND

12
R SW
C
13 2WAY / 1WAY 13

13

1
KEY
14 NIGHT SW O 14
+24 K1 K2 MOTOR

LOCK
SW +5
EXTERIOR

14 15.
LOK
ULK
15 COMMON 15.

ENC
MON
COM
16 DAY/NITE SW 16 GND

16
SEE DIAGRAM 2
FOR SENSORS AND
SWITCHES

WHT-3
GRN-2
RED-1
BLK-4
1
BRN
2
RED
3
GRN
CLOSE MONITOR WHT

1
3
2
4

H202.15
MICROSWITCH 5
BLK

JB1
FAIL FAIL C3942
SEC SAFE 1/97 REV. C

OPTIONAL AUTOMATIC LOCKS

ON / OFF
TOGGLE C3976 - Series 2001 FAIL SECURE C2664-1 ENCODER C3675-1 Series 2001 MOTOR/ENCODER/GEAR DRIVE 120VAC

}
SWITCH C3977 - Series 2001 FAIL SAFE (Series 2001) C5600 Series 2003 MOTOR/ENCODER/GEARDRIVE
(NOT REQ'D C3964 ENCODER C5600-1 Series 2003 DUNKER MOTOR/ENCODER/GEARDRIVE

WHT
BLK
GRN
C5656 - Series 2003 FAIL SECURE
WHEN USING (Series 2003)
C3725-1 KEYSW)
C5657 - Series 2003 FAIL SAFE
3 2 1

POWER
120VAC
INPUT
INPUT
G N L
POWER SUPPLY CONNECTOR: N E I
D U N
1 - WHITE (+90VDC)
2 - BROWN (MOTOR COMMON)

120VAC
3.15A
3 - RED (+24VDC)
4 - BLACK (SIGNAL COMMON)
5 - GREEN (GROUND)

F1
HORTON SERIES 2001/2003 ELECTRIC BELT DRIVE TYPICAL WIRING DIAGRAM

3.15A

3.15A
24VAC
24VAC

90VAC
4242 Baldwin Boulevard
Corpus Christi, Texas USA 78405
(800)531-3111 FAX: (800)531-3108
11301.1

F3
F2
28SEP00 JAL C3925 POWER SUPPLY
(361)888-5591 FAX: (512)888-6510
A U T O M A T I C S Internet - http://www.hortondoors.com
2.201d3
 H202.16
DIAGRAM 2 ACTUATING and CONTROL SWITCH CONNECTIONS
INTERIOR +24VDC 1 +24VDC 1

1
ACTUATING SIGNAL 2 INTERIOR SW. 2

2
SENSOR COM 3 EXTERIOR SW 3

3
INT
G MOT
[See Lower Right for Sensors] 4 COMMON 4.

4.
EXT
EXTERIOR +24VDC
BLK
5 +24VDC R MOT
5

5
RED
ACTUATING SIGNAL 6 SAFTY BEAM Y SAF
6

6
BEM
GRN
SENSOR 7 COMMON G TOG 7.

7.
COM
WHT SW
8 TOGGLE SW 8

8
CLS
Y MON
9 COMMON 9.

9.
SW
10 CLS MON SW G 10

10
A

11 COMMON Y SW
11.

11.
BLK

12
12 B
RED
12 PART'L OPEN 12

12
GRN R SW
C
13 2WAY / 1WAY 13

13
KEY
WHT RED O
1234

1234
14 NIGHT SW SW
14

14
BLK
GRN WHT
15 COMMON 15.

15. 16
RED
BLK
16 DAY/NITE SW 16

Jumper 15 & 16 if no Remote Switch is used

CLOSE
2 WAY AUTO MONITOR
W
G 1 SWITCH
R C O
W
4
1

F C1238
2

A
3

B
F SENSOR
Y
HOLD OPEN ON / OFF (OPTEX i - one)
TOGGLE
WIDTH ADJUSTMENT NO. 7, 8
SWITCH 1~ 8 2~ 7 3~ 6 NONE
56
34
78

12 7 8 7 8 7 8 7 8
SENSOR SENSOR SENSOR SENSOR
FULL 1/2 GREEN (NOT USED)
OPEN OPEN YELLOW (ACTIVATION) APPROACH AREA ADJUSTMENT
WHITE (COMMON)
Optional C3725 KeySwitch Assembly GRAY (COMMON)
/ C3726 Rotary Switch Assembly GRAY (+24VDC)
C7775 C1234
THRESHOLD SENSOR FREQUENCY
SWITCH
PRESENCE DETECTION
TIMER

PHOTO BEAM SYSTEM (OPTEX 202C) L H 2 60 180(sec.)

(OPTEX OS-10C) Gray

Blue (1) (1)
Gray (2) Blue (2)
GREEN (NOT USED)
Receiver - Blue Wire
Emitter - Gray Wire
Shield (13) Shield (9) YELLOW (ACTIVATION)
6 7 8 9 10 11 12 13
Wire (12) Wire (8) WHITE (COMMON)
Pair 2 Pair 2
1
Receiver
(Blue)
2 1
Emitter
(Gray)
2
GRAY (COMMON)
Receiver - Blue Wire 6 7 8 9 10 11 12 13 Emitter - Gray Wire
RED (+24VAC/VDC) GRAY (+24VDC)
Shield (7) Power/Operation Shield (11)
BLACK (COMMON)
GREEN = 1
Wire (6)
Pair 1
Indicator

OPTEX OS-10C
RED = 2 Wire (10)
C1827
Pair 1
WHITE (COMMON)
POWER
AC,DC, 12-24V
OUTPUT
N.C. N.O.
TEACH IN
GREEN(ACTIVATION) SENSOR
Power Harness
1 2 3 4 5

BROWN (COMMON) (BEA Wizard SMR)

BLK (1) BLUE (SAFTY BEAM)
WHT (2) 1 2 4 5
GRN (4)
RED (5)

GRAY WIRE BLUE WIRE

E R

BLUE WIRE GRAY WIRE

R E

09FEB04
11357.6 JAL 2.202d4
 DIAGRAM 3 TYPICAL WIRING for BEAMS and SWITCHES
Optex OS10-c 2 channel photo electric system (standard wiring with
amplifier) Gray shield (13)
Emitter Gray wire (12) (5)Blk -24VDC
C1089 (6)Red -safety beam
Gray shield (11) Bracket
Emitter Gray wire (10)
Blue sheild (9) (7)Wht -common
Receiver Blue wire (8) (5)Red (7)Grn -common
Blue sheild (7) (4)Grn
2001 - use right Receiver Blue wire
hand slot
2003 (6) (2)Wht
HEADER MOUNT (1)Blk
2001 SIM. 2003 - use left
hand slot C1089 Amplifier

Header lace

Secure the board to the

bracket with C1616-1
VHB tape (1" strip) Blue wire
NOTE:
Mount board low Strip wires 5/16" Receiver
enough to allow

H202.17
space for the nut & Gray wire
C1089 washer. Gray
Emitter
2000 wire
HEADER MOUNT 5/8" Emitter
Drill #10 & csk Blue wire
for #10 screw
Receiver Press down release
1.38" and insert wire &
shield

shield
C437 A/B Locate the beam
amplifier as close to
the C2150 as possible

C2150 C2150 wire

Wiring
connections
2.203d4

Typical Bi-part Typical Single slide

 4242 Baldwin Boulevard Horton Automatics, Ltd.
Corpus Christi, Unit A, Hortonwood 31
Texas, U.S.A. 78405-3399 Telford, Shropshire, England TF1-4GS
Tel: 800-531-3111, 361-888-5591 Tel: 01952 670169, Fax: 0192 670181
Fax: 800-531-3108, 361-888-6510 International Tel: ++44-1952-670169
Internet: http://www.hortondoors.com International Fax: ++44-1952-670181
AUTOMATICS A Division of Overhead Door Corporation, A Sanwa Shutter Company
Form H202, AUG 2004, printed in U.S.A.
Horton Automatics reserves the right to improve the product and change its specifications without notice.
 C2150 Quick-Start
Instructions & Trouble Shooting
for 2000
Electric Slide Door Operators
With Version 1 software and micro switches

H201, JAN 2001

1.138d2
 CONTENTS
SECTIONS
1. Series 2000 slide operator quick start instructions.......................H201.1
2. C2150 initialization ...................................................................... H201.2
3. Adjusting parameters (Procedure for changing preset parameters)........H201.3
4. Adjustable preset parameters (chart of adjustable ranges).................H201.3
5. Actuation features........................................................................ H201.4
6. Autolock set up and initialization.................................................. H201.4
7. Setting lock parameters............................................................... H201.5
8. Lock error codes (Trouble shooting guide).........................................H201.5
9. Autolock test points...................................................................... H201.5
10. Autolock functions........................................................................ H201.5
11. Micro switch diagnostics.............................................................. H201.6
12. Partial open switch....................................................................... H201.6
13. Power failure units (Set up and testing)............................................ H201.7
WIRING DIAGRAMS
1. C2150 typical wiring for 2000 linear drive...................................... H201.8
2. Actuating and control switch connections...................................... H201.9
APPENDIX
A. In case of difficulty (Trouble shooting the C2150)................................. H201.10
B1. Code displays (definitions and trouble shooting guide)......................... H201.11
B2. Code displays (definitions and trouble shooting guide)......................... H201.12
B3. Code displays (definitions and trouble shooting guide - short cuts)..........H201.13
C. Wiring diagram list......................................................................... H201.13
D. Terminal CN2 (Description of terminal block connections) ..................... H201.14
E. Motor test.......................................................................................H201.14

GENERAL STATEMENT
The C2150 is a microprocessor that uses a series of inputs, outputs and custom software to control a slide door.
The inputs are usually supported by LEDs that lets the technician see what information is coming into the control
and the outputs are in the form of display codes, LEDs and actual control of the motor, autolocks etc. This manual
is written for the C2150 control with Version 1 software which is used in the controls of the 2000 series linear drive
operators. The C2150 control receives its power from a separate power supply (usually a C3955) which
provides +27 to +35 VDC to power all of the accessory devices as well as power for the control itself. The power
supply also delivers +100 to +120 VDC to the control which is reduced by a MOSFET (duty cycle control) and is
called into service at variable levels through software and parameter selection. It is our hope that this manual will
guide the experienced technician through the efficient and safe setup of the C2150 slide door control. Remember
that all installations must comply with ANSI 156.10.

Other instructions to be used with this publication are: G200 - 2000 slide door
G550 - APEX sensor system

1.139d
 1. SERIES 2000 SLIDE OPERATOR QUICK START INSTRUCTIONS
7th Step
C2150 Control with version 1software (Revision E or later hardware) Check incoming voltages
To get the operator up and running, check the items outlined below- from power supply
9th Step +120 to +100 +27 to + 35
1st Step VDC from F2
Verify jumpers JB1A & JB1B 8th Step VDC from F3
A toggle switch or jumper must
be present between pins 8 & 9. ARE installed on rev. E and Set the reversing sensitivity
Switches are sent loose and field later controls. fully counter-clockwise. 1 2 3 4 5GND
mounted. Break-outs are wired in
series with the toggle switch. CN 7
Linear drive
(SW)
Optional
2000 switch
switch

CN 2 CN 8 6th Step
8 A 5 conductor cable attaches CN7
9 BLK to the power supply.
RED
D1
V-XXXX

TO MOTOR
CN 5 CN 11
CN 4

H201.1
4th Step
TO The motor must 6th Step
MICRO be plugged into
Check that the incoming power is
SWITCHES connector CN8
wired as shown.
TO Ground GRN U.S. - GRN / YEL Int. (
15 AUTOLOCK Connectto groundingscrew)
3rd Step
16 Neutral WHT U.S. - BLU Int.
The micro switches must be be
Line (Hot side) BLK U.S. - BRN Int.
plugged into CN11 on the control.
3 2 1
CN 2 AC POWER IN
2nd Step
If the day / night mode is NOT
to be used - there MUST be a
jumper between 15 & 16. CN 1
See Sections 5 thru 10 for actuating
features and lock set-up.

F 1 Master
POWER SUPPLY fuse
NOTE: All fuses are
C3955 for 120VAC
Do NOT wire any motion detectors or 5x20 mm Type "T"
any other accessories at this time. Rated 3.15 amp
Factory pre-wired beams (pins 5,6 & 7) may
1.140d1

be left in place.
F3 +27 to +35VDC
F3
F2 & processor
F 2 Motor
+100 to +120
VDC
 2. C2150 INITIALIZATION RESET Start with the door in the closed position.
Press the DOWN button to actuate the door to open at factory UP DOWN SET
1st Step - Power up selected default settings.
Be sure the toggle circuit is completed and apply The chart below shows the position of the door and the display code for each position.
AC power to the unit. Inspect the unit for smooth operation, free of binds and excessive noise.
CAUTION: THE DOOR WILL MOVE.
The follow cycles are
2nd Step - Learn cycle carried out automatically
by the C2150 control
R
OR R

Instruct the control to perform a full learn cycle by:

+100 +100

Holding down the SET button and the RESET button. The display starts with:
Release the RESET button. Ver 1.00 to 1.16 Ver 1.17 or later
Hold the SET button for an additional 5 seconds Open Cycle
then release. Open Speed R

+100

SET
3rd Step - Version display
VERSION 1.00 and earlier Motor Braking R

The display should "blink" the version number R

LOCK
O R
LOCK
O
+100

(as in 1 then 00) *The display will show the lock +100 LOCK
MON
+100 LOCK
MON

code (see below) Y Y

THEN Open Check * R

+100

VERSION 1.17 and LATER LOCK

*Braking may overide open check display
In version 1.17 and later, the display will show R O

+100 LOCK Open cUshion

If does not appear, then the control was not MON

Y
R

H201.2
properly reset into the full learn mode (Go back +100

to step 2) R
LOCK
O R
LOCK
O

The display should "blink" the version number +100 LOCK

MON
+100 LOCK
MON
Time Delay R
Y Y
(as in 1 then 17) +100

THEN
Close Cycle
LOCK

R O
If the display flashes like an error code, +100 LOCK
MON
Close Speed R
The (no Access) parameter has been Y
+100

turned on. The closing speed should not exceed the rate of 1 ft / sec
A full learn cycle can not be completed with this security parameter in place.
Consult your supervisor or the factory for authorization and instructions on how to remove Close Check R

this security parameter. +100

R
Fail Secure
LOCK
O

+100 AutolockLOCK
MON
Close cUshion
*LOCK CODES Y
R

OR +100

The control will display ONE of the following R

LOCK

Fail Safe
O

lock codes depending the type of lock +100

AutolockLOCK
MON

connected. (see Section 6)

Y
R
OR R

OR The display returns to: +100 +100

LOCK

R No O

+100
AutolockLOCK
MON

Y
Ver 1.00 to 1.16 Ver 1.17 or later
If the above cycle check is OK and there are no parameters to be changed or an
4th Step -Checking door cycle autolock to setup, this concludes the C2150 initialization.
IF THERE IS ANY DIFFICULITY SEE APPENDIX A
When the toggle switch is on, the DOWN button acts as an actuation device.
The door will move - Be sure the safety beam area is clear of obstructions.
Activation devices should not yet be installed.
1.141d
 3. ADJUSTING PARAMETERS 4.ADJUSTABLE PRESET PARAMETERS
The chart below shows all the adjustable parameters for version 1 software.
9th Step - Changing parameter settings Follow the procedure outlined in step 9 to make any necessary changes.
A chart of preset values is shown to the right.
If any speeds or other settings need to be changed, follow this procedure:
CODE PARAMETER FACTORY PRESET VALUE ADJUSTS
Turn the toggle switch OFF Open Speed 10 0-15
Or for versions 1.10 and up, leave the toggle ON and UP DOWN SET Close Speed 12* 0-15
double click the SET button.
Open Check 4 0-15
CloseCheck 4 0-15
The display will switch to the menu of adjustable parameters
R Open cUshion 3 0-15
In versions 1.08 and up, the right decimal point will be blinking +100

Close cUshion 3 0-15

delay time 1 (full open) 1 sec 1-60**
delay time 2 (partial open) 1 sec 1-60**
Refer to the chart in section 4 for a list of codes for
adjustable parameters. 1 (factory set - do not change)
UP DOWN SET 3 (factory set - do not change)
Scroll through the parameter list using the UP and 3 (factory set - do not change)
DOWN buttons until the parameter to be changed is R
brake time 20 0-100
found. +100

cycle test oF (no) oF/on

Auto Seal oF (no) oF/on
When the parameter to be changed is found, press
and hold the SET button. UP DOWN SET Heavy-duty door/motor oF (no) oF/on

H201.3
Power Fail OP (power fail OPen) OP/CL
The display will show the current value or setting of R Power fail Night mode on (version 1.12 & up only) oF/on
the parameter. +100

Close braking oF (on)(Version1.02 & up only) oF/on

brake on recycles oF (on)(Version1.02 & up only) oF/on
While holding the SET button, UP Lock present oF (on if Horton lock is present) oF/on
DOWN SET
press the UP or DOWN button to modify the setting.
fail-SAfe lock oF(fail-secure) (on fail-safe) oF/on
When the SET button is released, the display will show
R
+100
Unmonitored Lock oF (monitored lock) oF/on
the parameter that was just changed. Another parameter daytime Lock oF (lock stays unlocked in day mode) oF/on
may be changed, or the toggle circuit turned on to check the daytime 1-way Lock oF (version 1.02 & up only) oF/on
changes just made. In versions 1.10 and up the SET button
may be double clicked to exit the menu (toggle must be on). Apex Enable oF (version 1.16 & up only) oF/on
Longer Timeouts oF (version 1.17 & up only) oF/on
10th Step -Saving new settings Sidelite Protection oF (version 1.17 & up only) oF/on
When all adjustments have been made and checked, be
sure the toggle circuit is on. no Adjustment permitted oF (version 1.04 and up only) oF/on
UP DOWN SET

With the display reading or press and HOLD the

SET button until (data save) is displayed. All of the
R
changes are now stored in the control's memory.
This step must be performed or the control will revert to
+100
*Caution: very light doors may require a lower speed setting
the default settings after a power failure. **In versions 1.07 & prior, d1 and d2 adjust from 1-199 seconds.
**Beginning with version 1.08, these parameters may be set to 1-8, 10, 12,14, 16, 20, 25,
Set the reversing sensitivity as required using R10. Do not 30 or 60 seconds.
leave this adjustment at minimum. Horton recommends setting Prior to 1.17, sidelite protection device was wired to 10 & 11 of CN2. 1.17 and later
the sensitivity so the door will reverse at 28 ft.lb. or less. is wired to 6 &7.
A double dash ( ) is a reserved parameter that is not implemented.
1.142d
 5. ACTUATION FEATURES
Set jumpers or key
switch for the type of
operation required.
See diagram 2
page H201.9 D1
2-way day mode
LOCK 6. AUTOLOCK SET UP AND INITIALIZATION
CODE (Orange) Press SET and RESET simultaneously, release
DISPLAY RESET, wait 5 seconds,then release SET - version
RESET number will displayed.
LOCK During initialization the control clears all ports and
1 MON the solenoid becomes inactive.
(Yellow)
FAIL SECURE
SET The C2150 looks to see if there is a contact at the
lock port CN4 and if the yellow lock monitor LED
Double click = off or on is off.
CN5
Press and hold = data save If the yellow LED is off...
LOCK

factory setting is: O

jumper or switch from LOCK

MON

15 to16. CN4 Connect to CN 4 Y

LOCK

R O
LOCK
The control sends a pulse +100
MON

Com 15 UP DOWN to retract the solenoid...

Y

16 Display Scroll
If the control gets a
13 response back, it
1-way day mode knows there is a fail
setting is: These displays SOLENOID
secure lock.
jumper or switch apply to 1.17 and FAIL SECURE
15 up only

H201.4
Remains lockedat power failure LOCK
from 13 to15 16 R O
and 15 to 16. If there is no response it +100 LOCK

knows there is no lock. MON

Y
13
2-way night mode
setting is:
NO jumpers or 15
switches 16 FAIL SAFE
The C2150 looks to see if there is a contact at the
13 lock port CN4 and if the yellow lock monitor LED
1-way night mode is on.
If the yellow LED is on...
setting is: FAIL SAFE
jumper or switch from Unlocks at power failure LOCK

13 to15 15 O
LOCK

NO jumper or switch MON

Y
from 15 to 16
LOCK

R O
TS 1 The control sends a pulse LOCK
Security panel to retract solenoid...
+100
MON

Y
NOTE: connections
Many other features, for autolock and (optional) 123 If the control gets a
motion detector configuration, are available response back, it
through additional adjustable parameters. Coil test
points
SOLENOID
knows there is a
These parameters can be discussed in 5 BLK fail safe lock.
greater detail by calling the technical
service group. 4 WHT Security panel
CN 1

3 GRN switch (optional) R

LOCK
O
If there is no response it
2 RED knows there is no lock.
+100 LOCK
MON
Lock monitor Y
1 BRN Auto lock circuit board switch
1.143d
 Autolock circuit board
7. SETTING LOCK PARAMETERS
To set up the lock parameters on the C2150 turn off the toggle circuit or double
click the SET button. Use the UP / DOWN buttons to locate dL & L1. COIL When the solenoid initially energizes there
Press the set button to display the on or off setting. Set dL / L1 as required from should be 25 to 33 VDC at TS2.
the table below. After about a second the voltage will drop
to about 30% of the supply voltage between
Traffic Mode pins 1 and 2 of TS2 .
doesn't
SEE STEP 1 FORSET UP
matter
Day 2-Way Unlocked Unlocked Locked
Day 1-Way Unlocked Locked Locked 10. AUTOLOCK FUNCTIONS
Nite 2-Way Locked Locked Locked The FAIL SECURE is the most common type of auto lock used with the C2150.
Nite 1-Way Locked Locked Locked Lock spring
Lock spring
SEE SECTION 3 STEP 10 FOR ( ) DATA SAVE PROCEDURE
Keeper

8. LOCK ERROR CODES Latch

Lock Failure (Fail Secure ) Indicates that the lock monitor input is remaining bolt
active (lock monitor light is still on) even though solonoid has de-energized. SOLENOID SOLENOID

UnLock Failure (Fail Secure ) Indicates that the lock solenoid failed to move When power is removed, the
the plunger enough to activate the lock monitor switch and notify the control When power is applied the solenoid
solenoid is extended by the lock
that the door is ready to be opened. is retracted and the door is unlocked.
spring. The door is locked.
Check for mechanical binding. Check items under AUTOLOCK TEST POINTS and No LED's are lit
BRN LOCK
AUTOLOCK FUNCTIONS FOR FAIL SECURE autolocks. 1 The yellow lock monitor

H201.5
O
2 RED LOCK and the orange lock LED's

CN 1
MON
Lock Failure (Fail Safe ) Indicates that the lock solenoid failed to move 3 GRN When the lock is unplugged and Y should both be lit when the
the plunger enough to activate switch on the lock monitor. 4 WHT the solenoid manualy depressed solenoid is retracted.
5 BLK there should be continuity between
UnLock Failure (Fail Safe ) Indicates that the lock solenoid spring has failed pins 4 and 5 of TS1
to move the plunger enough to activate the lock monitor switch and notify the
control that the door is ready to be opened.
Check for mechanical binding. Check items under AUTOLOCK TEST POINTS and The FAIL SAFE is a less common type of auto lock used with the C2150.
AUTOLOCK FUNCTIONS FOR FAIL SAFE autolocks.
Lock spring Lock spring
Keeper
9. AUTOLOCK TEST POINTS
Basic voltage readings regardless of type.Set VOM at 200VDC.

BRN
NOTE: The terminal strips TS1 & TS2 SOLENOID
1 are located on the autolock SOLENOID
RED
CN 1

2
3 GRN There should always be a supply voltage of When power is removed the
25 to 33 VDC between pins 1 and 5 at TS 1. solenoid is retracted by the lock When power is applied the solenoid
4 WHT
spring. The door is unlocked. is extended and the door is locked.
5 BLK

LOCK
O LOCK LOCK
1
BRN
LOCK O The yellow lock monitor O The orange lock LED is lit
2 RED
MON
LOCK LED is lit when the solenoid LOCK when the solenoid is retracted.
CN 1

Y MON MON
GRN Y is not retracted. Y
3
4 WHT When the control's orange lock light is on there
BLK should be 3 to 5 VDC between pins 2 and 5 at TS 1. When the lock is unplugged and the solenoid is not manualy depressed
5
there should be continuity between pins 4 and 5 of TS1
1.144d
 C2155-4
11. MICRO SWITCH DIAGNOSTICS Harness
Running a microswitch test

In software Version 1.00 or later, press the

RESET & the DOWN button, release the CN11
(on the C2150)
RESET and hold the DOWN button until
the display shows
RESET NOTE: These switches will have continuity between
common & normally open (NO) with switch arm depressed,
IfOP blinks with door in midstroke common & normally closed (NC) when switch arm is released
1 check for continuity between GRN & BLK.
UP DOWN SET

2 IfCL blinks with door in mid stroke

check for continuity between RED & GRN.
OR...
Power up the control while
holding the DOWN button. UP DOWN SET CLOSE NC CLOSE NC GRN NC OPEN NC OPEN
WHT
CN11 C/O SW NO CHK SW NO NO CHK SW NO C/O SW
2 (on the C2150)
The display will, briefly, 1 COM COM COM COM
R
RED BLK RED BLK
show (for microswitch test) +100
GRN
WHT
BLK

Move the door manually through the open and closed positions to verify that each code
is present for the position listed.(See the chart below) 12. PARTIAL OPEN SWITCH

H201.6
Missing codes, or codes that appear in improper order, indicate a problem with a switch Mount the partial open switch at the
assembly or a defective switch lace, or possibly the C2150. CN2 position required.
Line up with existing microswitches.
A blank display means that the door is in mid-stroke (no switches are tripped). VERSION
1.00 - 1.16
Open Cycle
Open Check 11
R
+100 12
Drill and counter
On off switch -
locate as required
sink for #8 screws
Full OPen R
+100

CN2
Mount the partial open switch at the
Close Cycle position required.
VERSION Line up with existing microswitches.
Close Check 1.17 & up
R
+100

10
Fully CLosed 11
R
com
+100
COM
12
RESET On off switch - Drill and counter
To exit the microswitch test press RESET locate as required sink for #8 screws
1.145d1
 13. POWER FAILURE UNITS 4th Step
The function of a power failure unit is to open or close the door (as selected) in the event Go to the parameter in the C2150
of a power failure. (see section 4)
Set to for the door to open when
the power fails.
Set to for the door to close when
1st Step the power fails.
Mount the unit to the header. To inhibit the power failure feature at 3rd Step
2nd Step night, go to the parameter and Connect C3889 jumper from J1
Connect the C3989 wiring harness turn it off. on the C2150 to J1 on the
C3884
from CN1 on the power fail unit power supply.
Un-monitored The batteries could take up to 10
to CN3 on the C2150
hours to charge before they can
be tested.
J1

D1

V-XXXX
CN5

RED LED
Charge indicator CN3

H201.7
Testing the un-monitored power fail unit
Unplug the power at CN1 on the power supply, or turn off the breaker supplying power to the unit.
The C2150 display should switch to within one second, and then to or as the door opens or closes.
With the door full open or closed, the entire control should go dead until power is restored.
When power is restored, the red charge indicator on the circuit board should come on and glow for 1-3 minutes,
then dim and go completely out if the batteries were fully charged when the test began.

F3
F2

J1
RED LED Monitored power fail unit
Charge indicator This unit automatically tests its batteries at startup and at least once an hour afterwards.
C3885 FAIL If the batteries test fails during daytime operation it wil go to full open position (as per
Monitored TEST RESET European standard) and stay open.The C2150 display will flash bF until the failure is
CN1 corrected.
To maintain security,battery failures are ignored in the night mode,but the failure is stored
on the units circuit board. When the door is switched to the day mode it will open fully
To CN3 and indicate the failure on the C2150 display.
on the C2150
Manual test
Press and hold the test button on the circuit board untill the yellow LED test indicator
comes on, then release it. The pack is now self testing to insure that enough power is
available to open or close the door for one cycle.If the test is OK the indicator will go out
in about 15 seconds and the red charge indicator will come on.It will glow for about 5-7
YEL TEST minutes, then dim and go out. (Assuming the batteries were fully charged when the test
TEST FAIL LED was started).
LED
1.146d
 DIAGRAM 1 C2150 TYPICAL WIRING for 2000 LINEAR DRIVE
TO C3955 / C3956 POWER SUPPLY
1 RESET LOCK
1 +24VDC

1
BLK R O
2 INTERIOR SW. 2

2
BLK +100 LOCK 1 2 3 4 5
3 EXTERIOR SW 3

R10
MON

1
INT
WHT G MOT
4 COMMON 4. Y

4.
BRN EXT
5 +24VDC R MOT 5 REVERSING

5
TWO CABLES
BLK SENSITIVITY

1
6 SAFTY BEAM Y SAF 6

EXPAND
6
BEM
BLU

VER 1.XX
INTERIOR THUS 7 COMMON G TOG 7.

7.
SW
1
8 TOGGLE SW 8

8
CLS
Y BLK

1
HORTON

AUX
MON
9 COMMON 9. K3

9.
SW
C2150

BATTERY
10 RESERVED G A 10 RED

10 11.
11 COMMON Y SW
B 11.
12 PART'L OPEN 12 UP DOWN SET GND

12
R CSW
13 2WAY / 1WAY 13

13

1
KEY
O SW +24
MOTOR

1
+5 K1

1
K2
14 NIGHT SW 14 LOK

14
EXTERIOR ULK

LOCK
15 COMMON 15.

15. 16
MON

ENC

SW
JU1
COM

16 DAY/NITE SW 16 GND

SEE DIAGRAM 2 RED

FOR SENSORS AND GRN
WHT

SWITCHES 120VAC
BLK

C4011 MOTOR
3 2 1 AUTOLOCK CONNECTOR: 90VDC 1/8HP
1 - BROWN (+24VDC)

POWER
2 - RED (LOCK ENABLE)
3 - GREEN (NOT USED)
1800RPM
120VAC
TO C2150 4 - WHITE (MONITOR SW)

H201.8
INPUT
INPUT 5 - BLACK (COMMON)

G N L
POWER SUPPLY CONNECTOR: N E I
GRN
1 - WHITE (+90VDC) D U N CLOSE NC CLOSE NC NC OPEN NC OPEN
WHT
2 - BROWN (MOTOR COMMON) C/O SW NO CHK SW NO NO CHK SW NO C/O SW
120VAC
COM COM COM COM
3 - RED (+24VDC)
3.15A
RED BLK BLK
4 - BLACK (24V COMMON) RED

5 - GREEN (GROUND) F1

MOUNT SW
AT DESIRED
3.15A
3.15A
24VAC
90VAC

PARTIAL OPEN POSITION

OPTIONAL PARTIAL
OPEN WIRING
F3
F2

C3955 / C3956 POWER SUPPLY

C1192T/R TO REINITIALIZE CONTROL PRESS SET & RESET SIMULTANEOUSLY,
SAFETY BEAM RELEASE RESET , WAIT 5 SECONDS, THEN RELEASE SET ; UNIT WILL
FEMALE MALE RESUME NORMAL OPERATION. ALL PREVIOUSLY STORED SETTINGS
3 4 1 2 WILL BE LOST, AND CONTROL WILL REVERT TO DEFAULT SETTINGS.
2 4
C NO NC TO READJUST, TURN OFF TOGGLE SWITCH, USE UP / DOWN BUTTONS
1 3
TO FIND PARAMETER; PRESS SET TO DISPLAY CURRENT SETTING.
C3842

1 = BRN / 24DCV 1 = BRN / 24DCV

2 = WHT / N/A 2 = WHT / N/A ON / OFF PRESS & HOLD SET & USE UP / DOWN TO CHANGE SETTING.
3 = BLU / COM 3 = BLU / COM TOGGLE RELEASE SET BUTTON. TO PERMANENTLY STORE, TURN TOGGLE
4 = BLK / SIG 4 = BLK / SIG
SWITCH
C1192T C1192R (NOT REQ'D SWITCH "ON", PRESS AND HOLD SET UNTIL IS DISPLAYED.
WHEN USING
C3725-1 KEYSW)
OPTIONAL AUTOMATIC LOCK: C2176-5 FAIL-SECURE /C2196-5 FAIL-SAFE
WHEN UNIT IS IN NORMAL OPERATION, THE DOWN PUSHBUTTON WILL
C1192R C1192T
ACTUATE CONTROL. PRESS & HOLD THE UP PUSHBUTTON, THEN PRESS
SERIES 2000 SLIDE DOOR OPERATOR & C2150 CONTROL
11296.1
THE DOWN PUSHBUTTON & RELEASE BOTH TO INITIATE SELF-CYCLE. 28SEP00 JAL
1.147d1
 H201.9
DIAGRAM 2 ACTUATING and CONTROL SWITCH CONNECTIONS
BLK
INTERIOR +24VDC (BLK) 1 +24VDC 1

1
RED
ACTUATING SIGNAL (RED) 2 INTERIOR SW. 2

2
GRN
SENSOR COM (WHT) 3 EXTERIOR SW 3

3
INT
WHT G MOT
[See Lower Right for Sensors] 4 COMMON 4.

4.
EXT
BRN R
EXTERIOR +24VDC (BLK) 5 +24VDC MOT
5

5
BLK
ACTUATING SIGNAL (GRN) 6 SAFTY BEAM Y SAF
6

6
BEM
BLU
SENSOR 7 COMMON TOG 7.

7.
COM (WHT) G SW
8 TOGGLE SW 8

8
CLS
Y MON
9 COMMON 9.

9.
SW
10 CLS MON SW G 10

10
A

11 COMMON SW
11.

11.
Y

12
12 BLK B
RED
12 PART'L OPEN 12

12
SW
GRN R C
13 2WAY / 1WAY 13

13
KEY
WHT RED O
1234

1234
14 NIGHT SW SW
14

14
BLK
GRN WHT
15 COMMON 15.

15. 16
RED
BLK
16 DAY/NITE SW 16

Jumper 15 & 16 if no Remote Switch is used

CLOSE
2 WAY AUTO MONITOR
W
G 1 SWITCH
R C O
W
4
1

F
2

A ON / OFF
3

B
F
Y TOGGLE
HOLD OPEN SWITCH

56
34
78

12

FULL 1/2 +24VDC

OPEN OPEN 12-24 VDC
COM/Jmpr
Optional C3725 KeySwitch Assembly C1801/2 COM
NO
Jmpr
SIGNAL
/ C3726 Rotary Switch Assembly SENSOR NC
RED/GRN

(VGO37/87)
WHT
BLK

C1192T/R C1884 RED/GRN (SIGNAL)

SAFETY BEAM SENSOR WHITE (COMMON)
(Eagle) Jumper 2&3 BLACK (+24VDC)
FEMALE MALE 123 4 5
3 4 1 2
2 4
1 3
1 = BRN / 24DCV 1 = BRN / 24DCV
2 = WHT / N/A 2 = WHT / N/A
3 = BLU / COM 3 = BLU / COM
4 = BLK / SIG 4 = BLK / SIG

C1192T C1192R
RED/GRN (SIGNAL)
WHITE (COMMON)
BLACK (+24VDC) Note Jumper

C1788
C1192R C1192T SENSOR
(D38)

11357.1 27SEP00 1.148d2

 APPENDIX A IN CASE OF DIFFICULTY
1.If DISPLAY FAILS TO LIGHT
Go to section 1 step 8 and check for DC voltages shown on CN7 terminals 3&4.
If voltage is not present, check AC power at pins 1&2 of CN1 of power supply.
If AC power is present, check fuses F1 & F3 of the power supply.
2.If DISPLAY LIGHTS, BUT DOOR NEVER MOVES
Go to section 1 step 8 and check for DC voltages shown on CN7 terminals 1&2.
If voltage is not present, check fuse F2 of the power swpply.
If F2 is good power supply is faulty.
If voltage is present on CN7 and display is showing a run code ie: , , ,
or check for motor voltage (with motor plugged in) on pins 1 and 2 of CN8
leaving the control. Use 200 VDC scale.
If voltage is not present at CN8, change control.
If voltage is present at CN8, go to appendix C for motor test.
3.DOOR SLAMS OPEN and / or CLOSED WITH NO SPEED CONTROL
Go to appendix C for motor test ( to make sure motor did not ruin control)
If motor test good, change control.
7.FUSE F3 BLOWS REPEATEDLY
CAUTION: disconnect the power supply at CN1 and wait 30 seconds before
servicing.
Unplug the power harness at CN7 (section 1 step 8) and all connections of pins
1 and 5 of CN2 and CN4 autolock, if present, and replace fuse F3 again
(slow blow 5 x 20mm Buss type GDC 3.15 or equal )
If the fuse blows again, replace the power supply.
If the fuse does not blow, reconnect the power harness to CN7.
If the fuse blows now replace the C2150 control.
If the fuse does not blow replace the autolock, and connections at pins 1 and 5
of CN2 one at a time until F3 blows indicating a short circuit in that component or
its wiring. Beams and their wiring are the most frequent cause of F3 failure.
8.DOOR WILL CLOSE BUT NOT OPEN
See microswitch test
9.DOOR WILL OPEN BUT NOT CLOSE
See microswitch test

4.DISPLAY WILL ONLY SHOW OS 10.DOOR FAILS TO GO TO EITHER OPEN OR CLOSE CHECK

H201.10
Make sure toggle circuit is complete by turning toggle switch off and on. The See microswitch test
green TSW LED should go off and come back on. This LED must be on for the
door to operate.

5.ERROR CODE OR SOME OTHER ABNORMAL DISPLAY APPEARS.

Go to appendix A - find the code and follow the instructions.

6.FUSE F2 BLOWS REPEATEDLY

CAUTION: disconnect the power supply at CN1 and wait 30 seconds before
servicing.
Unplug the power harness at CN7 (section 1 step 8) and the motor at CN8 and
replace the fuse (slow blow 5 x 20mm Buss type GDC 3.15 or equal )
If the fuse blows again, replace the power supply.
If the fuse does not blow,reconnect the power harness at CN7 and attempt to
operate the door with the motor unplugged.
If the fuse blows now, replace the C2150 control (first check motor as shown in
appendix C).
If the fuse does not blow, plug the motor in and try again.
If the fuse blows again and the motor checked good, check for a mechanical bind.
Check the parameter in appendix A which can help prevent fuse blowing.
Consult Technical Assistance at the Horton factory.
1.149d
 APPENDIX B1 CODE DISPLAYS Codes are arranged in alphanumeric order (NOTE: D = Display, P = Parameter, E = Error)

CODE DISPLAY MEANING TYPE VERSION

Control is braking - door always brakes when opening. Close braking can be turned on at the parameter D 1.00
Control has failed - must be replaced E 1.00
Door is idle in 1 way day mode. See section 5 D 1.17
Door is idle in 1 way night mode. See section 5 D 1.17
Door is idle in 2 way day mode. See section 5 D 1.17
Door is idle in 2 way night mode. See section 5 D 1.17
Door was activated or is being held open by SW 'C' input. See App. D CN2 for wiring & LED D 1.00
This parameter is factory set - do not change without consulting factory P 1.00
Use only with APEX system - see APEX instruction G550 P 1.16
Use only with APEX system - see APEX instruction G550 P 1.16
To activate this APEX feature you must - turn the parameter on - do a data save, and then press reset only P 1.16
When Auto Seal parameter is turned on, the display will change to and the control will try to close the door every 15 seconds PD 1.00
Use only with APEX system - see APEX instruction G550 P 1.17
This indicates battery failure of C3985 monitored power failure unit - see section 14 E 1.00
Use only with APEX system - see APEX instruction G550 P 1.17
bi stable Lock - no longer used P 1.00
Brake on recycle turned on, the control will slow door substantially before reversing on recycle P 1.02

H201.11
Determines how long control brakes motor after open speed P
When close braking parameter is turned on, the control brakes the door after close speed - recommended for heavy doors P 1.02
Close Check speed - see section 2, step 8 PD 1.00
Use only with APEX system - see APEX instruction G550 D 1.17
APEX communication error - if using APEX then turn AP on D 1.17
Power fail CLose see section14 D 1.09
This parameter determines stroke to open check. Adjustable from 50-90% of total stroke P 1.00
Close Speed see section 2 step 8 PD 1.00
Cycle test will cause door to open and close repeatedly for test purposes PD 1.00
Close Cushion speed (see section 2 step 8) PD 1.00
Main time delay- starts when all activate and recycle inputs clear and door is fully open PD 1.00
Partial open delay is active when SW 'A' is on (App. D) & starts when all activate and recycle inputs have cleared & door is at partial open PD 1.00
Door idle in dAy mode.(Has been replaced in later software by or parameter see section 5 D 1.16
Control failed to store parameters (control must be replaced) E 1.15
Door Locks (in day mode ) when this parameter is turned on. See section 7 D 1.00
This is a cycle code (see foot note ) from DOWN button 1.14
This shows a successful Data Save. See section 3 step 10 D 1.00
This is a cycle code (see foot note ) from ext motec input see appendix D CN2 D 1.14
Use only with APEX system - see APEX instruction G550 DP 1.16
Use only with APEX system - see APEX instruction G550 D 1.16
1.150d
 APPENDIX B2 CODE DISPLAYS
CODE DISPLAY MEANING TYPE VERSION
This parameter should be turned on when using a 1/4 HP motor and a light door. (Reduces abruptness of closing ) D 1.08
Use only with APEX system - see APEX instruction G550 P 1.16
Use only with APEX system - see APEX instruction G550 P 1.16
Use only with APEX system - see APEX instruction G550 P 1.16
This parameter is factory set - do not change without consulting the factory P 1.00
This is a cycle code (see foot note) from Interior Motec see appendix D CN2 D 1.00
Use only with APEX system - see APEX instruction G550 P 1.14
Use only with APEX system - see APEX instruction G550 P 1.16
Use only with APEX system - see APEX instruction G550 P 1.16
Provides Locking in 1 way mode (see section 7) P 1.02
Automatic Lock Failed to lock (see section 8) E
Use only with APEX system - see APEX instruction G550 P 1.16
Shows lock is present (see sect. 6) P 1.00
When turned on triples time in open and close before occurs P 1.17
Use only with APEX system - see APEX instruction G550 P 1.16
Access restricted call factory for assistance PD 1.04
No Lock found during initialization (see section 6) D 1.00

H201.12
Door has not reached close cut off switch. See sect. 1 step 2. Check for obstructions. See appendix A step 2 E 1.06
Door idle in night mode (Replaced in later versions by 1n & 2n) see sect. 2, step 8 D 1.17
Open Check speed (see sect.2 step 8) PD 1.00
This is a Power fail Open code (see sec.13) D 1.09
Open Speed (see sect. 2 step 8) PD 1.00
Open cUshion speed (see sect. 2 step 8) PD 1.00
Indicates control is slowing for partial open D 1.00
Power Failure (see sect. 13) PD
Power failure (see sect. 13) P 1.12
This parameter is factory set - do not change without consulting factory P 1.00
Use only with APEX system - see APEX instruction G550 P 1.16
This is a cycle code (see foot note) from reverser circuit. D 1.17
Indicates fail SAfe lock is found during initialization (see sect. 6 ) Parameter should be turned on if a fail safe lock is present. PD 1.00
This is a cycle code (see foot note) from safety beam input. D 1.17
Indicates fail SEcure lock is found during initialization (see sect. 6 ) D 1.00
Use only with APEX system - see APEX instruction G550 P 1.17
Provides Sidelite Protection when turned on. Reduces opening speed to open check when safety beam input is activated (see app D) P 1.17
Displays at beginning of initialization (see sect 2, step3 in ver 1.17and up) D 1.17
1.151d1
 APPENDIX B3 CODE DISPLAYS
CODE DISPLAY MEANING TYPE VERSION
This display indicates door did not reach the expected switch in time alloted D 1.00
Use only with APEX system - see APEX instruction G550 P 1.16
Autolock has failed to unlock (see sect 8) E 1.00
When this is turned on it tells the software not to wait for the lock monitor but try to open after a brief delay. Rarely used, only for non Horton locks P 1.00
Use only with APEX system - see APEX instruction G550 P 1.16
Use only with APEX system - see APEX instruction G550 P 1.16
Brief display code at start of microswitch test (see sect.11) D 1.00
FOOT NOTES:
The latest versions, 1.14 and up, also have a new feature called cycle / hold codes.
Immediately after the door has opened to its stopping point (full or partial open), a
"cycle code" will flash briefly. This code indicates which device opened the door. The APPENDIX C WIRING DIAGRAM LIST
cycle code is useful if a door is ghosting and you are trying to figure out which activating
device is causing the problem. AUTO-
DRAWING
If an actuator is holding the door open, the updated software shows a "hold code" No. BEAMS ACTIVATE KEY SW LOCK
instead of or , to indicate which device is holding the door open, The displays shows
the various hold codes in sequence. When all devices are clear, the display will switch

C3725-L
C1188-1

CPSS12

PARTL
4 BEAM
to or and the normal time delay will start.

4 POS
VGO37

VGO87

OPEN
C1185

C1284

C1801

C1802

3976
C&K

C&K
The cycle / hold codes used are:
Interior Actuator (pin 2 of CN 2) down button

H201.13
Safety beam (pin 6 of CN 2) Auxiliary Actuator (pin 14 of CN 2) 11100.0 * X X
Exterior Actuator (pin 3 of CN 2) ReVerser (cycle code only)
11100.1 * X X
While the door is at rest in the open position, pressing and holding the UP button will
switch the display to show the last cycle code; that is, the last device that cycled (or 11101.1 * X X X
recycled) the door. Releasing the UP button takes you right back to normal operation.
This is a kind of "mini-history" in case you didn't see the cycle code when the control 11104.1 * X X X X
flashed it the first time.
11105.0 * X X 5 Position SW
11238.1 * X X X Security panel C1280
SHORT CUTS
SELF CYCLE MODE To initiate self cycle without accessing the parameter press and 11229.0 * X X X
hold the UP button then press the DOWN button and release them at the same time. If
you haven't saved any parameters, you can get out of this mode by pressing the RESET 11231.0 * X X C3881 w/ mag lock
button only. Otherwise you must go to the parameter and turn off and do a data save.
CYCLE DOOR Push the DOWN button. The door will open, and stay open until expires 11247.0 * X X Limited access
and then close.
11249.1 * X X X
LINEAR TRAVEL BLOCK ADJUSTMENT press and release RESET while holding UP &
DOWN simultaneously for five seconds. Motor will run in closed position to allow tension
to be set on the drive block.
RETURN TO THE TOP OF THE MENU(Version 1.08 and later) Press UP and DOWN * These drawings are for a belt drive application and show a close monitor
together to return to the top of the menu. switch, however, they may be useful to wire up beams and motion detectors.
PARAMETER ACCESS (Version 1.10 and later) The menu may be accessed and
parameters changed by rapidly double clicking the SET button when the door is fully closed
or opened. To exit double click the SET button again and the control will return to normal
mode. Turning the toggle off and on will override this function.
1.152d
 H201.14

LED TERMINAL DESCRIPTION

APPENDIX D TERMINAL CN2
1 24 VDC

D1 G INT 2 Interior Acitvation

MOT

D2 R EXT 3 Exterior Activation

MOT

4. Common

Terminals 5 24 VDC
1 thru 15 SAF Safety beam & sidelite protection
D3 Y 6
BEM (AfterVer 1.17)
LED's 7. Common
D1 thru D9
D4 G TOG 8 Toggle switch
SW

9. Common

CN 2 D5 Y CLS 10 Sidelite protection(Ver.1.00/1.16)

MON Partial open cutoff 1.17 & later (see sect 12)

11. Common

D6 G SW 12 Partial open cutoff (Seesect 12)

NOTE: A
This symbol indicates SW 1 Way (Closed for one way- light on )
D7 Y B
13
24 volts DC
4. A point behind a number D8 R SW 14 Auxillary activation
C
indicates common (ground)
15. Common

D9 O KEY 16 Day night mode (closed for day mode-

SW
light on)

APPENDIX E MOTOR TEST FRAME SHORT TEST

This test is conducted to determine the Place the OHM meter in the range to
resistance across the motor. A low measure at least 20,000 .
or zero resistance will cause high current The meter should show infinite resistance
draw and damage to the control. when connected .
Place OHM meter in range to measure : Place one probe in pin 1(BLK) and one
10 to 50 analog Rx1 range probe on the motor case.
R200 digital.
BLK (pin1)
Unplug the motor and place probes
in pins 1 and 2 RED (pin2) THEN... The meter should not move
12 to when the probes are connected.
Read and record the resistance. 18
Acceptable range Place one probe in pin 2(RED) and one
Rotate the motor a little bit to move to probe on the motor case.
the next section of the commutator. NOTE: A low reading is
(Feel for the brushes tomake contact with the critical and will cause
next segment on the commutator.) damage to the control.
=
NOTICE: a voltage will be induced into the
BLK (pin 1)
meter when the motor is moved, so wait for RED (pin 2)
the meter to stabilize before taking a reading.
BLK (pin 1)
Continue taking readings for 1 revolution RED (pin 2)
1.153d1

4242 Baldwin Boulevard Horton Automatics, ltd.

Corpus Christi Unit A, Hortonwood 31
Texas 78405-3399 Telford, Shropshire
800-531-3111 England TFI-4GS
361-888-5591 01952 670169
Fax: 800-531-3108 361-888-6510 Fax: 01952 670181
Internet: http://www.hortondoors.com International Telephone++44-1952 -670169
A Division ofOverheadDoor Corporation Fax: ++44-1952-670181
Form H201, JAN 01
1999 Horton Automatics, printed in U.S.A.

Product equipment depicted in the various figure drawings are approximate and for illustration purposes only. Consult manufacturer for
detail product specifications. Horton Automatics reserves the right to improve the product and change its specifications without notice.