Professional Documents
Culture Documents
Commissioning
Shay Shomroni
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
Tool
Shop-floor challenges change
procedure
Conveyor
Throughput optimization
reaction
Sensor
positioning
Electrical
device
signals
Handling
variants
Safety
procedures HMI synch
with tools
2011. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 2 Siemens PLM Software
Virtual Commissioning
Faster
Shorter time to production
Quicker change cycle
Better
High quality PLC code
Optimized performance
Less Expensive
Cost of production stop
Cost of prototype parts
2011. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 3 Siemens PLM Software
Story board
+
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 4 Siemens PLM Software
Supplier Analyze: What is required?
Tooling
Clamps and Pose sensors address
new variant
Robotics
OEM Standard program considers
pedestal gun and new variant
Control
HMI test for clamps, safety procedures
and E-Stop pass
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 5 Siemens PLM Software
EBZ Case Study
https://sales.industrysoftware.automation.siemens.com/accesscount/188
28/EBZ-Group-Customer-Testimonial-R7T1A1
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 6 Siemens PLM Software
Primary Line Builder Challenge
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 7 Siemens PLM Software
Tooling Tasks
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 8 Siemens PLM Software
Tool design Example
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 9 Siemens PLM Software
OEM instructions
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 10 Siemens PLM Software
The Use Case: Requirements
Peripheral Resources
Safety
Variants
Synchronization
Native Language
OEM Standards
Maintenance
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 11 Siemens PLM Software
Robotics engineers tasks
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 12 Siemens PLM Software
Robotic Simulation
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 13 Siemens PLM Software
Event-Based Simulation
OP 2
Event-based
OP 1 OP 3
A OP 2
NOT A OP 3
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 14 Siemens PLM Software
Supplier Analyze: What is required?
Tooling
Clamps and Pose sensors address
new variant
Robotics
OEM Standard program considers
pedestal gun and new variant
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 15 Siemens PLM Software
Control virtual commissioning
Mechanical Electrical
Start of
Production
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 17 Siemens PLM Software
VC Environment
Real Time
Signal Signal
Mapping Exchange
OPC (Client & Server)
Controls
PLC Code
PLC HMI
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 18 Siemens PLM Software
Virtual Commissioning Demo
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 19 Siemens PLM Software
Life Cycle Processes
(Current State)
Controls Design
Workcell Simulation
Equipment Design
Program
Installation Debug Try-Out
Robots
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 20 Siemens PLM Software
Life Cycle Processes
(Future State)
Equipment Design
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 21 Siemens PLM Software
AMT Testemonial
https://sales.industrysoftware.automation.siemens.com/accesscount/24847/Virt
ual-Commissioning-Video-AMT-Testimonials-R7T4N3
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 22 Siemens PLM Software
Benefits
Earlier
start of production
OEM
Lower cost on changes
Major Riskreduction:
Tier 1 Mature processes
Primary LB Right the first time
Standardization of processes and components
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 23 Siemens PLM Software
Process Simulate Take Aways
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 24 Siemens PLM Software
THANK YOU!
2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 25 Siemens PLM Software