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NREL/CP-5000-52896
October 2011
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INVESTIGATION OF A FAST-ORCAFLEX COUPLING MODULE FOR INTEGRATING TURBINE AND
MOORING DYNAMICS OF OFFSHORE FLOATING WIND TURBINES
1
created from wind loads on the the aerodynamics, hydrodynamics,
turbine, however, require upgraded turbine structure and controller, it
foundation designs, likely making currently employs a simplistic
this concept less cost-competitive quasi-static cable model to
as depths increase, effectively approximate the mooring forces on an
limiting the design to shallow offshore floating wind turbine.
waters. Quasi-static models use continuous
Floating offshore wind turbines cable theory to estimate tether
show promise for deep waters because forces by assuming the cable is in
they: 1) require less construction static equilibrium at every time
material, thereby reducing costs; step; hence, this model accounts for
and 2) can withstand greater sea cable weight, but not its inertia
loads compared to their towered [5,6]. Improvements can be made by
counterparts [1]. Floating offshore replacing the quasi-static cable
wind systems can be supported by a model with a dynamic cable model so
variety of platform designs, that cable inertia, drag, and fluid
including a Tension Leg Platform added mass can be modeled. This is
(TLP), a spar buoy, or a simple done by linking FAST with OrcaFlex
barge (Figure 1). Offshore industry using the appropriately named
innovations are malleable to meet FASTlink coupling module.
immediate offshore wind development FASTlink was assembled by Orcina,
needs. the originators of OrcaFlex, in
In most floating offshore systems, collaboration with industrial
the mooring lines can alter the partners. The National Renewable
vessel response characteristics; Energy Laboratory chose to perform
therefore, the mooring lines should an independent third-party
be included in the design process. evaluation to assess numerical
The moorings are crucial additions stability, perform model-to-model
to ensure safety and stability of comparisons, and verify the accuracy
the platform; however, if designed of the coupling module.
improperly, they can have This paper focuses on the
catastrophic effects, especially if usability and numerical stability
resonance matching between the aspects of FASTlink by comparing
platform and its tethers occurs. The rudimentary simulations in FAST with
likelihood of this happening results generated using the
increases as the floating system is FAST/OrcaFlex coupling tool,
installed in deeper waters [2,3]. FASTlink. The analysis is performed
For this reason, a rigorous analysis using a 5-MW OC3-HyWind spar
of the mooring line dynamics and its platform deployed in a water depth
effects on the offshore wind turbine of 320 meters. The reader is
response is important. directed to the study in Robertson
and Jonkman [7] for a detailed
Offshore Wind Modeling Tools summary of the OC3-HyWind spar, but
the essential attributes of the
The purpose of this work is to system are listed in Table 1 below.
assess the accuracy and stability of
a coupling module used to combine Table 1: OC3-HyWind spar Properties
the capabilities of two software Spar + Turbine Mass 7.466x106 kg
tools to enable high-fidelity Fluid Displacement 8,029 m3
modeling of a floating offshore wind Water Depth 320 m
turbine. This coupling module is to Spar Draft 120 m
be used exclusively with FAST [4] Spar Diameter 6.5 9.4 m
and OrcaFlex. FAST is a modeling Mooring Mass per Length 77.7 kg/m
tool used to compute the response of Mooring Axial Stiffness 3.842x108N/m
a land-based or offshore wind Mooring Line Length 902.2 m
turbine. While FAST has many
sophisticated features for modeling
2
MIT/NREL OC3- ITI Energy
TLP Hywind Spar Barge
Figure 1: Images of several concepts actively being pursued for offshore wind
interests. From left to right: a TLP, a spar and a floating barge.
3
motions. As an added benefit, Code Coupling Considerations
OrcaFlex also provides a graphical
user interface (GUI), whereas FAST One challenge with coupling
does not; therefore, OrcaFlex is software packages together is
useful in the visualization process. ensuring program compatibility is
OrcaFlex is designed to be robust maintained. The purpose of FASTlink
for a variety of cable is to ensure compatibility issues
configurations, whether the cable is are settled between FAST and
slack or taut. Similar to FASTs OrcaFlex. A unique feature of
HydroDyn, WAMIT input files can be FASTlink is that it selects the
loaded into OrcaFlex to capture units in OrcaFlex to match FASTs
vessel reactions to waves. units automatically. This feature
prevents an obvious mismatch between
FASTlink Capabilities the models, which often times is
overlooked. There are, however,
FASTlink is a coupling module considerations the end user must
being developed by Orcina in account for when using FASTlink to
conjunctions with industrial avoid double counting of forces,
partners to exploit the strengths of continuity between reference frames
FAST and OrcaFlex to create a high- and consistent time-stepping between
fidelity modeling tool for offshore programs. The following steps are
wind turbines. The wind turbine, its taken to ensure uniformity between
aerodynamic loads, control system, models:
tower and the six degree-of-freedom
rigid-body platform motion is The mooring lines should be
modeled in FAST. The subsea arranged in OrcaFlex relative to
components, such as the mooring the same reference frame origin
lines and support platform identified in FAST, which is
hydrodynamics, are modeled in level with the mean surface line.
OrcaFlex. Therefore, when FASTlink To avoid double counting of the
is being utilized, HydroDyn is no gravitational forces, all mass
longer performing calculations. quantities (both submerged and
Naturally, as part of this coupling wind turbine components) are
process, the quasi-static cable specified in FAST, and the vessel
model in FAST is disabled. Mooring mass is set to zero in OrcaFlex.
forces would then be represented in
In this work, the OrcaFlex
OrcaFlex.
integration time-step is equal to
In the FASTlink coupling module,
that of FASTs to ensure
FAST passes the vessel position and
consistent resolution between the
velocity vectors into OrcaFlex; the
coupled and uncoupled data sets.
line tension and hydrodynamic added
mass matrix and non-acceleration
The last point identified above is
dependent hydrodynamic forces are
not ideal if the goal is to run the
calculated by OrcaFlex; the
simulation quickly. Instead, it is
resulting added mass matrix and
acceptable to increase OrcaFlexs
total force and moment on the
time-step by an integer multiple of
platform is passed back into FAST;
FASTs.
then the resulting platform motion
Issues may arise in the coupling
is solved in FAST. There is an
process because of how the platform
inconsistency between FAST and
weight and buoyancy in handled in
OrcaFlex regarding the way platform
the FASTlink exchange. This can lead
static equilibrium is calculated,
to a system not beginning at static
and this will be discussed next.
equilibrium. In the next section,
corrective measures are prescribed
to account for this particular
4
disparity occurring between the two OrcaFlex and FAST. The results being
models. presented include:
5
data may skew results. Different platform x-axis. Observing the
mooring forces are calculated in mooring line tension is a concise
FAST versus OrcaFlex, which may lead and effective way to monitor the
to different platform displacements. platform response, health, and
This, in turn, may lead to differing condition, because a displacement in
wave forces because the platform any degree-of-freedom will influence
will be positioned differently in the leash tension. As expected, the
the wave field. Hence, there is no mooring line tension is heavily
guarantee the time series will be influenced by the heave natural
identical between the two models. frequency. This is a characteristic
In the figure below, the time shared by both models. In the
series z(t) displacement plots are FAST/OrcaFlex model, several high
nearly identical, except for the frequency vibration components are
exponential decay appearing in the present. This is because of the wind
FAST/OrcaFlex model. This is likely turbine and mooring line axial
caused by tether damping, which is natural frequency. The mooring line
not present in FASTs default quasi- natural frequency is easily
static model. The frequency response identifiable from [13]:
plot, however, shows exceptional
agreement, and it is concluded that n AE
FASTlink operates reasonably well fun = (3)
under the prescribed conditions. 2L
Appearing to the right of the z-
axis displacement plot is the tether where n is the nth vibrations mode.
tension time history and its The first three modes, which agree
associated spectral response. The with the Power Spectral Density
OC3-HyWind spar has three mooring plot below, are fun = {1.23 ; 2.46 ;
lines, and the one being represented 3.70} Hz.
in the plot is aligned with the
Figure 2: Simulation results for Case I: free decay with z0 = 0.2 meters.
6
agreement between FAST and the Longitudinal and transverse cable
FAST/OrcaFlex coupling tool. excitations;
Although the surge time histories Ringing or springing;
look uncoordinated between FAST and
Mathieu instabilities;
FAST/OrcaFlex, the surge Power
Spectral Density plot, X(f), Resonance matching between the
illustrates that both data sets are wind turbine and tethers;
in agreement. Equally satisfactory Internal cable damping, cross-
data are reported for the remaining flow cable drag and fluid added
degrees-of-freedom. In reference to mass.
the tension Power Spectral Density
plot T(f), large differences between Naturally, differences in mooring
the two models occur at frequencies line tension are expected because
coinciding with the wave-band the two cable models are
frequencies; however, it is stressed fundamentally different. This model-
that the purpose of this exercise is to-model comparison projects the
not to investigate why difference appearance that FASTlink is
occurs, but rather to show that the operating as designed, the results
coupling tool reports comparable given by its solution are
results to its FAST counterpart. reasonable, and the coupling module
Differences between the two models has a high degree of usability.
can be attributable to:
7
CASE III: Below Rated Wind, 8 m/s platform. Similar to Case II, model
symmetry and the wind direction
The final case is initiated to confine the platform motion to
ensure the aerodynamic calculations primarily the surge (x), heave (z),
between FAST and the FAST/OrcaFlex and pitch () directions. The
coupling modules are consistent results from this simulation are
under wind excitation. The platform given in Figure 4. Once again, the
is initially at its equilibrium model-to-model comparison suggests
position with zero translational and each program is executing its
rotational displacement. A uniform assigned calculations correctly and
unsheared wind of 8 m/s is the coupling process between FAST
prescribed in a direction aligned and OrcaFlex appears to be operating
with the platform x-axis, with no properly.
waves or currents acting on the
8
A test combining the attributes of offer remedies to correct this
Case II and Case III was also issue.
performed. In this case, a steady
wind of 8 m/s and a regular sea Remarks and Conclusions
defined by H = 5 meters and T = 20
seconds were introduced into the In this work, the stability,
model concurrently. This simulation usability, and functionality of
was performed with the seas FASTlink are assessed. The results
propagating in the same direction as reported with the FAST/OrcaFlex
the platform x direction, as well as coupling tool are consistent with
one with the sea offset by 20 those obtained while using FAST with
relative to the x direction. Three its default quasi-static cable
simulations which integrated wind model. The FAST/OrcaFlex coupling
turbine control algorithms were also module reports promising results,
performed to further verify which warrants a further study to
stability of the coupling module. identify the mechanisms that cause
These simulations introduced the mooring lines to influence the
irregular sea conditions using the wind turbine response.
JONSWAP spectrum; the sea was As expected, the simulation run-
defined by a significant wave height time is extended when using the
of Hs = 6 meters and an average FASTlink coupling module; however,
period of Tavg = 20 seconds. The wind high-fidelity modeling almost always
conditions were generated using a requires simulation speed to be
normal turbulence model, and the sacrificed. Earlier, it was noted
three mean wind speeds considered that that simulation speed can be
were Um = 10, 12 and 18 m/s. An increased by simply increasing the
analysis of the simulation result simulation time-step. In this work,
supports the same conclusions the time-step used in FAST equals
presented in this paper. that of OrcaFlexs. However,
While only results for the OC3- recalling that FAST calculates the
HyWind spar are presented in this tower and rotor blade aerodynamics
manuscript, the authors have also and deflection, the size of FASTs
performed limited analysis on the time-step must be balanced to ensure
MIT/NREL TLP, and our preliminary the tower/blade dynamics resolution
findings reveal the MIT/NREL TLP is acceptable between integration
tends to be less stable compared to steps. On the same note, OrcaFlexs
the OC3-HyWind spar. The source of time step must be small to ensure
instability is likely attributable the cable does not go unstable.
to the mooring implementation rather Increasing the integration time step
than the platform design itself. may not be a viable option for some
Instability issues are more likely systems, such as a TLP.
to occur with taut leg systems (such The method used to select time-
as the MIT/NREL TLP) as opposed to steps between FAST and OrcaFlex is
systems using slack mooring lines up to the user, and no clear rules
(such as the OC3-HyWind spar) since are stipulated. One area needing
the cable can alternate between further investigation involves
slack and taut conditions. This defining a method to select time-
swing in operation mode can step length. In terms of stability,
introduce large jumps in cable the time-step has a profound effect
tension, even if the platform on the solution, and in general, a
displacement is small. These smaller time-step implies greater
instability issues are often cured simulation stability.
by simply decreasing the time step In terms of usability, OrcaFlexs
resolution. A further investigation GUI allows easy management of
is needed to identify failure modes, platform hydrodynamic properties and
track the source of instability and cable configuration. Once the
simulation is run with FASTlink, the
9
simulation file can be opened in 5. Wang, L., Guo, Z., and Yuan, F.,
OrcaFlex, allowing the user to gain 2010. Quasi-Static Three-
an appreciation of the wind turbine Dimensional Analysis of Suction
motions through three-dimensional Anchor Mooring System. Ocean
Engineering, 37, pp. 1127-1138.
rendering, although the turbine
dynamics are not animated in 6. Irvine, M., 1992. Cable
OrcaFlex. Structures. Dover publications.
In terms of applicability, the Mineola, NY, USA.
FASTlink tool appears suitable for a
multitude of offshore wind turbine 7. Robertson, A., and Jonkman, J.,
designs, including semi-submersibles 2011. Loads Analysis of Several
and TLPs, whether the mooring lines Offshore Floating Wind Turbine
are taut or slack. Our analysis of Concepts. 2011 International
Society of Offshore and Polar
FASTlink suggests that the results Engineers (ISOPE) Conference,
are reasonable, the solution method Maui, HI, USA.
is stable, and the overall coupling
is meaningful. By combining the best 8. Laino, D.J., and Hansen, A.C.,
attributes of FAST and OrcaFlex, a 2002. Users Guide to the Wind
high-fidelity offshore wind turbine Turbine Dynamics Aerodynamics
model is garnered. Computer Software AeroDyn.
Windward Engineering LLC., Salt
Lake City, UT, USA.
Acknowledgements
9. Jonkman, J.M., 2009. Dynamics of
This work was performed at NREL in Offshore Floating Wind Turbines
support of the U.S. Department of Model Development and
Energy Wind and Water Power Program. Verification. Wind Energy 12,
The authors would like to extend pp. 459-492.
gratitude to Peter Quiggin of
Orcina, Antoine Peiffer of Principle 10. Lee, C.H., and Newman, J.N.,
Power, and Pierre Coulombeau of 2006. WAMIT Users Manual,
Version 6.3, 6.3PC, 6.3S, 6.3S-
IDEOL Offshore for their assistance
PC. WAMIT, Inc. Chestnut Hill,
with FASTlink. MA, USA.
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Characteristics of Tension Leg Non-linear Analysis of
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