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Investigation of a FAST-

OrcaFlex Coupling Module for


Integrating Turbine and Mooring
Dynamics of Offshore Floating
Wind Turbines
Preprint
Marco Masciola, Amy Robertson,
Jason Jonkman, and Frederick Driscoll
To be presented at the 2011 International Conference on Offshore
Wind Energy and Ocean Energy
Beijing, China
October 31 November 2, 2011

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Conference Paper
NREL/CP-5000-52896
October 2011

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INVESTIGATION OF A FAST-ORCAFLEX COUPLING MODULE FOR INTEGRATING TURBINE AND
MOORING DYNAMICS OF OFFSHORE FLOATING WIND TURBINES

MASCIOLA Marco, ROBERTSON Amy, JONKMAN Jason, DRISCOLL Frederick


National Renewable Energy Laboratory
National Wind Technology Center
Golden, Colorado, USA

Abstract investigates the accuracy and


stability of the FAST/OrcaFlex
To enable offshore floating wind coupling operation.
turbine design, the following are
required: accurate modeling of the Nomenclature
coupled wind turbine structural
dynamics, aerodynamics, platform i
Fap applied force for iteration i
hydrodynamics, a mooring system and
control algorithms. Mooring and Kz heave buoyant stiffness
anchor design can appreciably affect m total mass specified in FAST
the dynamic response of offshore T0 z-axis tether tension from all
wind platforms that are subject to fairleads
environmental loads. From an
Ti mean z-axis tether tension from
engineering perspective, system
all fairleads for iteration i
behavior and line loads must be
studied well to ensure the overall zi mean z-axis displacement for
design is fit for the intended iteration i
purpose. AE mooring line axial stiffness
FAST is a comprehensive simulation mooring line mass per length
tool used for modeling land-based L mooring line unstretched length
and offshore wind turbines. In the
case of a floating turbine, quasi- Introduction
static continuous cable theory is
used to emulate mooring line Although the conventions and
behavior. Improved modeling fidelity practices used in simulating land-
can be achieved through the use of based wind turbines are well
finite element mooring theory. This established, modeling tools
can be accomplished by the new specially tailored for floating wind
FASTlink coupling module, which turbines are still in development.
couples FAST with OrcaFlex, a To meet immediate design needs,
commercial simulation tool used for tools can be assimilated from
modeling mooring line dynamics. various disciplines to satisfy the
In this coupling, FAST is specialized needs of the offshore
responsible for capturing the wind industry.
aerodynamic loads, the turbine Conveniently, the resources needed
control system, the platform global to model, design and construct such
motion and flexure of the wind systems can be adapted from the
turbine and its tower, and OrcaFlex offshore oil and gas industry.
models the mooring line and Perhaps most notable, collaboration
hydrodynamic effects below the water between the wind and the offshore
surface. The FASTlink coupling engineering industry is evident in
module was developed by Orcina, the Europes North Sea area, where wind
creators of OrcaFlex, in turbines are attached atop monopiles
collaboration with industrial embedded in the seabed. Fixed towers
partners. This paper can be are perhaps the simplest form of
considered as a third-party offshore wind installation
assessment of the coupling which accessible today. The large moments

1
created from wind loads on the the aerodynamics, hydrodynamics,
turbine, however, require upgraded turbine structure and controller, it
foundation designs, likely making currently employs a simplistic
this concept less cost-competitive quasi-static cable model to
as depths increase, effectively approximate the mooring forces on an
limiting the design to shallow offshore floating wind turbine.
waters. Quasi-static models use continuous
Floating offshore wind turbines cable theory to estimate tether
show promise for deep waters because forces by assuming the cable is in
they: 1) require less construction static equilibrium at every time
material, thereby reducing costs; step; hence, this model accounts for
and 2) can withstand greater sea cable weight, but not its inertia
loads compared to their towered [5,6]. Improvements can be made by
counterparts [1]. Floating offshore replacing the quasi-static cable
wind systems can be supported by a model with a dynamic cable model so
variety of platform designs, that cable inertia, drag, and fluid
including a Tension Leg Platform added mass can be modeled. This is
(TLP), a spar buoy, or a simple done by linking FAST with OrcaFlex
barge (Figure 1). Offshore industry using the appropriately named
innovations are malleable to meet FASTlink coupling module.
immediate offshore wind development FASTlink was assembled by Orcina,
needs. the originators of OrcaFlex, in
In most floating offshore systems, collaboration with industrial
the mooring lines can alter the partners. The National Renewable
vessel response characteristics; Energy Laboratory chose to perform
therefore, the mooring lines should an independent third-party
be included in the design process. evaluation to assess numerical
The moorings are crucial additions stability, perform model-to-model
to ensure safety and stability of comparisons, and verify the accuracy
the platform; however, if designed of the coupling module.
improperly, they can have This paper focuses on the
catastrophic effects, especially if usability and numerical stability
resonance matching between the aspects of FASTlink by comparing
platform and its tethers occurs. The rudimentary simulations in FAST with
likelihood of this happening results generated using the
increases as the floating system is FAST/OrcaFlex coupling tool,
installed in deeper waters [2,3]. FASTlink. The analysis is performed
For this reason, a rigorous analysis using a 5-MW OC3-HyWind spar
of the mooring line dynamics and its platform deployed in a water depth
effects on the offshore wind turbine of 320 meters. The reader is
response is important. directed to the study in Robertson
and Jonkman [7] for a detailed
Offshore Wind Modeling Tools summary of the OC3-HyWind spar, but
the essential attributes of the
The purpose of this work is to system are listed in Table 1 below.
assess the accuracy and stability of
a coupling module used to combine Table 1: OC3-HyWind spar Properties
the capabilities of two software Spar + Turbine Mass 7.466x106 kg
tools to enable high-fidelity Fluid Displacement 8,029 m3
modeling of a floating offshore wind Water Depth 320 m
turbine. This coupling module is to Spar Draft 120 m
be used exclusively with FAST [4] Spar Diameter 6.5 9.4 m
and OrcaFlex. FAST is a modeling Mooring Mass per Length 77.7 kg/m
tool used to compute the response of Mooring Axial Stiffness 3.842x108N/m
a land-based or offshore wind Mooring Line Length 902.2 m
turbine. While FAST has many
sophisticated features for modeling

2
MIT/NREL OC3- ITI Energy
TLP Hywind Spar Barge

Figure 1: Images of several concepts actively being pursued for offshore wind
interests. From left to right: a TLP, a spar and a floating barge.

FAST Capabilities preprocessor to resolve the


radiation, diffraction and
FAST is an open source program hydrostatic restoring force
developed by the National Renewable coefficients. In parallel, Morisons
Energy Laboratory. Used by academics equation gives the fluid resistance
and in industry, FAST is a caused by viscous effects.
recognized tool for modeling land-
based and offshore wind turbines. OrcaFlex Capabilities
Among its many abilities, FAST can
incorporate user defined controllers OrcaFlex is a time-domain, finite
to adjust the nacelle heading and element commercial software used to
rotor blade pitch with changing wind model the response of cables or to
speed and direction. couple behavior between a surface
The current version of FAST vessel and its moorings. Such models
features a fusion of several are often referred to as discretized
programs to create one comprehensive cable models because the mooring
and complete model. The main program, line is idealized as a system of
FAST, maintains the time-domain mass components (nodes) connected to
based equations of motion, system visco-elastic elements. The inherent
kinematics, kinetics and control mass, stiffness, and damping
algorithms. FAST also models the properties of the mooring ensure it
natural flexure of the tower, the responds to varying end forces and
rotor blades and drive train. A displacements. This results in
secondary program, AeroDyn [8], excitation loads that cannot be
provides the aerodynamic wind anticipated by the quasi-static
resistance, rotor blade lift and model.
drag forces using quasi-steady or The basic underlying theory for
dynamic blade-element/momentum such models has existed in some form
theory and static or dynamic stall. since the 1960s [11,12], and over
Similarly, the HydroDyn module the years, incremental refinements
solves the hydrodynamic forces on have led to the models being used
the submerged portion of the today. OrcaFlex is commonly used in
offshore wind turbine support the offshore industry as a means to
platform [9]. This module is used in predict the mooring line snap loads,
conjunction with the WAMIT [10] rapid re-tensioning, and transient

3
motions. As an added benefit, Code Coupling Considerations
OrcaFlex also provides a graphical
user interface (GUI), whereas FAST One challenge with coupling
does not; therefore, OrcaFlex is software packages together is
useful in the visualization process. ensuring program compatibility is
OrcaFlex is designed to be robust maintained. The purpose of FASTlink
for a variety of cable is to ensure compatibility issues
configurations, whether the cable is are settled between FAST and
slack or taut. Similar to FASTs OrcaFlex. A unique feature of
HydroDyn, WAMIT input files can be FASTlink is that it selects the
loaded into OrcaFlex to capture units in OrcaFlex to match FASTs
vessel reactions to waves. units automatically. This feature
prevents an obvious mismatch between
FASTlink Capabilities the models, which often times is
overlooked. There are, however,
FASTlink is a coupling module considerations the end user must
being developed by Orcina in account for when using FASTlink to
conjunctions with industrial avoid double counting of forces,
partners to exploit the strengths of continuity between reference frames
FAST and OrcaFlex to create a high- and consistent time-stepping between
fidelity modeling tool for offshore programs. The following steps are
wind turbines. The wind turbine, its taken to ensure uniformity between
aerodynamic loads, control system, models:
tower and the six degree-of-freedom
rigid-body platform motion is The mooring lines should be
modeled in FAST. The subsea arranged in OrcaFlex relative to
components, such as the mooring the same reference frame origin
lines and support platform identified in FAST, which is
hydrodynamics, are modeled in level with the mean surface line.
OrcaFlex. Therefore, when FASTlink To avoid double counting of the
is being utilized, HydroDyn is no gravitational forces, all mass
longer performing calculations. quantities (both submerged and
Naturally, as part of this coupling wind turbine components) are
process, the quasi-static cable specified in FAST, and the vessel
model in FAST is disabled. Mooring mass is set to zero in OrcaFlex.
forces would then be represented in
In this work, the OrcaFlex
OrcaFlex.
integration time-step is equal to
In the FASTlink coupling module,
that of FASTs to ensure
FAST passes the vessel position and
consistent resolution between the
velocity vectors into OrcaFlex; the
coupled and uncoupled data sets.
line tension and hydrodynamic added
mass matrix and non-acceleration
The last point identified above is
dependent hydrodynamic forces are
not ideal if the goal is to run the
calculated by OrcaFlex; the
simulation quickly. Instead, it is
resulting added mass matrix and
acceptable to increase OrcaFlexs
total force and moment on the
time-step by an integer multiple of
platform is passed back into FAST;
FASTs.
then the resulting platform motion
Issues may arise in the coupling
is solved in FAST. There is an
process because of how the platform
inconsistency between FAST and
weight and buoyancy in handled in
OrcaFlex regarding the way platform
the FASTlink exchange. This can lead
static equilibrium is calculated,
to a system not beginning at static
and this will be discussed next.
equilibrium. In the next section,
corrective measures are prescribed
to account for this particular

4
disparity occurring between the two OrcaFlex and FAST. The results being
models. presented include:

Resolving the Static Solution with FASTlink A single degree-of-freedom free-


decay simulation to ensure
The platform static configuration accuracy of the FAST/OrcaFlex
must first be determined before the coupling by comparing platform
simulation is initiated. This is motions to results generated with
done to ensure the ensuing platform the standalone FAST program
motions are not caused by an OC3HyWind spar response to
imbalance in the initial conditions. regular waves for the purpose of
Although there are several ways to illustrating multi degree-of-
force the platform into a static freedom motion and to ensure
configuration, this correction is solution stability to wave loads
applicable to circumstances where The spar platform in calm water
the total mass (platform and wind with a below-cut-off wind speed
turbine combined) is specified in of 8 m/s. This is done to ensure
the FAST input file. To begin, an wind load calculations are being
applied force equal to the carried out correctly in the
undisplaced buoyancy is specified at simulation process.
the center of buoyancy in the
OrcaFlex model.
Each simulation is performed with
the rotor in a parked arrangement
1
Fap = mg + T0 (1) and with turbine control turned off,
even when wind velocity is
The simulation is run for a prescribed. This ensures aerodynamic
sufficient amount of time to ensure loads are computed, but control
the initial start-up transients are forces are not introduced into the
converging toward a steady-state system.
value. If transients still occur,
the solution for Fiap at any CASE I: Single Degree-of-Freedom
simulation iteration i can be Offset, z0 = 0.2 meters
refined using:
A total of six free-decay
i+1
Fap i
= Fap i
(
- Kz z - T0 T i
) (2)
simulations (one for each platform
degree-of-freedom) are carried out
to ensure consistency between the
Equation (2) can be repeated as FAST/OrcaFlex coupling tool and the
necessary until the static errors standalone FAST program. Figure 2
are sufficiently small. This process shows the free decay response for
resolves the static equilibrium for the heave (z) direction with the
the heave direction because the platform initially displaced z0 =
applied force is inserted in the z 0.2 meters. The platform natural
direction only. frequency is used to assess
continuity between FAST (using the
Preliminary Results and Stability Assessment quasi-static cable model) and
FASTlink (labeled as FAST/OrcaFlex
Several simulations with varying in the figures). This step serves as
conditions were performed; however, a check to ensure the time-step is
for brevity, only subsets of results properly selected, to ensure similar
are reported to illustrate accuracy, transient characteristics are
stability, and usability of present and assess simulation
FASTlink. All simulations are stability.
performed over an 800-second time Spectral analysis is an effective
interval with a constant time step means to compare time series data
of t = 0.01 seconds in both because subtle phase shifts in the

5
data may skew results. Different platform x-axis. Observing the
mooring forces are calculated in mooring line tension is a concise
FAST versus OrcaFlex, which may lead and effective way to monitor the
to different platform displacements. platform response, health, and
This, in turn, may lead to differing condition, because a displacement in
wave forces because the platform any degree-of-freedom will influence
will be positioned differently in the leash tension. As expected, the
the wave field. Hence, there is no mooring line tension is heavily
guarantee the time series will be influenced by the heave natural
identical between the two models. frequency. This is a characteristic
In the figure below, the time shared by both models. In the
series z(t) displacement plots are FAST/OrcaFlex model, several high
nearly identical, except for the frequency vibration components are
exponential decay appearing in the present. This is because of the wind
FAST/OrcaFlex model. This is likely turbine and mooring line axial
caused by tether damping, which is natural frequency. The mooring line
not present in FASTs default quasi- natural frequency is easily
static model. The frequency response identifiable from [13]:
plot, however, shows exceptional
agreement, and it is concluded that n AE
FASTlink operates reasonably well fun = (3)
under the prescribed conditions. 2L
Appearing to the right of the z-
axis displacement plot is the tether where n is the nth vibrations mode.
tension time history and its The first three modes, which agree
associated spectral response. The with the Power Spectral Density
OC3-HyWind spar has three mooring plot below, are fun = {1.23 ; 2.46 ;
lines, and the one being represented 3.70} Hz.
in the plot is aligned with the

Figure 2: Simulation results for Case I: free decay with z0 = 0.2 meters.

CASE II: Regular Waves, the platform, is given. Because the


H = 5 meters, T = 20 seconds waves are progressing in a direction
aligned with surge, there is no
A test case is performed with the motion in sway (y) and roll ();
OC3-HyWind platform in regular waves hence, they are not shown alongside
to evaluate FASTlinks stability to Figure 3. The Power Spectral Density
environmental loads. In Figure 3, plot for each degree-of-freedom
the time series for surge (x), heave complements the time-series plots.
(z), and pitch () directions, as Once analyzed in the frequency
well as the mooring line tension at domain, the data sets reveal strong

6
agreement between FAST and the Longitudinal and transverse cable
FAST/OrcaFlex coupling tool. excitations;
Although the surge time histories Ringing or springing;
look uncoordinated between FAST and
Mathieu instabilities;
FAST/OrcaFlex, the surge Power
Spectral Density plot, X(f), Resonance matching between the
illustrates that both data sets are wind turbine and tethers;
in agreement. Equally satisfactory Internal cable damping, cross-
data are reported for the remaining flow cable drag and fluid added
degrees-of-freedom. In reference to mass.
the tension Power Spectral Density
plot T(f), large differences between Naturally, differences in mooring
the two models occur at frequencies line tension are expected because
coinciding with the wave-band the two cable models are
frequencies; however, it is stressed fundamentally different. This model-
that the purpose of this exercise is to-model comparison projects the
not to investigate why difference appearance that FASTlink is
occurs, but rather to show that the operating as designed, the results
coupling tool reports comparable given by its solution are
results to its FAST counterpart. reasonable, and the coupling module
Differences between the two models has a high degree of usability.
can be attributable to:

Figure 3: Simulation results for Case II:


Regular Waves H = 5 meters, T = 20 seconds.

7
CASE III: Below Rated Wind, 8 m/s platform. Similar to Case II, model
symmetry and the wind direction
The final case is initiated to confine the platform motion to
ensure the aerodynamic calculations primarily the surge (x), heave (z),
between FAST and the FAST/OrcaFlex and pitch () directions. The
coupling modules are consistent results from this simulation are
under wind excitation. The platform given in Figure 4. Once again, the
is initially at its equilibrium model-to-model comparison suggests
position with zero translational and each program is executing its
rotational displacement. A uniform assigned calculations correctly and
unsheared wind of 8 m/s is the coupling process between FAST
prescribed in a direction aligned and OrcaFlex appears to be operating
with the platform x-axis, with no properly.
waves or currents acting on the

Figure 4: Case III: Uniform, unsheared wind. The turbine is operating at a


below-rated capacity with the wind speed set to 8 m/s.

Other Simulations Considered experiment was performed on the


remaining degrees-of-freedom. This
Although the authors have test revealed that the FAST/OrcaFlex
presented a limited number of test tool obtains platform natural
cases in this manuscript, other frequencies comparable to the
starting conditions were examined to standalone FAST program. This test
ensure consistency between models was essential to make certain the
and ensure functionality of the platform and/or wind turbine weight
FAST/OrcaFlex coupling tool. Similar was not counted twice in the
to Case I, a free-decay numerical simulation.

8
A test combining the attributes of offer remedies to correct this
Case II and Case III was also issue.
performed. In this case, a steady
wind of 8 m/s and a regular sea Remarks and Conclusions
defined by H = 5 meters and T = 20
seconds were introduced into the In this work, the stability,
model concurrently. This simulation usability, and functionality of
was performed with the seas FASTlink are assessed. The results
propagating in the same direction as reported with the FAST/OrcaFlex
the platform x direction, as well as coupling tool are consistent with
one with the sea offset by 20 those obtained while using FAST with
relative to the x direction. Three its default quasi-static cable
simulations which integrated wind model. The FAST/OrcaFlex coupling
turbine control algorithms were also module reports promising results,
performed to further verify which warrants a further study to
stability of the coupling module. identify the mechanisms that cause
These simulations introduced the mooring lines to influence the
irregular sea conditions using the wind turbine response.
JONSWAP spectrum; the sea was As expected, the simulation run-
defined by a significant wave height time is extended when using the
of Hs = 6 meters and an average FASTlink coupling module; however,
period of Tavg = 20 seconds. The wind high-fidelity modeling almost always
conditions were generated using a requires simulation speed to be
normal turbulence model, and the sacrificed. Earlier, it was noted
three mean wind speeds considered that that simulation speed can be
were Um = 10, 12 and 18 m/s. An increased by simply increasing the
analysis of the simulation result simulation time-step. In this work,
supports the same conclusions the time-step used in FAST equals
presented in this paper. that of OrcaFlexs. However,
While only results for the OC3- recalling that FAST calculates the
HyWind spar are presented in this tower and rotor blade aerodynamics
manuscript, the authors have also and deflection, the size of FASTs
performed limited analysis on the time-step must be balanced to ensure
MIT/NREL TLP, and our preliminary the tower/blade dynamics resolution
findings reveal the MIT/NREL TLP is acceptable between integration
tends to be less stable compared to steps. On the same note, OrcaFlexs
the OC3-HyWind spar. The source of time step must be small to ensure
instability is likely attributable the cable does not go unstable.
to the mooring implementation rather Increasing the integration time step
than the platform design itself. may not be a viable option for some
Instability issues are more likely systems, such as a TLP.
to occur with taut leg systems (such The method used to select time-
as the MIT/NREL TLP) as opposed to steps between FAST and OrcaFlex is
systems using slack mooring lines up to the user, and no clear rules
(such as the OC3-HyWind spar) since are stipulated. One area needing
the cable can alternate between further investigation involves
slack and taut conditions. This defining a method to select time-
swing in operation mode can step length. In terms of stability,
introduce large jumps in cable the time-step has a profound effect
tension, even if the platform on the solution, and in general, a
displacement is small. These smaller time-step implies greater
instability issues are often cured simulation stability.
by simply decreasing the time step In terms of usability, OrcaFlexs
resolution. A further investigation GUI allows easy management of
is needed to identify failure modes, platform hydrodynamic properties and
track the source of instability and cable configuration. Once the
simulation is run with FASTlink, the

9
simulation file can be opened in 5. Wang, L., Guo, Z., and Yuan, F.,
OrcaFlex, allowing the user to gain 2010. Quasi-Static Three-
an appreciation of the wind turbine Dimensional Analysis of Suction
motions through three-dimensional Anchor Mooring System. Ocean
Engineering, 37, pp. 1127-1138.
rendering, although the turbine
dynamics are not animated in 6. Irvine, M., 1992. Cable
OrcaFlex. Structures. Dover publications.
In terms of applicability, the Mineola, NY, USA.
FASTlink tool appears suitable for a
multitude of offshore wind turbine 7. Robertson, A., and Jonkman, J.,
designs, including semi-submersibles 2011. Loads Analysis of Several
and TLPs, whether the mooring lines Offshore Floating Wind Turbine
are taut or slack. Our analysis of Concepts. 2011 International
Society of Offshore and Polar
FASTlink suggests that the results Engineers (ISOPE) Conference,
are reasonable, the solution method Maui, HI, USA.
is stable, and the overall coupling
is meaningful. By combining the best 8. Laino, D.J., and Hansen, A.C.,
attributes of FAST and OrcaFlex, a 2002. Users Guide to the Wind
high-fidelity offshore wind turbine Turbine Dynamics Aerodynamics
model is garnered. Computer Software AeroDyn.
Windward Engineering LLC., Salt
Lake City, UT, USA.
Acknowledgements
9. Jonkman, J.M., 2009. Dynamics of
This work was performed at NREL in Offshore Floating Wind Turbines
support of the U.S. Department of Model Development and
Energy Wind and Water Power Program. Verification. Wind Energy 12,
The authors would like to extend pp. 459-492.
gratitude to Peter Quiggin of
Orcina, Antoine Peiffer of Principle 10. Lee, C.H., and Newman, J.N.,
Power, and Pierre Coulombeau of 2006. WAMIT Users Manual,
Version 6.3, 6.3PC, 6.3S, 6.3S-
IDEOL Offshore for their assistance
PC. WAMIT, Inc. Chestnut Hill,
with FASTlink. MA, USA.

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