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Fuel xxx (2017) xxxxxx

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Fuel
journal homepage: www.elsevier.com/locate/fuel

Full Length Article

Time and frequency analyses of dual-fuel engine block vibration


Farag K. Omar a, Mohamed Y.E. Selim a,, Samir A. Emam b
a
Department of Mechanical Engineering, United Arab Emirates University, P.O. Box 15551, Al-Ain, United Arab Emirates
b
Department of Mechanical Engineering, American University of Sharjah, P.O. Box 26666, Sharjah, UAE, On leave from Faculty of Engineering, Zagazig University, Zagazig, Egypt

a r t i c l e i n f o a b s t r a c t

Article history: A single-point time, frequency experimental analyses have been carried out to scrutinize the engine-
Received 22 December 2016 block vibration of a LPG-diesel, dual-fuel engine. A liquefied petroleum gas (LPG) has been used as the
Received in revised form 8 May 2017 main fuel in a diesel engine where diesel fuel has been used as a pilot fuel to ignite the gaseous fuel.
Accepted 9 May 2017
The results of the dual-fuel engine vibrations are compared to the vibrations of base diesel engine as a
Available online xxxx
benchmark. The engine cylinder head vibration has been measured at different engine operating condi-
tions of load, speed, injection timing and compressions ratio. Fast-Fourier-Transform (FFT), Short Time
Keywords:
Fourier Transform (STFT) and root mean square of vibration signal have been calculated for the vibration
Dual fuel engine
Diesel engine
signal for both engines. It has been found that the dual-fuel engine exhibits less vibration than the diesel
Vibration engine. Results show that the vibration of dual-fuel engine is distributed over a narrow range of frequen-
Fast Fourier Transform cies compared with diesel engine. These results of low vibrational levels for the dual-fuel engines, as
Liquefied petroleum gas compared with the diesel engines under similar operating conditions, would encourage us to further
investigate the potential of using dual-fuel engines for better environmental and mechanical
performance.
2017 Published by Elsevier Ltd.

1. Introduction Vibration and noise analyses have been used in many ways to
improve engine operation. Borg et al. [3] have managed to reduce
Engine vibration is critical to the overall engine performance gasoline engine noise by about 5 dB using a direct injection scheme
[1], engine life and passengers comfort [2]. Engine vibration is usu- and by separating the high pressure pump and pipes noise and
ally transmitted through engine mounts, chassis, seat surfaces, vibration from the main engine vibration during engine idling con-
backrests, and floor to passengers and cause human whole-body ditions. The application of short time Fourier transform (STFT) to
vibration. Most whole-body vibration exposures are associated measured vibrational acceleration of gasoline engine is found to
with transportation where vehicle drivers or passengers are identify clearly events such as valve impact, injector-pulses and
exposed to mechanical disturbances and impacts while traveling. engine knocking [4]. Diesel engine vibration signal is also used to
Whole-body vibration can affect comfort, performance, and health, diagnose some faults in diesel engines when compared to refer-
depending on the magnitude, waveform, and exposure times. Peo- ence values [5]. Diesel engine vibration is analyzed by classical
ple are most sensitive to whole-body vibration within the fre- Fourier analysis and time-frequency analysis to define the degree
quency range of 120 Hz, although many measurements include of correlation between in-cylinder pressure and vibration signals
higher frequencies [2]. Motion sickness is concerned with frequen- of a diesel engine [6]. Carlucci et al. [7] have used time-
cies below 1 Hz, while whole-body vibration is concerned with fre- frequency analysis of block vibration to study the effect of injection
quencies from about 1 to 100 Hz, and hand-transmitted vibration timing and pressure on the block vibration. It has been proved that
is associated with frequencies from about 81000 Hz. Vehicle injection pressure and the injected fuel mount affect the vibration
engine vibrations are exhibited in all directions with some varia- signals in a non-clear manner but the relation between the com-
tions depending on number of cylinders, cylinder configuration, bustion development in diesel engine, the injection system and
ignition order, balancing technology, type of engine supports and the block vibration is evident [78]. It has been also shown that
engine operating conditions such as speed, load, injection timing the oscillating performance of the inner-cylinder gas excitation is
of fuel and spark timing [1]. the main excitation to diesel engine vibration. However, the
mechanical and fluid impacts inside the engine form the high-
frequency excitations [9]. Hafidi et al. have measured diesel engine
Corresponding author.
vibration at the engine and powertrain mounts [10]. Their
E-mail address: mohamed.selim@uaeu.ac.ae (M.Y.E. Selim).

http://dx.doi.org/10.1016/j.fuel.2017.05.034
0016-2361/ 2017 Published by Elsevier Ltd.

Please cite this article in press as: Omar FK et al. Time and frequency analyses of dual-fuel engine block vibration. Fuel (2017), http://dx.doi.org/10.1016/j.
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Nomenclature

BMEP Brake mean effective pressure, kPa N Engine speed, rev/s


LPG Liquefied petroleum gas IT Liquid fuel injection timing, degrees BTDC
FFT Fast Fourier Transform IVO/IVC Intake valve opening/closure
STFT Short Time Fourier Transform EVO/EVC Exhaust valve opening/closure
RMS Root mean square value IDI Indirect injection diesel engine
RPM Engine speed CR Engine compression ratio
BDC/TDC Bottom/top dead centers

six-cylinder engine is attached to the frame through three resilient tion timing, and compression ratio are varied and their effects on
mounts. It is shown that the third harmonic (3 times the frequency the resulting vibrations are investigated. It has been found out that
of engine rotation) is dominant in all studied cases. the dual-fuel engine exhibits less vibration than the diesel engine.
Vibration of diesel engine when some biodiesel fuels are used It has been found also that the vibration of dual-fuel engine is dis-
[1112] have been also investigated and compared to diesel tributed over a narrow range of frequencies compared with diesel
engines. Vibration analyses are performed for a diesel engine using engine. Detailed discussion of the measured vibrations over a wide
biodiesel, derived from canola and soybean, and pure diesel fuel range of frequencies and operating conditions is presented.
[11]. The vibration signals are collected at the front of the engine
and in three orthogonal directions. The vibration levels signifi-
cantly varied with the fuel blends. Statistical analysis showed that 2. Experimental testing
blend of 20% and 40% of biodiesel have the lowest vibration levels
compared to pure diesel and all other blend percentages. It is also The research engine used in the present study is the Ricardo E6
concluded that for different engine speeds, vibration is always con- single-cylinder variable-compression indirect-injection diesel
sistent with power-torque curve. The FFT frequency range of 1 engine. The specifications of the engine are listed in Table 1. The
2000 Hz was used to monitor the diesel engine vibration for both engine cylinder head has a Ricardo Comet Mk V compression swirl
diesel and methyl ester of pungamia oil. It has been shown that combustion chamber. This type of combustion system consists of
the overall vibration of the engine is reduced with the biofuel. two parts. The swirl chamber in the head has a top half of spherical
[12]. Some researchers have found that adding Hydrogen of about form and the lower half is a truncated cone, which communicates
10% mass has reduced the combustion noise and engine vibration with the cylinder by means of a narrow passage or throat. The sec-
measured in a diesel engine [1,13]. However, Szwaja has found that ond part consists of special cavities cut into the crown of the pis-
reducing the combustion rate is a good means to reduce the com- ton. The engine is loaded by an electrical dynamometer rated at
bustion noise and vibration in a spark ignition engine that uses 22 kW and 420 V.
hydrogen as the main fuel [14]. The engine is fully equipped with measurements of all operat-
One of the current alternative gaseous fuels for diesel engines is ing parameters, combustion pressure, crank angle, and vibrational
the natural gas or liquefied petroleum gas LPG. The use of natural acceleration of the cylinder head. The pressure time history is mea-
gas and other gaseous fuels in diesel engines has been used for long sured by a water-cooled piezoelectric pressure transducer and
time due to their economic and environmental benefits. Engine crankshaft angle sensor connected to relevant amplifiers. The liq-
performance (torque, power, and fuel consumption) and reliability uid fuel flow rate is measured digitally by a multi-function
of the dual-fuel engines are comparable to that of the diesel engi- microprocessor-based fuel system, Compuflow System. The vibra-
nes [15]. Dual-fuel engines use gaseous fuel admitted in the intake tional acceleration is measured using an ICP (Integrated Circuit
of the engine as the main fuel while liquid diesel fuel is used as a Piezoelectric) accelerometer PCB 352A60 which has a good band-
pilot fuel injected normally in very low quantity. Many previous width from 5 Hz to 60 kHz. The accelerometer is then connected
works have been carried out to investigate the performance, to an ICP sensor signal conditioner PCB 442C04. The signal condi-
exhaust emissions and engine noise of dual-fuel engines. However, tioner has a built in circuit to remove DC component in the accel-
the vibration analysis of such dual-fuel engines using natural gas eration signal. Pressure, crank angle and acceleration signals are
or other gaseous fuels is not available, to the best of the authors then connected to a data acquisition system which stores sensory
knowledge. One of the most critical parameters in the engine data for further offline analysis. The data acquisition system
design and use is the engine block vibration especially when the includes a low pass filter to avoid aliasing, data acquisition card
gaseous fuel is used. Vibration stemmed from combustion of gas- NI USB-6215 and a personal computer. A Labview code is written
eous fuel inside the combustion chambers of the engine is of great to view and store data. In addition, other engine parameters such
importance and interest as this affects the engine and vehicle over- as fuel flow rate, engine speed, load torque, and air, coolant, oil
all performance and reliability. It also affects the passengers com- and exhaust temperatures are recorded for each experiment run.
fort when such engines get in use in vehicles.
The objective of this study is to carry out a vibration analysis of Table 1
dual-fuel internal combustion engines. The acceleration of the Engine specifications.
engine block is measured and analyzed. The time-frequency anal-
Model Ricardo E6 Diesel Version
ysis of the acceleration signal is accomplished by calculating the
Type IDI with the pre-combustion chamber
Fast Fourier Transform (FFT) or Short-Time Fourier Transform STFT.
Number of cylinders 1
It also includes the root mean square of vibration amplitudes for Bore  stroke (mm) 76.2  111.1
the whole range of frequencies available. This work presents the Cycle 4-stroke
time-frequency vibration analysis of a dual-fuel engine running Compression ratio Variable; up to 22
on LPG as the main fuel and liquid diesel fuel as the pilot fuel Maximum power (kW) 9, naturally aspirated
Maximum speed (RPM) 3000
and compares that engine to pure diesel fuel case. The engine oper-
Injection timing Variable; 2045 BTDC
ating and design parameters such as load speed, liquid fuel injec-

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Pressure and vibration data are then processed offline using The engine load, which is varied from 0.5 to 15 Nm (BMEP of
Matlab software to compute the pressure rise rate around the 12.5 kPa to 372 kPa)
combustion event and to analyze the frequency content of the The fuel injection timing, which is varied from 20 to 45 BTDC
vibration signal for each engine cycle. Fig. 1 shows a photo of used The engine compression ratio, which is varied at three levels of
engine and Fig. 2 shows a schematic diagram of the experimental 18, 20 and 22.
setup. The valve timing events for the engine used is shown in
Fig. 3. The analyses is based on the use of FFT, STFT, and the
RMS of the collected vibration signal. For a discrete signal
3. Procedure xn where n 0; 1; . . . ; N  1, and N is the number of samples,
the FFT of the signal can be computed using the discrete Fourier
Experiments have been carried out after running the engine for transform as
some time until it reaches steady state with oil temperature at
X
N1
50 5 C and cooling water temperature at 70 5 C. The experi- Xk xnei2npk=N
ments have been carried out for two sets of tests. The first set is n0
the pure diesel as a single fuel and the second set is dual fuel
combustion of LPG as a main fuel and a pilot diesel fuel, where where k 0; 1; . . . ; N  1. The STFT of the same signal x(n) is given
the pilot fuel ignites the surrounding gaseous air mixture. All by
experiments were carried out in knocking free operation. The X
1

results are presented for the following engine parameters for Fk; m xnWk  nei2pmn=N
n1
the two cases:
where W(n) is the window function and m is the discrete frequency
The engine speed, which is varied from 18 to 32 RPS (1080 to variable. The root-mean-square square (RMS) value of an N-
1920 RPM) element vector x is defined as

Fig. 1. A real photo of the Ricardo engine used in the experiments.

Accelerometer
Fuel injection Exhaust Signal
conditioning

Air intake Charge Data acquisition system


Engine block Pressure amplifier (LP filter, A/D and Labview)
sensor

Amplifier

Crank angle
signal

Fig. 2. A schematic diagram of the setup used in the experiments.

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EVC IVC EVO IVO


12 ATDC 48 ABDC Injection 60 BBDC 8 BTDC

TDC BDC TDC BDC TDC

0 180 360 540 720


Intake Compression Expansion Exhaust
Fig. 3. Valve timing for the used Ricardo E6 research engine.

p
RMS jjxjj= N ing during the combustion event and as compared with the diesel
fuel case. This is found coincide with the heat release rate curve
where jjxjj is the Euclidean length of the vector x defined as shapes shown in Fig. 5 b. Another consequent change resulted from
v
u N changing the fuel (i.e. from reducing the liquid diesel and increas-
uX
jjxjj t xn2 ing the gaseous fuel) is the reduction of the mass of fuel injected
n0 that is delivered to the injection pump plunger and injector. This
may have contributed to the change in the vibration signature.
The pressure rise rate shown for the two typical cases is shown
4. Results and discussion to have increased for the dual fuel case. This may be postulated
to the existence of LPG gas and its combustion by the diesel pilot
As presented in the preceding section, the vibration signal mea- fuel (small amount of diesel) with increased heat released rate
sured as the acceleration of the engine block at a single point is the due to more homogenous pre-mixed fuel gasair mixture in this
key parameter to compare the vibrations of a diesel engine and a case; see Fig. 5b, causing the pressure rise rate to increase. For die-
dual-fuel engine. Fig. 4 illustrates the acceleration signal of one sel fuel case, the maximum heat release rate is about 0.024 kJ/
cycle for diesel fuel and dual fuel at the shown operating condi- degree and does not decay fast but stays positive for longer time,
tions. The combustion events and valve opening/closure are clearly whereas for dual fuel case the maximum heat release is about
visible in the vibration signal. Fig. 5 a depicts the combustion pres- 0.029 kJ/degree and drops faster than the diesel case. This is also
sure signal along with the pressure rise rate and Fig. 5 b shows the evident from vibration signal as the vibration event took less time
heat release rate for both fuels, for the same engine operating con- for dual fuel case than for diesel one showing the increased speed
ditions of Fig. 4. The only parameter changed between the two of the combustion for the gaseous fuel.
cases shown, is the type of fuel used. For the diesel fuel case, the Fig. 6 illustrates the FFT spectrum of the vibration signals of
fuel is pure diesel, whereas for the dual fuel case the fuel is mainly Fig. 4 and considering a range of frequency up to 25000 Hz, while
(90% of the input energy) liquefied petroleum gas (50% propane Fig. 7 shows the STFT of the same vibration signals. It is quite clear
and 50% butane) and injected with diesel (10% of the total energy that the dual fuel case vibration is rather concentrated at 15 kHz
input). The vibration signature of the dual fuel case, as shown in but the vibrations resulted from diesel case are more spread across
Fig. 4, shows a considerable increase in amplitude with fast decay- a wide range of frequencies and have high components at low

Vibrational acceleration for Diesel fuel case


Acceleration [m/s2]

20

-20

0 100 200 300 400 500 600 700


Crank angle [degrees]

Vibrational acceleration for dual fuel case


Acceleration [m/s2]

20

-20

0 100 200 300 400 500 600 700


Crank angle [degrees]

Fig. 4. Time domain signal of vibration acceleration of the diesel and dual-fuel engines; load = 8 Nm, speed = 1200 RPM, IT = 35 BTDC, CR = 22.

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(a)

(b)

Fig. 5. a Combustion pressure and pressure rise rate signals for diesel and dual-fuel engines; Load = 8 Nm, N = 1200 RPM, IT = 35 BTDC, CR = 22. b Heat release rate for diesel
and dual-fuel engines; Load = 8 Nm, N = 1200 RPM, IT = 35 BTDC, CR = 22.

frequency range. Fig. 7 gives more insight into the vibrational spread across the engine cycle with concentration at the combus-
behavior of the engine for both fuel cases. Most of the vibration tion event. The overall analysis indicates that the dual fuel com-
components of the dual fuel case are concentrated around the bustion excites less vibrational modes of the engine which of
combustion event and localized at high frequency of 15 kHz. How- course would be less annoying for the user and could have less
ever, the low frequency components of the diesel fuel case are damaging effect on the engine.

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Diesel

Amplitude
0.4

0.2

0
0 0.5 1 1.5 2 2.5
4
Frequency [Hz] x 10

Dual Fuel
Amplitude

0.4

0.2

0
0 0.5 1 1.5 2 2.5
4
Frequency [Hz] x 10

Fig. 6. Spectra of the vibrational acceleration signals (m/s2) of the diesel and dual fuel engines; load = 8 Nm, speed = 1200 RPM, IT = 35 BTDC, CR = 22.

Fig. 7. Short time frequency analysis of the vibration signals of diesel and dual fuel engines; Load = 8 Nm, N = 1200 RPM, IT = 35 BTDC, CR = 22.

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Since the low frequency components are those which con- up to 5000 Hz. Fig. 8 illustrates the FFT spectrum for the same
tribute most to noise and discomfort for human around the engine, vibration signals of Fig. 4 while Fig. 9 shows the STFT of same sig-
the frequency analysis is compared for a lower frequency range of nals. The vibration signal of the diesel case has two prominent fre-

Diesel

Amplitude

0.4

0.2

0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
Frequency [Hz]

Dual Fuel
Amplitude

0.4

0.2

0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
Frequency [Hz]
Fig. 8. 5 kHz spectrum of the vibration signals of the diesel and dual-fuel engines; Load = 8 Nm, N = 1200 RPM, IT = 35 BTDC, CR = 22.

Fig. 9. 5 kHz short time frequency analysis of the vibration signals of diesel and dual fuel engines; Load = 8 Nm, N = 1200 RPM, IT = 35 BTDC, CR = 22.

Please cite this article in press as: Omar FK et al. Time and frequency analyses of dual-fuel engine block vibration. Fuel (2017), http://dx.doi.org/10.1016/j.
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Diesel

0.5

0.4

Amplitude
0.3

0.2

0.1

0
0 50 100 150 200 250 300 350 400 450 500
Frequency [Hz]

Dual Fuel
0.03

0.025

0.02
Amplitude

0.015

0.01

0.005

0
0 50 100 150 200 250 300 350 400 450 500
Frequency [Hz]

Fig. 10. 500 Hz spectrum of the vibration signals of the diesel and dual-fuel engines; Load = 8 Nm, N = 1200 RPM, IT = 35 BTDC, CR = 22.

Fig. 11. 500 Hz short time frequency analysis of the vibration signals of diesel and dual fuel engines; Load = 8 Nm, N = 1200 RPM, IT = 35 BTDC, CR = 22.

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quency localizations one at around 4500 Hz and another one below apparent from the figure that using the gaseous fuel as the main
500 Hz. The STFT graph of Fig. 9 confirms that these vibrations are fuel has reduced the RMS vibration for most of the cases tested.
mainly due to combustion events of the diesel case. As mentioned above, the reduction in the vibration RMS (or all
Figs. 10 and 11 are similar to Figs. 8 and 9 respectively, but with amplitudes) for the dual fuel case may be postulated to the fast
concentration on the lower range of up to 500 Hz. This range is of and smooth combustion of the dual fuel case. As shown in Fig. 3,
particular importance for human comfort and health. Both Figures for dual fuel case, the gaseous fuel air mixture entered together
confirm that the diesel fuel case vibration is very high in this range during intake stroke surrounds the combustible diesel fuel flam-
compared to the dual fuel case. This confirms that the dual fuel mable zone which produces many smaller flames ignites the gas-
case would be very comfortable and less annoying for passengers eous mixture smoothly. This smooth combustion of the LPG fuel
or users around the engine. may have resulted in the vibration reduction. This is advantageous
Fig. 12 (a through d) illustrate the effect of engine conditions on for the dual-fuel engine case as the use of gaseous fuels in diesel
root mean square value of vibration acceleration for the two fuels. engines has become a common practice which would help in
Fig. 12-a gives the effect of the liquid diesel fuel injection timing on reducing gaseous exhaust emissions produced from diesel engines.
the RMS value for both cases (pure diesel fuel and dual fuel). It is Similar but more obvious results may be seen in Fig. 12-b through

(a) (b)

(c) (d)

Fig. 12. Effect of engine conditions on RMS value of vibration acceleration. (a) Diesel fuel injection timing effect: Load = 8 Nm, N = 1200 RPM, CR = 22. (b) Engine output load
effect: N = 1200 RPM, IT = 35 BTDC, CR = 22. (c) Engine speed effect: Load = 8 Nm, IT = 35 BTDC, CR = 22. (d) Engine compression ratio effect: Load = 8 Nm, N = 1200 RPM,
IT = 35 BTDC.

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