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In the past four years, a new process has flue dusts is of even greater concern due at McGill University involves supersatu-
been developed at McGill University for the to the extremely high solubility and tox- ration control by a neutralization tech-
immobilization of arsenic from metallurgi- icity of the compound. nique so as to avoid the precipitation of
cal effluents and flue dusts by the controlled Crystalline ferric arsenate , known also any amorphous arsenic compounds. In
precipitation of scorodite under atmospheric- as a natural mineral named scorodite this case, precipitation of crystalline
pressure conditions. So far, the process has (FeAsO 42H2O), is the alternative carrier scorodite is induced by the addition of
been successfully tested in the laboratory that has been proposed as a suitable scorodite seed material into the arsenic-
with chloride and sulfate solutions contain- compound for arsenic disposal due to its rich solution. The concept of the new
ing arsenic and with As2O3 smelter flue low solubility (typically less than 1 ppm process is presented schematically in
dusts. It has been also tested with equal arsenic at pH 5) and its high arsenic Figure 1. The experimental work involves
success at a copper smelter with industrial content (2530 wt.%). 1,3 One way to pro- first the determination of the solubility
arsenic-containing sulfate effluents. duce scorodite is hydrothermally in an line of scorodite (i.e., the determination
autoclave at temperatures of 150C or of the equilibrium line C* of [As] versus
INTRODUCTION
higher. 2 However, the use of autoclaves pH) in solutions of similar composition
In the nonferrous extractive metal- is capital intensive, and, therefore, the to the ones used in precipitation tests at
lurgy industry, arsenic is a major con- process may become economically at- the temperature of interest. Then, con-
taminant that either reports in aqueous tractive only if arsenic stabilization can trolled precipitation of scorodite is car-
effluents or is captured from smelter be operated concurrently with the pro- ried out by neutralization along a
gases as arsenic trioxide flue dust (As2O3) cessing of a valuable concentrate (e.g., stepwise path in the presence of sus-
and stockpiled. The fixation of arsenic gold-carrying pyrite or copper concen- pended scorodite seed particles. The size
from aqueous effluents is currently trate). of each step is chosen so that a critical
achieved by the precipitation of amor- An alternative way for producing supersaturation line Cc (or equivalently,
phous arsenic-bearing iron hydroxides scorodite has been developed at McGill a critical supersaturation ratio Sc = Cc/
with a high Fe:As molar ratio (higher University in Canada and involves the C*) is not exceeded.7 The equilibrium
than four)1 or if autoclaves are used (as ambient-pressure crystallization of line C* and the critical supersaturation
in the case of refractory gold pressure scorodite out of arsenic-rich solutions line Cc, which is also determined experi-
oxidation), by the formation of scorodite- by stepwise neutralization. This process, mentally, delimit a working region of
like compounds (FeAsO42H2 O).2 In the operated at about 90C, requires a con- [As] versus pH.
case of As2O 3 flue dusts, stockpiling in siderably lower capital investment and By controlling the solution pH (and
protected areas is practiced. offers versatility as it does not require [As]) within the limits of the working
The problems associated with the the simultaneous treatment of concen- region, scorodite crystal growth on the
present practice of arsenic disposal are trate and is less dependent on a process seed particles is ensured. On the other
the generation of large volumes of ferric scale (i.e., it can be used for either small hand, if the pH is raised too quickly
hydroxide and gypsum sludges upon or large amounts of arsenic waste). beyond the critical supersaturation line,
neutralization of arsenic-rich acidic so- instantaneous homogeneous nucleation
ARSENIC IMMOBILIZATION
lutions and the long-term stability of
THROUGH SUPERSATURATION
those sludges. Concern has been ex-
CONTROL
pressed that over the long term the fer-
ric-hydroxide phases will eventually Four years ago, research was initiated
transform to alpha-goethite (-FeOOH), at McGill University on the ambient-
hence, releasing arsenic to the environ- pressure precipitation and fixation of
ment.3 Long-term stockpiling of As2 O3 arsenic in the form of scorodite by a
novel supersaturation-control approach.
In almost all previous investigations con-
ducted under ambient-pressure condi-
tions, precipitation of arsenate com-
pounds was effected by direct neutral-
ization to a terminal pH above four.46
This relatively fast neutralization, how-
ever, results in a sharp increase in ar-
senic and iron supersaturation in the
solution and a high birth rate of small
solid-phase nuclei. The end result is the
production of amorphous iron-arsenic
compounds that are apparently not stable Figure 2. A neutralization test of chloride-
Figure 1. The concept of supersaturation con- enough for safe disposal if the molar based As(V) solution for three hours at 95C.
trol by stepwise neutralization. C*equilib- ratio of iron to arsenic in the mother Conditions: 3.0 mol/l Cl; 2.0 g/l scorodite
rium concentration; Cccritical supersatura- solution is less than four. 1 seed; 2:1 Fe:As molar ratio; and NaOH used
tion; and Sccritical supersaturation ratio. In contrast, the approach developed as a base (adapted from Reference 8).
THIRD INTERNATIONAL
CONFERENCE ON GRAIN GROWTH ICGG-3
1418 June 1998 Pittsburgh, Pennsylvania, U.S.A.
Carnegie Mellon University in Pittsburgh, Pennsylvania, will host the Third Inter-
national Conference on Grain Growth (ICGG-3). The conference is being spon-
T S
sored by The Minerals, Metals & Materials Society (TMS), Materials Research
Society (MRS), and ASM International.
Following in the tradition of the two previous International Conferences on Grain
Growth, which were held in Rome, Italy, in 1991 and Kitakyushu, Japan, in 1995,
ICGG-3 will examine the phenomena of grain growth and their impact on the
evolution of microstructure in crystalline materials under a wide variety of pro-
Minerals Metals Materials
cessing conditions.