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Received 16 March 2007; received in revised form 11 July 2007; accepted 12 July 2007
Available online 7 August 2007
Abstract
Mexican thermal power plants typically use heavy fuel oil with high sulfur content as feedstock, so ue gases with high amounts of
sulfur oxides (SOx) are continuously emitted to the environment. On the other hand, stringent environmental restriction will be world-
wide implemented in the near future; therefore, modications or installation of new technologies in the thermal power plants are
mandatory in order to decrease these emissions. The present work shows the eect of support, composition, and temperature in sor-
bent-materials based on CuO applied to the abatement of SOx from ue gases. CuO supported on alumina, titania, and zirconia were
prepared using the wet impregnation method. The SO2 adsorption capacity of the dierent materials was analyzed using thermogravi-
metric analysis (TGA). The eciency of the sorbents was statistically analyzed using the factorial design. The results show a direct rela-
tionship between the adsorption capacity of the sorbents and the surface area of the support. Also, the capacity and eciency of the
materials was directly related to the CuO content. Finally, increasing the temperature enhanced the adsorption capacity and the eciency
of the sorbents.
2007 Elsevier Ltd. All rights reserved.
Keywords: Cupric oxide sorbent materials; TGA; Thermal power plant; Flue gas desulfurization; Factorial design; Parameter estimation
0016-2361/$ - see front matter 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.fuel.2007.07.014
1116 R. Flores et al. / Fuel 87 (2008) 11151126
titania, zirconia or mixtures of these oxides, and sometimes stream of certied 3600 ppm SO2 with balance N2 (PRAX-
doped with magnesia, ceria, and chromia. Previous reports AIR) through 20 mg of sorbent material. The gas ow rate
have shown good performance in the chemisorption of sul- was 97 mL/min, which is the maximum ow of the thermo-
fur dioxide and in the reduction of nitrogen oxides balance. The gain of weight in the material was assigned to
(NOx = NO + NO2), as well as in the adsorption of H2S the chemisorption of SO2 on the active sites. Experimental
in fuel gasication processes [1118]. temperatures were selected based on technical restrictions
On the other hand, the relative acidity of the supports considering the place, where the DeSOx technology could
commonly used in DESOx/DeNOx processes is an impor- be implemented in a typical Mexican thermal power plant:
tant characteristic which can inuence the performance of before the preheaters, where the temperature reach up to
the sorbent material due to support-active phase interac- 500 C; after the preheaters, where the ue gases tempera-
tions that occurs after calcination procedure. Therefore, ture has decreased to near 400 C, and before arriving to
sorbent materials could lose their SO2 sorption capacity the chimney, where the ue gases have temperatures
if these interactions are stronger or weaker. The relative between 150 and 200 C.
acidity of industrial supports used commonly in catalytic
processes decreases in the following order: titania
3. Results and discussion
(TiO2) > zirconia (ZrO2) > alumina (Al2O3) [19].
In the present report is showed the eect of support in
First, the sulfation of the dierent materials was ana-
the sorbent-materials based on CuO applied to the ue
lyzed using a temperature program from room temperature
gas desulfurization in thermoelectrical plants. The study
up to 850 C with a heating rate of 10 C/min in the TGA
is based on the thermogravimetrical behavior of dierent
instrument in order to determine at with temperature inter-
materials formed by CuO supported on commercial alu-
val the SO2 adsorption process is preferred. The experimen-
mina, titania, and zirconia.
tal results are shown in Figs. 13. It can be observed that
the chemisorption of SO2 on the sorbent materials started
2. Experimental
around 300 C, as it has been reported elsewhere [1317],
producing an increase in the weight of the sorbent materi-
Sorbent-materials were prepared using the classical wet
als. The chemisorption process continues, and therefore the
impregnation method by adding a known amount of cupric
gain of weight in the sample, up to certain temperature.
nitrate solution to alumina, titania, and zirconia. After
After this temperature, the chemisorbed sulfur species
impregnation, the solids were dried at 100 C for 12 h
become unstable, so they decompose and begin to desorb
and calcined at 450 C during 4 h under a continuous air
SO2 from the surface of the sorbent material. This is
ow. In this way, materials were prepared with dierent
noticed in the TGA due to the loss of weight of the sample.
cupric oxide composition. After calcination, the sorbent-
According to these results, the temperature at which the
materials were chemically digested and analyzed by atomic
chemisorbed species are still stable is between 500 and
absorption spectroscopy to determine the real composition
600 C in materials supported on alumina and zirconia;
of cupric oxide in the sorbent materials. Table 1 presents
on the other hand, for the sorbent supported on titania,
the composition of the dierent materials.
this interval is slightly higher between 600 and 700 C.
The surface area of the supports was determined accord-
Some studies have shown the formation of supercial
ing to the one-point BET method. The estimated values for
sulfates during the sulfation of supported CuO, and in
alumina, zirconia, and titania were 107, 12.5, and 9.3 m2/g,
the presence of O2 [10,18,20,21]. Then, the reaction can
respectively.
be written as follows:
The sulfation of the materials was carried out in a ther-
mogravimetric balance (TA Instruments 2050) by passing a CuO + SO2 + 0.5O2 ! CuSO4 1
Table 1 When O2 is not presented, the SO2 is converted in super-
CuO load in the supported materials cial sulte, as it has been observed by spectroscopic infra-
Sorbent material Label CuO load (wt%) red techniques [22,23].
CuO/Al2O3 CuAl(4) 27.77 0.05 Therefore, it can be proposed that a temperatures below
CuAl(3) 22.18 0.05 600700 C the supercial sulte formation is achieved
CuAl(2) 14.32 0.05 through a chemisorption process, and a temperatures over
CuAl(1) 6.94 0.02
700 C the sulte is decomposed, and SO2 is desorbed from
CuO/TiO2 CuTi(4) 30.47 0.05 the surface of the sorbent material according to the follow-
CuTi(3) 23.57 0.05 ing equations:
CuTi(2) 15.83 0.05
CuTi(1) 8.25 0.02
CuO SO2 ! CuOSO2 2
T1
CuO/ZrO2 CuZr(4) 29.50 0.05
CuZr(3) 22.70 0.05 CuOSO2 ! CuO SO2 3
CuZr(2) 16.26 0.05 T2
CuZr(1) 8.07 0.02
where T1 < T2.
R. Flores et al. / Fuel 87 (2008) 11151126 1117
103.5
103.0
102.5
102.0
101.0
100.5
100.0
99.5
99.0
98.5
98.0
0 100 200 300 400 500 600 700 800
Temperature (C)
Fig. 1. Sulfation of the Cu/Al2O3 adsorbent-catalysts at temperature programmed: 4 CuAl(1); j CuAl(2); s CuAl(3); CuAl(4).
103.5
103.0
102.5
102.0
Weight (%)
101.5
101.0
100.5
100.0
99.5
0 100 200 300 400 500 600 700 800
Temperature (C)
Fig. 2. Sulfation of the Cu/TiO2 adsorbent-catalysts at temperature programmed: 4 CuTi(1); j CuTi(2); s CuTi(3); CuTi(4).
Even though the appreciated sulfation of the materials increase in the temperature allowed more chemisorption
started at temperatures over 300 C, according to the pre- of SO2 on the sorbent-materials regardless the support
vious results, the isothermic sulfation of all the sorbents and the CuO concentration. Finally, it was noticed that
was studied at 200, 300, and 400 C in the TGA instrument the ability of chemisorbing SO2 of the sorbent supported
because the reasons previously explained. Before doing on alumina was considerably greater than those obtained
these experiments, the supports were submitted to the same in materials supported on titania and zirconia; this has
experimental conditions to determine if they adsorbed SO2; been attributed to the greater surface area of the alumina,
nevertheless, no adsorption of SO2 was detected in the which may promote a better distribution of the supported
thermogravimetric balance. It was observed that the CuO particles. From the previous results, the eciencies of
amount of adsorbed SO2 increased at higher CuO concen- each sorbent material were estimated, and they are
trations in all the supports at any temperature. Also, an reported in Fig. 4. In order to calculate the eciency, it
1118 R. Flores et al. / Fuel 87 (2008) 11151126
105
104
102
101
100
99
0 100 200 300 400 500 600 700 800
Temperature (C)
Fig. 3. Sulfation of the Cu/ZrO2 adsorbent-catalysts at temperature programmed: 4 CuZr(1); j CuZr(2); s CuZr(3); CuZr(4).
100
90
80
70
Efficiency [%]
60
50
CuAl(1)
CuAl(2)
40
CuAl(3)
CuAl(4)
30
CuTi(1)
20
CuTi(2)
CuTi(3)
10 CuTi(4) Catalysts
CuZr(1)
0
CuZr(2)
400 CuZr(3)
300 CuZr(4)
200
Temperature [C] 100
Fig. 4. Sulfation eciency of the CuO catalysts supported on dierent metal oxides.
was taken into account the amount of SO2 adsorbed on the The experimental eciency data were statistically evalu-
solid after 1 h of sulfation divided by the amount of active ated, using Minitab, considering the following model:
sites available in the sample of sorbent material. The active
sites are the CuO particles supported in the material. y ijk si bj ck sbij scik bcjk eijk 4
R. Flores et al. / Fuel 87 (2008) 11151126 1119
Table 2
Analysis of variance of the experimental eciency results
Sum of squares Degrees of freedom Mean squares F0 P-value
A 9045 2 4522 64.82 0.000
B 2463 2 1231 17.65 0.000
C 2726 3 909 13.02 0.000
AB 1368 4 342 4.90 0.014
AC 4432 6 739 10.59 0.000
BC 504 6 84 1.20 0.368
Error 837 12 70
Total 21,375 35
A: Type of support (alumina, titania, zirconia); B: temperature (200, 300, 400 C); C: CuO load (7.5, 15, 23, 29 wt%).
where yijk are the experimental data; si is the eect of sup- also in an atomic interaction between the alumina and
port; bj is the eect of temperature; ck is the eect of CuO the CuO that favors the adsorption of the SO2 in the active
load; and eijk is the experimental error. sites. This atomic interaction is bolstered as the CuO load
The analysis of variance is presented in Table 2. From decreases, and may even promote the formation of new
this table, it can be concluded that all the main factors more active species, such as, copper aluminate (CuAl2O4)
are statistically signicant; therefore, the eciency depends as was reported elsewhere [24]. This species has been
on the type of support, temperature of the adsorption pro- reported to be even more active for the chemisoprtion of
cess, and CuO load. Also, it can be observed that the only SO2. On the other hand, the eect of temperature on type
relevant interaction is A C (A: type of support; C: CuO of support and CuO load is basically additive, which means
load), which means that there is a synergistic eect between that eciency increases linearly with temperature. The sta-
the type of support and the CuO load regardless the tem- tistical model was validated by building the normal proba-
perature. This may be related to the notorious enhance in bility plot and the yijk vs eijk graph, which are presented in
the eciency of those sorbent materials supported on alu- Fig. 5. It can be observed from the normal probability plot
mina at low CuO loads, which could imply that in these that the residuals are eectively aligned between the 25 and
particular cases, the eciency not only depends in the bet- 75 percentiles; also, there is no tendency, and the data are
ter dispersion of the active sites, as previously stated, but randomly distributed in the yijk vs eijk graph; therefore, it
can be concluded the proposed statistical model is ade-
quate to represent the eciency data.
2 The experimental data were mathematically analyzed in
order to determine the kinetic parameters that govern the
1 adsorption process. Several models were tested considering
Normal Score
-1
Table 3
Kinetics models for the adsorption and desorption processes
-2
Model f(a)
-10 0 10 nth order an
Residual Random nucleation, unimolecular 1 a
decay law
Phase boundary controlled reaction 1 a1=2
10 (contracting area)
Phase boundary controlled reaction 1 a2=3
(contracting volume)
Two-dimensional growth of nuclei 21 a ln 1 a1=2
Residual
(AvramiErofeev)
0
Three-dimensional growth of nuclei 21 a ln 1 a2=3
(AvramiErofeev)
One-dimensional diusion, sharp 1=2a
interface
-10 Two-dimensional diusion, sharp 1= ln 1 a
interface h i
0 50 100
Three-dimensional diusion, sharp 3= 2 1 a1=3 1
ExperimentalData interface (GingstlingBrounstein) h i.h i
Three-dimensional diusion (Jander) 31 a2=3 21 1 a1=3
Fig. 5. Validation of the proposed mathematical statistical model.
1120 R. Flores et al. / Fuel 87 (2008) 11151126
1
400C
0.9
0.8
0.7
300C
Covered Fraction 0.6
0.5
0.4
200C
0.3
0.2
0.1
0
0 10 20 30 40 50 60
Time [h]
0.25
0.2
400C
Covered Fraction
0.15
0.1
300C
0.05
200C
0
0 10 20 30 40 50 60
Time [min]
0.08
0.07
400C
0.06
0.05
Covered Fraction
0.04
300C
0.03
0.02
0.01
200C
0
0 10 20 30 40 50 60
Time [min]
Fig. 6. Adsorption isotherms for the sorbent materials with 7.5 wt% CuO composition. Supports: (a) alumina, (b) titania, (c) zirconia. Experimental
data; s model 5; 4 model 6.
R. Flores et al. / Fuel 87 (2008) 11151126 1121
400 C
0.8
Covered Fraction
0.6
300C
0.4
200C
0.2
0
0 10 20 30 40 50 60
Time [min]
0.3
400C
0.25
0.2
Covered Fraction
0.15
0.1
300C
0.05
200C
0
0 10 20 30 40 50 60
Time [min]
0.1
400C
0.09
0.08
0.07
Covered Fraction
0.06
300C
0.05
0.04
0.03
200C
0.02
0.01
0
0 10 20 30 40 50 60
Time [min]
Fig. 7. Adsorption isotherms for the sorbent materials with 15 wt% CuO composition. Supports: (a) alumina, (b) titania, (c) zirconia. Experimental
data; s model 5; 4 model 6.
1122 R. Flores et al. / Fuel 87 (2008) 11151126
0.3
0.25
400C
0.2
Covered Fraction
0.15
300C
0.1
0.05
200C
0
0 10 20 30 40 50 60
Time [min]
0.25
0.2
400C
Covered Fraction
0.15
0.1
0.05
300C
0
0 10 20 30 40 50 60
Time [min]
0.08
0.07
0.06
400C
Covered Fraction
0.05
0.04
0.03
300C
0.02
0.01
200C
0
0 10 20 30 40 50 60
Time [min]
Fig. 8. Adsorption isotherms for the sorbent materials with 23 wt% CuO composition. Supports: (a) alumina, (b) titania, (c) zirconia. Experimental
data; s model 5; 4 model 6.
R. Flores et al. / Fuel 87 (2008) 11151126 1123
0.35
400C
0.3
0.25
Covered Fraction
300C
0.2
0.15
0.1
200C
0.05
0
0 10 20 30 40 50 60
Time [min]
0.14
0.12
400C
0.1
Covered Fraction
0.08
0.06
0.04
300C
0.02
200C
0
0 10 20 30 40 50 60
Time [min]
0.06
0.05
400C
0.04
Covered Fraction
0.03
300C
0.02
0.01
200C
0
0 10 20 30 40 50 60
Time [min]
Fig. 9. Adsorption isotherms for the sorbent materials with 29 wt% CuO composition. Supports: (a) alumina, (b) titania, (c) zirconia. Experimental
data; s model 5; 4 model 6.
1124 R. Flores et al. / Fuel 87 (2008) 11151126
temperature, and the other on the concentration, as is indi- out the proposed models are empirical equations; there-
cated in the following equation: fore, they do not have any physical meaning; however,
da the selection of the back reaction equations was made con-
kT f a f pSO2 5 sidering the opposing process of the forward reaction; for
dt
example, Eq. (9) considers a contracting volume reaction
where a is the degree of conversion of the solid reactant; t is for the forward reaction which is a three-dimensional con-
the time; T is the temperature; and pSO2 is the SO2 partial traction from the outside to the nuclei, the opposite is a
pressure. three-dimensional growth of the nuclei. The same analogy
The above equation can be further reduced considering was done to establish Eq. (8).
the pSO2 remains essentially constant through the process Figs. 69. show the experimental data with the tted
given the operating conditions previously explained: curves. As it can be observed, the model tted curves are very
da similar, and no distinction can be performed between them;
kT f a 6 therefore, the method of nonintrisic parameters was applied
dt
to determine the best model [25]. This method supposes that
Table 3 presents the f(a) functions that were tested for a selection between two nonlinear models must be made
modeling the experimental data. The estimation of the ki-
netic parameters was achieved using the acslXtreme soft- Ey f1 x; b1 10
ware developed by AEgis Technologies. None of them Ey f2 x; b2 11
adjusted well the data; therefore, it was considered the
adsorption process reached and equilibrium state, and the A new dependent variable is dened
kinetic model was modied to 1
z y ^y 1 ^y 2 12
da 2
k f T ff a k r T fr a 7
dt where ^y i is the prediction of the dependent variable under
where the subscripts f refers to the forward reaction, and r model i.
to the reversible reaction. After some mathematical steps, the following equation
Many combinations were tested, and the better were the is obtained:
following: Ez k^y 1 ^y 2 13
da 1=2 1=2
k f 1 a 2k r 1 a ln 1 a 8 If model 1 is correct, k tends a value of +0.5, but if model 2
dt is correct, its value is 0.5. Regression on ^y 1 ^y 2 deter-
da 2=3 2=3
k f 1 a 3k r 1 a ln 1 a 9 mines which model is best. The results are presented in
dt Fig. 10. Doing a linear regression, the slope was estimated
Eq. (8) assumes a contracting area controlled reaction for to be 0.24(0.054). Since the k value tends to 0.5, mod-
the forward reaction, and the two-dimensional growth of el 2 is preferred; therefore, the selected model is Eq. (9).
nuclei for the back reaction. On the other hand, Eq. (9) The numeric values of the kinetic parameters are
considers a contracting volume controlled reaction for reported in Figs. 11 and 12. From these gures, it can be
the forward reaction, and the three-dimensional growth observed that, in general, as the CuO load increases, the
of nuclei for the back reaction. It is important to point ks values (both forward and reversible) reduce. This can
0.06
0.05
0.04
0.03
0.02
y-1/2(y 1+y 2)
0.01
0
-0.06 -0.04 -0.02 0 0.02 0.04 0.06
-0.01
-0.02
-0.03
-0.04
-0.05
(y 1-y 2)
Fig. 10. Application of the method of nonintrisic parameters for model discrimination.
R. Flores et al. / Fuel 87 (2008) 11151126 1125
0.0008
0.0012
0.00025
0.0007
400C 400C
0.001
0.0006 0.0002
400C
0.0008
kf [min ]
kf [min-1] 300C
kf [min ]
-1
0.0005
-1
0.00015
0.0006 0.0004
0.0003 0.0001
0.0004 300C 200C
300C 0.0002
0.0002 200C 0.00005
0.0001
200C
0 0
0
5 10 15 20 25 30 5 10 15 20 25 30
5 10 15 20 25 30
CuO Load [wt%] CuO Load [wt%] CuO Load [wt%]
Fig 11. Rate constants for the forward reaction in the selected model. Support: (a) alumina, (b) titania, (c) zirconia.
300C 300C
0.004 300C
0.06 0.003
kr [min ]
kr [min ]
-1
kr [min ]
-1
-1 0.003
0.04 0.002
200C
200C 0.002
200C
0.02 0.001
0.001
0 0 0
5 10 15 20 25 30 5 10 15 20 25 30 5 10 15 20 25 30
CuO Load [wt%] CuO Load [wt%] CuO Load [wt%]
Fig 12. Rate constants for the reversible reaction in the selected model. Support: (a) alumina, (b) titania, (c) zirconia.
Table 4
Arrhenius parameters for the kinetics proposed model
Sorbent material kf kr
A0 (min1) EA (cal/mol K) A0 (min1) EA (cal/mol K)
CuAl(4) 1.0015 1.3942 1.0388 25.4481
CuAl(3) 1.0019 1.6448 1.0533 14.2959
CuAl(2) 1.0020 1.6303 1.0979 40.2905
CuAl(1) 1.0028 2.4343 1.2321 160.9831
CuTi(4) 1.0016 1.371 1.0110 8.8973
CuTi(3) 1.0020 1.7772 1.0110 8.7089
CuTi(2) 1.0017 1.4751 1.0110 8.5209
CuTi(1) 1.0019 1.7322 1.0123 9.6035
CuZr(4) 1.0003 0.2057 1.0066 4.4704
CuZr(3) 1.0003 0.1564 1.0062 3.1924
CuZr(2) 1.0004 0.2347 1.0089 5.7255
CuZr(1) 1.0005 0.3569 1.0004 1.0089
1126 R. Flores et al. / Fuel 87 (2008) 11151126