Professional Documents
Culture Documents
' I ~ 4
Tos;pi&iber i 982
SUPERSEDING
(_ Mll-1-89508
1A
ov
~S:PTS:MAS:A
VI 1 n1v11
10RA
IVVV
MiLiTARY STANDARD
...........
- - -
..........
- ---
---
- - ..._, ~,...
(
'
(
~JD
-
nn rv~r?.!~1 ~
- - - - - . ~''''"''-~
nl\TI\
Lin 1 n
DEPARTMENT OF DEFENSE
Washington, DC 20301
MIL-STD-2154
\
/
( FOREWORD
(
iii
- - , ~- L J -1 - - -- - - - - .L Lo. - -
MIL-STD-2154
30 September 1982
CONTENTS
)
1., SCOPE - - - - - - - - - 1
1.1 Purpose 1
1.2 Application - - - - 1
1. 2 .1 Wrought aluminum alloy products - i
1.3 Classification - - - - l
1. 3. i Type l
i.3.2 Class 1
2. REFERENCED DOCUMENTS 2
2.1 Issues of documents 2
2.2 Other publications 2-3
3. DEFINITIONS - - - - - 4
3.1 A-scan presentation 4
Angle beam examination 4
Attenuation - - - - 4
3 .. 4 Back surface resolution - - - - - 4
3.5 C-scan presentation 4
3.6 Decibe 1 (db) 4
3.7 Distance-amplitude correction (DAC) 4
3.8 Entry surface resolution ..../,
3.9 Far field 4
3.10 Horizontal linearity range 4-5 )
3.11 Horizontal limit 5
3 .. 12 Lower linearity limit 5
3.13 Near field 5
3.14 Noise 5
3.15 Primary reference response 5
3.16 Signal to noise ratio
3.li Straight beam examination 5
., , 0
J .1.0 Transducer element 5
3.19 Ultrasonic sensitivity 5-6
3 .. 20 Ultrasonic penetration 6
3.21 Upper linearity limit 6
3 .22 Vee-path - - - - 6
3.23 Vertical limit - - - - - 6
I
'+. 7
I. 1
'+. l. 7
4.2 Personnel qualification 7
4.3 Written procedure 7
4.4 General procedures 8
s. DETAIL REQUIREMENTS 9
.....
5.1 Materials ':!
5 .1.1 Couplants 9
__ ... \..,....I
5.1.1.l Immersion Ult: LllVU (type I) 9
)
iv
CONTENTS - Continued
(
Paragraph 5.1.1.2 Contact method (type II) 9
5 .1. 2 Standard test block materials 9
5.1.2.1 Standard test block material
inspection - - - - - - - - 9
I!" ...
.:> L. Equipment - - - - - - - - - - 9
5.2.1 Electronic equipment - - - - - 9
5.2.2 Attenuator decade switch check 10
5.2.2.1 Decade switch - method 1 10
5.2.2.2 Attenuator switches - method 2 10-11
5.2.3 Alarm - - - - - - 11
5.2.4 Voltage regulator 11
s . 2 .. s Transducers
,,
..........
(IIW) block - - - - - - - - - 13
~
.:>
_,. ~
.J.L..~
I
Angle beam standards fabrication i3
5.3.3
5.3.4 Alternate reference reflectors 14
5.4 Inspection procedures - - - - 14
5.4.1 General - - - - - - - - - - - - 14
5.4.2 Coverage 14
c /. ~ ~----~--.
J ..... J ~canning speea - - - - - - - -
- 1
15
5.4.4 Ultrasonic frequency 15
5.4.S Water travel oath for immersion
method (type I) 15
5.4.6 Surf ace preparation 15
5.4.7 Visual inspection - - - - - - - 15
5.4.8 Reference standards - 15
S.4.9 Preparation for standardization
(type I) - - - - - - - - 15
5.4.9.1 Straight beam inspection 15
5.4.9.2 Angle beam inspection - - 16
5 .4. 10 Distance-amplitude correction curve 16
c 1. in i
Distance-amplitude correction curve
..J '+ l.V .1.
I
~IL-STD-2154
30 September 1982
CONTENTS - Continued
)
5 .. 4,.17 - - - - - - - - -- nroc~c~ion
Corrosion r - - - - - - - - -- - - - - - 18
5.5 Qua 1 i ty assurance provisions 18
5.5.1 Responsibility for inspection - 18 ..
5.s.2 System performance 18
5.5.3 Data records 18
5.5.4 Acceptance ciasses i9
c c /. ,
-'J'+ l. Acceptance criteria for parts to be
machined 19
5.5 .. 5 Rejection - - - - 19
5.6 Packaging 19
5.6.1 Marking - - - - - - 19
5.6.1.1 Wrought metal-raw stock - - - - 19
5.6.1.2 Parts machined from wrought metals 19
5.6.l.3 Other identification i9
TABLES
Table I. Reconnnended standard test block
)
__
materials - - - - - - - - - - 20
II. Electronic equipment requirements - 21
III. Allowable response height as a
function of the attenuator/decade
-~ ~
- - .! ._ ~ - -
.- L - .- -
,, ,,
~W.l.L(;ll pU5l.L.l.Uil - - - - - 4
IV. Flat surface reference standard metal
travel - - - - - - - - - - 22
v. Surface resolution requirements
(except for aluminum forgings) 22
VI. Ultrasonic classes - - - - - - - - 23
FIGURES
Fi
- -o-- -
D'11TP L CRT displays corresponding to decade
switch multiplier check 24
2. db attenuator check data sheet 25
3. Convex surface reference standard
configuration for longitudinal
wave inspection 26
I
"+. Standard ultrasonic test block for
___ , -
Cl IQ; l.t:
'----
Ut:ClW
_____ ,! _ _ ~,!, __
t:AClID.l.lU11.. .l.Uil - - - -
,, ~
/
s. Hollow cylindrical standards 28
6. Geometry of flat-bottom holes in
hollow cylindrical standards 29
vi
MIL-STD-215 4
30 September 1982
/ CONTENTS - Continued
l_
vii
MIL-STD-2154
30 September 1982
1. SCOPE
(
l. i Purpose. Tne purpose of tni.s miiitary standard is to provide uni.torm
methods for the ultrasonic inspection of wrought metals and wrought metal
products.
I - Immersion method.
II - Contact method.
1
MIL-STD-2154
30 September i982
")
2.1 Issues of documents. The following documents of the issue in effect on
date of invitation for bids or request for proposal, form a part of this
standard to the extent specified herein.
SPECIFICATIONS
FEDERAL
MILITARY
STANDARDS
2
MIL-STD-2154
30 September 1982
(
3
MIL-STD-2i54
3. DEFINITIONS
3.3 Attenuation. Loss of energy per unit distance, conunonly expressed lfi
decibeis per unit length.
3.4 Back surface resolution. The minimum distance between the back surface
and a discontinuity of known size that will give an indication whose trailing
ed2e will clearly be separated from the far surface indication down to at
le;st 20 percent- of full scale when the ultrasonic beam is perpendicular to
the back surf ace.
Where:
3.8 Entry surface resolution. The minimum distance between the entry
surface and a discontinuity of known size that will produce a first-echo
indication whose leading edge will clearly be separated from the entry surfsce
indication down to at least 20 percent of full scale when the ultrasonic beam
is perpendicular to the entry surface.
3.9 Far field. The region of sound beam travel beyond near field, in which
intervals of high and low acoustic transmission intensity cease to occur. A
reflector gives monotonically decreasing amplitude with increasing distance in
this zone.
4
}IIL-STD-215 4
30 September 1982
incremental time required for reflected waves to pass through a known length
in a uniform transmission medium.
3.12 Lower linearity limit. The level of vertical deflection defining the
lower limit of an observed constant relationship between the amplitude
the corresponding magnitude of the
reflected ultrasonic wave from reflectors of known size.
Where:
,! __ ._ __
N - near field length :i.ncnes.
C
.
= ultrasonic velocity - inches per second.
3.14 Noise. A large number of unresolved ~ignals at the baseline cf the
cathode ray tube which can be caused by nonhomogeneous structure; surface
roughness, electrical interference, etc.
5
M!L-STD-2154
30 September 1982
3.21 Upper linearity limit. The level of vertical deflection defining the
upper limit of an observed constant relationship between the amplitude of the
indications on an A-scan screen and the corresponding magnitude of the
reflected ultrasonic wave from reflectors of known size.
.)
6
MIL-STD-2154
30 September 1982
4. GENERAL REQUIREMENTS
(
4.1 Specifying. When ultrasonic inspection is specified in accordance with
tnis standard, orders, contracts or referencing specifications shall specify
the ultrasonic type and class or classes (see table VI). Engineering drawings
shall be zoned to indicate different quality level acceptance classes based on
the criticality of each zone. Directions of maximum stressing shall be
indicated on engineering drawings to indicate the requirements for performing
ultrasonic inspection to locate discontinuities oriented perpendicular to the
directions of maximum stressing.
4.3 Written procedure. A detailed NDT procedure shall be prepared for each
part and type of inspection to be performed. The procedure shall meet the
requirements of this standard and shall provide consistency for producing the
desired results and quality level. The procedure shall cover all of the
specific information required to set-up and perform the test, such as the
following:
( a.
b.
Name and address of testing facility.
Number of the procedure including latest revision letter, if
applicable, and date.
c. Number of this standard including latest revision letter, if
applicable, and date.
d. Inspection method type and acceptance class or classes to be
applied.
e. Inspection zones, if applicable.
f. Specific part number and configuration to be tested.
g. Specific material and form for which the procedure is being
prepared.
h. Manufacturer and model numbers of any instrumentation to be used in
the test. Include any recording equipment, alarm equipment and
electronic distance-amplitude correction equipment.
i. Type and size of transducer. Include frequency, transducer element
material, sound beam angle and description of any wedges, shoes,
saddles, stand-off attachments, bubblers or squirters.
j. Description of manipulating and scanning equipment.
k. Couplant.
1. Scanning plan. Describe the surfaces from which the tests will be
performed and the ultrasonic beam paths to be used.
m. Method of applying transfer, if utilized.
n. Test blocks, water path and methods of standardization and index
determination.
o. Method of establishing scan sensitivity for concave and convex
surfaces, if applicable.
p. Discontinuity evaluation procedure.
( q. Any other pertinent data.
7
MIL-STD-2154
30 September 1982
8
MIL-STD-2154
30 September 1982
( 5. DETAIL REQUIREMENTS
5 .1 Materials.
5.1.1 Couplants.
5.1.1.1 Immersion method (type I). For the innnersion method (type I),
water shall be used, either in an i1I1Dersion tank or as a water column. The
water shall be free of visible air bubbles and other foreign material which
could interfere with ultrasonic tests. A suitable corrosion inhibiting agent
and a wetting agent shall be added to the water, if necessary, to inhibit
corrosion and to reduce the formation of air bubbles on the material and the
transducer. The specific inhibiting and wetting agents shaii have been
previously determined to be suitable for the materials to be inspected.
5.1.1.2 Contact method (type II). For the contact method (type II), a
liquid or semi-liquid which forms a thin film between the transducer and the
test part is required. The couplant material used shall not be injurious to
the material to be inspected. Typical couplant materials for contact
inspections include: water, oil, grease, p~netrant emulsifier, and water
soluble gels. Viscosity and surface wetting of the couplant must be
sufficient to maintain good ultrasonic energy transmission into the part.
5. 2 Equipment.
1
MIL-STD-2154
30 September 1982
5.2.2.1.2 Switch to O.lX (10 db) position and accept as linear any response
height from 6 to 13 percent (see figure 1, CRT 2).
5.2.2.1.3 With the switch at O.lX (10 db) position, adjust the uncalibrated
gain to get a response height of 10 percent (see figure 1, CRT 3). Then
switch to lX (30 db). Accept as linear any response height from 90 to 100
percent or saturation (see figure 1, CRT 4).
S.2.2.1.4 With the switch at lX (30 db), adjust the uncalibrated gain to
get a response height of 10 percent and then switch to lOX (50 db). Accept as
1 inear any response from 90 to 100 percent or saturation.
5.2.2.1.5 With the switch at lOX (50 db}, adjust the uncalibrated gain
until a response height of 95 percent is obtained. Switch to lX (30 db) and
accept as linear any response from 6 to 13 percent. )
5.2.2.1.6 In the previous tests, the CRT height should be estimated to the
nearest 2-1/2 percent of full screen. Table III is a su11llllary of the response
heights/switch positions.
5.2.2.2.3 Reset the attenuator switches for 10 db-IN. Re-adjust the gain
control to again obtain a 100 percent signal response from the hole in the 5-
0300 block. Fix this gain control position.
10
MIL-STD-2154
30 September 1982
5.2.2.2.s If the limits cannot be met at each step, corrective action must
( be taken, and the attenuator calibration shall be rerun.
5.2.3 Alarm. When inspecting parts or material with regular shape and
parallel surfaces such as plate, bar stock and forged billets, an audible
alarm shall be used in conjunction with visual monitoring of the ultrasonic
instrument cathode ray tube. Triggering of the alarm shall be controlled by
received uftrasonic signals over an adjustable time interval. The amplitude
of ultrasonic signal required to trigger the alarm shall be adjustable.
During operation, the sound level produced by the alarm shall be sufficiently
above ambient to insure that it is easily detected by the operator. When
inunersion straight beam testing, the gate used to trigger the alarm shall be
set to trigger on the front surface response of the part (first echo
sychronization). This is not applicable to the reflector plate technique.
5.2.5 Transducers. For immersion methods (type I), transducers with active
element diameters between 3/8 and 3/4 inch inclusive shall be used.
(Exceptions allowing the use of "paintbrush" transducers f~r plate inspection
are covered in 5.2.6.). Transducers with active element diameters exceeding
3/4 inch may be used provided it can be demonstrated that the search unit and
instrument meet or exceed the minimum requirements of table II. For contact
( method (type II) only, transducers with active element dimensions (diameter
for circular elements, length for rectangular elements) between 1/4 and 1 inch
inclusive shall be used. All transducers shall be serialized and records of
evaluation shaii be maintained.
5.2.6.3 A method shall be established for masking the ends of the transducer
to eliminate over sensitive responses.
11
MIL-STD-2154
30 September 1982
5.2.8 Tank. A tank is required for the immersion method. The tank shall
be of sufficient size to permit submersion of the part of material to be
inspected with proper placement of the transducer.
5.3.1.1 Flat surface reference standards. Blocks used for test set-up and
for evaluation of discontinuity size and metal travel shall be fabricated and
checked in accordance with ASTM E 127 or ASTM E 428, as applicable. For
materials not covered by ASTM E 127 or AS'IM E 428, test blocks shall be
fabricated to the dimensional requirements of ASTM E 127. Test blocks used as
standards for defect evaluation shall contain flat-bottom holes of standard
diameters (2/64, 3/64, 5/64 and 8/64 inch). Metal travel tolerances shall be
in accordance with table IV.
5.3.2 Reference standards for angle beam inspection. Standards for angle )
beam inspection shall conform to the quality and dimensional requirement
specified herein.
12
MIL-STD-215 4
30 September 1982
5.3.2.l Rectangular angle beam. Figure 4 is the configuration for the rec-
tangular angle beam standards using flat bottom holes.
(
5.3.2.2 Hollow cylindrical standards. Standards for inspection of hollow
cylindrical parts or sections shall be fabricated in accordance with figures 5
and 6. Standards shall have a thickness equal to + 25 percent of the part
thickness. The outer diameter shall be within + 10 percent of the outer
diameter of the part or section being evaluated-:- Standards shall have
flat-bottom holes of the size specified for the applicable class (see table
VI). Other reflecting surfaces that meet the requirements of 5.3 shall be
permitted. A set of reference holes for normal inspection consists of three
with the maximum acceptable hole diameter for the class located in the
center. (Class A is illustrated in figure 5 with 3/64, 5/64 and 8/64 inch
diameter fiat bottom holes.)
14
~IL-STD-2154
30 September 1982
'i.6..1 (!,,..,...,.._....:9',.. 11t..,...,..,......_,.) rr\..,,,., 11tA"....,_.. .. _,,. ,.,...,.._,..__A 4"'1-."'11 .... ~ ... ,.._..,,..,...,...A ......... "' -"'"'....,. ...,.
(
- - U\,.QUll..Lllp .::tt''C'C:Ue .1.U'C: .::t\..G.Ull..LU.0 .::tp<c<c:U .::tUGJ...L 1.lVI.. C:A\..'l;:'CU l..llC lllC1.h.l.lilUlll
the second front reflection from the test material does not appear between the
first front and first back reflections. This distance (water travel) must be
the same within + 1/4 inch for standardization, initial scanning and final
evaluation.
5.4.6 Surface preparation. The sound entry surface and reflecting surface
shall be free from loose, heavy or uneven scale, machining or grinding
n::arf-irloo
.I""~ .... - ......... ._~,
n ...
..,,.
n~ho..-
v~U"-.L
lnn,~o
.1.vvo~
'4="..-0.:,........ ""..,,_ .. .,.....,
... V ... ~..Loll lUG'-1..'l;:L
Ara
no
._"'4"'1i,: ....... A
LC'fU.LL'l;:Ut
... 1,,....., _
'-.LCC11l
_ .,.._.,_
pC1.l.Ll:>
1...-+=---
U't:.1.V.l.'t:
ultrasonic inspection~
(
5.4.7 Visual inspection. Visually inspect the part or material for cracks,
burrs, nicks, gouges, raised areas, irregular machining and tool tears prior
to ultrasonic inspection. Any surface defects that will impair ultrasonic
inspeetion shall be removed prior to inspection. If removai is not possibie
or not practicable, mark such discrepancies on the part for later use during
evaluation of ultrasonic indications.
5.4.8 Refere_11ce standards. Select reference standards (see 5.3) with hole
diameters for the applicable class (see 5.5.4). Metal travel distances shall
be comparable to the work piece thickness and as specified by the
acquisitioner for near surface resolution.
E\ Ii
.J-~-_,
Q
............ . .
'D..-on~
~
... o .. .:nT"l
<;&~.I.VU
F"' ...
... v ...
~ .. ..,,. .... A" ... ..1.:
O'-QUUCILU.1.~Cll..LVU
.. #11 . . . : - - r\1.ypc
... ___ T\
.LI
1:'--
rv.l.
.. ,__ : ____ : __
LUC .LUUllt::r~.l.Uil
--~1--...l
IIlt::LilUU,
inunerse the reference standards and transducer in the water bath. Adjust the
water travel in accordance with 5~4e5e
(
'-
MIL-STD-2154
30 September 1982
16
MIL-STD-2154
30 September 1982
Where:
17
~l
MIL-STD-2154
30 September 1982
5.5.3 Data records. Data records of all tests shall be kept on file in
--~""--A~ ... """
Cl\,;.\..VLUC1Ll\,;.C
.... .:.-i..
WJ..1..11
t-\..,..
l..LlC
,-.n.-.f-..-ft,.p
\..VUl..&.C:n.. 1..
'""..-
V&.
".-~o.-
VA.UCL
'C'''.-
.L'V&.
~T'\:,,.
a.u7
.-~.;a,.~"th1o
.Ll;;;JC'-\.CJ.U&.'1;;
.;~ftft'\
.1..1..cu,
t-h.o
\.ll'I;;
11"'\.;"lt"':!lf-,:,._9"'
.l.V'-G\..l..VU
and general shape of the rejectable discontinuities within the material tested )
shall be recorded.
18
MIL-STD-2154
30 September 1982
c
5.5.4 Acceptance classes. Five ultrasonic classes are defined in table VI
for governing the acceptability of parts and materials. Engineering drawings,
contracts, or orders shall specify the class as defined in this document. When
a part requires multiple classes, the drawing shall be zoned to indicate the
areas to which each class is applicable. Any other classes not covered by
this standard shall be specified in the contract or order.
5. 6 Packaging.
5.6.l Marking.
5.6.1.1 Wrought metal - raw stock Each item of raw material which has
been ultrasonically inspected and found to conform to the requirements of this
specification and the acceptance requirements of the contract or order shall
be marked with a symbol containing a "U" and an additional mark indicating the
( type and class of inspection (see 1.3). The acceptance stamp shall provide
identification of the inspe~tor and the inspection facility. Marking shall be
applied in such a manner and location as to be harmless to the item and to
preclude removal, smearing or obliteration by subsequent handling.
5.6.1.2 Parts machined from wrought metal. Parts in process which have been
ultrasonically inspected and found to be acceptable shall be identified by
stamping the accompanying paperwork. When practical, the completed parts or
raw materials shall be identified with a final acceptance stamp which
indicates that all required operations have been completed and accepted. This
stamp shall identify the final acceptance inspector and the inspection
facility.
Review activities:
Army - AR, MI
Navy - SH
( User activities:
Army - AV
19
MIL-STD-2154
30 September 1982
TABLE I. Recommended standard test block materials.
2024 QQ-A-200/3
QQ-A-225/6
Magnesium alloys ZK60A QQ-M-31
Titanium alloys Ti-6Al-4V annealed A'1S 4928
20
MIL-STD-2154
'l
.JV
n C',-,.~t-omhor
U~t' \,. ... A.LUJ' " - ' 1982
TABLE II. Electronic eguiEment reguirements.
minimum
't1n-+-;,,..~1
v ~ '-"..&..'-~..&.
limit, percent
of full scale 100 100 100 100 100
Upper
linearity
~ 95
I 2= 95 I - nc I -... oc;.
limit, percent I I
:::::: :IJ
I
~ :7.J
of full scale
T l""'\.T.'fO ...
J...IVW~
linearity ::: 10
II ~ 10
II !:: 10
I
I < 10
limit, percent I I I
of full scale
Ultrasonic
sensitivity . 100 );_/ I
I so
" I
.?_!
100
JI
~I 100
'l
.JI
I I 100
I
?. I
=-'
percent I I t
Signal-to- ]) . 11 11 1_/ 1..1
noise ratio
-- r - - -
25 65
I
100 100
II 100
Entry surrace
/
resolution, , .... 1.5
]) 0;7 1/ I O~S 0.3
]j
I 0.2 3i ,!lj
l
-LLL
aluminum, inches
Back surf ace
resolution in ]) 0.3 11
II 0~2 0.1 11
II 0.1 li ,ii
n '"
V I J
a 111m;n11m inch
Q...&.~..L&.&"-6&.&4' I I
Horizontal Full Full Full Full Full
___ ,_
limit :Sl:.Cl.L~ """""", ~
;:)\,,..Q...&..'C'
IO'-~ . .-
~l"-:t10
1
scale scale
Horizontal
linearity ~ 85 - 85 I -
::: oc
O:J
I ._ oc:.
~OJ
>
:,__
~i;
VJ
range, percent
- r:
OI: horizontal
limit
II II
I I
'
; 21
MIL-STD-2154
30 September 1982
.)
Table III. Allowable response height as a function
of the attenuator/decade switch position.
0. lX lX lOX
10 db 30 db 50 db
Allowable 10 90-100 or saturated
range for 10 90-100 or saturated
CRT 6-13 95
response 6-13 95
height, percent
~~~~-Switch direction
Depth of
discontinuity
Reference standard metal
travel distance tolerance )
(inches) (inches)
Up to 1/4 1/16
1/4 to 1 1/8
1 to 3 1/4
3 to 6 1/2
Over 6 10% of metal travel
Resolution requirements
Material thickness (t)
Forgings/re-forgings Other materials
22
...... Ul'lit.Jl'\.Vfl "' ,,,,..,,.....~"""" .... .. , , . , _ w __ .. ---..T----~- --- r----~ '\,,... I \ . U n I I\,, j VI J~ I U,
1"""'\ r, (-..\
t'-1
Ul I
('I) Ul
-0 t-3
rt t::
Single Multiple Linear Loss of back m~
O'' .......
Class discontinuity discontinuities discontinuity - reflection- Noise ('I) u1
11 ....
response length and percent I-''
i..c1
response (XI
NI
1/ Any discontinuity with an indication greater than the response from a reference flat-bottom hole or equivalent
notch at the estimated discontinuity depth of the size given (inches diameter) is not acceptable.
2/ Multiple discontinuities with indications greater than the response from a reference flat-bottom hole or
equivalent notch at the estimated discontinuity depth of the size given (inches diameter) are not accept-
able if the centers of any two of these discontinuities are less than 1 inch apart. Not applicable to
class C.
]_/ Any discontinuity longer than the length given with indications greater than the response given (flat-
bottom l10Je or equivalent notch response) is not acceptable. Not applicable to class C.
!!._/ Loss of back reflection greater than the percent given, when compared to non-defective material in a similar
or like part, is not acceptable when this loss of back reflection is accompanied by an increase in noise
signal (at least double the normal background noise signal) between the front and back surface. Applicable
only to straight beam tests.
S/ Noise whicl1 exceeds the alarm level setting (see 5.2.3) is not acceptable, except for refo~ging stock.
""__/ When inspecting titanium to class AAA, the multiple discontinuity sl1ell be 1/8 inch-2/64 response, and noise
is not applicable .. When inspecting titanium to class ir...A. 11 .the multiple dtscontinuity shall be 1/4 inch--2/64
response or greater and the linear discontinuity criteria is not applicable.
l1IL-STD-2 l 54
30 s~ptember 1982
.
~ce~;~==~ ..,
~~ ~AU]
7
II I I I I I 11 I
'1
\ Range of
Acceptable
Linearity
,)
24
r" ..., - -J ' - ""' - ' ' 'IW Sf'" t "" V""' I '-ii 91 'IJ'IJ t ""'I I t I I \.-I I ' -
MIL-STD-2154
30 September 1982
( RECEIVER NO. - - - - - - - - -
DATE ----------~---
BY
i i RECORDED i
DATA SHEET A (B)
dB
OUT
CALC.
vALUE I I I I
LIMITS
MIN MAX. A B I
B VALUES IN
0 (10) 100 0 I - I - I - I- I
PARENTHESES
i (11) a9. i I ss I 94 I I I
2 (12)
3 13 70.8 66 75
4 (14) 59 68
5 (15) 56.2 52 61
6 (16) 50.1 46 55
1001 \ 7 (17)
8 18
44.7
39.8
40
35
49
44
90-f .\
I 9 <19> 31
,,
') '7
40
I \ \ (?1'\ 28.2 24 33
- soiI \\
E-4
IH(23)
~z2) 25.1
22.4
21
18
30
27
::c
C,!)
...... \ \ _UPPER j 14 (24) 20.0 15 25
~
:I: 70~ \~LIMIT r~~ c2s> 17.8 13 22
15.8 11 20
( z
~
~
,...,;
CJ
Cl)
-I
601
\.\
\ - '\.
/')Q\
\'-"'
14.1
, .., &..
.... v
1L2
10
Q
v
7 16
19
, '7
..I. I
~
.._ I \- ' I 21
10.0 5 15
50~ ~
~
(31) 8.9 4 13
~ '\
""""l
e::i
1-1
I ' . "-
4o~ ~
~
e:: "'"
~
~
z<
J ~~:~___/"'. ~
C,!)
H
Cl)
~ul "'" '
I '.
20i ~ ..
I ~ . . ------
101 ~
0 1
0 2
r
4 6
r
8
11r1
10 12 14
1
16
~
18 20
(10) (12) (14) (16) (18) (20) (22) (24) (26) (28) (30)
dB OUT
( FIGURE 2. db attenuator check data sheet
J 25
I
MIL-STD-2154
30 September 1982
~
12::>
100 RRR Top Surface.
See 5.3.2.4.l.
W::!
CONVEX - SURFACE REFERENCE BLOCK DIMENSIONS
.. A
~ ..
'R r
"" -
n
-
F &
r..z H
--
(1) For each C block, the F dimension shall equal the listed E
dimension.
(2) For each B block, the F dimension and the sketched 0.5
dimension shall be 1.0.
(3) For each A block, the sketched 0.5 dimension shall be 1.0.
)
FIGURE 3. Convex surface reference standard configuration
for longitudinal wave inspection.
26
MIL-STD-2154
30 September 1982
Additional Side Drilled Hole
Surface C
,.--
3/4 Min. Thickness (t), of Part of t Min.
J/:.
-1-
!Un.
Material tu be Tested (Inches)
r-i
I I n-, Over ..... to 6 .i.n Ln. or
I I
'I :t 1.0 uver in. t .! l in.
t I
l I
r 2TTan8
-
- r/J
1-..y
Kole Bottom
!'1uat be Flat r T Tan B---t /
/ A.."{,'
v 32
1
Within O.OOl
1n. Per 1/8
In. Di-ter
5/64 + !fl
Side Drilled Kole
(
Notes:
1. A block fabricated vi.th flat bottom holes with diameters as shown will
cover all classes in this specification. A narrower block with fewer holes
may be used if the block is to be used for a fever number of classes.
2. Side drilled holes shall not be used for T less than 3i4 in.
3. A shorter block than shown may be used for thicker materials when only
1/2 or 1 vee-path testing distance is to be used. For shorter test blocks
the side drilled holes shall be relocated along L so that each hole lies
at least 3/4 inch from all sound beam paths used for the other holes.
5. 8 is the nominal angle 2 of the sound beam in the part with respect to
the normal to the sound entry surface.8 60 for T (1/2" to l") and
8 45 for T (over l").
6. is the angle of the entering sound beam with respect to the normal to
the sound entry surface.
8. All dimensions +o.03 inches except for hole diameters which are _:t) percent
of diameter specified.
9. Surface A and Surface B must be flat and parallel within 0.001 per inch.
10. For biocks, thicker than one inch, additional 5/64 inch diameter side drilled
holes shall be drilled in from Surface C with the axes of these holes located
at 1/4 inch, 1/2 inch, l inch, 1-1/2 inch, 2 inch, etc., from Surface A until
the T/4 distance is reached. No specific location along L is required for
these holes except they shall be located at least 3/4 inch from the sound
beam paths used for other side drilled holes.
( 11. All holes shall be permanently plugged in a manner to insure that they are
water-tight and that an air-metal interface is preserved.
27
HIL-STD-2154
30 September 1982
~
Notched Cylinder ~ ~ View C
I/
/5/64 l5 )
g "" ('\ l4J / _l_
fj
I
A.,,~~/~
~\~/~~
\ \-~,l) / \ \. I YI Ji
"'"V'b<
~ Flat-bottom holes -
I y
"~
I sizes for the required
grade
\~F if 1~1$.
Holes
\\ Jr W \ \ 1 1 \LV~ 1
L'Tf""11D'C'
CJ..UU1'\..LI
~
:J Un11rn.r
llU..L..&..'-' ...
rvl innrir:il
'-J~- .. -~----
R~andardS.
------ - _)
28
!-ilL-SID-2154
30 September 1982
29
.
'
MIL-STD-2i54
30 September 1982
0.600
I ~ x ______.J 32 r -
;I'. I--
I
0.080 0.25
y 'I
f- t__ -t 1'
I
! 0.0603sj1 ~
:
5 0S0
I 5~0
6~o 6;oui ----~----~l~---.--L..
r- i'- Hole/ 40 _........_ I. l
I <Optional Plexiglas& ' ~ I
'( I , Plug '\.Optional Notch 0.60
I ~
I ( ! i~/ v/ I
4.00 / _ Optional
/ Slot \
I .---,, 7 71- 2iQQQ 0.12>?.:.---1.Q Rad \
I, i.nn I I '32
'_r-
"'1_
~~-~-------.~1-~-----~6.60-------~
1.00 o.o:;o
'I t- I-~--~--_;
; I I
0.080 r---- x -
I ...
i..
I ---- x ---~ I --,
-1- -s.oo--~ )
Dimension in inches. unless otherwise specified.
Notes: 1. Other IIW approved reference blocks with slightly different di-
mensions or distance calibration slot features are permissible.
2. Material: ASTM A 36 steel or equivalent.
1 "5 .: ... c: nn , n3 _ ___
,_,.._ ,
L.. J 4 x or Je7V
'l A-,... ,.._~- t7-1 ""'"' --1 ......... ') ') ')
.J. n'-VUi:>L.J..'- VC.J..V\....Ll-J o .&.V .J...U I x l.V W/ ::>C::\..:
~C\,;;
longitudi~al mode.
1 .. 27 x 10 in . /sec or 3 .. 23 x 10 3 m/sec shear mode .
4. The positions of the angular indication lines are determined from the
following relationship:
x = y Tan e where x distance along the block surface from the
intersection of the centerline of the applicable hole and the
\...1 ~,..t. ~-+",...,....
U.J..V'-~ OU~ 0.'-11::'
30
1--..., ('\ I'-...
.......
0
,~'
I
- ~4
~H
ro
~
~
M b
ro I
S N
~~
ro
~
~ ~
.,_.
\.C)
0::)
t-.:>
Y--~-------------
10 3 50%
(IJ
'1:::1 - 5/64 4. 791
::::1 ---1100%
4
4/64~---------------------------
~J
..... 4/64 200%
C:..J ,._.
..~ l:l.
5
/ - 3.Qj'
50%
... 25%
j~ 5
()
,.1:::
0 )r------------------------------ - 3/64 1.731 100% I L 12-1/2%
1:J
25%
i:.:il
:~
.,,...
-5 ]i. 2.7/64F---------------------------------.,
_/ 7
- 2/64 o. 71' 50%
I
~ -10 ' 12 1/2'.%
I
..-1
11lJ 25%
12
..: -15
Flat Bottom HoJLe Dii:unetet' (Inc:hes). illrDi:fference in db betwee~n adjacE:mt hole si.ze1s.
NOTES: 1. There is a 6 db gap b1etween targets witlh areas in the ratio 2: 1.
Linear Amplifier
o vI I I I I I / / I /1 ioo%
-2 ~112 ~ db
P/777/////71
., ...
v////////;,1
IJIO
-6 db l//////////J 50%
f/7777/ I I I /J
VIII/////~ )
-l
2
db ~05055551 25%
NOTE: The same 6 db difference i.s found for all echoes with a re la ti ve
amplitude ratio of 2:1.
32
I I I I I I I
I I I I I I I I I .-
MIL-STD-2154
30 September 1 no""
l':JO~
(
'-
SIN~
---t r--
SIN VLW
VSM I I
d
I -
~ Transaucer
.
(SIN~R I
d - VLW
UC:M
-.. I Ja=r
- I ~Wacer
-HJ}- (BW) ....... Focused Longitudinal
~ ~ Source Beatn
/ I !\.'\.~
I f
/~\
Ir-~\~\
( ( ~- J )
(
~II JJ
"~/
'-- I __y
I
~OTES: l. angle of incident sound beam
2. .a,..
angle of refracted sound beam
3. VLW velocity of longitudinal waves in water
4. VSM velocity of shear waves in metal
S. d distance of transducer centerline off-set from normal to
cylinder outs!dg diameter
(
'
33
I . - -- ------
MIL-STD-2154
30 Septeillber 1982
s::0 0
.
-.-1
.... .-4
cu 3/41
I II II II II II II II II II II I I I I I I
::::l
.-4 s:: s::
0 ()() -.-1 r; IP.
Cl) ......
~I.~
~ Cll I I I I I I I
Q)
u
.-4 - 0
0
1/21
: I I I l I I
~~~I
..-4
cu
II
. ....
....... cu
MN
::::l
ti) i::
M
Q) .l./ li
I I I I I I I
i;
0 CJ)
..-4 I I I I I I I
-c
:; ""O
~ ~
0
c: r1a I I I I I I I I I
-.-1 i:Q
~--
ns
I I I I I I I I I
2.0 4.0 6.0 8.0 10 ..0 12.0 14.0 16.0 18.0
34
C".j
~
"-
.....;
~
0
..;
-IJ
n::!
~
Ql
f "N
:5
\ -IJ
....;
~
~
E
~
Decibel Difference
35
(
FOLD
DEPARTMENT OF THE NAVY
NO POSTAGE
III II I NECESSARY
IF MAILED
IN THE
UNITED STATES
OFFICIAL BUSINESS
PENALTY FOR PRIVATE USE $300
=OLD
(
STANDARDIZATION DOCUMENT IMPROVEMENT PROPOSAL I
INSTRUCTIONS: This form is provided to solicit beneficial comments which may improve this. document and
enhance it.a use. DoD contractors. 10-.emment actiYitiH, manufacturen, vendon, or other prcspective u.ers of )
the document an invited to aubmit comment.a to the eovernment. Fold on lines on reverse side, staple in corner,
and iend tu prepuini activity. Ati.ieh aiiY peitinent data which may~ c! use in imprc\"ing this document: If
there arr additional papen, attach to Corm and place both in an envelope addrel6ed to preparine activity. A
response wllt M proTtded lo the submitter, when name and addre&S is provided, within 30 days indicating tht
the 1426 was received and when any appropriate action on it will be completed.
NOTE: This form shall not be used to submit reque&ts for waivers, deviations or clarification of specffication
requiremenu on current contract.a. Comment.I submitted on this Corm do not constitute or imply authorization
to waive any portion oC the rderenced document(s) or to amend contractual requirement&.
DOCUMENT IDENTIFIER (Numb~rJ ANO TITLE
INSPECTIO~, ULTRASONIC. WROUGHT
MIL-STD- 2154 ~ETALS. PROCESS FOR
NAME OF ORGANIZATION ANO ADDRESS OF SUBMITTER
1. 0 HAS ANY PAAT OF THE DOCUMENT CREATED PROBLEMS OF\ REQUIRED INTERPRETATION IN PROCUREMENT
USE7 0 IS ANY PART OF IT TOO RIGID, RESTRICTIVE, LOOSE OR AMBIGUOUS? PLEASE EXPLAIN BELOW.
A. GIVE PAAAGAAPH NUMBER ANO WORDING
12. REMARKS
!DATE
)
DD, ~~~s 1426 EDITION OF 1 JAN 72 WILL BE USED UNTIL EXHAUSTED.