Professional Documents
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Issue: 0.1
Date: 31 May 2013
Greenalls Avenue
Mole %
Components
Overall Vapour Liquid Aqueous
Propane 2.6110 3.0466 0.3945 0.0000
i-Butane 0.7880 0.9063 0.3273 0.0000
n-Butane 1.3430 1.5301 0.7898 0.0000
i-Pentane 0.7072 0.7636 1.0846 0.0000
n-Pentane 0.7012 0.7351 1.4247 0.0000
Mcyclopentan 0.1192 0.0981 0.6683 0.0000
n-Hexane 0.9953 0.8119 5.7006 0.0000
Benzene 0.0747 0.0621 0.4089 0.0000
Cyclohexane 0.1486 0.1144 0.9587 0.0000
n-Heptane 0.8746 0.4046 9.9126 0.0000
3-Mhexane 0.1554 0.0852 1.5500 0.0000
Toluene 0.1376 0.0635 01.5620 0.0000
n-Octane 0.8618 0.1591 13.5729 0.0000
E-Benzene 0.0211 0.0039 0.3308 0.0000
p-Xylene 0.1219 0.0194 1.9686 0.0000
m-Xylene 0.0000 0.0000 0.0000 0.0000
o-Xylene 0.0458 0.0069 0.7452 0.0000
n-Nonane 0.6066 0.0378 10.7321 0.0000
124-MBenzene 0.0372 0.0015 0.6703 0.0000
n-Decane 0.5050 0.0101 9.2738 0.0000
n-C11 0.3605 0.0022 6.7015 0.0000
n-C12 0.1944 0.0004 3.6250 0.0000
n-C13 0.1644 0.0001 3.0695 0.0000
n-C14 0.1308 0.0000 2.4431 0.0000
n-C15 0.1196 0.0000 2.2340 0.0000
n-C16 0.0909 0.0000 1.6986 0.0000
n-C17 0.0708 0.0000 1.3221 0.0000
n-C18 0.0618 0.0000 1.1547 0.0000
n-C19 0.0511 0.0000 0.9539 0.0000
n-C20 0.0399 0.0000 0.7447 0.0000
n-C21 0.0327 0.0000 0.6108 0.0000
n-C22 0.0273 0.0000 0.5104 0.0000
n-C23 0 0.0224 0.0000 0.4184 0.0000
n-C24 0.0188 0.0000 0.3514 0.0000
n-C25 0.0157 0.0000 0.2929 0.0000
n-C26 0.0134 0.0000 0.2510 0.0000
n-C27 0.0112 0.0000 0.2092 0.0000
n-C28 0.0094 0.0000 0.1757 0.0000
n-C29 0.0085 0.0000 0.1590 0.0000
n-C30 0.0130 0.0000 0.2427 0.0000
n-DotriC32 0.0152 0.0000 0.2845 0.0000
C12plus* 0.5080 0.0009 9.4763 0.0000
c36plus* 0.0175 0 0.0000 0.3263 0.0000
H2O 11.0430 1.6521 0.0285 99.9986
The water content of the feed gas is expected to increase over the field life. The process
has been designed for 10 bbls/MMSCF condensed water in the feed gas.
2.3 Processing Facilities
The plant (Figure 1) comprises of a single train, consisting of gas sweetening and
dehydration systems to bring raw wellhead gas to sales gas quality as dictated by the
buyers. The gas sweetening is achieved by treating raw gas with Amine which removes CO2
to less than 3% and H2S to less than 3.8 ppm. The gas dehydration is achieved through
contact with Glycol to reduce water levels to less than 7 lb/MMSCF. Export Sales Gas
Compressor will be required to compress the treated gas from dehydration unit to the
required battery limit pressure. Sales gas after passing through Sales Gas Metering is
dispatched to SSGC/SNGPL pipeline network. Condensate is stored and dispatched by
Tanker.
The process facilities at the GPF include the following treating processes & facilities, which
are shown in Figure 2.
Production Manifold and Inlet Separator/Slug catcher;
Test Manifold and Separator;
Gas Sweetening;
Gas Dehydration;
Hydrocarbon Dew point Control;
Sales Gas Compression and Metering;
Condensate Stabilisation; and
Flash Gas Compressor.
Following utilities will be provided in the GPF:
a) Air Generation System (Instrument & Plant Air);
b) Hot Oil System;
c) Raw/Potable Water System;
d) Demineralised Water System ;
e) Fuel Gas System;
f) Electric Power;
g) Power Generators(Gas Turbine Driven);
h) Emergency Power Generator (Diesel Engine Driven);
i) Flare System and Burn Pit;
j) Produced Water Treatment & Disposal System;
k) Condensate Storage and Loading System;
l) Fire Water System;
m) Closed Drain System (Slop Oil System);
n) Diesel Storage & Loading System;
o) Chemical Injection System;
p) Propane Refrigerant Cooling System;
q) Water Treatment System;
r) Inert Gas Nitrogen (N2) Generation System;
s) Test Separator;
t) Foam Preparation System for Fire Fighting;
u) Heating, Ventilation and Air Conditioning (HVAC) (For Control Building);
v) Pig Receivers; and
w) Chemical Fire Extinguishing Facilities.
The GPF complex includes office, maintenance, storage, accommodation, recreation and
security buildings.
Condenser (AC-2104) to 55`C and passes to the Stripper Reflux Drum (V-2105) to remove
condensed water, which is returned to the Stripper as reflux.
The condensed liquid and vapour pass into the reflux drum via a feed sparge located in the
upper section of the drum, the condensed liquid drops out to the bottom of the drum and
flows to the Amine Stripper Reflux Pumps (P-2103A/B) where it is pumped to the Amine
Stripper (C-2103) through a level controller.
The cooled stream contains toxic concentrations of H2S. Under normal operation this
stream is routed to the Acid Gas Incinerator for incineration, where the H2S is converted to
SO2. In the event of loss of Incinerator, the acid gas is routed via the Acid Gas Header to
the LP Flare.
Amine flows at 122.5C from the Amine Stripper (C-2103) to the two inlet nozzles on the
bottom of the Amine Stripper Reboiler (E-2102). The hot oil exchanger in the Amine
Stripper Reboiler (E-2102) is covered by the amine that is heated to 123.3C and then floods
over the retaining weir and thermo siphons back to the Amine Stripper (C-2103) returning
below the reboiler draw tray.
Hot lean amine solution leaves the Amine Stripper Reboiler (E-2102) and is cooled in
Lean/Rich Plate Heat Exchanger (E-2101B) prior to returning to the Lean Amine Surge Drum
(V21-02). The lean amine then passes to the suction of the Amine Booster Pumps (P-
2102A/B) and is pumped to the Lean Amine Trim Cooler (AC-2102). The pumps are lined up
in service so that one is on line and the second pump is in stand by for auto start. The
pumps are single stage centrifugal and have a discharge pressure of 2.5 barg.
The lean amine enters the Lean Amine Trim Cooler (AC-2102) at 60C and is cooled to 55C
using Air. The amine passes to the suction of the Amine Charge Pumps (P-2101A/B), which
are rated with a discharge pressure of 68.2 barg to inject Amine into the Amine Absorber
(C2101).
Losses of water from the system are compensated for by adding demineralised makeup
water or fresh lean amine to the Lean Amine Surge Drum (V-2102).
TABLE 3: GAS SWEETENING DESIGN SPECIFICATION
No. of Trains One in phase1
HP sour gas stream from inlet separator and recycle from
Feed
Flash Gas Compressor System
Sweetened gas to Gas dehydration Unit;
Outlet
(CO2 and H2S) to incinerator
Design Flow Rate of Train, MMSCFD 35 with 10 % Design Margin
Operating Pressure, barg 68.5
Operating Temperature, C (Min/Max) 46.4/66.4
H2S: 35 ppm
Inlet Gas
CO2: 3.5 mole %
H2S: 2.14 ppm (Volume)
Outlet Gas Specification
CO2: 1.3 mole % (Volume)
Lean TEG (purity >99%) is fed to the top of the Glycol Contactor (C-2201) where it is
contacted with the wet sweetened gas stream through a system of trays and weirs. The
glycol removes water from the gas by physical absorption and is carried out the bottom of
the column. The dry natural sweetened gas leaves the top of the Glycol Contactor (C-2201)
and is passed on to the Hydrocarbon Dew Point Control Unit.
Upon exiting the Glycol Contactor (C-2201) the rich TEG is fed to the Glycol flash Drum (V-
2202), via the Reflux Cooler (AC-2201). In the Glycol flash Drum (V-2202) hydrocarbon
vapours are removed passed on the HP Flare header. After leaving the Glycol flash Drum
(V-2202) the rich glycol is filtered (F-2201A/B and F-2201A/B) and heated in the Lean/Rich
Glycol Exchanger (E-2203) prior to being fed into the Glycol Reboiler (E-2202), via the Glycol
Reboiler Drum (V-2203). The glycol is thermally regenerated to remove excess water and
regain the high glycol purity using hot oil. Lean TEG collects in the Glycol Surge Drum (V-
2205).
The hot, lean TEG is cooled in the Lean/Rich Glycol Exchanger (E-2203) by rich TEG entering
the Glycol Reboiler (E-2202). The lean is then fed to the TEG Charge Pump (P-2201A/B)
where its pressure is elevated to that of the Glycol Contactor (C-2201). The lean TEG is
cooled again in the Air Cooler (AC-2202) before being fed back into the Glycol Contactor (C-
2201).
Losses of TEG from the system are compensated for by adding fresh TEG to the Glycol
Surge Drum (V-2205).
TABLE 4: GAS DEHYDRATION DESIGN SPECIFICATION
No. of Trains One in phase1
Feed Sweetened gas from Gas Sweetening Unit
Dried gas to Dew Point Control Unit; Produced Water;
Outlet
Flash Gas to incinerator
Design Flow Rate of Train, MMSCFD 35 with 10 % Design Margin
Operating Pressure, barg 64.4
Operating Temperature, C (Min/Max) 48.5/54.8 (Based on Simulation Results)
Inlet Gas Saturated
Outlet Gas Specification Water Content: 7 lb/MMSCF
The analyser house measures all of the required specification for the sales gas. The
analyser is operated automatically and does not require operator intervention. On-line
analysis of the sales gas is provided using a gas chromatograph to measure and calculate
the calorific value, density, Wobbe index, CO2, C1-C6 and inerts content of the gas.
Sales gas then enter the metering runs for flow measurement. Each meter (FC-2601A/B/C)
run has a dedicated flow computer that is linked to the DCS as well as to gas
chromatographs and dew point analysers. Apart from local indications, line tappings provide
both pressure and temperature inputs for correction. The calculated flow is compensated
against both temperature & pressure. Each metering leg is provided with a pressure control
valve (PCV-2601A/B/C).
TABLE 7: GAS METERING & GAS ANALYZER DESIGN SPECIFICATION
No. of Trains 3x50% Train (Gas Metering)
Feed Export Gas Compressor
Outlet Export Gas Pipeline
Design Capacity of each Train, MMSCFD 15 with 10% design margin
Operating Pressure, barg 82.7
Operating Temperature, C (Min/Max) 52.5/54.2
Outlet Specification Export Gas Pipeline
2.4.3 Incinerator
An Incinerator is provided for the burning sour/amine rich gas wastes from the following
systems:
Amine Stripper Reflux Drum (V-2105);
Lean Amine Surge Drum (V-2102); and
Rich Amine Flash Drum (V-2103).
Test manifold
& separator
Condensate
Stabilisation Fuel gas
system
Flash gas Propane Hydrocarbon Dew
compressor refrigeration point control
Condensate storage
and loading
Diesel storage
and loading
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5 RESULTS
The Consequence results for the releases discussed above are shown on the following
figures. These have been used as the basis for determining the detector layouts for fire,
flammable gas, toxic gas and heat detectors.
The detector layout for fire detectors and heat detectors as determined at FEED have been
retained.
The toxic gas detectors, and the hydrocarbon gas detector locations determined at feed
have also been retained, however additional hydrocarbon gas detectors are recommended in
each of the process areas. These are shown in Appendix 1.
L.{)
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FUTUREXPANSION
.
I
B Models/Cases
#FuelGas KOD
c
#Gas Dehydration UnH
#HC Dew Point Control
Models 0
0
I:I Gas Plant Plan4 <0
' I. I
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-LTUR[ CXF'ANSION
liiJMax Concentration
AudNo: 8045240
I nil
IIEI
Averaging Time: Toxic(See Input)
v s2o1 m
Concentration: 7606 ppm
P-6201
Height:1 m v'-6 202
Material: ID 2
Study Folder: v0_2- Fire Zones_Smm onl
Weather: Category 1.SIF
lilJ Models/Cases
,_/Export Gas Compressor Unit - after compressor
,_/Export Gas Compressor Unit - before compressor
Models
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ax Concentration /
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AudNo: 8045240 .
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Study Folder: v0_2- f
lllleother: Cotegory 1.SIF
Models/Cases
,.t Gas Safes Metering
,.t To Export Pipeline
Models
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FIGURE 12:ZONE 7 EXPORT METERINil-5MM RELEASES TO 20% LFL
Max Concentration \ .) ,
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AudNo: 8045240
Averaging Time: Toxic(See lnpul '-f-3301 A
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r-.Do1c
Concentration:1653 ppm
Height: 1 m
Material: ID 15
Study Folder: v0_2- Fire
Weather: Category 1.51F
Models/Cases
,.t Manifold
,.t Loading Arm P-3301A
,.t Loading Arm P-3301B
,.t Loading Arm P-3301C
,.t Loading Arm P-3301D
,.t Loading Arm P-3301E
Models
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FIGURE 13: ZONE 9 CONDENSATE LOADING -5MM RELEASES TO 20% LFL
FIGURE 14: ZONE 10 CONDENSATE STORAGE TANKS A/B AND PUMPS 5MM RELEASES TO 20% LFL
FIGURE 15: ZONE 13 CONDENSATE STORAGE TANKS C/D 5MM RELEASES TO 20% LFL
FIGURE 16: ZONE 3 GAS SWEETENING UNIT 5MM RELEASES TO 10PPM H2S
6 REFERENCES
1. ,"Philosophy for Fire and Gas Systems Onshore'; TO-HQ-02-025-00, 31/05/05
2. SPEC,"Specification for Are & Gas Detectors'; SM-MGDP-1-1010 rev 0, 22-Mar-11
APPENDIX 1
FD001
Fire detector
FD003
FD001
HCD002
HCD001
FD002
FD005
FD004 HCD005
FD006
HCD004
HCD003
FD007
TGD002
HCD006 TGD003
HCD007
TGD001
TGD004
FD009
FD008
FD010
HCD008
HCD009
HCD010
FD013
FD012
HCD011
HCD012
FD011
FD017
FD015
FD014
HCD014
HCD016
HCD015
FD016
HCD013
FD018
HCD017
HCD019
HCD021
HCD020
HCD018
FD019
FD020
HD
HD HD HD
003
001 002 004
HCD022
HD
009
HD
010
HD HD
HD HD
007 008
005 006