BOC Welding Products & Solutions - Essential Guide

3
Australian Edition
BOC Welding Products

and Solutions
Your Essential Guide
2 Intro 3 Locations
Order Placement and Enquiries

Visit your nearest BOC Gas & Gear Centre today.
For the location of your nearest Gas & Gear or to place an order,
call our Customer Service Centre on:
131 262
NSW Metropolitan SA Metropolitan

NSW Metropolitan40 Orchard Rd
Brookvale (02) 9939 1000 SA Metropolitan
Athol Park 246 Grand Junction Rd (08) 8447 6985
Caringbah 25
40 Erskine
OrchardRd (02)
(02) 9540
9939 1144 Athol Park 246 Grand Junction
Brookvale Rd 1000 Lonsdale 22 OSullivan BeachRd
Rd (08)
(08) 8447
8326 6985
6755
Marayong Lot 18 Vardys
Rd Rd (02)
(02) 9540 1988
9622 Lonsdale 22 OSullivan Beach Rd Rd (08)
Caringbah 25 Erskine 1144 Mile End South Cnr Rosslyn St and South (08) 8443 6755
8326 3519
Minto
Marayong Cnr BenVardys
Lot 18 LomondRdRd and Carey Grv (02)
(02) 9820
9622 1622
1988 Mile End South Cnr Rosslyn St and South Rd (08) 8443 3519
Moorebank
Minto Cnr Seton
Cnr Ben Rd andRdRegents
Lomond CrsGrv
and Carey (02)
(02) 9600
9820 9900
1622
SA Regional
SA Regional
St Marys
Moorebank 116 Forrester
Cnr Seton Rd Regents Crs
Rd and (02)
(02) 9623
9600 2285
9900 Mt Gambier 4 Graham Rd (08) 8725 9011
Mt Gambier 4 Graham Rd (08) 8725 9011
St
St Peters
Marys 3116
Burrows Rd Sth
Forrester Rd (02)
(02) 9557
9623 6660
2285 Roxby Downs Lot 20 Gunson St, Olympic Dam (08) 8671 3289
Roxby Downs Lot 20 Gunson St, Olympic Dam (08) 8671 3289
Wetherill
St Peters Park 440 VictoriaRdStSth
3 Burrows (02)
(02) 9616
9557 3333
6660 Whyalla McBryde Tce (08) 8645 7555
Whyalla McBryde Tce (08) 8645 7555
NSW Regional
Wetherill Park 440 Victoria St (02) 9616 3333
Tas
Tas
NSW Regional
Gosford West 258 Manns Rd (02) 4324 5444 Devonport 41-43 Don Road (03) 6424 4388
Devonport 41-43 Don Road (03) 6424 4388
Lismore
Gosford West 11
258Snow St Rd
Manns (02)
(02) 6621
4324 2739
5444 George Town 95 Main Rd (03) 6382 4192
George Town 95 Main Rd (03) 6382 4192
Muswellbrook
Lismore Lot 105 Carramere
11 Snow St Rd (02)
(02) 6541
6621 0544
2739 Hobart 11-21 Derwent Pk Rd, Derwent Pk (03) 6272 6844
Hobart 11-21 Derwent Pk Rd, Derwent Pk (03) 6272 6844
Newcastle
Muswellbrook 73a Elizabeth
Lot 105 St, Tighes
Carramere Rd Hill (02)
(02) 4940
6541 0399
0544 Launceston 164 Invermay Rd, Invermay (03) 6326 4666
Launceston 164 Invermay Rd, Invermay (03) 6326 4666
Orange
Newcastle 16
73aPeisley St St, Tighes Hill
Elizabeth (02)
(02) 6362
4940 6022
0399
Vic Metropolitan
Vic Metropolitan
Port Kembla
Orange Five IslandsStRd, Cringila
16 Peisley (02)
(02) 4275
6362 8000
6022
Tamworth
Port Kembla Lot
Five27, Hargrave
Islands St
Rd, Cringila (02)
(02) 6765
4275 4888
8000 Bayswater
Bayswater Cnr Dorset
Cnr Dorset Rd
Rd and
and Ramage
Ramage St
St (03) 9720
(03) 9720 9988
9988
Wagga Wagga
Tamworth 48-50
Lot 27,Hammond Ave
Hargrave St (02)
(02) 6921
6765 5833
4888 Campbellfield
Brooklyn Cnr Leader and Scammel Sts
Cnr Geelong Rd and Burgess St (03) 9308 9499
(03) 9315 2290
Wagga Wagga 48-50 Hammond Ave (02) 6921 5833 Dandenong
Campbellfield 60-64
Cnr Greens
Leader andRd
Scammel Sts (03) 9308
(03) 9792 9499
1700
ACT Moorabbin 59 Cochranes Rd (03) 9792
9532 1700
2422
Dandenong 60-64 Greens Rd (03)
ACT
Canberra 9 Barrier St, Fyshwick (02) 6280 6921 North Laverton Cnr Little Boundary Rd and Pipe Rd (03) 9315 2290
Moorabbin 59 Cochranes Rd (03) 9532 2422
Canberra 9 Barrier St, Fyshwick (02) 6280 6921 Preston 90 Bell St (03) 9487 8500
Qld Metropolitan Preston 90 Bell St (03) 9287 8276
Sth Melbourne Cnr York and Cecil St (03) 9699 6844
Qld Metropolitan Sth Melbourne Cnr York and Cecil Sts (03) 9699 6844
Rocklea 1688 Ipswich Rd (07) 3212 4227
Rocklea
Virginia
1688 Ipswich Rd
Cnr Sandgate Rd and Vauxhall St
(07) 3212 4227
(07) 3865 3955
Vic Regional
Vic Regional
Virginia Cnr Sandgate Rd and Vauxhall St (07) 3865 3955 Ballarat 901 Latrobe
Latrobe StSt (03) 5336
5336 1322
1322
Qld Regional Ballarat 901 (03)
Qld Regional Bendigo
Bendigo Lot 2, StricklandRd
104 Strickland Rd (03) 5442 3366
(03) 5442 3366
Bundaberg 50 Enterprise St (07) 4152 3055 Geelong North
North 271 Thompsons
Thompsons Rd
Rd (03) 5272
5272 2654
2654
Bundaberg 50 Enterprise St (07) 4152 3055 Geelong 271 (03)
Burleigh Heads 12 Fremantle St (07) 5593 5767 Mildura 254 Etiwanda Ave (03) 5018 9000
Burleigh Heads 12 Fremantle St (07) 5593 5767 Mildura 1024b Etiwanda Ave (03) 5018 9000
Cairns 47-51 Buchan St (07) 4035 4616 Morwell
Cairns 47-51 Buchan St (07) 4035 4616 Morwell 44 Saskia
Saskia Way
Way (03) 5134
(03) 5134 5844
5844
Chinchilla 10 Malduf St (07) 4662 7111 Shepparton
Emerald Cnr Hicks and Daniel Sts (07) 4982 0033 Shepparton 43-45 BenallaRdRd
220 Benalla (03) 5821 5144
(03) 5821 5144
Emerald Cnr Hicks and Daniel Sts (07) 4982 0033 Wodonga 12a Osburn
Osburn St
St (02) 6024
6024 7922
7922
Gladstone Red Rover Rd (07) 4972 2533 Wodonga 12a (02)
Gladstone Red Rover Rd (07) 4972 2533
Labrador
Labrador
3 Telford Plc
3 Telford Plc
(07) 5537 3622
(07) 5537 3622
WA Metropolitan
WA Metropolitan
Mackay 45-51 Maggiolo St, Paget (07) 4968 2222
Mackay 45-51 Maggiolo St, Paget (07) 4968 2222 Canning Vale
Canning Vale 57-61 Baile
57-61 Baile Rd
Rd (08) 9456 6776
Mt Isa 1a Traders Way (07) 4743 8811
Mt Isa 1a Traders Way (07) 4743 8811 Malaga
Malaga Lot 8,
Lot 8, 51
51 Kent
Kent Way
Way (08) 9249 3699
Rockhampton Shop 3, 415 Yaamba Rd (07) 4928 3011
Rockhampton Shop 3, 415 Yaamba Rd (07) 4928 3011 Welshpool
Welshpool 234 Welshpool
234 Welshpool Rd
Rd (08) 9458 5759
Sunshine Coast 8 Robert St, Kunda Park (07) 5476 6544
Sunshine Coast 8 Robert St, Kunda Park (07) 5476 6544
Toowoomba 327 Taylor St (07) 4633 2900 WA
WA Regional
Regional
Toowoomba 327 Taylor St (07) 4633 2900
Townsville 370 Ingham Rd (07) 4728 8677 Bunbury
Bunbury Lot
Lot 71,
71, Proffit
Proffit St
St (08)
(08) 9721
9721 1217
1217
Townsville 370 Ingham Rd (07) 4728 8677
Geraldton
Geraldton Lot
28742, Place
Place RdRd (08)
(08) 9964
9964 2807
2807
NT
NT Kalgoorlie
Kalgoorlie 254Williams St
Great Eastern Highway (08)
(08) 9021
9021 1725
1725
Alice Springs 57-59 Elder St (08) 8952 4922
Alice Springs 57-59 Elder St (08) 8952 4922 Karratha
Karratha 987
987 Croydon
Croydon Rd
Rd (08)
(08) 9185
9185 2933
2933
Darwin 1227 Winnellie Rd, Winnellie (08) 8984 3811
Darwin 1227 Winnellie Rd, Winnellie (08) 8984 3811 Port
Port Hedland
Hedland Peawah
Peawah St,
St, Wedgefield
Wedgefield (08)
(08) 9172
9172 3456
3456
131 262
Fax: 132 427
Email: contact@boc.com
Website: www.boc.com.au
Front cover image is used with the kind permission of EWM Hightec Welding GmbH.
BOC Welding Products and Solutions 3 Australian Edition 3
Contents
04 Section 1 Welding Gases
09 Section 2 Gas Welding
22 Section 3 Welding Equipment
43 Section 4 Consumables
62 Section 5 Trade Tools
66 Section 6 Welding Protection
81 Section 7 Workplace Safety
Darwin
Cairns
Townsville
Port Hedland Mount Isa
Karratha Mackay
Alice Springs
Emerald Rockhampton
Gladstone
Bundaberg
Sunshine Coast
Toowoomba 2 BRISBANE
Labrador
Geraldton Burleigh Heads
Lismore
Kalgoorlie
Roxby Downs
Tamworth
PERTH 3
Whyalla
Muswellbrook
Bunbury Orange Newcastle
Mildura Gosford West
ADELAIDE 3 8 SYDNEY
Port Kembla
Wagga Wagga
Canberra
Shepparton Wodonga
Bendigo
Mt Gambier Ballarat 7 MELBOURNE
North Geelong Morwell
Devonport George Town

SCALE Launceston
0 200 400 600
kilometres
Hobart
Material Safety Data sheets for BOC welding consumables and metal treatment chemicals can be found on www.boc.com.au under MSDS.
4 Section 1 3 Welding Gases
Welding Gases
Shielding Gas SelectionChart Arc Transfer
Weld Characteristics
Spray Modified Spray
Excellent
Dip
Poor
for GMA, flux-cored, metal-cored, solid wire welding P=Performance Line C=Competence Line
Material Thickness (mm) Weld Characteristics

112 13+ Penetration Spatter free Speed Fillet shape Finish
Cylinder
Colours Gas Principal Benefits
GMAW Carbon and Low Alloy Steels
Versatile for thin material. Minimal

Argoshield Light spatter
C
Argoshield Universal Most versatile wide working range C
Good appearance.
Argoshield Heavy Low defect levels on thick material
C
Versatile suitable for solid and Metal

Argoshield MCW Cored wire, up to 12mm
C
Low profile bead shape.

Argoshield 40 Minimal spatter, downhand welding
C
Ideal for flux cored welding

Argoshield 52 Good penetration
C
Excellent finish, withminimal

Argoshield 54 clean-up
C
High weld appeal, mechanised

Argoshield 100 welding
P
Good penetration
Industrial CO2 C
FCAW Carbon, Alloy and Stainless Steels

Good weld appearance, superior
Argoshield 52 control in positional welding
C
Some wires designed for use under

Industrial CO2 CO2 only, high cylinder contents
C
MCAW Carbon and Low Alloy Steels
Argoshield MCW Excellent appearance, low slag C
Argoshield 52 Good penetration C
GMAW Stainless Steels
Stainshield Downhand fillet welding, thin plate C
General purpose mixture,good

Stainshield Light wetting action,smooth weld surface
C
Versatile on thick material. Excellent

Stainshield Heavy arc stability, fast speed, good P
penetration
Minimal surface oxidation for 300

Stainshield 66 series stainless
P
Versatile on thick material. Excellent

Stainshield 69 arc stability, fast speed, good P
penetration
GMAW Aluminium and Alloys

Minimal spatter, good appearance,
Alushield Light fast weld speed
P
Alushield Universal Most versatile wide working range P
Fast, good penetration on thicker

Alushield Heavy material, wide bead shape
P
Welding Argon Versatile, general purpose mixture C
The gases listed here represent BOCs main range of shielding gases. For the complete range refer to the BOC Shielding Gases brochure on www.boc.com.au under Technical Resources.
Carbon and low alloy steels

Argoshield Light Argoshield Universal Argoshield Heavy
Gas Code 060 Gas Code 065 Gas Code 122
Gas Composition Gas Composition
Gas Composition
Oxygen 3.1% Oxygen 2.75%
Carbon Dioxide 5% Carbon Dioxide 16% Carbon Dioxide 18%
Argon Balance Argon Balance Argon Balance
Applications Applications Applications

Sheet metal engineering industries General fabrication Heavy engineering
Automotive components manufacture Structural steelworks Heavy structural steel
Cabinets/steel furniture manufacture Bridgework Boiler manufacture
Domestic appliance manufacture Pressure vessels and boilers Ship building and repair
Features Features Features

Excellent arc stability Excellent arc stability Stable welding arc
Low arc energy Fluid weld pool Fluid weld pool
Low oxidation potential Used in dip, pulsed and spray
Wide operating envelope metaltransfermodes Benefits
Fast travel speed Improved weld fusion
Benefits Good appearance and finish
Easy to use Benefits Easy to use
Good appearance and qualityfinish Improved weld fusion Can be used on automated machines
Minimal spatter production negates theneedto Good weld appearance with lowreinforcement
clean weld levels Outlet Connection AS2473 Type 10
Can be used with manual, automatic and Easy to use
robotic machines Can be used with manual, automatic and
robotic machines
Outlet Connection AS2473 Type 10
Argoshield MCW Argoshield 40 Argoshield 52

Gas Composition Gas Composition Gas Composition
Carbon Dioxide 10% Oxygen 5% Carbon Dioxide 25%

Applications Application Applications

General fabrication Welding lighter steel Approved with most FCAW and MCAW wires
Light to medium plate fabrication Heavy structural steel
Structural steelworks Features Mining equipment
Pressure vessels and boilers Clean, smooth weld bead with low Pressure vessels and boilers
reinforcement Ships and offshore structures
Features Good arc stability Earth moving equipment
Excellent arc stability Low surface tension
Minimal spatter Features
Fluid weld pool
Benefits High heat input efficiency
Excellent weld bead appearance Clean weld appearance and finish Deep penetration
Improved fusion of the parent metal Excellent dip transfer characteristics
Benefits
Improved weld fusion Outlet Connection AS2473 Type 10 Benefits
Minimal clean up required Versatile
Easy to use Low repair rates
Good weld appearance
Outlet Connection AS2473 Type 10 Easy to use
Not all cylinders and packs are available at all BOC outlets.
Please check with your local BOC branch on 131262. Other
sized cylinders and packs may also be available on request.
Carbon and low alloy steels cont.

Carbon Dioxide Industrial
Argoshield 54 Argoshield 100 Grade, Compressed (CO2)
Gas Purity
Oxygen 1.5% Carbon Dioxide 10%
Carbon Dioxide 7% Helium 25% Carbon Dioxide
Argon Balance Argon Balance (Liquid Phase) >99.9%
Note: Higher grades and purities of this product are
available from BOC. Specifications are included in the
Applications Application Scientific Gases and Equipment Manual. Contact 1800 658
278 to obtain a copy.
Welding lighter steel Heavy steel
Panel beating GMA(MIG) welding of carbon manganese
andlow alloy steels Application
Furniture manufacturing industries
For welding carbon and alloy steel and
Feature Features stainless steel with flux cored wires
Good arc stability BOC recommends the use of the Argoshield
Reduced spatter
Flatter weld bead range as the preferred mild steel
Benefits Excellent fusion characteristics MIGweldinggas
Excellent finish Lower spatter levels
Faster welding speeds
Features
Minimal clean-up required
A colourless and odourless gas that can cause
Benefits the nose to sting in high concentration
Outlet Connection AS2473 Type 10 Toxic in high concentrations
Lower risk of defect levels
Higher productivity due to faster An asphyxiant (does not support life)
weldingspeeds Higher spatter levels compared to
Low distortion Argoshieldrange
Clean weld appearance and finish
Benefits
Higher density than air provides good shielding
properties
This chemical property has led to its use
asareactant in some chemical processes
GMAW aluminium and alloys Outlet Connection AS2473 Type 30
Alushield Light Alushield Universal Alushield Heavy

Gas Composition Gas Composition Gas Composition
Helium 27% Helium 50% Argon 25%

Argon Balance Argon Balance Helium Balance

Boat and ship building Heat exchangers Aluminium castings
Tankers Tanks and vessels Ship building and armoured vehicles
Truck body work Rail carriages Heavy aluminium fabrication
Water heaters and heat exchangers Can be used for copper and stainless steel Road and rail transport
TIGwelding
Features Features
Excellent arc stability Features Excellent arc stability
Flatter weld bead with low reinforcement Stable welding arc Low distortion and oxidisation potential
Good fusion characteristics Excellent appearance and finish Wide bead shape with low reinforcement
Little or no spatter Excellent fusion characteristics Good fusion characteristics
Suitable for applications where
Benefits penetrationiscritical Benefits
Lower spatter reduces clean-up time Improved weld metal properties
Improved weld metal properties Benefits Easy to use
Easy to use Faster welding speed Lower risk of defect levels
Good appearance and finish with low Reduced porosity Good appearance and high quality finish
reinforcement levels Improved productivity withlow reinforcement levels
Outlet Connection AS2473 Type 10 Outlet Connection AS2473 Type 10 Outlet Connection AS2473 Type 10
GMAW stainless steels

Stainshield Stainshield Light Stainshield Heavy
Gas Composition
Gas Composition
Gas Composition
Carbon Dioxide 2.8%
Oxygen 1.5% Carbon Dioxide 2.5% Helium 35%

Railway rolling stock Pressure vessels and piping
Pressure vessels and tanks
Process equipment Structural high alloy steel work
Motor vehicle exhaust systems
Tanks Storage tanks
Duct work
Architectural work Petrochemical plants
Features
Features Features
Excellent arc stability
Good arc stability Excellent arc stability
Low oxidation potential
Low heat input Low oxidisation potential
Good edge wetting Benefits Used in dip, spray and pulsed transfer modes
Fast weld speed Good fusion Fluid weld pool
Clean weld appearance and finish Reduced spatter
Benefits
Increase in welding speed
Low distortion Benefits
Clean weld appearance and finish Low defect levels on thicker sections
Higher operator appeal ofmaterial
Minimal weld finish Clean, bright appearance and finish
Easy to use
Outlet Connection AS2473 Type 10 Reduced clean-up and repair
Can be used on robotic and mechanical
machines
Stainshield 66 Stainshield 69
Gas Code 093 Gas Code 094
Hydrogen 1% Oxygen 0.9%

Carbon Dioxide 2.8% Helium 35%
Argon Balance Argon Balance
Applications Applications
Welding of austenitic stainless steels Welding of all types of stainless steels
All positional welding All positional welding
Features Features
Good arc stability Good arc stability
Clean weld surface Clean weld surface
Excellent fusion characteristics Excellent fusion characteristics
Benefits Benefits
Optimised weld appearance Optimised corrosion resistance
Outlet Connection AS2473 Type 10 Outlet Connection AS2473 Type 10
Fabrication Gases
Argon Welding Grade, Oxygen Industrial Grade, Acetylene Industrial Grade,
Compressed (Ar) Compressed (O2) Dissolved (C2H2)
Gas Purity Gas Purity Gas Purity
Argon >99.995% Oxygen >99.5% Acetylene >98.0%

Note: Higher grades and purities of this product are Note: Higher grades and purities of this product are
available from BOC. Specifications are included in the available from BOC. Specifications are included in the
Scientific Gases and Equipment Manual. Contact 1800 658 Scientific Gases and Equipment Manual. Contact 1800658 Applications
278 to obtain a copy. 278 to obtain a copy.
The only fuel gas that can be used to
weldsteel
Applications Applications Flame hardening
The predominant gas used in shielding gases Widely used with a fuel gas for cutting, Flame cleaning
Argon is used alone or mixed with other welding, brazing and soldering Thermal spraying of various metals
gases such as helium, carbon dioxide, oxygen, Used in plasma and laser cutting steel andceramics
nitrogen or hydrogen Thermal lancing Oxygen and acetylene together produce a
Argon is used as a shielding gas for TIG welding Used as an ingredient in some shielding gas flame temperature of approximately 3150C
aluminium, titanium and copper mixtures due to its ability to help stabilise the
arc and reduce surface tension Features
Features Distinctive garlic-like smell, which is
Inert to all materials at all temperatures Features recognisable above 2% concentrations
andpressures BOC oxygen is typically supplied with a intheair
Heavier than air, argon will collect in low-lying purityof 99.5% or higher May cause dizziness in high concentrations
areas, ducts and drains The use of oxygen and fuel gas gives higher Low auto-ignition temperature requires
An asphyxiant flame temperature than if air is used minimal energy to ignite in air or oxygen
Colourless and odourless Can react over time with some metals to form
Benefits Does not burn but supports and accelerates explosive acetylides
Argon produced by BOC has a minimum purity combustion The hottest and most efficient of all fuelgases
level of 99.995% ideal for welding applications
The low ionising potential allows easy forming Benefits Benefits
of a welding arc without reacting with the Vigorously supports combustion. Introducing The oxy-acetylene flame gives very good
metal components being welded oxygen to conventional air-fuel flames localised heating
When welding thicker materials, other gases increases the temperature of the flame In cutting, oxy-acetylene gives the fastest
are added to the argon base to produce a more When cutting, a 1% reduction in purity preheating and piercing times of any fuel gas
fluid weld pool increases oxygen consumption by 25% and combination
reduces the cutting speed by a similaramount In oxy-acetylene cutting processes, improved
cut quality, higher cutting speed, faster
Outlet Connection AS2473 Type 10 cut initiation time and reduced oxygen use
areachieved
expect for C2 which uses AS2473 Type 17
expect for C which uses AS2473 Type 25
Handigas
Gas Code 110
Gas Purity
Benefits
Propane >90% On a profile cutting machine, oxy-propane
gives fast, clean cuts on thick plate
Other Easily combustible, portable with clean burning
Hydrocarbons <10% characteristics and a high calorific value
Applications Outlet Connection AS2473 Type 21

Used in oxy-propane cutting and brazing
Oxy-propane is widely used for preheating
components
Shrink wrap applications
As a fuel to power forklift trucks and other
industrial vehicles
Features
Heavier than air and collects in low-lying areas
such as drains or ducts
BOC propane is stenched to give a fish-
likeodour
Gas Welding
Regulators
BOC gas equipment 5-year conditional warranty
We understand that, when you spend money on a product, you need it to be safe, reliable and
appropriate for the job. BOC is so confident in being able to deliver on all these counts that we offer a
5-year conditional warranty on all our regulators, cutting attachments, blowpipes and mixers.
BOC 8000 Regulators BOC 6000 Regulators BOC 5000 Regulators

BOC Regulators are designed to Australian The BOC 6000 range of regulators inlcude The BOC 5000 series regulators are designed
Standard 4267 under the stringent ISO 9001 Oxygen, Acetylene, and LPG. In addition, to be used with the BOC PortaPak kits in
certified quality management system. BOC6000 Argon and CO2 shielding gas light duty, general-purpose non-continuous
regulators have been designed for MIG and welding and cutting applications up to 2-bar
The encapsulated valve is the most dynamic
TIG mixed gas and pure gas processes. oxygen working pressure. They are compact,
feature of BOC Regulators. Working in
rugged and portable; ideal for mobile
conjunction with the diaphragm, the valve BOC shielding gas regulators and flowmeters
operations. Their flow characteristics and
delivers superior performance and control. meet the requirements of AS4267 under
AS2473:1990 requirements for cylinder valve compact design make them ideally suited to
jobs on the move where space is a constraint
Features connections.
including plumbing, contract engineering
A fully encapsulated valve for improved and refrigeration jobs.
performance Features
Fail-safe precision engineered components for Precision engineered components for
greater safety
Features
greatersafety
A two-stage sintered filter system to extend A two stage sintered filter system to extend the Suitable for light duty cutting and
the life of theregulator life of theregulator weldingapplications
Easy to read process colour coded gauges Easy to read process colour coded gauges Used in PortaPak kits
45 degree outlet 45 degree outlet Built to AS Standard 4267
Description Part No. Description Part No.

Description Part No.
BOC 8000 Acetylene 150kPa 105101 BOC 5000 Acetylene (100 kPa) 105301
BOC 6000 Oxygen (600 kPa) 105203
BOC 8000 Oxygen 1000kPa 105103 BOC 5000 Oxygen (200 kPa) 105303
BOC 6000 Acetylene (150kPa) 105201
BOC 8000 Nitrogen (Type 50) 10 105107 BOC 6000 LPG (400 kPa) 105214
BOC 8000 Air 105108 BOC 6000 Argon 45 L/min 105206
BOC 6000 CO2 Shielding Gas (150
105207
kPa)
10 Section 2 3 Gas Welding
BOC Regulator Specifications Chart

Max. Outlet Max.
Pressure Flow rate@21,000kPa Pressure @ Inlet Outlet
Gases (kPa) Inlet Pressure (L/min) 15C (kPa) Connection Connection Part No.
BOC 8000 Air Regulator Air 1,000 1065 20,000 Type 60 58-18 UNF 105108
BOC 8000 Nitrogen Regulator Nitrogen 1,000 1086 20,000 Type 50 58-18 UNF 105107
Outlet Max. Flow Inlet Gauge Outlet Gauge Inlet Outlet

Gases Pressure (L/min) Range (kPa) Range (kPa) Connection Connection Part No.
BOC 8000 Oxygen Oxygen 1,000 1,650 030,000 01,600 58 BSP RH 58-18 UNF 105103
Regulator Type 10.5 RH
BOC 8000 Acetylene Acetylene 150 242* 04,000 0240 58 BSP LH 58-18 UNF 105101
Regulator Type 20 LH
BOC 6000 Oxygen Oxygen 600 956 030,000 0900 58 BSP RH 58-18 UNF 105203
Regulator Type 10 RH
BOC 6000 Acetylene Acetylene 150 117* 04,000 0240 58 BSP LH 58-18 UNF 105201
Regulator Type 20 LH
BOC 6000 LPG LPG 400 250 Not fitted 0600 0.880-14 58-18 UNF 105214
Regulator NGO LH LH
BOC 6000 Argon pre-set Argon 200 40 030,000 Not fitted 58 BSP RH 58-18 UNF 105217
BOC 6000 Argon Shielding Gas Argon 150 45 030,000 060 58 BSP RH 58-18 UNF 105206
BOC 6000 CO2 pre-set CO2 200 40 030,000 Not fitted 0.86-14 58-18 UNF 105218
Regulator (Nut) Type RH
30
BOC 6000 CO2 Shielding Gas CO2 150 45 030,000 060 0.86-14 58-18 UNF 105207
Regulator (Nut) Type RH
30
*At no time should the withdrawal rate of an individual acetylene cylinder exceed 1/7 of the cylinder contents per hour.
If additional flow capacity is required, use an acetylene manifold system to supply the necessary volume.
MagMate Flame
Regulators
Features
Reliable and safe ISO 9001
Conforms to AS 4267
Flame Acetylene Regulator MAG105101

Flame Oxygen Regulator MAG105103
Flame Argon Regulator MAG105206
MAG105101 MAG105103 MAG105206 MAG105214
Flame LPG Regulator MAG105214
MagMate Flame Specifications Chart

Outlet Pressure Max. Flow Inlet Gauge Outlet Gauge Inlet Outlet
Gases (kPa) (L/min) Range (kPa) Range (kPa) Connection Connection Part No.
Flame Acetylene Regulator Acetylene 150 04,000 0300 Type 20 58-18 UNF LH MAG105101
Flame Oxygen Regulator Oxygen 800 030,000 01600 Type 10.5 58-18 UNF RH MAG105103
Flame Argon Regulator Argon 150 55 030,000 060 Type 10 58-18 UNF RH MAG105206
Flame LPG Regulator LPG 400 250 Not fitted 0600 NGO LH 58-18 UNF LH MAG105214
BOC Oxygen and BOC Hose and Fittings

105215
Acetylene Gauges Description Part No.
BOC
Regulator Gauge Assembled BOC Hose Twin 5mm
BOC Flowmeters Description type Type Part no.
Oxy-Acet 5m BOCTW0505A
The BOC flowmeter is accurately designed to Oxy-Acet 10m BOCTW0510A
give easy-to-read flow measurement for MIG BOC Oxygen Oxy-Acet 15m BOCTW0515A
or TIG welding. 30,000 kPa 5000 series Inlet 105750
The BOC flowmeter is built to be a durable, Oxy-Acet 20m BOCTW0520A
300 kPa 5000 series Outlet 105751 Oxy-LPG 5m BOCTL0505A
long-lasting product, with a brass and shatter-
resistant polycarbonate construction and 900 kPa 6000 series Outlet 105628 Unassembled BOC Hose
a shock-absorption fitting to protect the 1,600 kPa 8000 series Outlet 105629
Twin 5mm Oxygen-Acetylene BOCTW05100
flow tube from high-pressure surges. 6000 &
30,000 kPa Inlet 105627 Twin 5mm Oxygen-LPG BOCTL05100
BOCflowmeters are compatible with, and 8000 series
Single 5mm Oxygen BOCSO05100
sold separately from, the BOC Series 6000 BOC Acetylene
presetregulators. Single 5mm LPG BOCSL05100
4,000 kPa 5000 series Inlet 105752
Single 10mm Oxygen BOCSO10100
220 kPa 5000 series Outlet 105753
Description Part No. LPG Hose Complete
6000 &
220 kPa Outlet 105631 LPG Hose Complete 2m SV2000
8000 series
BOC Flowmeter 015 L/min 105215 6000 & LPG Hose Complete 4m SV4000
4,000 kPa Inlet 105630 LPG Hose Complete 6m SV6000
BOC Flowmeter 1040 L/min 105216 8000 series
LPG Hose Complete 9m SV9000
Fittings BOC Connector
Screwed 5/8-18 UNF RH 5mm BOC112
BOC Inlet Stems and Nuts Screwed 5/8-18 UNF LH 5mm BOC240
Hose Crimp 5mm 5/8UNR BOC689
Description Part no.
Hose Crimp 5mm 5/8UNL BOC690
Hose Crimp 10mm 5/8R BOC691
Carbon Dioxide 105688
Hose Crimp 10mm 5/8L BOC692
Oxygen/Argon/Acetylene 105687
LPG 105686
BOC Joiner Screwed 5mm BOC265
Nitrogen 105766
Oxy-acetylene reel c/w 15m
PortaPak Oxygen 105754 OA615
twin hose 6mm
PortaPak Acetylene 105755
Nipple 5/8-18UNF RH BOC34
Nipple 5/8-18UNF LH BOC35
Gas Colour Coding
Oxygen Blue
Acetylene Red
LPG Orange
Flashback Arrestors
Flashback arrestors are designed to as described in AS 4839-2001 TheSafe Use InWestern Australia, a flashback arrestor
minimise the risk of flame or explosions of Portable and Mobile Oxy-Fuel Systems must be fitted to the operators side of each
associated with a flashback travelling any for Welding, Cutting, Heating and Allied regulator connection or gas discharge of a
further through in the oxygen/fuel system. Processes. Clause 7.3.3 of AS 4839-2001 manifold cylinder pack, and to the blowpipe
BOC FBAs conform to AS 4603 and carry states that optimum protection is provided in accordance with Occupational Health and
international approvals. BOC recommends when a flashback arrestor is fitted at both Safety Regulations 1996 3.98.
the use of flashback arrestors on both ends hose ends.
Standard Flow Regulator End QRC Standard Flow Regulator End High Flow Regulator End
Fuel Gas FBA Fuel Gas FBA Fuel Gas FBA
Part No. 106411 Part No. 106511 Part No. 106512

Connections 5/8-18 UNF LH Connections 5/8-18 UNF LH Connections 5/8-18 UNF LH
Gases maximum working pressure Gases maximum working pressure Gases maximum working pressure
Acetylene (A) 150kPa Acetylene (A) 150kPa Acetylene (A) 150kPa
LPG (P) 500kPa LPG (P) 500kPa LPG (P) 500kPa
Methane (M) 500kPa Methane (M) 500kPa Methane (M) 500kPa
Hydrogen (H) 300kPa Hydrogen (H) 300kPa Hydrogen (H) 500kPa
Standard Flow Regulator End QRC Standard Flow Regulator End High Flow Regulator End
Oxygen FBA Oxygen FBA Oxygen FBA

Connections 5/8-18 UNF RH Connections 5/8-18 UNF RH Connections 5/8-18 UNF RH
Oxygen (O) 3,000kPa Oxygen (O) 3,000kPa Oxygen (O) 3,000kPa
Air (D) 3,000kPa Air (D) 3,000kPa Air(D) 3,000kPa
Standard Flow Torch End QRC Standard Flow Torch End High Flow Torch End
Fuel FBA Fuel Gas FBA Fuel Gas FBA

Connections 5/8-18 UNF LH Connections 5/8-18 UNF LH Connections 5/8-18 UNF LH
Acetylene (A) 150kPa Acetylene (A) 150kPa Acetylene (A) 150kPa
LPG (P) 500kPa LPG (P) 500kPa LPG (P) 500kPa
Methane (M) 500kPa Methane (M) 500kPa Methane (M) 500kPa
Hydrogen (H) 300kPa Hydrogen (H) 300kPa Hydrogen (H) 500kPa
Standard Flow Torch End QRC Standard Flow Torch End High Flow Torch End
Oxygen FBA Oxygen FBA Oxygen FBA

Connections 5/8-18 UNF RH Connections 5/8-18 UNF RH Connections 5/8-18 UNF RH
Oxygen (O) 2,000kPa Oxygen (O) 2,000kPa Oxygen (O) 3,000kPa
Air(D) 2,000kPa Air (D) 2,000kPa Air (D) 3,000kPa
Blowpipes and Attachments
BOC Blowpipe Magmate Flame Blowpipe

Ergonomic design Ergonomic handle
Used for BOC Masterstart BOC Light Duty Blowpipe Sturdy design
Dual-acting control valve mechanism it Used in BOC Light Duty gas kit and PortaPakKit 12 Month Warranty
precisely controls the gas flow from low to
high for specific volume applications Part No. LT-101 Part No. MAG105501
A data label on the blowpipe handle a guide
to nozzle, tip and pressure requirements
Part No. 105501
MagMate Flame
BOC Light Duty Cutting Cutting Attachment
Easy to fit cutting attachment
Attachment Suitable for 2 seat cutting nozzles
BOC Cutting Attachment Used in BOC Light Duty gas kit and PortaPakKit 12 month Warranty
Flip-back cutting lever that allows easy
attachment of the blowpipe and replacement Part No. LT102 Part No. MAG105502
of cutting valve components
Enhanced design that reduces the potential of
flashbacks
Rugged head design to maintain stability when
involved in harshapplications
Part No. 105502
BOC Light Duty Mixer MagMate Flame Mixer

BOC Universal Cutter Used in BOC Light Duty gas kit and PortaPakKit Used with MagMate gas kit
The BOC universal cutter is a versatile, robust
Part No. LT-103 Part No. MAG105503
and well-balanced oxy-fuel cutter capable of
cutting mild steel up to 300mm in thickness.
The BOC universal cutter may be used with
either oxy-acetylene or oxy-LPG, provided the
respective cutting nozzle is fitted.
Part No. 105510
BOC W Mixer
Incorporates a variable velocity gas mixing
process to ensure total mixing for a smooth,
stable flame.
Designed for welding and light heating
applications using oxy-acetylene.
Can also beused for oxy-LPG brazing.
Part No. 105503

Tips and Nozzles
BOC Light Duty

BOC Welding Tips Welding Tips MagMate Welding tips
For use with W Mixer (BOC Blowpipe) For use with BOC Light Duty Mixer For use with MagMateMixer
Tip Plate (mm) Part No. Tip Plate (mm) Part No. Tip Plate (mm) Part No.
6W-A 0.50.8 105530 W2 1.01.5 DH-W2LD 8 0.81.0 MAG105531

8W-A 0.81.0 105531 W7 2.03.0 DH-W7LD 12 1.62.4 MAG105533
10W-A 1.01.5 105532 W13 3.04.5 DH-W13LD 15 2.53.5 MAG105534
12W-A 1.62.4 105533 W18 5.06.0 DH-W18LD
15W-A 2.53.5 105534
20W-A 4.06.5 105535
BOC Light Duty Oxy/ MagMate Oxy/Acetylene

BOC 2 Seat Oxy-Acetylene Acetylene Cutting Nozzles Cutting Nozzles
Cutting Nozzles DA Oxy DA
Plate DA Oxy (L/ (L/ DA Speed Oxy
Nozzle Plate (mm) Part No. Tip (mm) (kPA) (kPA) min) min) Part No. Plate Oxy (mm/ (L/
Nozzle (mm) (kPa) min) min) Part No.
8C-A 610 105521 8 36 15 200 3 10 AFN-8LD

100 2
12C-A 1220 105522 12 620 15 200 3 11 AFN-12LD 6 15 450 MAG105520
180 11
15C-A 2540 105523
100 3
15C-A 5080 105523 8 610 400 MAG105521
200 20
20C-A 100125 105524
100 4
12 1220 350 MAG105522
220 40
100 6
15 2540 300 MAG105523
250 60
100 7
15 5080 220 MAG105523
350 80
100 100 10
20 150 MAG105524
125 400
MagMate 2 Seat Oxy/

BOC 2 Seat Oxy/LPG LPG Cutting Nozzles
Cutting Nozzles LPG LPG
Plate Oxy Oxy
Description Plate (mm) Part No. Nozzle (mm) (kPa) (L/min) Part No.
12C-P 1020 106628 100 4.5

12 1020 MAG106628
15C-P 2040 106629 250 58
15C-P 4080 106629 100 5.5
15 2040 MAG106629
400 100
Gas Kits
The range includes:
BOC has a range of quality gas kits that allows you to weld, braze,
heat, and cut with confidence. These sturdy kits provide all the tools BOC Light Duty Kit
you need and are backed by a 5-year national warranty. Each kit is BOC PortaPak
presented in an easy-to-carry durable toolbox or carry case for safe BOC Masterstart Kit
storage and easy transportation. BOC Promaster Kit
BOC LPG Upgrade Kit
BOC PortaPak
BOC Light Duty Kit BOC PortaPak is build tough to handle trade-quality oxy-acetylene
BOC Light Duty kit is a multipurpose kit for yourbasicwelding, welding, brazing and cutting. This kit is ideally suited for jobs requiring
brazingandcutting applications. portability and performance.
BOC Light Duty Kit 1051005 PortaPak Kit 1051006

Contents Contents
Kit Toolbox and Tray BOXBOC-LT Kit Toolbox and Tray BOXBOC-LT
BOC Light Duty Cutting Attachment LT-102 Cylinder Carry Case 105801
BOC Light Duty Blowpipe LT-101 BOC 5000 Oxygen Regulator 105303
BOC Light Duty Mixer LT-103 BOC 5000 Acetylene Regulator 105301
BOC Standard Flow Torch End Fuel Gas FBA 106531 BOC Light Duty Cutting Attachment LT-102
BOC Standard Flow Torch End Oxygen FBA 106541 BOC Light Duty Blowpipe LT-101
Tip Cleaner BOC10252 BOC Light Duty Mixer LT-103
Flint Lighter BOC10255 BOC Standard Flow Torch End Fuel Gas FBA 106531
Flip-Front Goggles 454031BOC BOC Standard Flow Torch End Oxygen FBA 106541
Safety Gloves 743316 Tip Cleaner BOC10252
BOC Cylinder Spanner BOC-SP-LT Flint Lighter BOC10255
BOC 5mm Twin Hose Assembly 10m BOCTW0510A Flip-Front Goggles 454031BOC
BOC Cutting Nozzles 2 AFN-8LD, AFN-12LD Safety Gloves 743316
DH-W2LD, DH-W7LD, DH- BOC Cylinder Spanner BOC-SP-LT
BOC Welding Tips 4
W13LD, DH-W18LD BOC 5mm Twin Hose Assembly 10m BOCTW0510A
BOC Guidelines for Welding and Cutting BOC Cutting Nozzles 2 AFN-8LD, AFN-12LD
Operating Manual DH-W2LD, DH-W7LD, DH-
BOC Welding Tips 4
W13LD, DH-W18LD
BOC Guidelines for Welding and Cutting
Operating Manual
Gas Kits (cont.)
BOC MasterStart Kit

BOC MasterStart Kit gets you started on general oxy-acetylene
welding and cutting, with the flexibility to add accessories specific BOC ProMaster Kit
to your personal and job requirements creating your own specially BOC ProMaster is the supreme kit for all your welding, brazing, heating
customised kit. and cutting applications.
BOC MasterStart Kit 105001 BOC ProMaster Kit 105003

Contents Contents
BOC 8000 Acetylene Regulator (150kPa) 105101 BOC 8000 Oxygen Regulator (1,000kPa) 105103
BOC 8000 Oxygen Regulator (1,000kPa) 105103 BOC 8000 Acetylene Regulator (150kPa) 105101
BOC Blowpipe 105501 BOC Cutting Attachment 105502
BOC Cutting Attachment 105502 BOC Blowpipe 105501
BOC W Mixer 105503 BOC W Mixer 105503
BOC Cutting Nozzle 12C-A 105522 BOC Standard Flow Torch End Fuel Gas FBA 106531
BOC Welding Tip 12W-A 105533 BOC Standard Flow Torch End Oxygen FBA 106541
Tip Cleaner BOC10252 Tip Cleaner BOC10252
Flint Lighter BOC10255 Flint Lighter BOC10255
Flip-Front Goggles 454031BOC Flip-Front Goggles 454031BOC
BOC Cylinder Spanner BOC10260 BOC Cylinder Spanner BOC10260
BOC 5mm Twin Hose Assembly 5m BOCTW0505A BOC 5mm Twin Hose Assembly 5m BOCTW0505A
BOC Welding and Cutting Reference CD BOC Cutting Nozzle 6C-A 105520
Operating Manual BOC Cutting Nozzle 8C-A 105521
Toolbox and Tray BOC Cutting Nozzle 12C-A 105522
BOC Cutting Nozzle 15C-A 105523
BOC Welding Tip 8W-A 105531
BOC Barrel 105545
BOC Heating Tip HTW-A2 105540
BOC Welding and Cutting Reference CD
Operating Manual
Toolbox and Tray
BOC LPG Upgrade Kit

A convenient equipment replacement kit for LPG applications.
BOC LPG Upgrade Kit 105008

Contents
BOC 6000 400kPa LPG Regulator 105214
BOC Twin Assembly 5mm Oxy-LPG Hose 5m BOCTL0505A MagMate GasEquipment Kit
BOC 2 Seat Oxy-LPG Cutting Nozzles 8C-P 106627
Everything you need to get started, all in a heavy duty toolbox
BOC 2 Seat Oxy-LPG Cutting Nozzles 12C-P 106628
MagMate GasEquipment Kit MAG105001

Contents
MagMate Flame Oxygen Regulator MAG105103
MagMate Flame Acetylene Regulator MAG105101
MagMate Flame Blowpipe MAG105501
MagMate Flame Cutting Attachment
MAG105502
2-Seat
MagMate Flame Mixer MAG105503
BOC Standard Flow Torch End Oxygen
106541
Flashback Arrestor
BOC Standard Flow Torch End Fuel
106531
Flashback Arrestor
400820 MagMate Flame Twin Welding Hose
BOCTW0505A
5m Oxygen/Acetylene
E Size Cylinder Trolley MagMate Flame 2 Seat Oxygen/

Size 8
Size 12
MAG105521
MAG105522
Allows easy movement of a complete welding or cutting plant and Acetylene Cutting Nozzle
Size 15 MAG105523
permanent set-up of regulators, hoses and blowpipes.
Size 8 MAG105531
Includes standard 100 x 75mm tool tray with hose hooks
MagMate Flame Welding Tip Size 12 MAG105533
Size 15 MAG105534
G Size Cylinder Trolley Welding Goggles
Flint Lighter
Features include full engagement of the tray with the cylinder base
and a full bottom base powder-coated finish. Combination Spanner
Tip Cleaners
Includes standard 100 x 100mm tool tray with hose hooks
E & G Single cylinder size JGSINGEG

Twin cylinder size E size cylinders 400820
Twin cylinder size G size cylinders 400830
Spare Parts and Accessories
Roller Guide Radius Kit

Roller guides aid in obtaining a clean cut Circle Guide For use on all BOC circle and roller guides,
requiring minimum finishing Rotating head design enables holes to be cut gasand plasma.
Greatly facilitates straight line cutting from one position. Holes from 25650mm cut Fully adjustable, cuts holes up to 1,050mm
Suits all cutting attachments with professional results every time. indiameter, when used with circle guides.
BOC Flint Lighter (3 Flint)

The rigid arm design concentrates more
force onto the flint. End cup pockets the gas
for quicker lighting. Spare flints dialled into
BOC Flint Lighter (Cup) position via adjusting nut. Flint centred on
Metal cup type with replaceable flint abrasion cylinder for even wear. A simple
Ensuresquick, easy lighting up ergonomic design.

Flint Lighter (cup) BOC10255

Flint Lighter (3 flint) BOC10253
Flint Renewal (cup) BOC10256
Flint Renewal (3 flint) BOC10254
BOC Tip Cleaner BOC Cylinder Spanner

Suitable for tips, nozzles and hi-speed nozzles. Accommodates four nut sizes and is designed
Removes carbon or loose slag without to be used for regulator cylinder valve nuts,
damaging gas parts. Also contains a wire hose connections, type 40 nozzle nut and
brush for cleaning slots in Type 44 nozzles. roller guide adjusting bolts.
Part No. BOC10252 Part No. BOC10260

Oxy-LPG Equipment
Cyclone Burner
ProMatic Burners 28mm Soft Flame Burner
Burners for soft soldering and brazing
ProMatic Universal Pin-point burner with the finest flame for
Torch Handle precision work such as gold and silver forging
Standard burners with brush-type flames for all
Plastic composite handle reinforced with 30% kinds of soft soldering/small heating applications
glass for maximum durability 38mm Soft Flame Burner
Silver soldering about 615C
Piezo ignition with instant trigger on/off
Work pressure 2 bar
function
Cyclone burner gives an even all round heat
Bayonet fitting for burners
transfer to thepipe
Swivelling hose connection to avoid hosedrag
Combined suspension hook and footstand Description Part No.
Valve for precise flame setting
50mm Soft Flame Burner
Delivered without hose nipple
Fitted with 3/8 BSP hose connection Standard Burner 3344
Cyclone Burner 3335
Part No. 3366 Cyclone Burner 3336
Soft Flame Burners

Burners for cable work heat shrinking
Soft flame design ideal for cable work and
other heat shrinking applications
Soft flame burners with sweeping, powerful
yellow and blue soot-free windproof flames
Fresh air sucks in and keeps the burner head
Detail Power Burner cold to minimise the risk of burning the
Round Hot-air Burner
Burner for roofing and other heat demanding shrinkmaterial
works To heat the sleeves efficiently but still soft
High capacity power burner with extremely Hot-air Burners enough not to overheat the shrink material
strong and windproof flame for roofing works Hot-air burners with powerful windproof hot-air Work pressure 2 bar
and for large-scale heating applications streams for heat shrinking and paintstripping
Short burner for detail work on roofs and other Powerful windproof hot airstream for heating Description Part No.
heating applications such as preheating before PVC or other rubber membrane where an open
welding and shrinking onpipelines flame is notsuitable
28mm SV3347
Recommended work pressure 4 bar Work pressure 2 bar
38mm 3341
Part No. 3350 Part No. 3334 50mm 3348
Can be used
with all PowerJet
burners
2.5bar PowerJet PowerJet Cylone Burner

For brazing and soft soldering PowerJet Hot-air Burner
The professional blowtorch for brazing, soft Intensive and effective short flame that For shrinking and paint stripping
soldering and other heating applications. reaches around the pipe Powerful and wind stable hot-air stream

Pro 88/86 Series
SV3940
Sievert Pro 88 Handle

Double valved handle mainly for larger burners Sievert Pro 86 Torch Kit
Incorporates one main valve and one A professional and powerful torch kit, ideal for SV3941
economiser valve enabling a gas saving soft soldering, brazing, melting, metalworks,
pilotflame paintstripping and other heatingjobs
Trigger for instant shifting between pilot and Includes handle SV3486, necktube 3511 burner
main flame and for pulsing the main flame SV2941 and 2mhose
All metal parts made of high quality brass BSP 3/8LH connection SV2941
Ergonomic designed plastic composite handle
Delivered without hose nipple Part No. 2197 Standard Burners
Hose connection BSP 3/8LH
Burners for Soft Soldering
Part No. SV3488 and Brazing
Pin-point burners with the finest flames for
precision work such as gold and silver forging
Standard burners with brush-type flames
for all kinds of soft soldering/small heating
applications
Silver soldering about 615C
For connection to Sievert Pro necktubes
Recommended work pressure 2 bar
Sievert Pro 86 Handle Sievert Pro Neck Tubes Burner dia. (mm) Part No.
Single valved handle mainly for smaller burners Wide range of neck tubes made of high quality
brass 17 SV3940
The spindle and valve are designed to give
avery exact and quick flame setting Shorter neck tubes like 3509 and 3511 are 22 SV3941
The springloaded metal knob gives a precise recommended for smaller heating applications 28 SV2941
and stable setting for the finest of flames like gold and silver forging
All metal parts made of high quality brass Longer neck tube like the 500mm 3507 is
Ergonomic designed plastic composite handle recommended for larger jobs like roofing and
Delivered without hose nipple road works
Hose connection BSP 3/8LH
Part No. SV3486

Handyman Kits
Tradeflame Handyman Packs
General purpose kits designed to be connected
directly to a Primus (PRI2000) refillable cylinder
or to larger cylinders via a handpiece and
hose assembly.
Complete kit with Hose &

Handpiece
BJ2102
Neck Tube with
Description Part No. Contents Valve and Burner
Pinpoint Burner BJ8720 Tradeflame torches screw directly onto the
Kit with Cylinder BJ2101
BJ8719 Primus PRI2000 0.34kg cylinder or for use
Contents Fantail BJ8724 with handpiece BK2119 with a hose assembly.
Cylinder PRI2000 Soldering bit & holder BK8843
Pinpoint Burner BJ8720 Connecting valve BK8716 Description Part no.
Medium Burner BJ8719 Handpiece BK2119
Fantail BJ8724 Hose BK8179 Pinpoint BJ2144
Soldering bit & holder BK8843 Connecting valve PRI01 Medium BJ2145
Connecting valve BK8716 Metal box Full Flame BJ2146
Handpiece, Control
Valve and Hoses
All Primus handpieces consist of heat resistant
handles and allow quick connection to valves,
burners and gas cylinders.
All Primus hose fittings 3/8 LH - 1/4 BSP.
Tradeflame burners connect to the Primus
Description Part no. bent stem valve assembly BK8716.

Handpiece BK2119
Control valve BK8716
Pinpoint BJ8720
Hose (inlet & outlet
BK8719 Medium BJ8719
connection) - 2m
Hose (inlet & outlet Full Flame BJ8725
BK8740
connection) - 4m Fantail BJ8724
Tradeflame Blow Torch Kits Ideal for brazing, soft soldering & heating
Complete with MAP-Pro gas cylinder 399gm applications
with BOM fitting Super Cyclone Burner with increased
Piezo autoignition tipdiameter
MAP Pro Gas Turbo Blow Torch Kit

Swivel Blow Torch Kit Ergonomic handle
The next generation Brass valve with design for precise
Mapp replacement 360 degree swivel operation
3 times faster heat arm allows for Full flame function
transfer than propane: hands free even when cylinder
1982C (3600F) operation is inverted
Use with all torches Stable working Continuous flame
designedfor MAP-Pro flame at any angle switch with
orMAPP R gas Adjustable on/off adjustable on/off
Non-refillable metal flame control flame control
cylinder: net weight Pack quantity: 6 Pack quantity: 6
399gm
Part No. 211056 Part No. 211067
Part No. WMC-US
22 Section 3 3 Welding Equipment
Welding Equipment
Manual Metal Arc Welding MMA
Our Smootharc inverter-based MMA

machines cover the whole spectrum
from light duty or handyman jobs right
through to industrial applications. The
Smootharc Elite range comes fitted with
fail to safe VRD technology.
18Month Conditional
Warranty 18Month Conditional
Warranty
Smootharc MMA 130 Smootharc MMA 170

Inverter Inverter
MMA and TIG Liftarc MMA and TIG Liftarc
Duty cycle 35%@138A Duty cycle 35%@170A
Full plastic case Full plastic case
Amperage 20-130 Amperage 20-170
Package consists of: Package consists of:
Powersource Powersource
Electrode holder with cable (Dinse connector) Electrode holder with cable (Dinse connector)
Work clamp with cable (Dinse connector) Work clamp with cable (Dinse connector)
Primary cable with plug Primary cable with plug
Operating Manual Operating Manual
Part No. MMA130P Part No. MMA170P
Smootharc Elite MMA

Smootharc Elite MMA 162 10amp fixed
162 VRD 15amp MMA and TIG Liftarc
Smootharc Elite MMA and TIG Liftarc Portable shoulder strap
MMA 180 VRD Portable shoulder strap Arcforce, hotstart and anti-stick built in
Duty cycle 35%@101A
Arcforce, hotstart and anti-stick built in
Inverter
Duty cycle 35%@150A Fitted with 10A plug
MMA and TIG Liftarc
Duty cycle 35%@160A Fitted with 15A plug Package consists of:
Full plastic case Package consists of: Powersource
Amperage 20-170 Powersource Electrode holder with cable (Dinse
Electrode holder with cable (Dinse connector4m)
Package consists of: Work clamp with cable (Dinse connector 4m)
connector4m)
Powersource
Work clamp with cable (Dinse connector 4m) Primary cable with plug
Electrode holder with cable (Dinse
Primary cable with plug Operating Manual
connector4m)
Operating Manual
Work clamp with cable (Dinse connector 4m)
Primary cable with plug
Operating Manual
10amp ELITEMMA16210A
Part No. ELITEMMA180 15amp ELITEMMA162 10amp fixed 091-002053-00032
GMAW (MIG) / FCAW / MCAW Welding
Smootharc Advance MIG Range

Smootharc Advance MIGs are inverter-based machines that offer high-duty cycles at rated
amperages and give you infinite control to fine tune settings for optimum results.
Smootharc Advance
Smootharc Advance MIG 275C
MIG 200C Compact models Ideal for industrial
fabrication, maintenance workshops, Single phase
Single phase automotive repairers, tubing structures, Built-in wire feeder
Built-in wire feeder sheet structures (ducting), jig and Fitted with original quality Binzel torch
Fitted with original quality Binzel torch benchwork. Suits steel, stainless steel and aluminium
Suits steel and stainless steel welding welding
Power source with input cable and plug Power source with input cable and plug
Binzel MB Ergo 24KD torch Binzel MB Ergo 36KD torch
BOC Argon regulator BOC Argon regulator
Work return lead Work return lead
1 x gas hose 1 x gas hose
1 x lifting lug 1 x lifting lug
Wire feeder rollers Wire feeder rollers
Knurled (0.8-0.9/1.0-1.2) Knurled (0.8-0.9/1.0-1.2)
U Groove (0.8-0.9/1.0-1.2) U Groove (0.8-0.9/1.0-1.2)
V Groove (0.6-0.8/0.9-1.0/1.0-1.2) V Groove (0.6-0.8/0.9-1.0/1.0-1.2)
Equipment tray with fitting screws Equipment tray with fitting screws
Allen key (for adjustment of outlet guide) Allen key (for adjustment of outlet guide)
Part No. ADVANCE200C Part No. ADVANCE275C
Smootharc Advance Remote models These models give you

MIG 275R more movability. Ideal for mining, earth
Smootharc Advance
Single phase moving, ship building and other heavy MIG 350R
Fitted with original quality Binzel torch structural fabrication. Three phase
Remote wire feeder for greater versatility in 4 drive roll remote wire feeder
applications Fitted with original quality Binzel torch
Suits steel, stainless steel and aluminium Suits medium to heavy industrial production
welding Ideal for mining and construction
Power source with input cable and plug Power source with input cable and plug
Binzel MB Ergo 36KD torch Binzel ABIMIG 355 torch
BOC Argon regulator BOC Argon regulator
Work return lead Work return lead
1 x lifting lug 1 x lifting lug
Wire feeder rollers Wire feeder rollers
Knurled (0.8-0.9/1.0-1.2/1.2-1.6) Knurled (0.8-0.9/1.0-1.2/1.2-1.6)
U Groove (0.8-0.9/1.0-1.2/1.2-1.6) U Groove (0.8-0.9/1.0-1.2/1.2-1.6)
V Groove (0.6-0.8/0.9-1.0/1.0-1.2) V Groove (0.6-0.8/0.9-1.0/1.0-1.2)
2 x equipment trays with fitting screws 2 x equipment tray with fitting screws
Wire feeder Wire feeder
1m & 10m inter-connecting cables 1m & 10m inter-connecting cables
4 x castor wheels 4 x castor wheels
4 x rubber feet 4 x rubber feet
Part No. ADVANCE275R Part No. ADVANCE350R
For options and accessories see p29

Step switch controlled machines

3-year conditional warranty
Smootharc Elite MIG 251, 351, 501 are step-switch controlled MIG/MAG standard welding machines
that offer cost-effective, cutting edge technology matched with excellent performance.
Smootharc Elite MIG 251 Smootharc Elite MIG 351 Smootharc Elite MIG 501
Duty cycle: 30%@250A Dutycycle: 45%@350A Duty cycle: 60%@500A
4rolldrive wirefeeder 4rolldrivewirefeeder 4rolldrive wirefeeder
Air-cooled Air-cooled Water-cooled
12 switching steps 16 switching steps 36 switching steps
Eurotorch connector Eurotorch connector Euro torch connector
Weight: 87.5kg Weight: 125kg Weight: 200kg
Package consists of: Package consists of: Package consists of:
Power source Power source Power source
Wire feeder 4KM2.4WE Wire feeder 4L M2.4 Wire feeder 4L M2.4 WE
Binzel Ergo 36 KD MIG Torch 4m ABIMIG 355 Torch 4m ABIMIG 452 water-cooled 4m
Work return lead 50mm2 x 4m Work return lead 50mm2x4m Work return lead 95mm2x4m
Interconnecting cable 10m Interconnecting cable 10m Interconnecting cable 10m
BOC Regulator BOC Regulator Coolant
Operating Manual Operating Manual BOC regulator
Operating Manual
Part No. ELITEMIG251 Part No. ELITEMIG351
Part No. ELITEMIG501

i-Range Machines
Basic and inverter range MIG/MAG machines with stepless control of voltage
and wire feed speed. Ideal for medium to heavy duty applications.
Smootharc Elite Smootharc Elite Smootharc Elite MIG Smootharc Elite

MIG 351 i-BASIC MIG 451 i-BASIC 451 i-SYNERGIC MIG 551 i-BASIC
Inverter, Gas-cooled Inverter, Gas-cooled Inverter, Gas-cooled Inverter, Gas-cooled
MIG/MAG, MMA, arc air gouging MIG/MAG, forceArc, rootArc, MIG/MAG, forceArc, rootArc, MIG/MAG, forceArc, rootArc,
Duty cycle 100% @ 350A MMA, TIG(Liftarc) & arc air MMA, TIG(Liftarc) & arc air MMA, TIG(Liftarc) & air arc
Mobile can be lifted by crane or gouging gouging gouging
moved byforklift Duty cycle 100% @ 350A Duty cycle 100% @ 420A Duty cycle 100% @ 420A
4 roller wire feed equipped for 0.1 Mobile can be lifted by crane or Mobile can be lifted by crane or Mobile can be lifted by crane or
& 0.2mm steel wires moved byforklift moved byforklift moved byforklift
Fitted with remote control and 4 roller wire feed equipped for 0.1 4 roller wire feed equipped for 0.1 4 roller wire feed equipped for 0.1
function torch & 0.2mm steel wires & 0.2mm steel wires & 0.2mm steel wires
Package consists of: Package consists of: Package consists of: Package consists of:
Power source Power source Power source Power source
Wire feed unit with Euro Wire feed unit with Euro Wire feed unit with Euro Wire feed unit with Euro
connector connector connector connector
Interconnecting kit 10m Interconnecting kit 10m Interconnecting kit 10m Interconnecting kit 10m
MT400G EZA 3m M8 MT400G EZA 3m M8 MT400G EZA 3m M8 MT400G EZA 3m M8
Work return lead 70mm2 x 4m Work return lead 70mm2 x 4m Work return lead 95mm2 x 4m Work return lead 95mm2 x 4m
BOC Regulator BOC Regulator BOC Regulator BOC Regulator
Operating Manual Operating Manual Operating Manual Operating Manual
Part No. ELITE351I Part No. ELITE451I Part No. ELITE451SYN Part No. ELITE551I

Multiprocess Machines
Smootharc Multiprocess Machines are infinite control inverter-based machines that offer
cost-effective, cutting edge technology matched with excellent performance.
Multiprocess 3 in 1 Multiprocess 4 in 1
Smootharc Elite 180 Multiprocess offers Smootharc Elite MIG 335 and 451 Progress Pulse
three full scale welding processes MIG/ are the ultimate in joining technology. Fully
MAG standard, MMA and TIG(Liftarc) digital, these machines offer four processes in
welding in a single machine. the one machine MIG/MAG pulse, standard,
plus TIG andMMA.
Smootharc Elite 180

Multiprocess
Three welding processes in one machine
MIG/MAG standard, MMA and TIG (liftarc) Smootharc Elite MIG
Portable
335 Progress Pulse Smootharc Elite MIG
Ideal for large construction sites, mining and
tough assembly work Duty cycle: 35%@330A 451 Progress Pulse
Gas-cooled Output MIG 5-330A Duty cycle: 80%@420A
Duty cycle: MIG 60%@120A, MMA Recommended generator rating 18.7 kVA Water/Air-cooled
60%@110A, TIG 60%@140A Fitted with a PC2 remote control torch Recommended generator rating 29.1 kVA
Recommended generator rating: 7.5 kVA Weight: 33kg Fitted with a PC2 remote control torch
Fitted with 15A plug Offers the following patented* EWM processes: Weight: 125kg
Weight: 19kg complete rootArc, forceArc, impuls, Superimpuls Offers the following patented* EWM processes:
rootArc, forceArc, impuls, Superimpuls
Power source Power source Package consists of:
2 x 5 kg spools of wire (solid and cored) 5m mains lead (no plug fitted) Power source
Regulator Gas hose Wire feeder progress drive 4LWE
MT220G gas-cooled torch 3m (with BOC regulator Interconnecting kit 10m
replacement nozzle for self-shielded wire) Earth return cable and clamp MT550W 5M PC2 EZA torch 5m
Gas hose 3m MT300G 3M PC2 gas-cooled MIG torch Work return lead 70mm2 x 4m
Work return lead 50mm2 x 4m Work return lead 50mm2 x 4m Coolant
Operating Manual Operating Manual Operating Manual
Part No. ELITEMULTI180 Part No. ELITEMIG335PULSE Part No. ELITEMIG451PULSE

The New Smootharc Elite 180 Multiprocess Pulse will be *Refer to next page for explanation of these welding
available Mid-2011. processes.

BOC Essentials Guide for Welders 3 Australian Edition 27
BOC delivers innovative welding processes from EWM.

BOC and, German company, EWM Hightec Welding are partners that have worked
together to offer a quality, flexible range of advanced machines that provide
ideal solutions for even the toughest requirements.
BOC is a leader in the supply of industrial gases for just about every industry
including welding. Our Welding Process Specialists have been offering technical
advice to welding customers for many years.
As leaders in technology EWM has, for decades, been involved in research and
3year Conditional
development to help make welding even easier and cost-effective for customers.
Warranty
Their electro-technical skills have assisted in developing new and innovative

welding processes such as coldArc, forceArc, rootArc, pipe solution and more.
This technology is converted into the latest inverter and microprocessor EWM alpha Q330
machines fromEWM. Duty cycle: 40% @ 330A
Air-cooled
Output MIG: 5-330A
Recommended generator rating 18.7kVA
Fitted with a PC2 remote control torch
Weight: 64kg
arc
pulse Arc Processes: coldArc, pipe solution, forceArc,

force Impuls, Superimpuls

Volltage [V]
rPuls

rc
supe Package consists of:
coldASolution

Power source
e
pip rc
MT300G EZA torch 3m
rootA Work return lead 50mm2 x 4m
BOC regulator
Gas hose 2m
Operating Manual
Part no: 090-005119-00502

Current [A]
MIG/MAG welding includes the innovative and patented EWM welding

processes. These welding systems provide the user with the tools to carry out
their welding tasks quickly, cost-effectively and with excellent performance.
coldArc forceArc
Heat-reduced, low-spatter short arc Heat-reduced, directionally stable,

for high dimensional stability welding powerful arc with deep fusion pene-
and brazing of thin metal sheets tration for the upper power range.
and root welding with excellent 3year Conditional
Warranty
gap-bridging capabilities.
EWM Phoenix 351 forceArc

pipeSolution
impuls Duty cycle: 100% @ 350A
Water-cooled
Output MIG: 5-350A
Powerful short arc for rapid safe
Controlled, short circuit-free pulse Recommended generator rating 29.1kVA
arc for all positions, preferred for the Fitted with a PC2 remote control torch
welding, with and without gaps,
transitional arc area.
in all positions. Weight: 137 kg (inc wire feeder)
Processes: rootArc, forceArc, Impuls,
Superimpuls
Package consists of:
Power source
rootArc
superPuls
Wire feeder progress drive 4L WE
process switching Interconnecting kit 10m
MT450WPC2 EZA torch 5m
Short arc with easy weld modelling The combination of EWM welding
Work return lead 70mm2 x 4m
capabilities for trouble-free processes offers a multitude of
BOC regulator
gap-bridging and positional welding. possibilities.
Coolant
Operating Manual
Part no: PHOENIX351PULSEFA

MagMate PRO Single-Phase MIG Machines

These MagMate inverter machines give you increased duty cycles at All the machines are fitted with a universal torch connector, resulting
higher amperages along with infinite voltage control. Volt and amp in torch connection flexibility.
meters accurately display the selected welding parameters.
MagMate 180P15amp MagMate PRO 25015amp

General purpose MIG welder Light to medium production applications
Single phase portable machine Duty cycle 30% @ 250A
Duty cycle 60% @ 180A MagMate PRO 20015amp

The higher amps allow the welding of flux
Suits a wide range of applications Ideal for more continuous welding cored wire/metal cored wires up to 1.2mm
Suitable for steel, stainless steel and gasless applications Higher material thickness greater than
flux cored wire Duty cycle of 50% @ 200A 15mm
Ideal for welding thinner sections (0.6- Welds stainless steel up to 6mm thick in the Performs best with 1mm 1.2mm wire
0.9mm diameter wire spray transfer mode (less spatter) diameters
Great for panel beaters, exhaust fitters, air
conditioning ducting and other sheet metal
Power source Power source
Package consists of: Primary cable 3m Primary cable 3m
Power source 15amp heavy duty plug 15amp heavy duty plug
Primary cable 3m Binzel MB24KD torch 3m Binzel MB24KD torch 3m
15amp heavy duty plug 0.9-1.2mm wire feed roller for steel & stainless 0.9-1.2mm wire feed roller for steel & stainless
Binzel MB15AK torch 3m steel steel
0.6-0.8mm wire feed roller for steel & stainless 0.8-1.0mm knurled wire feed roller for self- 0.8-1.0mm knurled wire feed roller for self-
steel shielded wire shielded wire
Clamp and return lead 3m Clamp and return lead 3m Clamp and return lead 3m
BOC Regulator BOC Regulator BOC Regulator
Operating Manual Operating Manual Operating Manual
Part No. MAG180P Part No. PRO200 Part No. PRO250

MIG Machine Options/Accessories

SmootharcAdvance and MagMate Ranges
Fitted with machine
Optional - purchased separately
Smootharc Advance MagMate

Items Part no. 200C 275C 275R 350R 180P PRO 200 PRO 250
Binzel Torches
MB15AK 3M Air-cooled 002.0449
MB15AK 4M 002.0450
MB24KD 3M Air-cooled 012.0103
MB24KD 4M 012.0104
MB36KD 5M 014.0073
ABIMIG 355 4M turnable Air-cooled 014.H180
Wire Feeder
BOC Smootharc Advance 4 roll feeder ADVANCEFEED
Feed roll kits
0.6-0.8mm for Steel & Stainless steel GY-18D
0.9-1.2mm for Steel & Stainless steel GY-19
0.8-1.0mm Knurled for Self Shielded wire GY-22
0.6-0.8mm for Steel & Stainless steel ADVANCEVROL0608
0.8-0.9mm knurled for cored wire ADVANCEKNROL0809
1.0-1.2mm knurled for cored wire ADVANCEKNROL1012
0.8-0.9mm U groove for Al ADVANCEUROL0809
1.0-1.2mm U groove for Al ADVANCEUROL1012
Interconnecting Kit
1m interconnect cable w gas hose 52-3501-00-A0
10m interconnect cable x gas hose 52-3510-00-A0
Trolley
Multipurpose cart 400840
Regulator
BOC 6000 Argon regulator 105206
BOC 6000 CO2 regulator 105207
MagMate Argon regulator MAG105206
MIG Machine Options/Accessories

Smootharc Elite MIG Range
Fitted with machine
451 Progress Pulse
EWM Phoenix 351

MIG 335 Progress
Optional - purchased separately
180 Multiprocess
MIG 451 i-syn
Alpha Q 333
MIG 351iB
MIG 451iB
MIG 551iB
MIG 251
MIG 351
MIG 501
Pulse
Items Part no.
EWM Torches
MT220G 3M 094-500018-00000
MT220G 4M 094-013427-00004
MT220G 5M 094-013247-00005
MT300G 5M PC2 EZA 094-500019-00000
MT300G 4M PC2 EZA 094-013428-00704
MT300G 3M PC2 EZA 094-013428-00700
MT400G EZA 3M M8 094-500021-00000
MT450W 5M PC2 EZA Water-cooled 094-500020-00705
MT550WR 5M PC2 EZA Water-cooled 094-500022-00705
MT550WLR 3M PC2 EZA Water-cooled long neck 094-500022-20000
Binzel Torches
MB15AK 3M Air-cooled 002.0449
MB15AK 4M 002.0450
MB24KD 4M 012.0104
MB36KD 5M 014.0073
ABIMIG 355 4M turnable Air-cooled 014.H180
ABIMIG 452 Water-cooled 766.D0413
Wire Feeder
Elite WF 251 090-004997-00032
Elite WF351/501 090-004967-00032
Elite WFPP451 090-004844-00032
Phoenix Progress Drive 4L WE 090-004844-00102
Elite i-Basic Drive 090-005153-00032
Elite i-Synergic Drive 090-005161-00032
Feed Roll Kits
0.6-0.8mm for steel & Stainless steel 092-000839-00000
0.9-1.2mm for steel & stainless steel 092-000841-00000
1.2-1.6mm for steel & Stainless Steel 092-000843-00000
Counter pressure roll steel 092-000844-00000
0.8-0.9mm for cored wire 092-000834-00000
1.0-1.2/1.4-1.6mm for cored wire 092-000835-00000
Counter pressure roll cored wire 092-000838-00000
0.8-0.9mm for Al wires 092-000869-00000
1.0-1.2mm for Al wires 092-000848-00000
1.2-1.6mm for Al wires 092-000849-00000
Counter pressure roll for Aluminium wires 092-000844-00000
451 Progress Pulse
EWM Phoenix 351

MIG 335 Progress
180 Multiprocess
MIG 451 i-syn
Alpha Q 333
MIG 351iB
MIG 451iB
MIG 551iB
MIG 251
MIG 351
MIG 501
Pulse
Items Part no.
Interconnecting Kit
50Qmm G 7pol 10m 094-000579-00002
70Qmm W 7pol 10m 094-000406-00002
95Qmm W 7pol 10m 094-000407-00002
70Qmm W19pol 10m 094-009082-00002
95Qmm W 19pol 10m 094-009083-00002
Work Return Lead
WK25Qmm-4M/K 092-000017-00000
WK50Qmm-4M/K 092-000013-00000
WK95Qmm-4M/Z 092-000171-00000
Trolley
75 B1 090-008176-00000
Cooling Units
Water cooler 71U43 090-008220-00502
MMA Electrode Holder
EH 50mm2 4M 092-000004-00000
TIG Torch
TIG 26GD 2T Kombi 4m 094-511621-30600
Tig 18WD 2T Kombi 4m 094-511490-30600
MIG Torch Range
Binzel MB Ergo Air-cooled Torch Range

The tried and trusted quality torch for use through the whole application area of apparatus, vehicle, machine and steel constructions.
Air-cooled optimum torch cooling and high endurance
Ergonomically designed handle system optimum handling in every position
Binzel MB Ergo 15AK Binzel MB Ergo 24 KD Binzel MB Ergo 36 KD

Air-cooled Air-cooled Air-cooled
Specifications Specifications Specifications
Part No. 002.0449 Part No. 012.0103 012.0104 Part No. 014.0144
Torch type Manual Torch type Manual Torch type Manual
Duty cycle: C02 180A @ 60% Duty cycle: C02 250A @ 35% Duty cycle: C02 300A @ 60%
Duty cycle: mixed gases 150A @ 60% Duty cycle: mixed gases 220A @ 35% Duty cycle: mixed gases 270A @ 60%
Cooling Air-cooled Cooling Air-cooled Cooling Air-cooled
Cable length 3m Cable length 3m 4m Cable length 4m
EWM Torch Range

ABIMIG Torch Range
Insulated, screwed gas nozzles for optimum
torch cooling
Ergonomically and technically developed.
100% reliable EWM MT220G
BIKOX R high flexibility even at temperatures Gas-cooled
below zero, extremely UV-resistant, Outstanding welding
considerably increased temperature stability properties due to separate
and tensile strength gas supply and optimal
cooling by means of a
moulded gas supply
Best ignition properties
ABIMIG 452 Water-cooled even with thin wires and
Double-cooling circuit of these liquid cooled critical applications such
torches and large areas for current and heat as CuSi 3
transfer low spatter adhesion Ergonomically formed
Optimum cooling extends torch life handle tray for fatigue-free
ABIMIG 355 Air-cooled working
Specifications
Specifications Specifications
Part No. 766.D0413
Part No. 014.H180 Torch type Manual Part No. 094-500018-00000
Torch type Manual 450A @ 100% Torch type Manual
Duty cycle: C02
Duty cycle: with C02 360A @ 60% 300A Pulse Duty cycle: C02 250A @ 60%
Duty cycle: mixed gases 320A @ 60% Duty cycle: mixed gases 400A @ 60% Duty cycle: mixed gases 220A @ 60%
Cooling Air-cooled Cooling Water-cooled Cooling Gas-cooled
Cable length 4m Cable length 4m Cable length 3m
EWM Torch Range (cont.)
EWM MT550WR
5m PC2 EZA EWM MT450W
Water-cooled 5m PC2 EZA
Water-cooled MIG welding Water-cooled
torch Water-cooled MIG welding
Outstanding welding torch
properties and optimal Outstanding welding
cooling by means of properties and optimal
EWM MT300G 5M PC2 parallel double circuit
cooling
cooling by means of
parallel double circuit
EZA Gas-cooled Best ignition properties cooling
Gas-cooled MIG welding torch even with thin wires and Best ignition properties
Outstanding welding properties due to critical applications such even with thin wires and critical applications
separate gas supply and optimal cooling by as CuSi 3 such as CuSi 3
means of a moulded gas supply Powercontrol 2 (PC2) with display for remote Powercontrol 2 (PC2) with display for remote
Best ignition properties even with thin wires control of wire feed speed, voltage, programs, control of wire feed speed, voltage, programs,
and critical applications such as CuSi 3 JOBs JOBs
Part No. 094-500019-00705 Part No. 094-500022-00705 Part No. 094-500020-00705

Torch type Manual Torch type Manual Torch type Manual
Duty cycle: C02 330A @ 60% Duty cycle: C02 650A @ 100% Duty cycle: C02 500A @ 100%
Duty cycle: mixedgases 300A @ 60% Duty cycle pulse 500A @ 100% Duty cycle pulse 350A @ 100%
Cooling Gas-cooled Cooling Water-cooled Cooling Water-cooled
Cable length 5m Cable length 5m Cable length 5m
MIG Torches and Accessories

MT550WR 5m PC2 EZA
Binzel MB Ergo 24KD
Binzel MB Ergo 24KD
Binzel MB Ergo 36KD

Binzel MB Ergo 15AK
MT450W EZA 5m M8
094-500020-00705
094-500019-00705
MT400G EZA 3m M8
094-500018-00000
094-500022-00705
094-500021-00000
Binzel ABIMIG 355
Binzel ABIMIG 452
Power Controlled
Power Controlled
MT300G 5m PC2
Water-cooled
Water-cooled
Water-cooled
EWMT220G
Gas-cooled
Gas-cooled
766.D0413
Air-cooled
Air-cooled
Air-cooled
Air-cooled
Air-cooled
014.H180
002.0449
012.0104
012.0103
014.0144
Smootharc Advance
MIG 200C 4m torch
MIG 275C 4m torch
MIG 275R 4m torch
MIG 350R 4m torch
Smootharc Elite
MIG 251
MIG 351
MIG 501 4m torch
MIG 351 iB
MIG 451 iB
MIG 451 i-syn
MIG 551 iB
180 Multiprocess3m torch
MIG 335 PP
MIG 451 PP
MagMate
180P 3m torch
Pro 200 3m torch
Pro 250 3m torch
EWM
EWM Alpha Q333
EWM Phoenix 351
ForceArc
Binzel MIG Torches and Accessories
Water-cooled 766.D0413
Binzel MB Ergo 24KD
Binzel MB Ergo 36KD

Binzel MB Ergo 15AK
Air-cooled 014.H180
Air-cooled 002.0449
Air-cooled 012.0103
Air-cooled 014.0144
Binzel ABIMIG 355
Binzel ABIMIG 452
Water-cooled 766.D0413
Binzel MB Ergo 24KD
Binzel MB Ergo 36KD

Binzel MB Ergo 15AK
Air-cooled 014.H180
Air-cooled 002.0449
Air-cooled 012.0103
Air-cooled 014.0144
Binzel ABIMIG 355
Binzel ABIMIG 452

Items Part no.
Swan Necks
Items Part no.
MB15AK, 50bent BP002.0009
MB24KD, 50bent BP012.0001
Gas Diffuser
MB36KD, 50bent BP014.0006
White BP102.0183
Contact Tip Holders
White BP014.0261
M6 BP002.0078
Black BP014.0026
M6 BP142.0003
Insulated Liners
M6 BP142.0005
M8 BP142.0020 1.5/4.0 Blue with 3m BP124.0011
nipple for wire
M8 BP014.D745
0.6-0.9 4m BP124.0012
M8 BP142.0022
Contact Tips 2.0/4.0 Red with 3m BP124.0026
0.6 M6 6mm BP140.0008 nipple for wire
0.8 M6 6mm BP140.0059 1.0-1.2 4m BP124.0031
0.9 M6 6mm BP140.0177
3m BP124.0041
1.0 M6 6mm BP140.0253 2.4/5.5 with nipple
for wire 1.6-2.0
0.9 M6 6mm AL BP141.0005 4m BP124.0042
0.8 M6 8mm BP140.0051
PTFE Liners
0.9 M6 8mm BP141.0169
1.0 M6 8mm BP140.0242 1.5/4.0 Blue with 3m BP126.0005
collett and o-ring for
1.2 M6 8mm BP140.0379 wire 0.6-1.0 4m BP126.0008
0.9 M6 8mm AL BP141.0004
2.0/4.0 Red with
1.0 M6 8mm AL BP141.0006
collett and o-ring for 4m BP126.0026
1.2 M6 8mm BP141.0072 wire 1.0/1.2
0.9 M8 BP140.0214 2.3/4.7 with collett
1.0 M8 BP140.0313 and O-ring for wire 4m BP126.0042
1.2 M8 BP140.0442 1.6-2.0
1.2 M8 AL BP141.0015 Carbon PTFE Liners
0.8M8 E-Cu BP140.0114 1.5/4.0 with collett 3m BP127.0002
1.0M8 E-Cu BP140.0313 and o-ring for wire
1.2M8 E-Cu BP140.0442 0.6-1.0 4m BP127.0003
1.6M8 E-Cu BP140.0587
2.0/4.0 with collett 3m BP127.0005
0.8M8 CuCrZr BP141.003
and o-ring for wire
1.0M8 CuCrZr BP141.0008 1.0-1.2 4m BP127.0007
1.2M8 CuCrZr BP141.0015
2.4/5.5 with collett
1.6M8 CuCrZr BP141.0022
and O-ring for wire 4m BP127.0012
0.8M8 Al BP140.0117 1.6-2.0
1.0M8 Al BP140.0316 Swan Neck Liner
1.2M8 Al BP140.0445 0.6-0.8mm Std BP122.D037
1.6M8 Al BP140.0590 1.0-1.2mm Std BP122.D038
Gas Nozzles 1.6mm BP122.D045
Conical BP145.0075 Swan Neck Liner for ABIMIG T Range
Conical BP145.0078 0.6-1.0mm Brass for Al BP122.D040
Nozzle holder BP145.0080 1-1.2mm Brass for Al BP122.D041
Cylindrical 20mm BP145.0051 Accessories
Conical 16mm BP145.0085 Collet for liner 131.0001
Conical 14mm BP145.0132 O-ring 3.5 x 1.5mm 165.0008
Cylindrical 21mm BP145.D024 Brass guide tube for
BP129.0461
Conical 18mm BP145.D021 AL liners (200mm)
Conical 16mm BP145.D022 Spanner BP191.0001
GTAW (TIG) Welding
Smootharc HF DC 185 TIG

Smootharc Elite
Package TIG 230 AC/DC
Inverter-based TIG welding machine with
added MMA welding capability Smootharc TIG 200 Inverter technology performs flawless joining
Consistently delivers high quality TIG welding AC/DC Package of unalloyed, low-alloy and high alloy steels as
a standard
of steel, stainless steel and copper Inverter-based TIG welding machine with
Single-phase 240V (15A) gives greater usage Easy connection of lightweight metals and
added MMA welding capability
location options their alloys makes this TIG machine suitable for
Consistently delivers high quality TIG welding every application
Ideal for sheet metal, stainless steel of steel, stainless steel, copper and most alloys
fabrications, pipe welding, root runs where Special function allows for joining different
Its balanced AC also allows cleaning action thicknesses of material together
high quality welds are required control whilst welding aluminium
230A of welding current from a 240V
Package consists of: Package consists of: mainssupply
Power source Power source Can be programmed to operate from a
BOC ACDC 2PC 8F BOC ACDC 2PC 8F 10Aoutlet
BOC Regulator BOC Regulator Package consists of:
Electrode holder and work return lead Electrode holder and work return lead Power source
Operating Manual Operating Manual TIG welding torch (Gas-cooled)
TIG200GD 8P 2T UD4m
Part No. BOCDC185 Part No. BOCACDC200 Work return lead 30mm2 x 4m
Gas hose 2m
BOC Regulator
Operating Manual
Part No. ELITETIG230ACDC
EWM Tetrix 351

Mobile, can be lifted by crane and moved
byforklift
More effective welding with activArc
technology
Efficient cooling system with centrifugal pump
and large 12 litre tank
Pressure monitor, pump and temperature-
controlled fan
Duty cycle 60% @ 350A
Package consists of:
Power source
TIG torch 450 WD 8PB 2T UD 4m
Work return lead 70mm2 x 4m
Gas hose 2m
BOC Regulator
Coolant
Operating Manual
Part No. TETRIX351ACDC

TIG Accessories
Tungsten Red Tungsten 2%

Rare Earth Thoriated Electrodes
Designed for DC Electrode Negative (DCEN) or
BOC Tungstens come in all types,
Electrodes straight polarity applications
Designed for AC or DC Maintain sharpened tip configuration during
including the new Lanthiated electrodes. applications welding desirable for welding steels, nickel
Excellent arc-starting characteristics and Maintain sharpened tip alloys and most alloys other than aluminium
long life. Can be used with aluminium, configuration for steel and and magnesium
mild steel, stainless and copper. stainless steel welding Not normally used with AC welding due to
Will form a balled end during AC welding difficulty in maintaining the balled end without
Pack of 10 splitting the electrode
ofaluminium
Pack of 3 Pack of 10
Description Part No. Description Part No..
Tungsten CER 2% 2.4 x 150 BOC502024PK
Tungsten ZIR 2% 1.6 x 150 BOC503016PK Tungsten Rare Earth 1.6mm BOC60116 1.6 x 150DC BOC501116PK
Wedge Collet Back Ends

Lasts 10 times minutes longer than Back end connectors ensures maximum
standard split collets protection and safety.
Improves arc starts and arc stability
A selection of back end connectors are
Requires less pressure from the
back cap improving thread life on available for BOC TIG torches to ensure that
torchhead these torches can be fitted to machines with
Tungsten is in direct contact with collet either 25 or 35 dinse connectors.
Ceramic Cups body creating less resistance heating
Runs cooler, minimising down time
The back end is designed to fully enclose and
protect the gas connector from accidental
replacingcollets impact.
Eliminates twisting and deformation
of collet
BOC Description Part No.
Fits any standard collet body or
6mm B10 N50 gaslens
8mm B10 N49 Safe-Loc Male Dinse
BOCSL2-25
Size Standard Short 25: Style 17
10mm B10 N48
Safe-Loc Male Dinse
11mm B10 N47 BOCSL2-35
35: Style 17
12.5mm B10 N46 1.6mm BOC3C16GS BOC4C116GS
Safe-Loc Male Dinse
16mm B10 N45 2.4mm BOC3C24GS BOC4C332GS BOCSL8-35
35: Style 26
Binzel 3.2mm BOC3C32GS BOC4C418GS
Safe-Loc Male Dinse
BOCSLW-35
6.5mm 777.0081 35: Style 18, Water
8mm 777.0082
10mm 777.0083
Gas Saver Kits
11.5mm 777.0084 For BOC17, BOC18, BOC26 Torches
7.5mm for ABITIG torches 775.0081
The unique BOC design gas saver kits ensures
10mm for ABITIG torches 775.0082 complete gas coverage of the TIG tungsten
13mm for ABITIG torches 775.0083 even on extended stick out.
Gas saver kits eliminate excessive turbulence
in the gas flow that could lead to air
entrapment in the weld bead. Saves your gas
and offers better weld finish.
The purpose of a gas lens is to make the
Back Caps shielding gas exit the nozzle as a column
Pack of 2 instead of a turbulent stream of gas that
begins to spread out after exiting. The column
Description Torch Types Part No. of gas allows the electrode to stick out farther
for visibility allowing for better access to the
Long B57Y02 weld area and a reduction in gas flow.
17, 18, 26
Short B57Y04
Gas saver kit 1.6m BOC3GS16

Clear nozzle for gas
BOC3P8GS
saver kit
TIG Machines and Torches
TIG 450 WD 8PB 2T UD 4m

Fitted with machine
TIG 26GD2T Combi 4m
BOC 26 Flex valve 8m

Optional torch - purchased separately
BOC17 Flex valve 8m
ABITIG Grip 200F 8m

094-010994-00200
094-512291-04000
094-510981-00200
094-511621-30600
BOC ACDC2PC8F
TIG 150 GD 4M EZA

BOC MMA TIG Pack
7S3SK4BOCEWM2
TIG 200 GD 4m
MMATIG-PACK
BOC17V-8-RF
BOC26V-8-RF
ACDC-TIG
Power Sources
Smootharc
HF DC 185 TIG
TIG 200 ACDC
Smootharc Elite
TIG 230 ACDC
EWM
Tetrix 351
Machines with optional TIG functions
MMA 130P
MMA 170P
Smootharc Elite
MMA 162
MMA 180
180 Multiprocess
MIG 335 PP
MIG 451 PP
Smootharc i series
MIG 351 i
MIG 351 i-syn
MIG 451 i-syn
MIG 551 i
EWM
Alpha Q330
Phoenix 351 PP forceArc
TIG Torches
BOC MMA TIG Pack BOC ACDC 2PC 8F

Air-cooled TIG torch Air-cooled TIG torch
100% duty cycle due to unique torch head 100% duty cycle due to unique torch head
design design TIG 150 GD 4m EZA
Valved torch for easy adjustment of shielding Flex neck torch design Gas-cooled TIG welding torch
gas flow Two piece cable design for greater flexibility Double push-button
Supplied with accessory kit (collets, ceramics, Supplied with accessory kit (collets, ceramics, Special design with Euro fit connect for the BOC
collet bodies, back caps) collet bodies, back caps) Elite 180 Multiprocess
Part No. MMATIG-Pack Part No. BOCACDC-2PC-8F Part No. 094-512291-04000

Torch type Rigid valve Torch type Flex Torch type Rigid
Rating ACHF or DCSP @ Rating ACHF or DCSP @ 150A/35% DC-
150A 200A Rating (Duty cycle)
100% duty cycle 100% duty cycle 105A/35% AC
Cable type & length Single, 4m Cable type & length Two, 8m Cable type & length Single, 4m
TIG 26 GD 2T Combi 4m TIG 200 GD 4m 8P 2T UD TIG 200 GD 4m

Gas-cooled TIG welding torch Gas-cooled Gas-cooled
Double push button operation Up/down TIG remote function TIG function torch, up/down
Special design for use with EWM and BOC Double push button Remote setting of welding current
range of multiprocess machines 8 Pole connection Double push button
Part No. 094-511621-30600 Part No. 094-010981-00200 Part No. 094-510981-00600

Torch type Rigid Torch type Rigid Torch type Rigid
180A/35% DC- 200A/35% DC- 200A/35% DC-
Rating (Duty cycle) Rating (Duty cycle) Rating (Duty cycle)
130A/35% AC 140A/35% AC 140A/35% AC
Cable type & length Single, 4m Cable type & length Single, 4m Cable type & length Single, 4m
BOC 26 Flex Valve 8m

Air-cooled TIG torch
BOC 17 Flex Valve 8m 100% duty cycle due to unique torch head
design ABITIG Grip 200F 8m
Air-cooled TIG torch Ergonomically designed handle
200A torch for welding application that require
100% duty cycle due to unique torch head higher amperage but still looking for a Air- Modular switching and control functions
design cooled torch integrated into the handle
Flex neck valved torch design gives greater Flex neck valved torch design gives greater Short ball joint for optimum movement and
control of gas flow regulation. control of gas flow regulation. handling
Part No. BOC17V-8-RF Part No. BOC26V-8-RF Part No. 7S3SK4BOCEWM2

Torch type Flex valve Torch type Flex valve Torch type Rigid
Rating ACHF or DCSP @ Rating ACHF or DCSP @ 200A/35% DC-
150A 200A Rating (Duty cycle)
100% duty cycle 100% duty cycle 140A/35% AC
Cable type & length Single, 8m Cable type & length Single, 8m Cable type & length Single, 4m
TIG Torches and Accessories

TIG 26GD2T Combi 4m

BOC17 Flex valve 8m
ABITIG Grip 200F 8m

094-010994-00200
094-512291-04000
094-510981-00200
094-511621-30600
BOC ACDC2PC8F
TIG 150 GD 4M EZA

BOC MMA TIG Pack
7S3SK4BOCEWM2
TIG 200 GD 4m
MMATIG-PACK
BOC17V-8-RF
BOC26V-8-RF
ACDC-TIG
Items Part no.
Collets
Binzel
1.6 mm B10N23
2.4 mm B10N24
1.6 mm 776.0062
2.4 mm 776.0063
3.2 mm 776.0064
BOC (Wedge collet)
1.6 mm (standard) BOC3C16GS
1.6 mm (short) BOC4C16GS
Collet bodies
1.6 mm B10N31
2.4 mm B10N32
Ceramic cups
6 mm B10N50
8 mm B10N49
10 mm B10N48
11 mm B10N47
12.5 mm B10N46
16 mm B10N45
6.5 mm 777.0081
8 mm 777.0082
10 mm 777.0083
11.5mm 777.0084
7.5 mm 775.0081
10 mm 775.0082
13 mm 775.0083
Gas saver parts to fit BOC gas saver kits BOC3GS16, BOC3GS24 and BOC3GS32
Heat shields
Alumina standard BOC3HSGS
Large diameter BOC4HSGSLD
Collet bodies
Standard BOC3CBGS
Short BOC4CBGS
Large diameter BOC4CBGSLD
Screens
1.6mm BOCTAS16GS
2.4mm BOCTAS24GS
1.6mm Large diameter BOCTAS116GSLD
3.2mm Large diameter BOCTAS332GSLD
Gas lens shield cup
8 mm Alumina BOC3A5GS
12.7 mm clear BOC3P8GS
TIG Torches and Accessories

TIG 26GD2T Combi 4m

BOC17 Flex valve 8m
ABITIG Grip 200F 8m

094-010994-00200
094-512291-04000
094-510981-00200
094-511621-30600
BOC ACDC2PC8F
TIG 150 GD 4M EZA

BOC MMA TIG Pack
7S3SK4BOCEWM2
TIG 200 GD 4m
MMATIG-PACK
BOC17V-8-RF
BOC26V-8-RF
ACDC-TIG
Items Part no.
Back caps
BOC
Long B57Y02
Short B57Y04
Binzel
Short 776.0053
Short 773.0053
Medium 771.0051
Long 773.0051
Metal Treatment Chemicals
Example of Weld-Guard Stainless Steel Picking Gel
BOC Weld-Guard Stainless

BOC Weld-Guard Steel Pickling Gel
Prevents weld spatter from adhering to metal and overhead surfaces will not run over
Weld-Guard Pickling Gel is an Australian surface, even in hot weather
surfaces and welding components during the
made product used to remove the heat tint Free acid resistant application brush
welding process. Ideal for steels, aluminium
discoloration and black weld scale left aids correct use during fabrication and worker
and alloys. Non-flammable, paintable formula
following the welding of stainless steel. Effective safety
produces uniform spray without bubbles.
for use after MIG, TIG or Stick Electrode
Specifications
welding. Pickling provides superior corrosion
Description Part No. Weld-Guard Pickling Gel contains 50g/L
protection to grinding or sandblasting.
hydrofluoric acid and 300g/L nitric acid
Strong formula refer to Technical Data and Material Safety
Heavy-Duty Anti-Spatter Spray Advanced technology ASTM a380 compliant Data Sheet (MSDS).
500ml Aerosol* 1477/500 formulation
Anti-Spatter (Water Based) Spray Superior packaging and customer information Description Part No.
Extensive range
750ml Trigger Pack 1407/28
Faster, more effective pickling to improve
5L Refill Bottle 1407/42 Pickling Gel 1kg* 1107/30
fabrication efficiency
20L Square Refill Container 1407/51 Superior gel adhesion allows use on vertical Pickling Gel 2.5kg* 1107/78
Empty 500ml Trigger Pack 1407/500
Anti-Spatter (Water Based) Gel
400g Nozzle Dip Gel 1467/400 IMPORTANT NOTE These * items are classified as HAZARDOUS SUBSTANCE,
DANGEROUS GOODS according to the Criteria of NOHSC and the ADG Code.
Please refer to MSDS and Technical Data Sheet before use.
Material Safety Data sheets for BOC welding consumables and metal treatment chemicals can be found on ww.boc.com.au under MSDS.
Welding Accessories
Twist
BOC Welding Lead Sets
With quality work clamps and electrode holders,
these welding lead sets provide a premium
Tong
option for replacing or upgrading welding leads
or for purchase with new machines.
5m and 8m leads BOC Work Clamps
BOC Electrode Holders Quality electrode holder and earth clamp Carbon steel, heat-treated plus nickel and
Durable quality, fully insulated Super-flex quality welding cable chrome plating
Description Part No. Description Part No. Description Part No.
400A electrode holder twist BOC10001 250A Welding Lead Set BOC10270 200A spring loaded work clamp BOC10101
300A electrode holder tong BOC10051 350A Welding Lead Set BOC10271 300A spring loaded work clamp BOC10103
500A spring loaded work clamp BOC10105
600A spring loaded work clamp BOC10106
BOC Crimp Fitted BOC Cable Connectors Welding Cable

Cable Lugs Carbon steel, heat treated plus nickel and
chrome plating Spool Current
Cable Size Cable Size Length Rating @
(mm2) Hole Size (mm) Part No. Description Part No. (mm2) (m) 100% (A) Part No.
25 13 BOC10263 500A cable connector BOC10153 25 150 180 7901221

35 100 225 7901222
50 100 285 7901223
70 50 360 7901224
90 50 430 7901225
BOC Hand Wire Brush

High quality construction, straight, mild and BOC Chipping Hammer BOC Gouging Torch
stainless steel Shock resistant Torch air arc k4000 7ft 1000A
Description Part No. Part No. BOC10251 Part No. BOC4000
4 row straight steel BOC10257

4 row straight stainless steel BOC10258
Plasma Cutting, Plasma Torch and Accessories
Smoothcut 40 Plasma
Smoothcut Cutter 15amp
Plasma Cutters 1 phase supply for wider applications and
locations
The Smoothcut plasma range offers Cuts steel up to 9mm
lightweight and compact plasma technology Extremely portable at just 8kg
capable of producing a clean cut of just about Contact arc start allows you to drag the contact
any electrically conductive material. tip on the plate
The Smoothcut 80 and Smoothcut 40 plasma 40A cutting power
cutters can be used with dry compressed air.
BOC recommends the use of the BOC 14 air Part no. CUT40
compressor. The BOC 14 air compressor is
2.5 hp, free air delivery @ 100 psi: 240L/ General features for both:
min. This air compressor is the largest Lightweight and compact Smoothcut 80 Plasma
10amp model available. Please note that air Cutting temperatures up to 20,000 degrees Cutter 3 Phase
compressors with a larger capacity than this Celsius
3 phase supply for heavier industrial
will also be suitable. Instantaneous cut start applications
The Smoothcut plasma cutting range is Produces a small kerf for more precise cutting Cuts steel up to 32mm
backed by an 18-month warranty (excluding Package consists of (both 80 & 40 models): 38kg allows the machine to be moved
work lead) and 12-month warranty on the Power source Transferred arc start reduces risk of contact tip
Smoothcut plasma torch. These plasma cutters Work leads damage
are CE approved and backed by BOCs national Air filter assembly
service network. Operating Manual Part no. CUT80
Smoothcut 40 Smoothcut Pro

Plasma Torch Plasma Torch
The Smoothcut 40 Plasma torch is designed This torch fits the Smoothcut 80 Plasma
for plasma cutting applications up to 40amps.
1 2 3 4
The torch requires air pressure of 70psi/
480kPa for optimum operation. It has been
designed for contact cutting up to 10mm in
thickness.
The Smootharc Plasma torch has a 6m hose
length, making it suitable to reach even the
most difficult places.
It is recommended to use the Smoothcut 40
plasma machine with this torch to form one of 5 6 7 8 9
Spares Part No.
the most portable cutting units on themarket.
Spares Part No.
Smoothcut 40 Plasma Torch BOC40/706H
Smoothcut 40 plasma torch Smoothcut Pro Plasma Torch BOC80/706H
BOC40/7000
head assembly 1 Torch Head BOC80/7000
Electrode (pk 5) BOC9/6506 2 O-Ring BOC80/0101
Gas distributor pch-35 (pk 2) BOC9/6507 3 Air/N2 electrode BOC80/0200
Tip drag heavy duty (pk 5) BOC9/6501 4 HF starter cartridge BOC80/0300
Shield cup (pk 2) BOC9/6003 5 Gas distributor BOC80/0401
6 Cutting Tip BOC80/0506
7 Metal coil spring BOC80/0600
8 Shield cup BOC80/0701
9 Double point spacer BOC80/0800
Consumables
Important Safety Information
WARNING Alert Symbols - Type of Hazard Hazard Avoidance Symbols
Protect yourself and others. Read and understand
this information. Electric shock can kill.
- Precautionary Measure
Welding can give rise to electric shock, excessive
noise, eye and skin burns due to the arc rays, and a
potential health hazard if you breathe in the emitted
fumes andgases.
Over exposure to the fumes and gases can give rise
Electrical Hazard Fire Hazard
to dryness of the nose, throat and eyes, respiratory
irritation and in some cases, longer term health effects Become trained Wear dry, insulated gloves
Hazard Source Symbols
such as lungdeposits.
Read all the manufacturers instructions to achieve
the correct welding conditions and ask your
employer for the Materials Safety Data Sheets.
(refer to www.boc.com.au or www.boc.co.nz).
For eye protection and body protection, always wear a
welding visor with the correct filter lens, and suitable Welding electrode causing Fumes and gases coming Insulate yourself from Keep head out of fumes
welding gloves and clothing to prevent injury from electric shock from any source work and ground
burns, radiation, sparks, molten metal and electric
shock. Wear ear protection when required.
Adequate ventilation to prevent an accumulation of
fumes and gases should be used. Where fume levels
cannot be controlled below the recognised exposure
limits, use local exhaust to reduce fumes and gases. In
confined spaces without adequate ventilation, an air
fed breathing system should be used; and outdoors a Fumes and gases coming Explosion from pressurised Use forced ventilation or Wear complete body
from welding process gas cylinders local exhaust to remove protection
respirator may be required. Precautions for working in
fumes
confined spaces should be observed. Refer to AS/NZS
2865 Safe working in a confined space.
Keep your head out of the fume.
Arc rays and fume can affect others in your workplace.
Comply with your employers safety practices and
procedures; protect others.
Hot work pieces from Loud noise from engine, Use welding helmet with
Refer to WTIA Technical Note 7 Health and Safety in
welding and cutting; hot machinery and arc correct shade of filter
Welding. mufflers; hot exhaust pipes
Adherence to recognised occupational exposure
standards (such as the threshold limit values (TLVs)) for
all fume constituents should be observed during use.
See the Materials Safety Data Sheets for details.
Flying particles from Welding arc rays

chipping and grinding
Colour Code Explanation

These colour bands appear on BOC consumable packages as an easy reference for indentifying material groups.
Hardfacing Mild Steel Stainless Steel

Red Cyan Blue Lime
Low Alloy and

Gouge Nickel (CastFE)
Silver Brazing Alloy
Mint Yellow
Pink
Aluminium Low Hydrogen Copper

Purple Green Brown
44 Section 4 3 Consumables
Mild Steel Electrodes
Smootharc 12 Smootharc 13 Smootharc 24
Description Description Description

Smootharc 12 is a multi-purpose, rutile- Smootharc 13 is a thicker coated all positional Smootharc 24 is a rutile-coated iron powder
cellulosic electrode suitable for a wide range rutile electrode that performs very well in the electrode with 160% recovery designed for
of applications in mild steel. The electrode is down hand position, exceptionally well in the high productivity welding in heavier section
fully positional, including very good appeal vertical-up and overhead positions, and can mild steel. Excellent profile mitre fillets are
in the vertical-down position. The electrode also be used in the vertical-down position. produced, having a smooth transition with
welds with a crisp steady arc to produce The electrode welds with a very smooth, low the base material and ensuring excellent slag
a smooth weld bead surface to enhance spatter arc to produce a finely rippled bead detachability.
good slag detachability. Performance can be surface with excellent slag detachability.
insensitive to rust, dirt and surface coatings, Application
and has good ability to bridge gaps or poor Application Smootharc 24 has been designed to produce
fit-up. For welding mild steels, sheet metal, tank the highest possible productivity when
work and general fabrication. Combined depositing fillet welds with a leg length in
Application with the excellent strike/restrike and a high the 4 to 6mm range in the heavier section
For welding mild steels, sheet metal, tank tolerance to large gaps or poor fit-up, this construction steels. This electrode performs
work and general fabrication. Combined with electrode is easy to use and recommended for exceptionally well when welding inside
the excellent strike/re-strike and a high all round fabrication work. Especially good for corner fillets. Fillet welds can also be made
tolerance to large gaps or poor fit-up, this the less experienced welder. in primer treated material without porosity or
electrode is easy to use and recommended for fusion defects along the top edge.
all round fabrication work. Welding Positions
Welding Positions
Welding Positions
Specifications
Coating Type Rutile Specifications
Specifications Coating Type Rutile, Iron powder
Classification
Coating Type Rutile-Cellulosic Classification
AWS/ASME-SFA A5.1 E6013
Classification AWS/ASME-SFA A5.1 E7024
AS/NZS 1553.1 E4113-0
AWS/ASME-SFA A5.1 E6013 AS/NZS 1553.1 E4824-0
Approvals
AS/NZS 1553.1 E4112-0 Approvals
Lloyds Register of Grade 2
Approvals Shipping Lloyds Register of Grade 2
Lloyds Register of Grade 2 Det Norske Veritas Grade 2 Shipping
Shipping Det Norske Veritas Grade 2
American Bureau of Grade 2
Det Norske Veritas Grade 2 Shipping American Bureau of Grade 2
American Bureau of Grade 2 Shipping
Shipping Packaging Data
Packaging Data
Welding Current* AC, OCV >50V or DC+- Dia. (mm) 2.5 3.2 4.0
Packaging Data Dia. (mm) 3.2 4.0 5.0
1kg Spool
Dia. (mm) 2.5 3.2 4.0
Part No. 187143 187144 Part No. 186166 186167 186168
Packet (kg) 1.0 1.0 Packet (kg) 6.0 6.0 5.5
1kg Spool
Carton (kg) 10.0 10.0 Carton (kg) 18.0 18.0 16.5
Part No. 184133 184134
Quantity 46 34 Quantity 91 60 36
Packet (kg) 1.0 1.0
5kg Spool
Carton (kg) 10.0 10.0
Part No. 187145 187146 187147
Quantity 55 33
Packet (kg) 5.0 5.0 5.0
5kg Spool
Carton (kg) 15.0 15.0 15.0
Part No. 184135 184136 184137
Quantity 230 170 106
Packet (kg) 5.0 5.0 5.0
Carton (kg) 15.0 15.0 15.0
Quantity 278 168 109
Low Hydrogen Electrodes
Smootharc 16 Smootharc 18
Description Description
Smootharc 16 is a basic coated 105% recovery electrode intended for Smootharc 18 is a basic-coated low hydrogen AC/DC electrode for
general welding applications where controlled hydrogen and medium which the outstanding all round operability has been optimised. The
tensile properties are required. It has excellent mechanical and X-ray smooth, soft arc, easy slag control, all positional welding with low
properties. spatter and excellent slag removal provide maximum operator appeal.
The electrode is suitable for welding mild and higher strength steels.
Application It combines strength and toughness and is particularly suitable for
For welding section steels, tank work and general fabrication. Suitable heavily restrained sections where there can be risk of cracking due to
for unalloyed, micro alloyed and low alloyed steels. weld stress.
Welding Positions Application

With its excellent general operability and good positional welding
characteristics, the Smootharc 18 is used for general fabrication work
as well as pipe welding where the fine spray transfer provides precise
Specifications weld pool control. The fine arc spray also makes it an ideal electrode
for the experienced welder, and for positional work in demanding
Coating Type Basic applications.
Classification
The electrode produces a finely rippled bead surface and smooth
AWS/ASME-SFA A5.1 E7016-1 H4
transition with the base material. This, together with the exceptionally
AS/NZS 1553.1 E4816-4 H5 good slag detachability, even in root runs, gives the Smootharc 18
Approvals superior radiographic quality. It is also an ideal electrode for use on AC
Lloyds Register of Shipping Grade 3, 3Ym H5 machines with an OCV of 70V.
Det Norske Veritas Grade 3Y H5
American Bureau of Shipping Grade 3, 3Y HH Welding Positions
Welding Current* AC, OCV 60V or DC+-
Hydrogen content/100g weld <4ml
metal
* DC is recommended for root passes.
Specifications
Coating Type Basic
Packaging Data Classification
Dia. (mm) 2.5 3.2 4.0 5.0 AWS/ASME-SFA AS.1 E7018-1 H4
AS/NZS1553.1 E4818-4 H5
1kg Spool Approvals
Part No. 184143 184144 Lloyds Register of Shipping Grade 3, 3Y, H5
Packet (kg) 1.0 1.0 Det Norske Veritas Grade 3YH5
Carton (kg) 10.0 10.0 American Bureau of Shipping Grade 3, H5, 3Y
Quantity 51 29 Welding Current* AC, OCV 70V or DC+-
3.5kg Spool Hydrogen content/100g weld <4ml
Part No. 186145N 186146N 186147N 186148 metal
Packet (kg) 3.5 3.5 3.5 5.5 *D
C is recommended for root passes.
Carton (kg) 10.5 10.5 10.5 16.5 Packaging Data

Quantity 178 101 66 54
Dia. (mm) 2.5 3.2 4.0 5.0
Part No. 184155N 184156N 184157N 184158

Packet (kg) 3.5 3.5 3.5 5.5
Carton (kg) 10.5 10.5 10.5 16.5
Quantity 148 89 64 55
Mild Steel MIG Wire Mild Steel FCAW Wire
BOC Mild Steel MIG Wire SmoothCor 711
BOC Mild Steel MIG Wire is a premium quality copper coated MIG SmoothCor 711 is a general purpose, rutile flux cored wire that
wire produced from high quality double deoxidised rod. Thehigher performs exceptionally well in the downhand, vertical-up and
manganese and silicon levels ensure improved weld metal overhead positions at the same parameter settings. It is suitable for
deoxidation, making BOC Mild Steel MIG Wire an excellent choice use with both Ar/CO2 or CO2 shielding gases. Designed for single
for welding on metal with a medium to high presence of mill scale and multi pass welding, SmoothCor 711 produces weld metal that is
or rust. The higher silicon levels promote a smooth bead surface and consistently free of inclusions and porosity for X-ray soundness. The
aflat fillet bead profile with equal leg length and uniform wetting is wire has Grade 3 shipping society approval for improved weld deposit
easilyachieved. impact toughness. SmoothCor 711 welds with a very smooth running,
low spatter arc and a fine spray type transfer to give excellent weld
The wire is designed for both single- and multiple-pass welding in
pool control. Bead surface is extremely smooth with excellent slag
allpositions.
detachability. Flat fillet bead profile with equal leg length and uniform
The wire is copper coated for increased shelf life and to ensure good wetting is easily achieved. SmoothCor 711 has a very wide operating
electrical conductivity with reduced friction during high speed welding. window, excellent feedability and easy arc starting characteristics.
BOC Mild Steel MIG Wire has excellent, smooth wire feedability and
issuitable for welding with dip (short circuit), spray arc and pulsed arc Application
transfer using Ar/CO2 or CO2 shielding gases. SmoothCor 711 is recommended for welding of mild and medium
tensile strength steels and is an excellent choice for general
Application steel construction, ship building, pressure vessel fabrication and
BOC Mild Steel MIG Wire is recommended for welding of mild structuralwelding.
and medium tensile strength steels and is an excellent choice for
general steel construction, sheet metal applications, pressure vessel Welding Positions
fabrication, structural welding and pipe welding.
Welding Positions
Specifications
Flux Type Rutile
Classification
Specifications AWS/ASME-SFA A5.20 E71T-1 H8, E71T-1M H8
E71T-9 H8, E71T-9M H8
Classification AWS/ASME-SFA A5.18 ER70S-6
AS 2203.1 ETP-GMp-W503A.CM1 H10
AS/NZS 2717.1 ES6-GC/M-W503AH
ETP-GCp-W503A.CM1 H10
Approvals* Lloyds Register of Grade 3S, 3YS
Approvals*
Shipping
Lloyds Register of Shipping Grade 3
*with Ar/CO2 shielding gas.
Det Norske Veritas Grade 3
Packaging Data American Bureau of Shipping Grade 3
Dia. (mm) 0.6 0.8 0.9 1.0 1.2 Welding Current DC+
* With Ar/CO2 and CO2 shielding gas
Mini spool (100mm ) Packaging Data

Part No. 1061108 1081108 1091108
Winding Random Random Dia. (mm) 1.2 1.6
Random
Spool (kg) 1 1 1
Part No. 1071112 1071116
Handi spool (200mm )
Type Spool (vacuum packed)
Part No. 1061150 1081150 1091150
Weight (kg) 15 15
Winding Random Random Random
Spool (kg) 5 5 5
Spool (300mm )
Part No. 1061155 1081155 1091155 1101155 1121155
Precision Precision Precision Precision
Winding Random
PLW PLW PLW PLW
Spool (kg) 15 15 15 15 15
Pallet (kg) 810 810 810 810 810
Smoothpak Drum
Part No. 1091250 1101250 1121250
Drum (kg) 250 250 250
Mild Steel MCAW Wire MagMate Wires
MagMate
SmoothCor 70C6
Mild Steel MIG Wire
SmoothCor 70C6 is a metal cored wire producing 40% less fume MagMate mild steel MIG wire is a quality copper-coated MIG wire
than conventional metal cored products. It is suitable for use with produced from double deoxidised rod. MagMate mild steel MIG wire
both Ar/CO2 or CO2 shielding gas. Designed for single and multi pass is an excellent choice for welding on metal with medium to high
welding, the wire can be used in both the flat and horizontal positions. presence of mill scale or rust. The wire is designed for both single and
SmoothCor 70C6 welds with a very smooth running, low spatter multiple pass welding in all positions. The copper coating on the wire
arc. Deposition efficiency is high and slag islands minimal. With its increases the shelf life and ensures good electrical conductivity.
wide range of welding parameters, excellent feedability and easy arc
starting characteristics, SmoothCor 70C6 has superb welder appeal. Application
MagMate mild steel MIG wire is recommended for welding of mild
Application and medium tensile steels and is an excellent choice for general steel
SmoothCor 70C6 is ideal for a wide range of high speed fillet and butt construction, sheet metal applications and structural welding.
welding applications where high productivity is required. SmoothCor
70C6 has better wetting action than solid wire, minimising cold lap Welding Positions
on heavier sections of steel. SmoothCor 70C6 is recommended for
general fabrication of mild and medium tensile steels. It is also suitable
for use on pressure vessel work and structural welding.
Welding Positions Specifications

Classification AWS/ASME-SFA A5.18 ER70S-6
AS/NZS 2717.1 ES6-GC/M-W503AH
Specifications Packaging Data

Type Metal cored
Dia. (mm) 0.9 1.2
Classification
AWS/ASME-SFA A5.18 E70C-6C H8, E70C-6M H8 Part No. 706B09-1 706B12-1
AS 2203.1 ETD-GMp-W503A.CM1 H10 Weight (kg) 15 15
ETD-GCp-W503A.CM1 H10
Approvals*
Lloyds Register of Shipping Grade 3
Det Norske Veritas Grade 3

American Bureau of Shipping Grade 3
Welding Current DC+

* With Ar/CO2 and CO2 shielding gas
Packaging Data
Dia. (mm) 1.2 1.6
Part No. 1070C612 1070C616

Weight (kg) 15 15
Hydrogen Controlled FCAW Wire

Mild Steel Low Alloy
SmoothCor 715 SmoothCor 811K2 SmoothCor 115

SmoothCor 715 is a basic flux cored wire

SmoothCor 811K2 is a rutile type flux cored
SmoothCor 115 is a basic type flux cored
for which the all round operability has been wire designed to provide excellent low wire designed for the welding of high tensile
optimised. It is suitable for use with both temperature impact toughness. It is suitable low alloy steels. It is suitable for use with
Ar/CO2 or CO2 shielding gases. Using DC-, the for use with both Ar/CO2 or CO2 shielding gas both Ar/CO2 or CO2 shielding gas and can be
wire can be used for welding in all positions. and can be used in all positions, including used in both the flat and horizontal position.
Designed for single and multi pass welding, downhand, vertical-up and overhead. Designed for single and multi pass welding,
SmoothCor 715 produces low temperature, Designed for single and multi pass welding, SmoothCor 115 deposits a weld metal
high toughness, microscopically clean weld SmoothCor 811K2 deposits a weld metal containing approximately 2.25% nickel, 0.5%
metal with very low H4 hydrogen content containing approximately 1.5% nickel. The molybdenum and 0.3% chromium which,
and superior hot and cold crack resistance. nickel content of the weld metal ensures apart from having good tensile properties,
SmoothCor 715 welds with particularly excellent impact properties at temperatures isextremely tough and ductile. The very low
stable running characteristics and has a below -60C, with radiographic quality H4 hydrogen class ensures superior crack
thin, easily remelted slag cover that, with its that is consistently high. The very low H4 resistance. The wire produces weld metal of
excellent feedability and easy arc starting hydrogen class ensures superior crack the highest radiographic and metallurgical
characteristics, enhances operator appeal resistance. A rutile based wire, SmoothCor quality. SmoothCor 115 welds with
andminimises spatter. 811K2 welds with a very smooth-running, particularly stable running characteristics,
low spatter arc and a fine spray type transfer aminimum amount of spatter and easy slag
Application to give excellent weld pool control. With its removal for this class of wire. Feedability
excellent feedability and easy arc starting isexcellent.
SmoothCor 715 is an excellent choice
for a wide range of critical applications, characteristics, SmoothCor 811K2 has
including pressure vessels, offshore oil excellent operator appeal. Application
and gas platforms and heavy earth moving SmoothCor 115 is recommended for welding
and mining equipment. SmoothCor 715 is Application a range of high strength, fine-grained
suitable for welding mild and higher carbon SmoothCor 811K2 is recommended for structural steels, low temperature steels
and difficult-weld-steels. It combines strength welding fine-grained, low alloy steels and quench and tempered steels. Produces
and toughness and is particularly suitable for intended for service at low temperatures matching strength and hardness on 690MPa
heavily restrained sections where there can and for matching strength on 490MPa yield yield strength and 230 HB steels (e.g. AS
be a risk of cracking due to weld stress. strength steels. It is also eminently suitable 3597 grade 700, ASTM A514). Weld deposits
for welding fine-grained and quench and are resistant to cracking in heavy sections or
Welding Positions tempered steels where undermatching under high restraint.
strength weld metal is desirable.
Welding Positions
Welding Positions
Specifications
Flux Type Basic
Classification Specifications
AWS/ASME-SFA E71T-5 H4, E71T-5MJ H4 Specifications
Flux Type Basic
A5.20
Flux Type Rutile Classification
AS 2203.1 ETP-GMn-W504A.CM1 H5
ETP-GCn-W504A.CM1 H5 Classification AWS/ASME-SFA E110T5-K4 H4 E110T5-
Approvals* AWS/ASME-SFA E81T1-K2 H4, E81T1- A5.29 K4M H4
A5.29 K2M H4
Lloyds Register of Grade 3 AS 2203.1 ETD-GMp-W769A.K4 H5
Shipping AS 2203.1 ETP-GCp-W559A.K2 H5 ETD-GCp-W769A.K4 H5
Det Norske Veritas Grade 3 ETP-GMp-W559A.K2 H5
Approvals*
American Bureau of Grade 3 Approvals*
American Bureau of AWS A5.29 E110T5-K4M
Shipping Lloyds Register of Grade 5Y 40S H5 Shipping
Welding Current DC- Shipping
Det Norske Veritas Grade 4YSA H5 Welding Current DC+
* With Ar/CO2 shielding gas.
American Bureau of Grade 5YMS H5 * With Ar/CO2 shielding gas
Packaging Data Shipping Packaging Data
Welding Current DC+
Dia. (mm) 1.2 1.6
* With Ar/CO2 and CO2 shielding gas Dia. (mm) 1.2 1.6
Part No. 1071512 1071516 Packaging Data

Part No. 1011512 1011516
Dia. (mm) 1.2 1.6 Type Spool (vacuum packed)
Weight (kg) 15 15
Weight (kg) 15 15
Part No. 10811K212 10811K216
Weight (kg) 15 15
Mild Steel TIG and Gas Welding Rods
70S-6 Mild Steel 70S-2 Mild Steel ProFill

TIG Rods TIG Rods Mild Steel Gas Rods
ProFill mild steel gas rods are used for general
Description Description purpose oxy-fuel welding of mild steel
BOC mild steel TIG rod is premium quality, BOC mild steel TIG rod (S2) is a premium All rods are copper coated and embossed for
copper-coated TIG rod produced from quality copper-coated TIG rod produced from ease of identification
high quality DD oxidised rod. The higher high quality triple deoxidised rod.
Specifications
manganese and silicon levels ensure The triple deoxidised wire ensures improved Classification
improved weld de-oxidation making BOC weld deoxidation making the BOC 70S-2 TIG
70S-6 TIG rods an excellent choice for welding AWS/ASME-SFA A5.2 R45
rod an excellent choice for welding on metal
on metal with a medium to high presence of Packaging Data
with a medium level of mill scale or rust.
mill scale or rust.
Dia. (mm) 1.6 2.4 3.2
Application
Application
BOC 70S-2 TIG rods is recommended for
BOC 70S-6 TIG rods is recommended for 0.5m Length
welding of mild to medium tensile strength
welding of mild to medium tensile strength Part No. 11601R45
steel where good root toughness and
steels and is an excellent choice for general Length (m) 0.5
radiographic soundness are required.
steel construction, sheet metal applications, Weight (kg) 1.0
pressure vessel applications, structural Specifications
1m Length
welding and pipe welding. Classification Part No. 11605R45 12405R45 13205R45
AWS/ASME-SFA A5.18 ER 70S-2 Length (m) 1.0 1.0 1.0
Specifications
Packaging Data Weight (kg) 5.0 5.0 5.0
Classification
AWS/ASME-SFA A5.1 ER 70S-6 Dia. (mm) 1.6 2.4
Packaging Data
Part No. 11605S2 12405S2
Dia. (mm) 1.6 2.4
Length (m) 1.0 1.0
Weight (kg) 5.0 5.0
Part No. 11605S6 12405S6
Length (m) 1.0 1.0
Weight (kg) 5.0 5.0
Stainless Steel Electrodes
Smootharc S 308L Smootharc S 316L Smootharc S 347

Smootharc S 308L is a rutile coated, low Smootharc S 316L is a rutile coated, low carbon, Smootharc S 347 is a rutile coated, niobium
carbon grade, AC/DC electrode for the 19Cr, 12Ni, 3Mo, AC/DC electrode for the stabilised AC/DC electrode of the 19Cr, 10Ni
high quality welding of austenitic stainless high quality welding of molybdenum alloyed, type. The electrode is very easy to strike and
steel of the 19Cr/9Ni type. The electrode acid resisting austenitic stainless steels of the restrike. Welding performance is excellent,
is very easy to strike and restrike. Welding 316/316L type. The electrode is very easy with a very smooth, low spatter arc producing
performance is excellent with a very smooth, to strike and restrike. Welding performance a finely rippled bead surface with excellent
low spatter arc producing a finely rippled is excellent with a very smooth, low spatter slag detachability. The electrode has good
bead surface with excellent slag detachability. arc producing a finely rippled bead surface positional welding characteristics.
with excellent slag detachability. Fillet welds
Application have aslightly concave profile with excellent Application
Smootharc S 308L is recommended for single toelineblend-in. Smootharc S 347 has been especially
and multi-pass welding of austenitic stainless designed for the welding of 321 and 347
steel 302, 304 and 304L grades. Austenitic Application stabilised steels. The electrode is also suitable
stainless steel of the 19Cr/9Ni type may be Smootharc S 316L is recommended for single for the unstabilised grades 304 and 304L.
used in the following applications: brewing and multi-pass welding of molybdenum Smootharc S 347 is primarily intended for use
equipment, steam piping, vacuum pump parts, alloyed austenitic stainless steels 316 and where resistance to weld metal sensitisation
dairy equipment, textile drying equipment, 316L. It is also suitable for welding the and intergranular corrosion is required.
chemical handling equipment, pharmaceutical Nb or Ti stabilised steels, provided service Stabilised 321 and 347 austenitic stainless
and food handling equipment. temperatures are below 400C. Austenitic steel grades may be used for applications
stainless steels of the 316/316L type such as aircraft exhaust manifolds, fire walls,
Welding Positions may be used for applications such as food pressure vessels and elevated temperature
handling equipment, structures in marine chemical handling equipment.
environments, heat exchangers, chemical
storage and transportation tanks, oil refining Welding Positions
equipment and pharmaceutical equipment.
Specifications
Coating Type Rutile Welding Positions
Classification
Specifications
AWS/ASME-SFA A5.4 E308L-17
AS/NZS 1553.3 E308L-17 Coating Type Rutile
Welding current AC, OCV 50V or DC+ Specifications Classification
Scaling temperature Approx. 850C in air AWS/ASME-SFA A5.4 E347-17
Coating Type Rutile
Packaging Data AS/NZS 1553.3 E347-17
Classification AWS/ASME-SFA A5.4
E316L-17 Welding current AC, OCV 50V or DC+
Dia. (mm) 2.5 3.2 4.0 Scaling temperature Approx. 850C in air
AS/NZS 1553.3
E316L-17 Packaging Data
Part No. 188082 188083 188084
Approvals American Bureau of
Length (mm) 300 350 350 Dia. (mm) 2.5 3.2 4.0
Shipping
Can (kg) 2.5 3.0 3.0
Welding current AC, OCV 50V or DC+
Carton (kg) 7.5 9.0 9.0 Part No. 188472 188473 184164
Quantity 141 86 59 Scaling Approx. 850C in air Length (mm) 300 350 350
temperature
Can (kg) 2.5 3.0 3.0
Packaging Data Carton (kg) 7.5 9.0 9.0
Quantity 139 88 58
Dia. (mm) 2.5 3.2 4.0 5.0
Part No. 188162 188163 188164 188165

Length (mm) 300 350 350 450
Can (kg) 2.5 3.0 3.0 5.0
Carton (kg) 7.5 9.0 9.0 15.0
Quantity 136 84 58 45
Stainless Steel Electrodes (cont.)
Smootharc S 309L Smootharc S 309MoL Smootharc S 312

Smootharc S 309L is a rutile coated, AC/DC Smootharc S 309MoL is a rutile coated, AC/DC Smootharc S 312 is a rutile coated, AC/DC
electrode that deposits a low carbon, 23Cr, electrode that deposits a low carbon, 23Cr, electrode that deposits a 29Cr/9Ni
13Ni austenitic stainless steel weld metal. 12Ni, 2.5Mo austenitic stainless steel weld austenitic/ferritic stainless steel weld metal
The electrode is very easy to strike and metal with a ferrite content of FN 20. The with a ferrite content of FN 50. The resultant
restrike. Welding performance is excellent high alloy content and ferrite level enable the weld metal is high strength with high ductility
with a very smooth, low spatter arc producing weld metal to tolerate dilution from dissimilar and the structure is highly resistant to hot
a finely rippled bead surface with excellent and difficult-to-weld materials without hot cracking and extremely tolerant of dilution
slag detachability. cracking. from medium and high carbon steels.
The electrode is very easy to strike and The electrode is very easy to strike and
Application restrike. Welding performance is excellent, restrike. Welding performance is excellent,
Smootharc S 309L is recommended for with a very smooth, low spatter arc producing with a very smooth, low spatter arc producing
welding corrosion resistant and heat resistant a finely rippled bead surface with excellent a finely rippled bead surface with excellent
steels of the 309 type, which are often used slag detachability. slag detachability.
for furnace parts, aircraft and jet engine parts,
heat exchangers and chemical processing Application Application
equipment. Smootharc S 309MoL is recommended for Smootharc S 312 is a universal electrode
Smootharc S 309L can also be used for welding corrosion-resistant CrNiMo steels specifically designed for welding steels of
welding dissimilar carbon manganese steels to themselves and to mild and low alloy poor weldability. The electrode is suitable for
and low alloy steels, welding stainless steels steels without hot cracking. The electrode is welding armour plate, austenitic manganese
to mild steels and as a buffer for hardfacing suitable for welding armour plate, austenitic steel, medium and high carbon hardenable
applications. manganese steel, medium and high carbon steels, tools, dies, springs etc that may be
hardenable steels, tools, dies, springs etc. ofunknown composition. It is also suitable
Welding Positions which may be of unknown composition. for welding dissimilar steels (e.g. stainless to
mild steel).
Smootharc S 309MoL is also recommended
for welding dissimilar steels, such as stainless Welding Positions
steels to carbon manganese or low alloy
Specifications steels and for welding austenitic manganese
steel to carbon manganese and low
Coating Type Rutile alloysteel.
Specifications
Classification AWS/ASME-SFA A5.4 Welding Positions
E309L-17 Coating Type Rutile
AS/NZS 1553.3 Classification AWS/ASME-SFA A5.4
E309L-17 E312-17
Welding AC, OCV 50V or DC+ AS/NZS 1553.3
Specifications E312-17
current
Scaling Approx. 1000C in air Coating Type Rutile Welding current AC, OCV 50V or DC+
temperature Classification Scaling Approx. 1100C in air
AWS/ASME-SFA A5.4 E309MoL-17 temperature
Packaging Data
AS/NZS 1553.3 E309MoL-17
Packaging Data
Dia. (mm) 2.5 3.2 4.0 Welding current AC, OCV 50V or DC+
Scaling temperature Approx. 1000C in air Dia. (mm) 2.5 3.2 4.0
Part No. 188092 188093 188094
Length (mm) 300 350 350 Packaging Data Part No. 188122 188123 188124
Can (kg) 2.5 3.0 3.0 Length (mm) 300 350 350
Dia. (mm) 2.5 3.2 4.0
Carton (kg) 7.5 9.0 9.0 Can (kg) 2.5 3.0 3.0
Quantity 207 126 84 Carton (kg) 7.5 9.0 9.0
Part No. 188096 188097 188098
Length Quantity 225 141 93
300 350 350
(mm)
Can (kg) 2.5 3.0 3.0
Carton (kg) 7.5 9.0 9.0
Quantity 210 129 87
Stainless Steel MIG Wire
BOC Stainless Steel BOC Stainless Steel BOC Stainless Steel

MIG Wire 308LSi MIG Wire 309LSi MIG Wire 316LSi
Welding characteristics Welding characteristics Welding characteristics

High silicon levels improve arc characteristics High silicon levels improve arc characteristics High silicon levels improve arc characteristics
and weld pool fluidity, and flatten weld bead and weld pool fluidity, and flatten weld bead and weld pool fluidity, and flatten weld bead
profile profile profile
Low carbon increases resistance to corrosion Low carbon increases resistance to corrosion Low carbon increases resistance to corrosion
and maintains mechanical properties and maintains mechanical properties and maintains mechanical properties

Welding of 18Cr 8Ni type stainless steels (i.e. Welding of 23Cr/12Ni type stainless steels Welding of 18Cr/8Ni and 18Cr/8Ni/3Mo
301, 302, 321, 347, 409 and 444type alloys) For welding mild or low alloy steels to 300 and type stainless steels
Welding of 304 and 304L in cryogenic selected 400 series stainless steels Most suitable for the welding of 316, 318 and
applications Ideal for buttering layer on carbon for 316L alloys
hardfacing consumables Suitable for 301, 302, 304, 321, 347, 410 and
Welding Positions A stainless overlay on mild steels 430 alloys
Welding Positions Welding Positions
Specifications
Classification
AS/NZS 2717.3, ES308LSi, AWS/ASME-SFA, Classification Classification
A5-9, ER308LSi AS/NZS 2717.3 ES309LSi AS/NZS 2717.3, ES316LSi, AWS/ASME SFA,
AWS/ASME SFA A5 9 ER309LSi A5 9, ER316LSi
Approvals: TV X2 CrNi 19 9 DIN 8556
Packaging Data
DB (-Sign) SG-X2 CrNi 19 9 Approvals:
Dia. (mm) Weight (kg) Part No. TV X 2 CrNiMo 1912
Packaging Data DIN 8556
0.9 15 109309 DB SG X2 CrNiMo 19 12
Dia. (mm) 0.9 1.2
1.2 15 112309
Packaging Data
Part No. 109308 112308
Spool Weight (kg) 15 15 Dia. (mm) Weight (kg) Part No.
0.8 1.0 1083161

0.9 15 109316
1.2 15 112316
Stainless Steel TIG and Gas Welding Rods
ProFill 308LSi ProFill 309LSi
ProFill 308L stainless steel is a high quality, ProFill 309L stainless steel is a high quality
low carbon rod for the gas or gas tungsten arc low carbon rod for the gas or gas tungsten
(TIG) welding of a wide range of low carbon arc (TIG) welding of highly alloyed 309 or
and stabilised 300 series stainless steels. It is 309L type stainless steels. ProFill 309L is also
recommended for the critical welding of 304 suitable for the dissimilar joining of other 300
and 304L stainless steels in corrosion resistant series austenitic stainless steels ferritic steels.
and cryogenic applications. Resealable 5 kg tube
Resealable 5kg tube Suitable for gas and GTA (TIG) welding
Suitable for gas and GTA (TIG) welding Specifications
Specifications
Classification
Classification
AS1167.2:309LSi
AS1167.2:308LSi ASME-SFA A5.9: ER309LSi
AWS/ASME-SFA A5.9:ER308LSi
Packaging Data
Packaging Data
Dia. (mm) Weight (kg) Part No.
1.6mm 5kg BTGS309L16
1.2mm 5kg BTGS308L12 2.0mm 5kg BTGS309L20
ProFill 347 ProFill 316LSi
ProFill 347 stainless steel is a high quality ProFill 316L stainless steel is a high quality
gas or gas tungsten arc (TIG) welding rod. low carbon rod for the gas or gas tungsten
Niobium stabilised for improved resistance arc (TIG) welding of molybdenum bearing
to intergranular corrosion, ProFill 347 is stainless steels; in particular matching 316
recommended for the TIG welding of 347, 348 and 316L alloys. ProFill 316L is also suitable
and 321 type stainless steels stabilised with for the general welding of 304 and 304
either niobium or titanium. stainless steels and ferritic stainless steels,
including 409, 444 and 3Cr12.
ProFill 347 is also suitable for the general
purpose welding of other 300 series stainless Resealable 5kg tube
steels, including 301, 302, 304 and 304L etc. Suitable for gas and GTA (TIG) welding
Resealable 5kg tube Specifications
Suitable for gas and GTA (TIG) welding
Classification
Specifications
AS1167.2:316LSi AWS/ASME-SFA
Classification A5.9:ER316LSi
AS1167.2:347 AWS/ASME-SFA A5.9:ER347 Packaging Data
Packaging Data Dia. (mm) Weight (kg) Part No.
1.6mm 5kg BTGS34716 1.2mm 5kg BTGS316L12
Aluminium MIG Wire
BOC Aluminium BOC Aluminium BOC Aluminium

MIG Wire 1080 MIG Wire 4043 MIG Wire 4047

For welding of 99.9% pure aluminium. Used to weld alloys with a maximum of 2% General purpose welding of aluminium sheets,
alloying elements extrusions andcastings
Welding Positions and for castings containing up to 7%Si Many general construction and automotive
Many general construction and automotive applications
applications
Welding Positions
Welding Positions
Specifications
Classification
Specifications
AS 2717.2 No equivalent Specifications
AWS/ASME A5.10 No equivalent Classification
DIN 1732 SG. Al Mg 4.5 Mn Werks. 3.3548 BS Classification
AS 2717.2 E4047
2901 Pt.4 5183 AS 2717.2 E4043 AWS/ASME A5.10 ER4047
AWS/ASME A5.10 ER4043 DIN 1732SG. AL Si.12 Werks. 3.2585
Packaging Data DIN 1732, SG. AL SI.5 Werks. 3.2245 BS 2901 Pt.4 4047 A
BS 2901 Pt.4 4043 A
Dia. Current Voltage Spool
Packaging Data
(mm) (A) (V) (kg) Part No. Packaging Data
0.8 70110 1618 5.0 S970850 Dia. Current Voltage Spool (mm) (A) (V) (kg) Part No.
(mm) (A) (V) (kg) Part No.
0.9 90130 1719 6.0 S970960
1.0 100140 1719 6.0 S971060 1.0 100140 1719 6.0 S471060
0.8 70110 1618 0.5 S430805
1.2 120150 2429 6.0 S971260 1.2 120150 2429 6.0 S471260
0.8 70110 1618 5.0 S430850
1.6 200320 2533 6.0 S971660
0.9 90130 1719 0.5 S430905
0.9 90130 1719 6.0 S430960
1.0 100140 1719 0.5 S431005
1.0 100140 1719 6.0 S431060
1.2 150250 2025 0.5 S431205
1.2 150250 2025 6.0 S431260
1.6 200350 2328 6.0 S431660
Aluminium TIG Rods
BOC Aluminium BOC Aluminium Aluminium 4043

MIG Wire 5183 MIG Wire 5356 TIG RODS

Where high strength and resistance to sea Used to weld aluminium magnesium base BOC 4043 TIG rod is a nominal 5% silicon alloy
water are required metal alloys with a maximum of 5%Mg. suitable for TIG welding of a wide range of cast
Applications in ship building, offshore, Suitable for a wide range of 3XXX, 5XXX, 6XXX and wrought aluminium alloys. It is extensively
cryogenic equipment, railway constructions and 5XX series used for welding aluminium alloy castings. It has
and automotive Applications in ship building, storage tanks, a lower weld deposit strength but excellent crack
railways and the carindustry resistance.
Welding Positions
Welding Positions Specifications
Classification
Specifications AS 2717.2 E4043

Specifications AWS / ASME A5.10 ER4043
Classification DIN 1732, SG. AL SI.5 Werks. 3.2245
Classification BS 2901 Pt.4 4043 A
AS 2717.2, E5183
AWS/ASME A5.10, ER5183 AS 2717.2 E5356 Packaging Data
DIN 1732, SG. Al Mg 4.5 Mn Werks. 3.3548 AWS/ASME A5.10 ER5356
BS 2901 Pt.4 5183 DIN 1732 SG. AL Mg 5 Dia. (mm) Weight (kg) Part No.
BS 2901 Pt.4 5356
Approvals 1.6 2.0 S431602
Lloyds Register of D O BF 5083 0 and F Approvals
2.4 2.0 S432402
Shipping S NA Lloyds Register of D O BF 5083-OandF
3.2 2.0 S433202
American Bureau of AWS A5.1092 Shipping S NA
Shipping American Bureau of AWS A5.10.92
Det Norske Veritas AlMg4.5Mn/I1 Shipping
BV Det Norske Veritas AlMg5/11
Packaging Data
BV Aluminium 5356
Packaging Data
TIG RODS
(mm) (A) (V) (kg) Part No. Dia. Current Voltage Spool
(mm) (A) (V) (kg) Part No.
0.8 70110 1618 5.0 S510850 Applications
0.9 90130 1719 6.0 S510960 0.8 50150 1421 0.5 S530805 BOC 5356 TIG rod is a nominal 5% magnesium
1.0 100140 1719 6.0 S511060 0.8 50150 1421 5.0 S530850 alloy suitable for TIG welding of a wide range of
0.9 80180 1622 0.5 S530905 cast and wrought aluminium alloys. It produces
1.2 120150 2429 6.0 S511260
intermediate deposit strength, good ductility and
0.9 80180 1622 2.0 S530920
corrosion resistance for the welding of a wide
0.9 80180 1622 6.0 S530960 range of 3XXX, 5XXX, 6XXX aluminium alloys.
1.0 110220 1723 0.5 S531005
1.0 110220 1723 2.0 S531020 Specifications
1.0 110220 1723 6.0 S531060
Classification
1.2 150250 2025 0.5 S531205
AS 2717.2 E5356
1.2 150250 2025 2.0 S531220
AWS/ASME A5.10 ER5356
1.2 150250 2025 6.0 S531260 DIN 1732 SG. AL Mg 5
BS 2901 Pt.4 5356
Packaging Data
1.6 2.0 S531602

2.4 2.0 S532402
3.2 2.0 S533202
Cast Iron Electrodes Gouging Carbons
Smootharc C Smootharc C BOC Gouging

Cast Ni Cast NiFe Carbons
BOC carbons have been produced for
Applications Applications effective, efficient metal removal by the arc-
BOC Smootharc C Cast Ni is a pure nickel BOC Smootharc C Cast NiFe is designed to air gouging process.
electrode for general purpose welding of all produce a higher matching strength weld They are manufactured for high quality
types of cast iron. It is suitable for the joining metal for joining malleable, nodular and SG gouging with:
and repair of grey and malleable cast irons irons. It is also suitable for joining these to
A first grade quality carbon/graphite mixture
and dissimilar joints between these and mild, low alloy and stainless steels. Smootharc
A premium copper coating to ensure consistent
steel, monel and stainless steels. Grey and C Cast NiFe is less sensitive to hot cracking
levels of conductivity and resistance
malleable cast irons, machine bases, engine sometimes caused by impurities in castings,
Densely compacted carbon
blocks and gear housings. compared to pure nickel type electrodes.
A copper coating that ensures consistent
Spheroidal graphite, nodular and ductile
conductivity, resistance and arc stability
Welding Positions cast irons (eg machine bases, transmission
Compacted quality carbon/graphite that
housings, gearboxes, engine blocks and pump
ensures fast, efficient metal removal
bodies).
Applications
Specifications Welding Positions Removes metal from a wide range of commonly
found metals, both ferrous and non-ferrous
Classification Pointed carbons are the most popular for
general purpose applications of metal removal
AWS A5.15-90, E Ni-C1
DIN 8573-83E Ni-BG 1 Specifications Jointed carbons have a male and female socket
design, allowing either semi or completely
Classification automated metal removal
Packaging Data
Flat carbons are used when finer detail is
AWS A5.15-90, E NiFe-C1 required, including scarfing and special joint
Dia. Current kg/ Part
DIN 8573-83 E NiFe-1-BG 1 preparation
(mm) (A) pack No.
Coating type: premium copper coating
Packaging Data
2.5 6080 3.0 189002 Packaging Data
Dia. Current kg/ Part
3.2 70110 3.0 189003 (mm) (A) pack No. Dia. Length Pack Part
Description (mm) (mm) size No.
3.2 70110 4.0 189103N
Carbon DC 4 305 100 40G
Carbon DC 5 305 100 50G
Carbon DC 6.5 305 50 65G
Carbon DC 8 305 50 80G
Carbon DC 9.5 305 50 95G
Carbon DC 11 305 50 110G
Carbon AC 4 305 100 40AG
Carbon AC 5 305 100 50AG
Carbon AC 6.5 305 50 65AG
Carbon Jointed 8 355 50 80J
Carbon Jointed 9.5 355 50 95J
Carbon Jointed 11 355 50 110J
Carbon Jointed 16 432 25 160JL
Carbon Jointed 19 432 25 190JL
Carbon DC Flat 10 x 5 50 0510S
Carbon DC Flat 15 x 5 50 0515S
Gas Welding, Brazing and Soldering
PhosCopper ProSilver 2 ProSilver 5
Self-fluxing for pure copper brazing due to Self-fluxing for pure copper brazing due to
Applications the action of phosphorous; copper alloys, like the action of phosphorous; copper alloys, like
Self-fluxing for pure copper brazing due to brasses and bronzes, will require additional brasses and bronzes, will require additional
the action of phosphorous; copper alloys, like fluxes. It is not suitable for steel or alloys fluxes. It is not suitable for steel or alloys
brasses and bronzes, will require additional containing more than 10% nickel. containing more than 10% nickel.
fluxes. It is not suitable for steel or alloys It produces rough-textured fillets of a It produces rough-textured fillets of a
containing more than 10% nickel. greyish colour and, when permitted to run greyish colour and, when permitted to run
It produces rough-textured fillets of a uncontrolled over the work, will roughen uncontrolled over the work, will roughen
greyish colour and, when permitted to run the surface. Not recommended where good the surface. Not recommended where good
uncontrolled over the work, will roughen appearance is desired or where subsequent appearance is desired or where subsequent
the surface. Not recommended where good electroplating is necessary. electroplating is necessary.
appearance is desired or where subsequent The alloy has a relatively wide melting range The alloy has a relatively wide melting range
electroplating is necessary. and the parent metals brazed almost always and the parent metals brazed almost always
The alloy has a relatively wide melting range have high thermal conductivity. Forthese have high thermal conductivity. For these
and the parent metals brazed almost always reasons, the work should be heated quickly reasons, the work should be heated quickly
have high thermal conductivity. Forthese to brazing temperature and oxy-acetylene is to brazing temperature and oxy-acetylene is
reasons, the work should be heated quickly preferable to either natural gas or propane. preferable to either natural gas or propane.
to brazing temperature and oxy-acetylene is Brazing of tough pitch copper should be Brazing of tough pitch copper should be
preferable to either natural gas or propane. carried out with a slightly oxidizing flame to carried out with a slightly oxidizing flame to
Brazing of tough pitch copper should be avoid hydrogen embrittlement. avoid hydrogen embrittlement.
carried out with a slightly oxidizing flame to Due to its wide melting range, there is a Due to its wide melting range, there is a
avoid hydrogen embrittlement. tendency for low melting phases to run out of tendency for low melting phases to run out of
Due to its wide melting range, there is a the joint if the heating rate is too low, so care the joint if the heating rate is too low, so care
tendency for low melting phases to run out of has to be taken to heat quickly to the brazing has to be taken to heat quickly to the brazing
the joint if the heating rate is too low, so care temperature. temperature.
has to be taken to heat quickly to the brazing ProSilver 2 is the main alloy used in plumbing ProSilver 5 has improved strength/ductility
temperature. and in the manufacture of copper hot water and gap filling properties compared to
The biggest use of this alloy is in return tanks, where water hammer necessitates a ProSilver 2.
bends in evaporative air-conditioner heat silvercontent. It is not recommended for use in shock-
exchangers. It is also used in auto air- It is not recommended for use in shock- loading situations, sulphurised gas or marine
conditioners. loading situations, sulphurised gas or marine environments.
The alloy is used in non-vibration situations environments.
and is not recommended for plumbing due to Specifications
hammering/vibration. Specifications
Classification
It is not recommended for use in shock- Classification AS/NZS 1167.1B3
loading situations, sulphurised gas or marine AS/NZS 1167.1B2
environments. Packaging Data
Packaging Data
Specifications Size (mm) Pack Size Part No.
Size (mm) Pack Size Part No.
Classification
2.5 x 750 2.5 (kg) LTAP0522
AS/NZS 1167.1B1 2.5 x 750 5.0 (kg) LTAP0242 3.0 x 750 2.5 (kg) LTAP0500
3.0 x 750 5.0 (kg) LTAP0243
Packaging Data
Dia. (mm) Pack Size Part No.
3.0 x 750 5.0 (kg) LTAP0043

5.0 x 750 5.0 (kg) LTAP0044
Gas Welding, Brazing and Soldering (cont.)
ProSilver 15 ProSilver 30T ProSilver 34T
Self-fluxing for pure copper brazing due to Suitable for brazing of all low alloy and carbon This alloy was developed as the cadmiumfree
the action of phosphorous; copper alloys, like steels, copper and copper alloys, and nickel replacement for ProSilver 34.
brasses and bronzes, will require additional alloys. Suitable for carbon and low alloy steels,
fluxes. It is not suitable for steel or alloys It can be used for brazing where close copper and copper alloys (aluminium bronzes
containing more than 10% nickel. tolerances on joint gaps cannot be held, and it with more than 2% aluminium require special
It produces rough-textured fillets of a can form large fillets. flux), nickel and nickel alloys, and stainless
greyish colour and, when permitted to run The joint area should be brought to the steels (not exposed to continuous contact
uncontrolled over the work, will roughen with water).
brazing temperature before application of
the surface. Not recommended where good the alloy to prevent liquation (separation of Due to its wide melting range, this alloy
appearance is desired or where subsequent low melting components from the alloy under can be used to fill joint gaps that can not be
electroplating is necessary. slow heating conditions). closely controlled.
The alloy has a relatively wide melting range To avoid risk of cracking, it should not be It should not be quenched from high
and the parent metals brazed almost always quenched after brazing. temperatures (>300C). It should also not be
have high thermal conductivity. For these quenched when used to braze components
reasons, the work should be heated quickly Maximum continuous operating service
with widely differing coefficients of thermal
to brazing temperature and oxy-acetylene is temperature should not exceed200C.
expansion, due to risks with cracking.
preferable to either natural gas or propane.
Specifications It is suitable for continuous service operating
Brazing of tough pitch copper should be
carried out with a slightly oxidizing flame to Classification temperatures up to200C.
avoid hydrogen embrittlement. AS/NZS 1167.1A16 Specifications
Due to its wide melting range, there is a
tendency for low melting phases to run out of
the joint if the heating rate is too low, so care AS/NZS 1167.1A18
has to be taken to heat quickly to the brazing
Packaging Data
temperature.
1.5 x 750 0.5 (kg) LTAT3001
ProSilver 15 is used for high vibration joints Size (mm) Pack Size Part No.
2.5 x 750 0.5 (kg) LTAT3003
on refrigerator copper pipes. It is also used
for brazing contacts onto copper-based parts 1.5 x 750 0.5 (kg) LTAT3401
because of its good flow characteristics and
2.5 x 750 0.5 (kg) LTAT3403
good electrical conductivity.
It is not recommended for use in shock-
loading situations, sulphurised gas or marine
environments.
Specifications
Classification
AS/NZS 1167.1B4
Packaging Data
2.0 x 750 2.5 (kg) LTAP1521

2.5 x 750 2.5 (kg) LTAP1522
3.0 x 750 2.5 (kg) LTAP1523
Gas Welding, Brazing and Soldering (cont.)
ProSilver 39T ProSilver 45T SilverCoat 45T
Suitable for brazing of all low alloy and carbon This alloy was developed as the cadmiumfree This alloy was developed as the cadmiumfree
steels, copper and copper alloys, and nickel replacement for ProSilver 45. replacement for SilverCoat 45.
alloys. It is suitable for carbon and low alloy steels, SilverCoat 45T is the extruded flux coated
It can be used for brazing where close copper and copper alloys (aluminium bronzes version of the standard ProSilver 45T.
tolerances on joint gaps cannot be held and with more than 2% aluminium require special Suitable for carbon and low alloy steels,
can form large fillets. flux), nickel and nickel alloys, and stainless copper and copper alloys (aluminium bronzes
The joint area should be brought to the steels for food and medical applications (not with more than 2% aluminium require special
exposed to continuous contact withwater).
brazing temperature before application of flux), nickel and nickel alloys, stainless
the alloy to prevent liquation (separation of Low brazing temperature, coupled with a steels for food and medical applications (not
low melting components from the alloy under narrow melting range, makes it free flowing exposed to continuous contact with water).
slow heating conditions). and produces joints with small, smooth fillets. Low brazing temperature, coupled with a
To avoid risk of cracking, it should not be Good corrosion resistance. narrow melting range, makes it free flowing
quenched after brazing. and produces joints with small, smooth fillets.
Used widely in marine applications due to its
Maximum continuous operating service resistance to dezincification. Good corrosion resistance.
temperature should not exceed200C. Suitable for continuous service operating Used widely in marine applications due to its
Specifications temperatures up to200C. resistance to dezincification.
Specifications Suitable for continuous service operating
Classification
temperatures up to200C.
AS/NZS 1167.1A15 Classification
Specifications
AS/NZS 1167.1A19
Packaging Data
AS/NZS 1167.1A19
Packaging Data
1.5 x 750 0.5 (kg) LTAT3901
1.5 x 750 2.5 (kg) LTAT4520 Size (mm) Pack Size Part No.
1.5 x 750 0.5 (kg) LTAT4501
2.5 x 750 0.5 (kg) LTAT4503 1.5 x 500 500 (g) LTAF4531T
3.0 x 750 0.5 (kg) LTAT4504 1.5 x 500 2 rods LTAF4550T
ProSilver 56T ProSilver 494
Cadmium-free brazing alloy with a short This alloy was developed as the cadmiumfree
melting range, suitable for brazing of most replacement for ProSilver 503.
metals such as copper alloys and stainless Recommended for brazing of tungsten carbide
steels for food and medical applications. up to 19mm long.
Very free flowing and produces neat joints The presence of nickel and manganese helps
with small fillets. in wetting carbides even those containing
Has some resistance to dezincification and titanium.
is used for brazing of stainless steel food
handling equipment. Specifications
To avoid risk of cracking, it should not be Classification
quenched after brazing. AS/NZS 1167.1A20
Maximum continuous operating service Packaging Data
temperature should not exceed200C.
Specifications Size (mm) Pack Size Part No.
Classification 1.5 x 750 0.5 (kg) LTAT5301

AS/NZS 1167.1A2
Packaging Data
Size (mm) Pack Size (kg) Part No.
1.5 x 750 0.5 LTAT5601

2.5 x 750 0.5 LTAT5603
Profill Gas Welding Rods
ProFill Nickel Bronze ProFill Nickelcoat ProFill Tobin Bronze
Fusion welding of similar copper alloys Fusion welding of similar copper alloys, brazing For mild steel, low strength applications (e.g.
Suitable for steel, cast iron and malleable iron of nickel basedalloys car panel filling)
Suitable for steel, cast iron and malleable iron Suitable for brass and bronzes, mild steel and
Specifications ferrous materials
Specifications
Coating Bare Specifications
Coating Bare
Classification AWS RBCuZn-D
Coating Bare rod
Classification AWS RBCuZn-D
Joining process Braze welding and
Classification DIN L-Cu40Zn
fusion welding Joining process Braze welding and
fusion welding Joining process Braze welding and
Welding characteristics High strength and
fusion welding
wear resistant, Self- Welding characteristics High strength and
fluxing Brazing of wear resistant, Self- Welding characteristics Low fume
nickel based alloys fluxing Brazing of
Melting range 890900
Build up of worn nickel based alloys
ferrous components Build up of worn Tensile strength (MPa) 400
ferrous components
Melting range 920935
Melting range 920935 Packaging Data
Tensile strength (MPa) 560
Packaging Data
Packaging Data
Description Part No. 1.6750, 2.5kg GRTB1625
1.6750, 5 rods GRTB16H5
5.0750, 2.5kg GRNB5025 2.4750, 2.5kg GRTB2425
2.4750, 5 rods GRTB24H5
2.4500, 5 rods GRNC24H5
3.2750, 2.5kg GRTB3225
3.2750, 2.5kg GRNC3225
3.2750, 5 rods GRTB32H5
3.2750, 5 rods GRNC32H5
5.0750, 2.5kg GRTB5025
ProFill Mang Bronze ProFill Mangcoat
Due to dezincification, not suitable for copper Due to dezincification, not suitable for copper
pipes carrying hot water or sea water pipes carrying hot water or sea water
Suitable for steel, cast iron and malleable iron Suitable for steel, cast iron and malleable iron
Coating Bare rod Classification AWS RBCuZN-C
Classification AWS RBCuZn-C Joining process Braze welding
Joining process Braze welding Welding characteristics Low fume and high
strength, Self-fluxing
Welding characteristics Low fume and high
strength, Self-fluxing Melting range 865890
Melting range 865890 Tensile strength (MPa) 460

Packaging Data
Packaging Data Description Part No.

2.4500mm, 2.5kg GRMC2425
2.4500mm, 5 Rod pack GRMC24H5
1.6750mm, 2.5kg GRMB1625
3.2750mm, 2.5kg GRMC3225
2.4750mm, 0.5kg GRMB2405
3.2750mm, 5 Rod pack GRMC32H5
2.4750mm, 2.5kg GRMB2425
2.4750mm, 5 Rod pack GRMB24H5
3.2750mm, 2.5kg GRMB3225
Gas Welding, Brazing and Soldering
Flux Tenacity 20
SB Flux Easyflo GP SB Flux Tenacity 4A For copper, brass gas welding and steel
Preferred general purpose flux, suitable for For higher melting point applications and brazing. Suitable for higher temperatures
most engineering materials. Also suitable for longer heating cycles. Suitable for use with and extended cycle times. Suitable for ProFill
use with all ProSilver alloys. Residue soluble all ProSilver alloys. Preferred for ProSilver 2.5 bronze alloy range. Use as a powder or mix
in hot water or 10% caustic soda. and 15 if heating cycle is long. with water for a paste.
Temperature range 550880C Temperature range 600850C Temperature range 7501000C
Size Part No. Size Part No. Size Part No.
250g Efloflux 250g Ten4AFlux 250g Ten20Flux
Material Safety Data sheets for BOC welding consumables and metal treatment chemicals can be found on www.boc.com.au under MSDS.
62 Section 5 3 Trade Tools
Trade Tools
Power Tools
BOC offers a comprehensive range of

trade tools that are essential for the
welder. Choose from a selection of power
tools, abrasives, cutting accessories,
hand tools, metal treatment chemicals,
air compressors, power generators, HITACHI
industrial workshop equipment and 230mm(9)AngleGrinder
more. All quality products. Just what the
tradesmen needs.
HITACHI Dust-proof ball bearing
125mm(5) AngleGrinder Tool-less wheel guard can be adjusted to any
Powerful 1300 watt motor angle
Anti-vibration handle, reducing vibration Long life carbon brushes
by35% More durable ball bearing retainer
Increased overload durability Wear resistance of armature coil
Increased wear resistance of the armaturecoil Powerful 2400 watt motor
Deadman switch Includes grinding disk, side handle & wrench
Part No. G13SE2 Part No. G23SE2
Metabo Metabo
355mm(14) Metal 230mm(9)Angle Grinder
Cut Off Saw Metabo Powerful 2500 watt motor
Quick clamping device 125mm(5) AngleGrinder 18 Nm Torque
Variable mitre 45 to -15 Safety clutch 3 Position rotatable rear handle
Adjustable depth stop Robust Metabo Marathon motor Robust Metabo Marathon motor
Adjustable spark guide plate Quick nut Auto stop carbon brushes
Warp resistant base plate Vibra Tech side handle Deadman switch
Powerful 2300 watt motor 1100 watt motor 3 Position Vibra Tech side handle
Part No. CS23-355 Part No. W11125Q Part No. W25230
Abrasives
Flat Metal Cut-Off Wheels
General Purpose Flat Metal All Ferrous Metals

1002.516 FH38-A36S-BF41 1010216
1152.522 FH38-A36S-BF41 1011522
1252.522 FH38-A36S-BF41 1012722
1802.522 FH38-A36S-BF41 1017822
2302.522 FH38-A36S-BF41 1023022
General purpose flat metal cut-off wheels all ferrous metals 2302.525.4 FH38-A36S-BF41 1023025
Abrasives (cont.)
Sand Discs
NTN F226 SAND DISC

17822 36 grit CD106313
Ultra thin
17822 24 grit CD106429
Mega Inox premium cut-off wheels stainless steel
Ultra Thin Mega Inox Premium Cut-Off Wheels Stainless Steel

1001.016 A46T-BF41 M/INOX 15102010
1001.616 A46T-BF41 M/INOX 15102016
1151.022 A46T-BF41 M/INOX 15115010
1251.022 A46T-BF41 M/INOX 15127010
1251.622 A46T-BF41 M/INOX 15127016 Flap discs zirconia
1252.022 A46TBF41 M/INOX 1512722 Flap Discs
High Speed Petrol Saws / Demolition Saws Cut-Off Wheels
3503.820 2UU670SS-A24S-BF41/100 2035620 Description Part No.
3503.825.4 2UU670SS-A24S-BF41/100 2035625
MET C/OFF WHL Flap Discs Zirconia
356325.4 A36SB 1935625 10016 40 grit 9800040
406325.4 A36SB 1940625 10016 60 grit 9800060
10016 80 grit 9800080
10016 120 grit 9800120
Flat Masonry Cut-Off Wheels 11522 40 grit 9801040
11522 60 grit 9801060
Description Part No. 11522 80 grit 9801080
12522 40 grit 9803040
Masonry and Non-Ferrous Metal Cut-Off Wheels 12522 60 grit 9803060
2303.222 FH64-C30T-BF41 4023022 12522 80 grit 9803080
12522 120 grit 9803120
18022 40 grit 9802040
Metal Depressed Centre Grinding Wheels 18022 60 grit 9802060
Flap Discs Aluminium Oxide
12522 40 grit 9893040
12522 60 grit 9893060
General Purpose Metal Grinding Wheels
1006.016 A30S-BF27 6310260
1154.022 A30S-BF27 6311560 Premium Resin Fibre Discs
1256.822 A24/30T-BF27 6012768 Aluminium Oxide
1806.822 A24/30T-BF27 6017868
2306.822 A24/30T-BF27 6023068 Description Part No.
2306.822 A24/30P-BF27 6123068
Iron Free Inox Standard Grinding Wheels Stainless Steel F226
1256.822 A30S-BF27 IRON FREE 6812768 10216 36 grit CD106399
2306.822 A24/30T-BF27 IRON FREE 6823068 10216 60 grit CD106275
11522 60 grit CD106267
12722 36 grit CD106321
Metal Depressed Centre Cut-Off Wheels 12722 60 grit CD106224
General Purpose Depressed Centre Metal Cut-Off Wheels

1003.416 A30S-BF27 6310234
1253.422 A24/30T-BF27 6012734
2303.422 A24/30T-BF27 6023034
64 Section 5 3 Trade Tools
General Accessories and Handtools

Magnetic Squares and Magnetic Tools
Magnetic Earth/Ground
Clamp
Provides strong, positive electrical connection
to job. Replaces conventional earth clamps in
any duty and especially useful in situations
Compact Double where conventional clamps are not suitable
(e.g. inside tanks and vessels etc). Lever
Small double unit adjustable to any angle. Standard handle assists removal from job. Clean copper
Canbe separated and used as single. Holds Popular trade size, single Welders
flat bar or pipe and rod as small as 13mm. stud contact site to ensure good earthing.
MagneticSquare
For hobbyist, handiperson and also trade Can be supplied as a matched pair in Current capacity up to 800A
applications MultiAngle configuration Clamping force approximately 40kg on
Clamping force >12kg on 3mm steel Clamping force >12kg on 3mm steel 6mmsteel
Part No. STCDWMS Part No. STWMS Part No. STMEC800
060040 060041 060042
Clamps
200mm (8) MIG Description Size Part No.
Welding Pliers
Specifically designed for CO2 welding torches Locking Welding Clamp 225mm (9) 060040
Drill Doctor Heat treated, carbon steel, PVC handle Locking Sheet Metal 250mm
060041
3/32in 1/2in cap Serves eight multi-functions Clamp (10)
275mm
Locking C Clamp 060042
Part No. DD360X Part No. PA0281 (11)
BOC offers a range of trade

T-Spindle Heavy-Duty
tools that includes power
and hand tools, abrasives,
general workshop equipment
Industrial Strength Clamps and safety products.
Superior clamping force suitable for a diverse See inside cover for your
range of applications
Heat treated forged steel for maximum
nearest Gas&Gear location.
durability
Span x
Engineers Chalk depth
Description (mm)
Clamping
force (kg) Part No.
T-Spindle 160x80 250 ECG16CS
T-Spindle 200x100 350 ECG20CS
King size Engineers soapstone
EC101075 T-Spindle 250x120 600 ECG25CS
chalk
Engineers Soapstone Chalk Box EC125125 T-Spindle 300x140 650 ECG30CS
King size Engineers soapstone T-Spindle 400x175 700 ECG40CS
EC51075
splits Heavy-Duty 300x140 1200 ECGS30C
Compressors
The BOC range of air compressors offers intelligent solutions
for your air requirements. Featuring cast iron, slow revving
pumps and lower operating temperatures, these air
compressors offer durability and improved performance.
All petrol models feature a world-leading power engine, while
all single phase models are manufactured with a lower voltage BOC14
electric motor for improved starting torque.
All BOC air compressors are fully backed by a nationwide
service network and minimum 12-month warranty so you can BOC52-D
be confident that your compressor is a worthy investment.
BOC17-3
Compressor Model Specifications

BOC35
Model / Part No. BOC14 BOC17-3 BOC24 BOC30 BOC40 BOC52 BOC52-D BOC19-P BOC24-P BOC35-P -P-ES BOC52-P
P = Petrol, D = Diesel, ES = Electric start
Free Air Delivery

240 300 545 370 545
@ 100psi (Single Stage)
Free Air Delivery
620 760 990 1040 720 720 1040
@ 150psi (Two Stage)
Voltage 240 240 415 415 415 415
Motor Power (hp) 2.5 3.2 5.5 5.5 7.5 10 9 5.5 9 11 11 13
Amps Draw 9.5 13.5 6 8.3 10.2 13.3
Pump (rpm) 1160 948 1165 934 788 1020 1020 1078 1250 790 790 1020
Motor (rpm) 2850 2850 2880 2900 2915 2915 3600 3600 3600 2500 3600 2500
Tank Size (L) 55 55 110 145 145 190 150 68 68 150 150 150
No. of Cylinders 2 3 2 3 3 3 3 3 2 3 3 3
Max psi 120 120 130 175 175 175 175 120 130 175 175 175
Weight (kg) 78 88 135 185 252 270 270 87 107 191 191 219
Outlet Size 1/4 1/4 1/2 1/2 1/2 1/2 1/2 1/4 1/4 1/2 1/2 1/2
Mounting (Portable, Stationary) P P S S S S S P P S S S
Selection Chart
BOC35
Model / Part No. BOC14 BOC17-3 BOC24 BOC30 BOC40 BOC52 BOC52-D BOC19-P BOC24-P BOC35-P -P-ES BOC52-P
Spray Gun Low Pressure
Spray Gun High Pressure
Car Type Inflator
Truck Type Inflator
Stapling / Fitting Gun
Frame Nail Gun
Grease Gun
Chalking Gun
Riviter Gun
Air Duster
4 Angle Air Grinder
6 Sander Orbital
Air Drill
Engine Clean Gun
Sand Blast Gun
Air Hammer
Screw Driver
1/2 Ratchet Wrench
1/2 Impact Gun
High Torque 1/2 Impact Gun
High Torque 3/4 Impact Gun
1/4 Die Grinder
Post Hole Driver
Air Gauging Tool
Plasma Cutter
Suitable, Intermittant Use, Not Suitable

66 Section 6 3 Welding Protection
Welding Protection
Welding Helmets and Accessories
BOC offers a wide range of quality welding
helmets ideal for MIG, TIG and arc welding. 1-YEAR
WARRANTY
BOC Galaxy 2.4

Weld Guard AUTOchange Welding Helmet High-impact Passive Flip Front Helmet
Provides maximum protection for ultraviolet/infrared at every The BOC Galaxy 2.4 is high velocity impact approved and includes
shade level a flip-up adaptor with a shade 10 welding filter. Suits both welding
Suitable for electrode welding (stick welding, SMAW) and grinding applications.
and MIG/MAG welding (GMAW) Flip-up adaptor with high impact approved clear lens removes the
Not suitable for TIG <20A, pulse welding, overhead welding, need to change from your welding helmet to a visor when grinding
laser welding/cutting and oxy-gas welding Adjustable headgear for improved comfort and usability
Not suitable for grinding Suited to all electric arc welding processes up to shade level DIN10
Cartridge type: automatic change from light shade 4 to dark or according to the mounted welding filter shade/electrode welding
shades 913 (stick welding, SMAW)/MIG/MAG (GMAW)/oxy-gas welding/plasma arc
Viewing area: 42x96mm welding/micro plasma arc welding
Fast switching time: 0.005s (0.5ms) at room temperature Unsuitable for laser welding
Operation temperature: 5C to +55C
Power supply two solar cells no battery changes Part No. 1000-568
Approved to standards: AS/NZS, CE, EN, ANSI, CSA
Flip-up window Closed: 105x50mm, open: 105x60mm
Description Part No. Permanent ultraviolet/infrared protection
Weld Guard AUTOchange Welding Helmet WGAUTO (helmet shell) visible range flip-up opened
Light transmittance
clear vision (DIN0) visible range flip-up closed,
ADF lens retainer WG80102 shade level DIN10
Inner lens (10) WG4701H Helmet shell up to 220C front Cover lenses up
Shape stability
to 137C
Anti-spatter lens (110 x 97 x 1 mm) (10) WG4700
Helmet material PA66
Lens retainer thumb screws (10) WG80100 Operating temperature -10C to +70C
Sweatband WG9711SH Storage temperature -20C to +80C
Weight (g) 490
Headband Assembly Complete WG4711S
Note All BOC Welding shields and welding lenses meet AS/NZS 1337 and 1338.1.
Welding Helmets and Accessories (cont.)
3M Speedglas 9100 Premium Welding Helmets

Optimum comfort, trusted protection
One of the largest viewing areas available (73x107mm)
Seven adjustable dark shades 5, 8, 913
High impact rating according to the requirements of AS/NZS1337
Grind and 'lock in any shade' mode
Patented tack welding comfort mode
Independent centre and eye level photo sensors react down to 1amp
Exclusive SideWindows design for enhanced vision
Exclusive exhaust vents to assist in removing exhaled air
Magnifying lens holder provides precise lens placement
Advanced ergonomic ratchet style head harness with parked stop in the up position
24-month revolving warranty

Speedglas 9100V viewing area 45x93mm AWS501805
Speedglas 9100X viewing area 54x107mm (35%>9100V) AWS501815
Speedglas 9100XX viewing area 73x107mm (85%>9100V) AWS501825
A B C D E
3M Speedglas 100V Graphic Welding Helmets F

Featuring the NEW Speedglas 100V Aces High helmet
Five adjustable dark shades 812
Three sensitivity settings suitable for Stick, MIG and TIG
High impact rating according to the requirements of AS/NZS1337
Switching speed of 0.1ms
Dark shade can be increased to 13 or 14 using upgrade plates
24-month revolving warranty

A Speedglas 100V Ninja AWS751120
B Speedglas 100V Blaze AWS751220
C Speedglas 100V Tribal AWS751320
D Speedglas 100V Mechanical Skull AWS751520
E Speedglas 100V Trojan Warrior AWS751620
F Speedglas 100V Aces High AWS751720

Speedglas
FlexView
Big 120x90mm
clear polycarbonate
plate that is ideal Speedglas
for a precision
weld under low ProTop
light conditions A combination of safety helmet, welding shield For disposable welding
and auto-darkening lens
Upgrade Speedglas 9000 shields to FlexView
Existing Speedglas 9000 shields can easily Especially designed for welders working in respirators refer to
transform using the Speedglas FlexView areas with overhead hazards, such as cranes,
protruding beams and moving machinery
page 18 of this catalogue
Conversion Kit to install both the welding lens
holder and the clear polycarbonate cover lens Exclusive pivot mechanism connects the
High Impact welding shield to the safety helmet
Clear FlexView protection plate conforms Pivot mechanism has two sets of axes; one to
to Australian standards AS/NZS 1337 lift the welding shield away from the welder's
The polycarbonate lens is appropriate for face, and another axis tonest the welding
grinding, sanding, cleaning and drilling, shield down low over the safety helmet in a
perfectly balanced, locked-down position.
3MAdfloPowered
as well as the protected inspection of
newly-completed welds Automatically unlocks when the welder pulls it Air Purifying
Variable shade 913 back down into position over the face Respirator Systems
Variable shades 913
Powered air purifying respirator with
Description Part No. a nominal protection factor of 50
9002V AWS441170 Description Part No. Now with LED particle filter indicator
9002V with SideWindows AWS441870 9002V AWS483170 Four hour fast smart charger
9002X AWS441180 9002V with SideWindows AWS483870 Large surface area particle filter with
optional odour and gas filters
9002X with SideWindows AWS441880 9002X AWS483180
FlexView Conversion Kit AWS440500 9002X with SideWindows AWS483880
Speedglas Spares
and Accessories

Speedglas 9100 Auto-Darkening Welding Helmet
9100 Cover lens external standard
AWS526000
(pk 10)
9100 Sweatband (pk 3) AWS168015
Speedglas SL Auto-Darkening
Welding Helmet
SL Battery lithium (pk 2) AWS422000
Speedglas 9000/9002 Auto-Darkening
Speedglas FlexView Welding Helmet
9000 Cover lens external standard
with Adflo PAPR 140C (pk 10)
AWS426000
Auto-darkening welding shield and powered 9000 Cover lens external hard
AWS427000
air purifying respirator with a 120x90mm clear
lens ideal for weld prep and inspection
Speedglas coated 145C (pk 10)
Full shift respiratory protection coupled with Adflo 9000U/D/V Cover lens internal
(pk 5)
AWS428000
with excellent vision under virtually any Auto-darkening welding shield and
lighting conditions powered air purifying respirator 9000XF/X Cover lens internal (pk 5) AWS428010
Variable shades 913 Variable shades 913 9000 Sweatband towelling (pk 5) AWS167500
9000 Cover lens FlexView 1.5mm
AWS423000
Description Part No. Description Part No. (pk 10)
With welding lens 9002X AWS446680 With welding lens 9002X AWS466680 Particle filters for Respirator Systems
With welding lens 9002V AWS446670 With welding lens 9002V AWS466670 Pre-filter (pk 5) AWS836010
Excluding welding lens AWS446600 Excluding welding lens AWS466600 Particle filter P SL AWS837010
BOC Chipping Plates

BOC Lift Front Helmet* Manufactured from polycarbonate for impact
resistance. Comforms to AS/NZS 1338.1
Description Part No. BOC Welding Helmet
BOC lift front 453833BOC For use with earmuffs. Description Size Part No.
Light duty sweatband 453835BOC 108x51mm 453999BOC
Clear
Ratchet harness 453838BOC Part No. 454060BOC 133x114mm 454098
BOC Welding Filter Lenses BOC Cover Plates*

All BOC glass welding lenses are BOC CR39 and glass cover plates are designed
manufactured from the highest quality glass. to protect the filter lens from heat and spatter
BOC Magnification Lens They are Australian Standards approved to
AS/NZS 1338.1
and comply to AS/NZS 1338.1
The BOC magnification lens fits into all Coverplates protect your welding filter against
standard 108x51mm welding helmets and Standard Filters metal particles, incandescent projectiles and
handshields to greatly assist the welder the like, emitted during the weldingprocess.
whileworking. Description Size Part No.
Shade 8 filter lens 108x51mm 453852BOC Description Size Part No.
Description Size Part No. Shade 9 filter lens 108x51mm 453853BOC 108x51mm 453861BOC
Clear CR39
1.5 diopter 108x51mm 454012BOC Shade 10 filter lens 108x51mm 453854BOC 133x114mm 454077BOC
2.0 diopter 108x51mm 454010BOC Shade 11 filter lens 108x51mm 453855BOC Clear glass 108x51mm 453862BOC
2.25 diopter 108x51mm 454014BOC Shade 12 filter lens 108x51mm 453856BOC *
WARNING:
Anti-spatter plate is not impact resistant and should not be
2.50 diopter 108x51mm 454011BOC Shade 13 filter lens 108x51mm 453857BOC
used when grinding.
Faceshields
UVCH UVCHCG
UVISORCH UVISORCHCG UMATTA Polycarbonate

Visors
UMATTA High-impact UV385 protection
Complete Faceshields Polycarbonate visors UVMSH5 plus UBG
Rated high-impact
Fully assembled
High-impact Durable and lightweight
UMATTA Browguard
Ideal for industrial applications and Head Harness
Indoor/Outdoor Description Level Part No. Lightweight nylon browguard
Fitted ratchet harness with adjustable knob
Description Part No. Clear moulded polycarbonate High Replaceable sweatband
visor Indoor/Outdoor use impact UVCH
Browguard, head harness and Clear polycarbonate visor with High Description Part No.
clear visor (assembled) UVISORCH chin-guard Indoor/Outdoor use impact UVCHCG
Browguard, head harness, clear Shade 5 polycarbonate visor For Medium Browguard with head harness
visor and chinguard (assembled) UVISORCHCG use in gas welding only impact UVMSH5 (assembled) UBG
Note All BOC Welding shields and welding lenses meet AS/NZS 1337 and 1338.1.
Welding Eyewear
BOC Gas Welding Goggles

Soft pliable frame comfortable to wear
Goggles fit over prescription or safety
spectacles
Welding Filters for
The lift front goggle has shade 5 glass filter Lift Front Goggles
lenses (AS/NZS1338.1) with polycarbonate All BOC glass welding lenses are manufactured
chipping lenses from the highest quality glass. They are
Non-reflective matt interior finish Australian Standards approved and comply to
Replaceable lenses are available for the lift AS/NZS 1338.1 Lic. No. 493.
front goggle
Vented to prevent fogging
Manufactured from PVC plastic and glass filled
Description Part No. Polycarbonate Lens
nylon for lift front Shade 4 (pair) 453809BOC
Shade 5 (pair) 453810BOC Description Part No.
Part No. 454031BOC Shade 6 (pair) 453811BOC Cover lens (pair) 453812BOC
1683211
Boll Bandit 2 Welding

UMATTA Safety Goggles Bolle Bandit 2 Welding features an
1658212
Convertible safety spectacle and goggle, comes integrated/co-moulded polycarbonate temple Boll Concept Welding
complete with temples (arms) and a strap in a and black opaque side shields. Outstanding
soft Umatta pouch Concept Welding offers total eye protection for
visual clarity is offered through an 8 base gas welders and assistants. The frame design is
Shade 5 for gas welding
curved, distortion free lens with infrared multi adjustable for a tighter fit with integrated
filters for gas welders and assistants. The soft brow and cheek guards. The polycarbonate
TP rubber on the inside temple and soft nose lenses also incorporate infrared absorbing dyes
pads provide a more comfortablefit. for added safety.
Shade 5 lens (set) USPOGGLE/SH5
Black frame Black frame

Shade 3 lens 1683211 Shade 3 lens 1658212
Shade 5 lens 1683212 Shade 5 lens 1658213
uvex blacknight
welding goggles
Anatomical shape and soft material allow
a close yet comfortable fit
Integrated, indirect ventilation allows air
movement directly across the lens while
protecting against splashes and dust
Fits comfortably over most prescription
spectacles
Specially designed nose bridge works well with
disposable masks
High-quality easily adjustable headband
Panoramic lens shape allows 180
uninterrupted lateral vision
AS/NZS 1337 approved (medium impact)
Simple lens replacement reduces cost
Oxy welding goggle, shade 5
Part No. SE9301045

Eyewear
U401S
U301BM
U201S
UMATTA 301 UMATTA 401
UMATTA 201
Hard coat lens Hard coat lens
UV400 UV400 UV400
Lightweight frame Lightweight frame Lightweight frame
Medium impact resistance Medium impact resistance Medium impact resistance
Description Part No. Description Part No. Description Part No.
Clear U201C Clear lens U301C Clear lens U401C

Smoke U201S Smoke lens U301S Clear, anti-fog lens U401CAF
Blue mirror lens U301BM Smoke lens U401S
Smoke, anti-fog lens U401SAF
Amber lens, intensifies low light U401A
Light mirror lens U401LM
Blue mirror lens U401BM
U501BM
UMATTA 501
Hard coat lens
UV400
Lightweight frame
Medium impact resistance
Description Part No. U801C

U601S
UMATTA 801
Clear lens U501C UMATTA 601
Hard coat lens
Clear lens/adjustable arms U501CX Hard coat lens UV400
Clear lens anti-fog/adjustable UV400 Lightweight frame
arms U501AFCX Lightweight frame Medium impact resistance
Smoke lens U501S Medium impact resistance Adjustable side arms
Smoke lens/adjustable arms U501SX
Smoke lens anti-fog/adjustable Description Part No. Description Part No.
arms U501AFSX
Blue mirror lens U501BM Clear lens and frame U601C Clear lens U801C
Blue mirror lens/adjustable arms U501BMX Clear lens anti-fog U601CAF Clear lens anti-fog U801CAF
Light mirror lens U501LM Smoke lens and frame U601S Smoke lens U801S
UREDLINE/SM UHERO2BM
U0201LM
UMATTA Redline
UMATTA HERO2
UMATTA Barkly
Protection and comfort with style Adjustable arms
Hard coat lens Close fitting, anti-fog Hard coat lens
UV400 Hard coat, lightweight frames UV400
Lightweight frame UV400 protection Lightweight frame
Medium impact resistance Black gloss frame Medium impact resistance
Black durable nylon frame
Clear lens U0203C Clear lens UREDLINE/C
Smoke lens U0202S Smoke lens UREDLINE/S Clear lens UHERO2C
Silver mirror lens U0201LM Smoke mirror lens UREDLINE/SM Smoke lens UHERO2S
Blue mirror lens U0200BM Brown polarised lens UREDLINE/BRPOL Blue mirror lens UHERO2BM
Welding Gloves
Premium Red
Butthide Gauntlet WeldGuard Blue
Red butthide gauntlet, Kevlar thread
Nominal 40cm in length, fully lined Welding Gloves
Top of the range welding gauntlet TIG Welding Glove High quality butthide, reinforced palm
For welding and foundry work Soft grain leather Nominal 40cm length, fully lined
Part No. 743371 Part No. 743383 Part No. W743380
Weld Guard Premium

Green and Gold TIG Glove Weld Guard Red
Leather Gauntlet Premium TIG welding glove made Leather Gauntlet
High quality gauntlet, gold welts, reinforced from selected gain and split leather Red leather gauntlet
palm strip Longer 15cm cuff for greater protection Nominal 40cm in length, fully lined
Nominal 40cm in length, fully lined Full glove sewn with flame resistant stitching Welding and foundry work glove
Part No. 743372 Part No. W8202G/K Part No. W743395
Black and Gold Weld Guard

Leather Gauntlet Premium Gauntlet
Popular glove, black and
gold leather gauntlet, gold
Weld Guard Lefties Reinforced palm for added strength
Foam lining on palm and back insulates against
welted seams Welding Gloves heat
Nominal 40cm in length, fully lined Left hand only (sold in pairs of 2 Lefties) Cuff has denim lining for great strength and
Economical Nominal 40cm length, fully lined durability
Part No. 743373 Part No. W740019 Part No. W2987

Hearing Protection
310-3001
3MPeltor Next
NitroEarplugs 3MEAR ClassicEarplug
Explosive colours, softest foam, tapered
3M Peltor Next NoTouch

Fits large, regular and small ear canals
shape. Choice of either orange, red, pink and FoamEarplugs Foam expands to form a comfortable seal
Non irritating; Moisture resistant
purple pairs in one convenient dispenser Bright purple plugs are soft, shaped and ready Classic 'Platinum' (narrower size for small ears)
box. Tapered shape for easy insertion and for immediate use. Noroll down required. Platinum not available with cord
excellent canal-hugging seal. Available with Grab the convenient LiveWire stem for a firm, SLC80 23dB, Class 4 un-corded
or without LiveWireCord. deep, and hygienic insertion. SLC80 21dB, Class 3 corded
SLC80 26dB, Class 5 un-corded SLC80 25dB, Class 4
SLC80 27dB, Class 5 LiveWire corded Description Part No.
Description Part No. Classic Un-corded, Poly Bag
No-Touch Un-corded (Box 100) P2000 (Box 200) 312-1201
Nitro Un-corded (Box 200) P1010 No-Touch Corded, LiveWire (Box Platinum Un-corded, Pillow
Nitro Corded (Box 100) P1011 100) P2001 Pack (Box 200) 310-4002
3MEAR ExpressPod
Reusable Plugs
Soft, smooth, self-adjusting polyurethane foam
provides low pressure comfort with excellent
attenuation
Washable and reusable UMATTA Class 4 UMATTA Class 5
All day comfort; non-irritating
SLC80 19dB, Class 3
Earmuffs Earmuffs
Lightweight Lightweight
Padded headband Padded headband
Vinyl cushion for comfort Vinyl cushion for comfort
Headband and swivel pivot on cup Headband and swivel pivot on cup
Express Pod earplugs Un- SLC80 27dB SLC80 29dB
corded (Box 100) 321-3200 AS/NZS 1270:200Z AS/NZS 1270:200Z
Express Pod earplugs Corded
(Box 100) 321-2115 Part No. UEM100 Part No. UEM102
Respirators
UMATTA Respiratory Mask

UMATTA Respiratory Mask

Protection
Protection Dusts and mists produced where sanding, cutting, handling fibreglass,
Dusts and mists produced where sanding, grinding, crushing and removing paint, handling timber or plasterboard is required.
processing of minerals is required.
Applications
Applications Marble, silica, ferrous metals, pharmaceuticals, pollen, ceramics, glass,
Cement, glass, textiles, lead, coal, grain, wood, dust, asbestos and cotton, coal, aluminium, timbers, asbestos and many others commonly
many others commonly found in mining, building and farm work. found in foundry, chemical and agricultural industries.
Flat fold mask (pk 20) DRM2FP1 Flat fold mask (pk 20) DRM2FP2
Flat fold mask with valve (pk 12) DRM2FP1V Flat fold mask with valve (pk 12) DRM2FP2V
Cupped mask (pk 20) DRM1CP1 Cupped mask (pk 20) DRM1CP2
Cupped mask with valve (pk 12) DRM1CP1V Cupped mask with valve (pk 12) DRM1CP2V
UMATTA Cupped
Welding Respiratory 3M Premium Half Face
UMATTA Flat fold Welding Mask with Activated Respirator 7500 Series
Respiratory Mask with Charcoal and Valve Soft Silicone material for extra comfort
Cradle head harness and adjustable, easy to
Activated Charcoal and Protection :Dusts and mists produced
where sanding, cutting, handling
fasten neck strap
Patented 3M Cool Flow exhalation valve
Valve fibreglass, removing paint, handling provides easier breathing while reducing heat
timber or plasterboard is required. and moisture build up
Protection: Mechanical and thermally
generated particles, plus nuisance organic Applications: Marble, silica, ferrous metals, Shielded exhalation valve system to protect
vapours such as welding fumes. pharmaceuticals, pollen, ceramics, glass, valve from heat and dust
cotton, coal, aluminium,timbers, asbestos Bayonet Filter fixing system, suitable for all 3M
Applications: Marble, silica, ferrous metals, disc and cartridge filters
and many others commonly found in foundry,
pharmaceuticals, pollen, ceramics, glass,
chemical and agricultural industries. Meets the requirements of AS/NZS 1716:2003
cotton, coal, aluminium, timbers, asbestos
and many others commonly found in foundry, Valved Option: Extra comfort and ease of
chemical and agricultural industries. breathing in hot or heavy labour environments.
Description Part No. Description Part No. Small 3M7501B

Medium 3M7502B
Pack of 12 DRMWFP2V Pack of 12 DRMWCP2V Large 3M7503B
Note: Filters are not included.
Welders Protective Leather Clothing
Weld Guard
Leather Welder's
Jacket
Selected chrome split
leather with metal
pressstud front
opening
Double-breasted
(14 press studs)
Protection against
welding spatter and
radiant heat
75cm length Weld Guard Weld Guard
Size Part No. Slaggers Welders Jacket Bolero Welders Jacket
Premium grade chrome leather with 8 metal Premium grade chrome leather with 8 metal
S W740224
press stud front opening, length 85cm press stud, front opening, length 40cm
M W740225 Protection against welding spatter and Protection against welding spatter and
radiantheat radiantheat
L W740226
XL W740227 Size Part No. Size Part No.
2XL W748327 M W740229 M W740233
3XL W748304 L W740230 L W740234
4XL W743415 XL W740231 XL W740235
Weld Guard Hi-Vis

Welder's Jacket with Weld Guard Premium
Leather Sleeves Weld Guard Premium Day/Night Leather
Day use only Leather Welder's Jacket Welder's Jacket
Fire retardant cotton drill body, leather sleeves Day Use only Day/Night Use with 50mm reflective tape
Complies to EN531 (protection against heat and Cow split blue-dyed leather, 1.41.6mm Cow split blue-dyed leather, 1.41.6mm
flame) thickness, sewn with Kevlar thread thickness, sewn with Kevlar thread
Orange only Black leather straps, 50mm Velcro closure, round Black leather straps, 50mm Velcro closure, round
Sizes: SXL collar with press stud collar with press stud
Size Part No. Size Part No. Size Part No.

S W740260/OR S WP740224 S WP740224T
M W740261/OR M WP740225 M WP740225T
L W740262/OR L WP740226 L WP740226T
XL W740263/OR XL WP740227 XL WP740227T
2XL W740264/OR 2XL WP748327 2XL WP748327T
3XL W740265/OR 3XL WP748304 3XL WP748304T
4XL W740266/OR 4XL WP743415 4XL WP743415T
EN Standards are currently under review and will change to ISO Standards. The current EN Standards are still valid until 2014.
For more information please refer to the Standards table found on the inside back cover of this catalogue.
Welders Protective Leather Clothing (cont.)
Weld Guard
Leather Wristguard
20cm Wristguard
Premium grade chrome leather
Weld Guard Leather
Weld Guard Cane inserts for reinforcement Welding Sleeves (Pair)
Velcro quick fit and release Premium grade leather
Leather Welding Snood Bias bound edges Full arm coverage, 71cm length
27cm Extension Fully cotton lined for comfort Easy-fit snap-on buckle attachment
Part No. W743521 Part No. W745157 Part No. W743332
W743333
W743334
W743325 W745277
W743336
Weld Guard Leather
Welders Aprons WP743325
Made from selected chrome split leather with

webbing straps
Reinforced webbing straps and strap
Weld Guard Premium
attachments Leather Welders
Bib Aprons
Weld Guard Description Part No. Made from selected chrome split leather with
Leather Welding Caps Bib apron, 106x61cm W743325 webbing straps
Reinforced webbing straps and strap
Bib apron, 106x61cm 1 W743325/1P
attachments
Description Part No. piece
Unlined, without nape W743333 Bib apron, 91x56cm W743326 Description Part No.
Unlined, with 15cm nape W743334 Bib apron, 71x53cm W743508 Bib apron, 106x61cm WP743325
Cotton lined, with 22cm nape W743336 Waist apron, 60x50cm W745277 Bib apron, 91x56cm WP743326
Welders Protective
Fire Retardant
Clothing
Weld Guard W743511 W743512

Leather Knee Pads
Chrome leather knee pads with thick dense Weld Guard Leather
foam insert and quick release velcro and elastic
fastening Welders Trousers Weld Guard
Premium grade leather Premium grade chrome leather trousers Proban Welders Snood
40mm foam insert with webbing belt and snap-on buckle Welders snood manufactured from
Easy to fit or release Available seatless for extra comfort lightweight Proban cotton
Elbow or knee protection Generous one size fits all (100cm length)
Part No. W743523
Part No. W743335 Description Part No.
With seat W743511
With belt W743512
Weld Guard
W743327
Leather
Welders
Leggings
40cm leather leggings W743329
with velcro
Supported to eliminate sagging and for
extra protection
Minimal exposed seams to work area W743328
Quick release if required Weld Guard Hi-Vis
Full boot and shin coverage Proban Welders Hood
Hi-vis yellow welders hood manufactured
Description Part No. from lightweight Proban cotton
Velcro release W743518
Part No. W743340/YE
Strap and buckle W743329
Vecro release, plastic supports W743394 W747225
W743338
Weld Guard
Leather Welders Leather Welder's Spats W743339
Knee Pad & Apron Premium grade, ankle length spats,
Supported to eliminate sagging,
Universal apron fits over most knee pads
The heat and spark resistant leather gives
full boot coverage Weld Guard
added coverage of the thigh
Quick release if required
Minimal exposed seams to work areas
Proban Welders Caps
Features 50mm wide adjustable straps with Welders caps manufactured from
velcro closures lightweight Proban cotton
Description Part No. Strap and buckle W743327 Description Part No.
Knee pad 6991-01 Velcro release W743328 Without nape W743338
Knee pad with apron 6991-03 Elastic top W747225 With 15cm nape W743339
Welders Protective Fire Retardant Clothing (cont.)
W743340
W743297
Weld Guard
Proban Welders Hood
Welders hood manufactured from lightweight
Proban cotton WeldGuard Fire Retardant
Welders Bootcovers
Sewn with aramid thread Weld Guard
Without cord W740297
Heavyweight Fire
With cord W743340 Part No. W740311 Retardant Welders Jacket
Manufactured from flame retardantcotton
Sewn with aramid thread
For light to moderate welding only
Weld Guard Weld Guard 75cm length
Proban Proban Size Part No.
Welders Welders Bib S W740270
Neck Flap Manufactured from lightweight Proban cotton
M W740271
Manufactured from lightweight Proban cotton Velcro fastening
L W740272
Part No. W740336 Part No. W743514
XL W740273
Welders Protective
Footwear
Weld Guard
Weld Guard Fire Retardant
Fire Retardant Welders Jacket
Welders Jacket with Leather Sleeves
Manufactured from flame retardant cotton with
Manufactured from flame retardantcotton
premium grade chrome leather sleeves
Flame retardant touch tape fastening
Cool and comfortable
For light to moderate welding only
Cool and comfortable
75cm length
For use with light to moderate welding only
75cm length
Size Part No. Weld Guard
S W740274 Size Part No. Welder's Boots
M W740275 S W740260 Black, full grain leather with bump
cap, steel toe, cushioned PU midsole,
L W740276 M W740261
rubber outsole
XL W740277 L W740262 Ultra durable heat resistant sole
(to 300C)
2XL W740278 XL W740263
Suitable for welding (stick welding, SMAW)
3XL W740279 2XL W740264 and MIG/MAG welding (GMAW)
4XL W740280 Sizes: 613
3XL W740205
5XL W740281 4XL W740266 Part No. W1005/size
Welding Workplace Safety
Weld Guard
Welding Curtains Welding Blanket HT1760
For protection from dangerous ultraviolet rays A continuous filament glass fabric that has
Transparent for increased safety, and more undergone a special heat cleaning process
natural light at job Heavyweight fabric commonly used for welding
Fire retardant, UV stabilised and thermal protection, against molten metal
Australian Standards Compliance: AS3957 slag, fire and sparks
The heat treatment reduces smoke emissions
Size Part No. from the fabric and helps to set the Fire Blanket
1.8x1.8m 1818G weavepattern Size 1.8 x 1.2m
1.8x2.0m 1820G Description Part No. Description Part No.

1.8x2.6m 1826G 1.8x2.0m 740151 1.8x1.2m 740185
BOC welding curtains also available in red and yellow colours
Bottlechock Cylinder Brackets Medium Cylinders Kits (160230mm dia)

(e.g. D-E size and G steel)
Easy to Install Kits Multiple Kits
Compact and packaged for easy storage they include Bottlechock Description Part No.
restraints, brackets and pins to grip each individual cylinder in two 1 Medium cylinder 2 single bkts (2 medium restraints) G1M
places. The two independent brackets provided can be fixed at heights
to suit your application. Kits for multiple cylinders have extended 2 Medium cylinders 2 double bkts (4 medium restraints) G2M
brackets to suit 2, 3 or 4 cylinders. 3 Medium cylinders 2 triple bkts (6 medium restraints) G3M
Single Cylinder Kits
4 Medium cylinders 2 quad bkts (8 medium restraints) G4M
Bracket Size Part
Med/Lge Cylinders Kits (235250mm dia)
1 Galvanised Small G1S
2
(e.g. G size aluminium)
2 Galvanised Medium G1M
3 Galvanised Large G1L Description Part No.
1 Stainless Small ST1S
3 1 Med/Lge cylinder 2 single bkts (2 medium /large G1ML
2 Stainless Medium ST1M restraints)
3 Stainless Large ST1L
2 Med/Lge 2 double bkts (4 medium /large G2ML
cylinders restraints)
3 Med/Lge 2 treble bkts (6 medium /large G3ML
cylinders restraints)
2 Large Cylinders Kits (245375mm dia)

(e.g. G Acetylene, larger LPG, Refrigerants, Propane)

3
2 1 Large cylinder 2 single bkts (2 large restraints) G1L

1 2 Large cylinders 2 double bkts (4 large restraints) G2L
Small Cylinders Kits (100145mm dia) Kits to fit a pair of G (or E) Oxygen and
(e.g. C size, medical, breathing apparatus or small fire extinguishers) G Acetylene (or Propane/LPG) cylinders
Includes: 2 medium restraints, 2 large restraints and 3 bkts
1 Small cylinder 2 single bkts (2 small restraints) G1S Description Part No.
2 Small cylinders 2 double bkts (4 small restraints) G2S Galvanised GOXYACET
3 Small cylinders 2 treble bkts (6 small restraints) G3S Stainless Steel GOXYACETSTM
4 Small cylinders 2 quad bkts (8 small restraints) G4S

Gas Cylinder Storage

For information on storing your cylinders safely

refer to BOCs Guidelines for Cylinder Safety on
www.boc.com.au under Technical Resources
Size: W 760mm x H 1800mm x D 815mm

Weight: 46kg
Part No. 23006
Cylinder type Cylinder size *No. of cylinders stored

Aluminium G 6
Aluminium F, E 9
Aluminium D, DS 16
Aluminium C 36
Steel J, G, G2, G3, E, E2 9
Steel D, D2, C2 16
Steel C 49
Acetylene G 5
Low pressure S, R 2
Low pressure Q, T, TS, P, N 4

Weight: 85kg
Part No. 23007

Aluminium G 12
Aluminium F, E 18
Aluminium D, D2 32
Aluminium C 72
Steel J, G, G2, G3, E, E2 18
Steel D, DS, D2 32
Steel C 98
Acetylene G 10
Low pressure S, R 4
Low pressure Q, T, TS, P, N 8

Weight: 35kg
Part No. 23009

Aluminium D, DS 16
Aluminium C 36
Steel E2 9
Steel D, D2, C2 16
Steel C 49
Acetylene G 5
Low pressure TS, P, N 4
Cylinders shown in the horizontal storage position are forklift gas cylinders *The table above should be used as a guide only.
Workplace Safety
Fire Extinguishers
Chubb
Water/Foam
Foam fire extinguisher is recommended for
Chubb
use on flammable and combustible liquids Wet Chemical
and suitable for flammable liquid stores and A liquid extinguishing agent developed
road tankers, flammable liquid processes and specifically for kitchen range, cooking oils
loading docks. andfat fires.
CO2 ABE
Brackets included are designed to reduce Brackets included are designed to reduce
accidental extinguisher dislodgment accidental extinguisher dislodgment
Certified to AS1841.2 (Water), AS1841.4 Certified to AS1841.3
(Foam)
7.5Litre Wet Chemical 1012/01
Water 9.0Litre 1010/01 Extinguisher
Foam 9.0Litre 1011/01 Suitable Brackets
Suitable Brackets Zinc plated steel wall 103888
Heavy-duty bracket 70076 mounting bracket (Large)
Water Foam
Flameguard
Fire Extinguishers Chubb
Chubb Carbon Dioxide
Description Part No. Dry Chemical Non flammable gas suitable for fires involving
flammable liquids and those involving
Carbon Dioxide
Powder electrical hazards.
2.0kg 3007/17 A safe, all-purpose, non-toxic and non-
3.5kg 3008/17 Brackets included are designedto reduce
conductive extinguishing agent.
accidental extinguisher dislodgment
5.0kg 3009/17 BE suitable for fires involving flammable liquid
Certified to AS1841.6
ABE Dry Chemical Powder and live electrical equipment
ABE can be used on fires involving wood,
1.0kg 2040/17 Description Part No.
paper, flammable liquid and live electrical
1.5kg 2062/17 equipment 2.0kg 3006/01
2.3kg 2055/17 Available in various sizes ranging from1kg 3.5kg 3001/01
2.5kg 2056/17 to9kg 5.0kg 3002/01
4.5kg 2058/17 Brackets are designed to reduce accidental
Suitable Brackets
9.0kg 2060/17 extinguisher dislodgment
Certified to AS1841.5 Zinc plated steel wall Small 103889
Water mounting bracket Large 103888
9.0Litre 1013/17 Description Part No. Heavy-duty bracket 2.0kg 70087
Foam BE 4.5kg 2047/01 3.5kg 70057
9.0Litre 1014/17 ABE 2.5kg 2044/01 5.0kg 70058
82 Section 7 3 Workplace Safety
Trolleys
TRER E Size Cylinder Trolley

Allows easy movement of a complete welding
or cutting plant and permanent set-up of
regulators, hoses and blowpipes.
Includes standard 100 x 75mm tool tray with
hose hooks
G Size Cylinder Trolley

Features include full engagement of the tray
with the cylinder base and a full bottom base
powder-coated finish.
Includes standard 100 x 100mm tool tray with
hose hooks
E & G Single cylinder size JGSINGEG

Twin cylinder size E size cylinders 400820
TR3DNS4 400820 Twin cylinder size G size cylinders 400830
STS Safety Trolley Systems

The STS ergonomic drum handling Speed of operation is of great importance
system offers concepts and solutions for keeping up with the efficiency of a
to age old problems yet still fulfils the modern production process.
three STS objectives safety, efficiency
Equipment that can only handle certain
andversatility.
types of drums does not meet with todays
Safety of the operator is the most important ever changing workplace. This is why STS
issue for any company so they can meet products will work on all types of drums.
the requirements of their duty of care.
Cylinder Trolleys
Made in Australia
Cylinders gripped by Bottlechock
no movement or rattle
Holds cylinders up to 375mm dia
Pneumatic 6 ply and 4 ply tyres
Precision bearings for long life and
easy movement
Options two additional wheels so trolley
(not operator) carries load (for both TRER and
TR3DNS4)
Additional features for heavy duty trolley
(TR3DNS4)
Provision for forklift
Folding handles for lifting and ease of storage Universal Drum Rotator
Suits two equal cylinders or one large and one Drum Trolley The Universal Drum Rotators unique
medium size An ergonomic drum trolley that is designed adjustment system allows any drum to be
to protect the operator. Its totally unique lifted and rotated. It is also fitted with a
Description Part No. patented operation ensures that input loads failsafe clamping device that prevents any
Single cylinder size TRER are kept below 20kg even when lifting 300kg. drum from slipping out of the unit.
Heavy duty twin cylinder size TR3DNS4
(with optional 4 wheels) Part No. DTC01 Part No. DRU01
Standards for Fire Retardant Clothing
EN ISO 11612:2008(E) Protective Clothing against heat and flame

Clause no. Test Methods Testing Requirements
6.2.1 ISO 17493 Heat resistance at a temperature of 180C.
6.4 ISO 5077 Change of dimensions (shrinkage)
6.3 ISO 15025: 2000 Methods of test for limited flamespread
Physical requirements.
6.5.1 ISO 13934 1 Tensile strength
6.5.2 ISO 13937 2 Tear strength
6.5.3 ISO 13938 1 Bursting strength (for knitted garments)
6.5.4 ISO 13935 2 Seam strength
Heat Transmission Performance Requirements.
7.2 ISO 9151 Convective Heat (code letter B)
7.3 ISO 6942 Radiant Heat (code letter C)
7.4 + 7.5 ISO 9185 Molten aluminium splash (code letter D) + Molten iron splash (code letter E)
7.6 ISO 12127 Contact heat (code letter F)
EN ISO 11611:2007(E) Protective clothing for use in welding and allied processes
Class 1 Protection against less hazardous welding techniques and situations
Class 2 Protection against more hazardous welding techniques and situations
Clause no. Test Methods Testing Requirements Class 1 Class 2

6.1 ISO 13934 1 Tensile strength 400 N 400 N
6.2 ISO 13937 2 Tear strength 20 N 20 N
6.3 ISO 13938 1 Bursting strength. 200 kPa 200 kPa
(for knitted garments)
6.4 ISO 13935 2 Seam strength 225 N 225 N
6.5 Dimensional change < 3% < 3%
for woven materials < 5% < 5%
for knitted materials
6.7 ISO 15025:2000 Methods of test for Limited Procedure A Procedure A
Flamespread (surface ignition) (surface ignition)
Procedure B Procedure B
(edge ignition) (edge ignition)
No flaming to the top or either No flaming to the top or either
side edge side edge
No hole formation No hole formation
No flaming or molten debris No flaming or molten debris
Mean afterflame < 2s Mean afterflame < 2s
Mean afterglow < 2s Mean afterglow < 2s
6.8 ISO 9150 Impact of spatter > 15 drops > 25 drops
6.9 ISO 6942 Heat transfer (radiation) RHTI 24 > 7 RHTI 24 > 16
6.10 EN 11492 Electric resistance > 10 to the power 5 O > 10 to the power 5 O
For more information contact the BOC Customer Service Centre on
131 262
www.boc.com.au
MP10-0355-AU . FDAUS . 0111 . 20K
BOC Limited ABN 95 000 029 729

10 Julius Avenue, North Ryde NSW 2113, Australia
Phone 131 262, Fax 132 427, www.boc.com.au
BOC is a trading name of BOC Limited, a member of the Linde Group. Details given in this document are believed to be correct at the time of printing.
Whilst proper care has been taken in the preparation, no liability for injury or damage resulting from its improper use can be accepted.

BOC Welding Products &amp; Solutions - Essential Guide

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BOC Welding Products &amp; Solutions - Essential Guide

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3

BOC Welding Products

Order Placement and Enquiries

NSW Metropolitan SA Metropolitan

09 Section 2 Gas Welding

22 Section 3 Welding Equipment

62 Section 5 Trade Tools

66 Section 6 Welding Protection

81 Section 7 Workplace Safety

Port Hedland Mount Isa

Devonport George Town

Material Thickness (mm) Weld Characteristics

Versatile for thin material. Minimal

Argoshield Universal Most versatile wide working range C

Versatile suitable for solid and Metal

Low profile bead shape.

Ideal for flux cored welding

Excellent finish, withminimal

High weld appeal, mechanised

FCAW Carbon, Alloy and Stainless Steels

Some wires designed for use under

MCAW Carbon and Low Alloy Steels

Argoshield MCW Excellent appearance, low slag C

Argoshield 52 Good penetration C

GMAW Stainless Steels

Stainshield Downhand fillet welding, thin plate C

General purpose mixture,good

Versatile on thick material. Excellent

Minimal surface oxidation for 300

Versatile on thick material. Excellent

GMAW Aluminium and Alloys

Alushield Universal Most versatile wide working range P

Fast, good penetration on thicker

Welding Argon Versatile, general purpose mixture C

Carbon and low alloy steels

Applications Applications Applications

Features Features Features

Argoshield MCW Argoshield 40 Argoshield 52

Carbon Dioxide 10% Oxygen 5% Carbon Dioxide 25%

Applications Application Applications

Outlet Connection AS2473 Type 10

Carbon and low alloy steels cont.

GMAW aluminium and alloys Outlet Connection AS2473 Type 30

Alushield Light Alushield Universal Alushield Heavy

Helium 27% Helium 50% Argon 25%

Applications Applications Applications

GMAW stainless steels

Applications Applications Applications

Outlet Connection AS2473 Type 10

Hydrogen 1% Oxygen 0.9%

Outlet Connection AS2473 Type 10 Outlet Connection AS2473 Type 10

Gas Purity Gas Purity Gas Purity

Argon >99.995% Oxygen >99.5% Acetylene >98.0%

Applications Outlet Connection AS2473 Type 21

BOC 8000 Regulators BOC 6000 Regulators BOC 5000 Regulators

Description Part No. Description Part No.

BOC Regulator Specifications Chart

Outlet Max. Flow Inlet Gauge Outlet Gauge Inlet Outlet

Description Part No.

Flame Acetylene Regulator MAG105101

MagMate Flame Specifications Chart

BOC Oxygen and BOC Hose and Fittings

Gas Colour Coding

Part No. 106411 Part No. 106511 Part No. 106512

BOC Welding Products & Solutions - Essential Guide

BOC Welding Products & Solutions - Essential Guide