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Nationale Staalbouwdag
October 2nd
G. Michels
Agenda
g
I
I. Market potentials
II. Supply
pp y chain concept
p
g ber Kopf-/Fuzeile
V. Automatic welding of nodes
Firma, Abteilung
Datum
Folie 2
Salzgitter Supply Chain Concept
Offshore Winden Energie
g market p
potentials
30
25
Overrall-GW
g ber Kopf-/Fuzeile
20
15
Firma, Abteilung
10
Datum
0
Folie 3
2013/2014 2015/16 2017/18 2019/20
Salzgitter Supply Chain Concept
Offshore Winden Energie
g market p
potentials
250
200
Fundationss
g ber Kopf-/Fuzeile
150
Jacket F
Firma, Abteilung
100
50
Datum
0
Folie 4
2013/2014 2015/16 2017/18 2019/20 Source: Ramboll
Wind energy
gy market - p
portfolio of p
products Salzgitter
g AG
Activities Salzgitter AG
t bli h d
established in progress
Pod Plate ---
Piles Plate
Salzgitter Supply Chain Concept
Introduction
Expertise:
Salzgitter - Cost efficient p
pipe
p manufacturer ((OD 123-1524mm, wt. upp to 50 mm))
group - high competitiveness against JCO pipes at last 30%
- High dimensional accuracy towards roundness / wall thickness variation
- High delivery reliability
ation
Expertise:
GS - Manufacturing of large diameter tubes and cones, OD > 1600, wt up 80 mm,
Staalwerken ..lifting capacity up to 80 t
- Manufacturing of structural steel members such as X-/K-nodes, node.to leg
..joints.and secondary steel
- Engineering,
E i i planning,
l i assembling,
bli coating
ti off llarge steel
t l structures
t t such
h as
..bridges, jackets and on-/offshore wind towers
- See water location in Netherland
Salzgitter Group
Group
p structure and key
y data FY 2013
Salzgitter AG Group
External Sales cons.: 9.2 billion Employees: 23,164
Internal Sales: 2.7 billion
Total Sales: Total Sales: Total Sales: Total Sales: Total Sales:
3.6 billion 1.7 billion 3.9 billion 1.2 billion 1.1 billion
External Sales: External Sales: External Sales: External Sales: External Sales:
2.4 billion 1.4 billion 3.9 billion 0.4 billion 1.1 billion
Employees: Employees: Employees: Employees: Employees:
7,091 5,431 2,142 3,600 4,738
9
All data about employees as per 31/12
Tubes Division
Large-diameter
g Pipes
p
EUROPIPE GmbH
Germany; shareholder: SZAG 50%, Dillinger
Httenwerke 50%
2012 2013
Shipments kt 750 626
Sales m 879 709
Nr. 1 im Weltmarkt
Employees 31/12/ 1,288 1,224
englisch
10
Tubes Division
HFI-welded Pipes
p
2012 2013
Shipments kt 293 207
Sales m 325 221
Employees 31/12/ 504 510
englisch
11
Tubes Division
Large-diameter
g Pipes
p
Spiral-welded
p large-diameter
g pipes
p p Diameter: 610 1,676 mm (24 - 66)
made of hot-rolled coil Wall thickness: 9 25.4 mm (X70)
Pipe length: 9 18.3 m
Top-modern plants and processes
Steel Grade: Grade B X80
Technology leader Mill capacity: up to 220,000 t/a
Logistical advantage due to the supply
of hot-rolled coil by the Salzgitter HRC mill
2012 2013
Shipments kt 139 90
Sales m 150 103
Nr. 1 im Weltmarkt
Employees 31/12/ 157 155
englisch
12
Cost saving aspects and welding objectives
Salzgitter Supply Chain Concept
Cost saving
g aspects
p
Structure of costs following state of the art manufacturing and assembly strategies
Application of tailor-made pipes
No pre-fabrication of components in advance
Usage of beveled pipes, beveling for point to point (tubular) joints and butt joints
100
3 M
n%
90
2.8 M
Cost / Jacket in
80 2.55 M
2.4 M
70
60
50
Cost model developed by SZ and Ramboll Hamburg with input from several fabricators
Leverr arm
neutral axis of leg
Salzgitter Supply Chain Concept
Automatic welding
g of nodes
Manufacturing
M f t i off 4 demonstrator
d t t assemblies
bli
Brace-stub: S355, wt 20 mm, outside diameter
610 mm (24``)
Leg: S355
S355, wt 40 mm,
mm outside diameter 1118 mm
(44``)
1118
Automatic welding of K-node
K node by means of
manipulator welding continuously in position PA
Salzgitter Supply Chain Concept
Automatic welding
g of nodes
610
min. 1400