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Figure 2. EPA emission limits of several exhaust gas components in time. Figure 3. IMO NOx emission limits (Tier III currently under discussion).
Approaching Emissions in Dredging 21
BERNARDETE GONALVES CASTRO future. At IMO current discussions are about legislation in the development of cleaner
graduated in Mechanical Engineering at the formulas and corrections to be used to technologies is recognised, this legislation
the Technical University of Lisbon, vessel type and specific situations (e.g., an ice- must be defined on a sound basis that can
Portugal, and obtained her PhD in class vessel should not be disadvantaged and truly lead to more sustainable maritime
Sustainable Product Design at Technical requires special correction factors). The operations in general and dredging in
University of Delft, the Netherlands. After dredging industry is actively taking part in particular. This is not always the case and the
being a Lecturer at the Rotterdam these discussions on future emissions main reasons can be summarised as:
Engineering Bachelor University, she joined legislation in order to define an alternative - the isolated and local emissions reduction
Royal IHC in 2006 and is presently Project CO2 index for dredging equipment, which will approach and
Manager R&D, MTI Holland BV be further discussed below. - the lack of systems-perspective to tackle this
specialised in drive technology, materials complex issue so far.
fatigue and sustainability, including LCA However, even were there an alternative CO2
(Life Cycle Assessment). She also advises index for dredging vessels, it is questionable if Systems thinking originated in the 1980s as
the Intellectual Property department. this would ultimately bring the best solution the development of science and technology
in reducing CO2 emissions for these types of and led to the awareness of the need to
SERGIO OOIJENS vessels. Although a dredger is considered a approach complex systems in a different
graduated in Mechanical Engineering at ship, the purpose of a dredger is not only the manner, including the interconnections
Technical University of Delft, the transport of material but also its excavation existing in them (Checkland, 1981). This
Netherlands, specialised in Dredging and a significant part of the vessels energy article describes this in more detail and
Technology. In 1999 he joined MTI consumption is related to this separate and suggestions are made for a possible pathway
Holland, the knowledge centre of Royal specialised excavation process. The efficiency to more sustainable equipment, dredging
IHC, as a research engineer and later of an excavation installation is a very complex processes and emissions legislation.
became responsible for training activities process dependent on the efficiency of the
(Training Institute for Dredging) and the excavation process itself, the hydraulic LIMITATIONS OF CURRENT
consultancy department (Dredging transport efficiency, the sedimentation LEGISLATION
Advisory Services). Currently he is Manager efficiency and so on. On top of this comes the From an innovation perspective, research on
Business Development, IHC Holland BV integrated interaction between these emissions reduction technologies and
responsible for activities in dredging. processes. innovative drive technology is being
conducted. This includes research on the
LEO W. VAN INGEN Finally, the efficiency of dredging equipment applicability of after-treatment technologies as
graduated as an engineer in Naval is still enormously influenced by local required onboard dredging vessels for
Architecture and subsequently studied circumstances as well as the users (both emission compliance with e.g., NOx IMO Tier
Offshore Hydrodynamics and Business operators and managers) and legislators. III in ECAs (Emission Control Areas) and EPA
Administration. He worked as designer and These parameters are difficult to be expressed Tier 4 emission limits for marine engines
engineer and held various management in rules or targets. starting in 2016. On the other hand the
positions in engineering companies and question can be investigated whether
shipyards. In 2012 he joined Royal IHC as Although the essential role of emissions alternative energy sources or alternative
Area Manager in The Netherlands and Vice
President of Dredge Technology
Corporation (DTC) in the USA.
120.00
99.53
100.00
Contribution to the total impact [%]
80.00
60.00
40.00
20.00
Figure 5. Life Cycle Analysis of an IMO NOx Tier I versus a Tier III power supply. Results: a) left, all categories adding up; b) right, impact grouped into the three main impact areas:
Human Health, Ecosystem Quality and Resource Depletion (source Castro et al., 2013).
energy management systems create a advanced and cost effective dredge drive This emission reduction can only be solved
solution. Research on gas power technology is systems and equipment for a more sustainable partly by internal engine modifications. As a
also being carried out at various levels, from and clean dredging future. Therefore much result of the lower combustion temperatures
the fundamental level of engine modelling to effort has been put into developing vessels imposed, the required reductions of emissions
the integration of gas-powered ship designs. with minimum fuel consumption and thus, to comply with Tier II were attained to the
minimum emissions. This is one of the key detriment of lower engine efficiency (about
Emissions legislation tends towards future pillars for sustainable equipment design. 5%). Further reduction as required to comply
harmonisation. A few examples are: the CCNR with Tier III legislation (which is 80% lower
emissions legislation, the strictest of all As Figure 4 shows, the effort to minimise fuel than Tier I), requires a post-combustion
legislation that applies to new-built inland consumption appears to be the right focus for treatment system. The SCR technology
vessels. It is even more stringent than the IMO dredging situations. To mention a few (Selective Catalytic Reduction) seems to be the
legislation, already demanding fuels now with examples, this focus has resulted in the best established technology by now. However
very low sulphur content (0.1% S in European development of a lower resistance hull design such a system does not run for free onboard
Sea Ports and 0.001% in inland shipping areas). for dredging vessels (resulting in a 20% fuel vessels. Internal feasibility studies indicate that
saving), high efficiency dredge pumps (5% fuel the lower combustion temperature, additional
The NOx + THC (Total Hydrocarbon Content) saving) and optimal jet systems (10% higher equipment and increased exhaust back-
emission limits for inland waterways are production). Unfortunately these developments pressure add up to 10% higher fuel
currently 7.2 g/kWh (EU Stage IIIA and CCNR in fuel efficiency are doomed to be slowed consumption compared to Tier I.
Stage II). The NOx+THC emission limit in the down by upcoming legislation, namely, the
USA is 5.8 g/kWh (EPA Tier 3). In 2016 the NOx emission legislation and the IMO EEDI. A system-perspective based analysis, a
NOx emission limits will drop to 1.8 g/kWh in so-called Life Cycle Impact Assessment (for
the inland waterways of the United States Limitations of the NOx legislation more information see Goedkoop et al., 2009),
(EPA) and the European Union (EU) and to The NOx emission legislation dictates a low shows that this figuratively and literally end-
0.4 g/kWh on the River Rhine (CCNR). emission from the exhaust pipe of vessels. of-pipe solution has no benefit when the
internal knowledge and special equipment to Hull design evolved significantly. In the late 1990s a first
reduce or eliminate undesired turbidity and The shape of the hull influences the wave step was made to increase efficiencies from
underwater sound. pattern of the ship which finally influences the 80% up to 93%. In practice this leads to an
energy consumption of a vessel at a given enormous reduction in emissions per m3 or
TECHNOLOGICAL SOLUTIONS sailing speed. This new bulbous bow design, yd3 of dredged material. With modern tools
Proper legislation is one way to push innovation which reduces wave-making resistance, can such as CFD, pumps can be optimised to have
towards sustainability. On the other hand, the be seen in Figure 7. In Figure 8 two sister a good balance between efficiency, sphere
industry itself develops and applies clean ships are shown. The only difference between passage, but also suction properties (making
technology solutions. These developments are both ships is the shape of the hull. As can be higher densities possible). An example is the
not always rewarded in terms of legislation and seen in the pictures, the ship on the left has a cutter special pump shown in Figure 9,
more in general by the efficiency of the significant higher bow crest. In practice this combining these properties.
operation of the vessel itself. However, they do resulted in a difference of 20% more fuel
contribute significantly to the reduction of consumption during sailing than in the ship Efficient excavation tools
emissions per yd3 or m3 dredged. A few with the improved hull shape. In recent years new excavation tools for both
examples of recent developments show how hopper dredgers (such as the wild dragon
innovations can boost the overall efficiency as Pump design head, Figure 10) as well as the cutter dredgers
well as reduce emissions. Over the past years pump designs have (Lancelot cutter and dredging wheel, see
Figure 11) has increased production rates in
designated soil types. This resulted in a lower
use of energy in m3 or yd3 dredged material.
This cannot be found back in legislation.
Automation
With the introduction of modern drive trains,
also a wide range of automation and control
systems have been introduced over the past
years. Control systems have made it possible
to perform relatively complex dredge projects.
Interesting examples are the Dynamic
Positioning and Dynamic Tracking systems
which made highly accurate dredging with Figure 10. The wild
hopper dredgers possible. These automation dragon draghead
systems also introduced possibilities to reduce enables higher
fuel consumption as such as production mixtures, thus
optimisation with Automatic Pump Controllers improving
and Automatic Cutter Controllers. productivity.
equipped with a Noise Mitigation that a cutter dredger, this in principle does not not only to the production rates but also to
considerably reduces noises and eliminates influence the nominal production settings wear and tear and fuel consumption.
the risk of oil spills and minimises noise such as flow, cutting speed and so forth. But
disturbance during foundation laying at sea. when the operator is able to perform the Legislation
procedure as fluently as possible and thus Finally, the emissions of a dredger are not
The above-mentioned developments are a reduces this stepping time, the overall only defined by the dredging installation, local
selection of new technologies that contribute efficiency can be improved significantly. circumstances and the crew, but also by the
to cleaner and more sustainable dredging and This awareness is important for operators, but legislation itself. Legislation to restrict
offshore operations. Although these often also for the shore-based project management environmental impacts, such as turbidity and
require additional financial investments, the that in the end decides where and how a noise, is likely to influence efficiency and
return-on-investment is relatively shortened as dredge unit is going to be used. This applies emissions.
a result of lower fuel costs and emission fees.
Dredging takes place in a global market and it CON CL U S IONS influence on the actual sustainability of the
is important that the legislation supports the dredging process.
development of clean technologies in a level- Legislation is a necessity and is essential to
playing global field. Technology suppliers must push forward further clean technologies. A higher sustainability in the dredging
contribute their part in technology However, adjusting technology to new project can be reached technically by
development and innovation and must actively legislation does not by definition result in a optimising the dredger as well as by proper
participate in the development of standards lower energy consumption and operation and project management.
and legislation. environmental impact. When designing Shipbuilders such as IHC Merwede are
legislation, a system-based perspective continuously developing cleaner alternatives
OPERATION AND PROJECT approach, where the interconnections of all and more efficient dredging, mining and
MANAGEMENT elements in the industrial and natural offshore applications for addressing the
A dredge vessel is a typical work-boat in systems are taken into account, is the right challenges of a clean and lean dredging
which performance is not only defined by the focus. For dredging, a large contribution can process in the future. They also actively
sailing properties, but also by the use of the be achieved by focussing not only on the participate in the development of legislation
dredge equipment and systems as installed emissions per kW, but on the total energy and standards in order to contribute to a
onboard. This introduces an additional human consumption per dredging project or per m3 global level-playing balance between
influence on the performance of the machine or yd3 of dredged material. This contribution technology and sustainability that truly
itself. This means emissions in practice cannot is often not regulated but has an enormous benefits nature and humans.
be defined by a nominal calculated output
but, moreover by the use of dredgers in
practice. A competent crew will strive to REFER E NCE S
operate efficiently focussing on both
production (and uptime) and cost. Castro, M.B.G., Holtkamp, M.J., Vercruijsse, Goedkoop M.J., Heijungs R, Huijbregts M., de
P.M., van Woerden D and van der Blom E.C. Schryver A., Struijs J. and Van Zelm R. (2009)
Training (2011). Using Life Cycle Analysis ReCiPe 2008, A lifecycle impact assessment
One way to enable the crew to get the most Methodology To Assess The Sustainability Of method which comprises harmonized category
out of the dredging vessel is by continuous Dredging Equipment And Its Manufacturing indicators at the midpoint and the endpoint
education. In the field production Processes. Proceedings of the CEDA level. First Edition, Ministry of Housing,
improvements can be reached by proper Dredging Days. Rotterdam, The Netherlands. Spatial Planning and Environment (VROM),
training of crew and project management. The Netherlands, 2009.
CEDA (2011). Underwater sound in relation
During simulator trainings on a cutter
to dredging, CEDA position paper. CEDA Gonalves Castro M.B., van Ingen, Leo W.,
simulator by the Training Institute for
Dredging Days. The Netherlands. Roosendaal, Alex, Ooijens, Sergio and Boor,
Dredging, operators were shown the impact
Marcel (2013). Lean and clean dredging.
of their behaviour on both production and Checkland, P. (1981). Systems Thinking, Proceedings of the WEDA Conference, Hawaii.
fuel consumption simultaneously. This Systems Practice. Wiley.
awareness leads not only to the optimisation van de Ketterij, R.G., Stapersma, D., Kramers,
of the control parameters (such as pump den Boer, L.J.A., Kuypers, R.H.A., van der C.H.M. and Verheijen, L.T.G. (2009). CO2
speed, step size, and so on), but also to a Blom, E.C., Mestemaker, B.T.W. and index: matching the dredging industries needs
more fluent and efficient operation. Gonalves Castro, M.B. (2013). Optimising with IMO legislation. Proceedings of the
the drive train design for TSHDs using CEDA Dredging Days, The Netherlands.
As a small example: if a dredge operator can dynamic simulations. Proceedings of the
improve the stepping forward handlings with WODCON, Brussels, Belgium.