Swing Over Instalacion 7053-9001-038en0912

SwingOver milking system
EuroClass 800 / EuroClass 850

(Variant II)
Instruction Manual / Installation Instructions / Parts List

(Translation of the original operating instructions)
7053-9001-038
09-2012
engineering for a better world GEA Farm Technologies

Contents
1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Information on the instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Manufacturer's address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Customer services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Declaration of Incorporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Successful Milking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 Owner's Obligation of Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Explanatory notes on the safety symbols and pictograms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Basic safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Correct applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Product Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 Product Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Safety instructions for transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 Dimensions and weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.3 Checking what has been delivered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.4 Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.5 Disposing of packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1 Special personnel qualifications required for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.2 Safety instructions for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.3 Preparations before installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.4 Environmental Conditions for Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.5 Checks before the start of assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.6 Assembly of milking parlour frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.7 Installing the component support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.8 Installing the support rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.9 Installing the pipe support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.10 Installing the swing over arm and control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.11 Installing the cluster removal control valve (Metatron) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.12 Installation of cable duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.13 Installing the pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.13.1 Installation of the vacuum line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.13.2 Installing the "pulsator air supply line" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.13.3 Installing the milk line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.13.4 Installing the rinsing line / cluster receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.14 Installing the pipes (3A layout - for USA only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.14.1 Installing the "pulsator air supply line" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.14.2 Installation of the vacuum line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.14.3 Installing the milk line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.14.4 Installing the rinsing line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.15 Instaling milk transfer unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.15.1 Installation material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.15.2 Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.16 Installing standard components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.17 Installing optional components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
7053-9001-038
2 09-2012
5.18 Laying hoses/cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
5.19 Adjusting the length of the removal cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5.20 Information on disposing of installation material after installation is finished. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6 Starting for the first time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

6.1 Special Personnel Qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.2 Safety instructions for initial commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.3 Settings in DPSetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6.4 Setting the vacuum height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.5 Checks before first start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.6 First start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.7 Handing over to the farmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
7 Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7.1 Special personnel qualification required for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7.2 Safety instructions for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7.3 Work stations of the operating personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.4 Operating (Metatron P21) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.4.1 Controls and key functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7.4.2 Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
7.5 Operating (DemaTron 60 / DemaTron 70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8 Operating faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
8.1 Special personnel qualification required for troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
8.2 Safety Instructions for Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
8.3 Troubleshooting possible faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.1 Special personnel qualification required for maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.2 Safety instructions for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.3 Inspections and preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
9.4 Cleaning the sampler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
10 Shut-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
10.1 Special personnel qualifications required for decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
10.2 Safety instructions for decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
10.3 Final decommissioning/disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
11 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
11.1 System components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
11.2 Swing over arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.3 Cluster removal control valve (Metatron) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
11.4 Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
11.5 Milk flow monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
11.6 Milk meter with accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
11.7 Pulsators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
11.8 Milk transfer assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
12 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
12.1 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
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Preface
Information on the instructions
1 Preface
1.1 Information on the instructions
The manufacturer reserves the right to make changes due to technical

developments in the data and images given in this manual.
Reprinting, translation and reproduction of any kind, in whole or in parts, require
the written consent of the manufacturer.
Any special terms, names or jargon used in this manual will be explained in more
detail in the section titled "Glossary/Abbreviations".
These instructions are part of the supply.
D It is designed modular and is only in relation to the mentioned product.
For details of the components which are relevant to the product, please refer
to the appropriate manuals.
This applies especially for safety information!
D They should be kept close at hand and remain with the equipment even if
the equipment is sold.
D This manual is not subject to an amendment service. The most recent
version at any time can be obtained through the technical dealer or directly
from the manufacturer.
Required documents:
D Instructions on components connected with the product:
(not a complete list)
All instructions of other subsystems that are used.
Part No. Description

7000 - 90 . . -000 Information on the design of milking installations
7009 - 90 . . -040 Milking and rinsing equipment in group milking parlours
7038 - 90 . . -055 MFK/MFN milk transfer devices
Herringbone milking parlours with offset rump rail
7071 - 90 . . -056
EuroClass 800 / 850
DairyPlan C21
7160 - 90 . . -530 Operating
7160 - 90 . . -539 Installation
7161 - 90 . . -038 Metatron sampling device
Operating and installation manual for the control unit
used
7053-9001-038
4 09-2012
Preface
Pictograms used
This pictogram refers to another document or another section of this

manual.
If a manual number is given, the middle 4 figures indicate the language, as

follows:
Language Language Language
-9000- German -9013- Dutch -9032- Serbian
-9001- English (Great -9015- English (America) -9034- Slovakian
Britain)
-9002- French (France) -9016- Polish -9036- Lithuanian
-9003- Italian -9021- Danish -9038- Portuguese (Brazil)
-9004- Romanian -9022- Hungarian -9039- French (Canada)
-9005- Spanish -9023- Czech -9040- Lettisch
-9007- Swedish -9024- Finnish -9041- Estonian
-9008- Norwegian -9025- Croatian -9043- Spanish (North
America)
-9009- Russian -9027- Bulgarian
-9010- Greek -9029- Slovenian
Possibly not all above-mentioned languages are available.
This pictogram indicates information that will help towards better

understanding of a procedure or operation.
This pictogram indicates a special tool required for installation.
Ein Korrekturbalken am Blattrand kennzeichnet nderungen zur

vorherigen Ausgabe.
This pictogram refers to a setting that can be made in DPSetup.
7053-9001-038
09-2012 5
Preface
Customer services
1.2 Manufacturer's address
GEA Farm Technologies GmbH

Siemensstrae 25-27
D-59199 Bnen
+49 (0) 2383 / 93-70
+49 (0) 2383 / 93-80
contact@gea.com
www.gea-farmtechnologies.com
1.3 Customer services

Authorised Technical Dealer
If necessary, please contact your nearest authorized technical dealer.
There is a comprehensive dealer Internet search function on our website at the
following address:
European Contact Information:

Siemensstrae 25-27
D-59199 Bnen
+49 (0) 2383 / 93-70
+49 (0) 2383 / 93-80
contact@gea.com
US Contact Information:
GEA Farm Technologies, Inc.
1880 Country Farm Dr.
Naperville, IL 60563
+1 630 369 - 8100
+1 630 369 - 9875
contact_us@gea.com
7053-9001-038
6 09-2012
Preface
Declaration of Incorporation
1.4 Declaration of Incorporation
Installation declaration in accordance with the machinery directive:

2006/42/EC - Annex: II B
Manufacturer: GEA Farm Technologies GmbH
Siemensstrae 25-27
D-59199 Bnen
Product description: Milking system
Type of product: SwingOver
The product referred to complies with the provisions of the following European directives:
2006/42/EC Machinery Directive
2004/108/EC Electromagnetic compatibility directive
Conformity with the requirements of these directives is testified by complete adherence to the following
standards:
D Harmonised European standards
EN 349 Minimum distances to prevent pinching parts of the body
(2009-01)
EN 1088 Interlock equipment on conjunction with isolating protective equipment
(2008-10)
EN 12100-1 Safety of machinery - basic terms, general design guidelines.
(2009-10) Part 1: Basic terminology, methods
EN 12100-2 Machine safety, basic terms, general design guidelines.
(2009-10) Part 2: Technical guidelines and specifications
EN ISO 14121-1 Safety of machinery - Risk assessment - Part 1: Principles
(2007-12)
EN 61000-6-2 Electromagnetic compatibility (EMC)
(2006-03) Basic technical standard on testing the immunity of devices in industry
EN 61000-6-3 Electromagnetic compatibility (EMC)
(2007-09) Basic technical standard on measuring the interference emitted by devices in the domestic, business and
commercial field
Attention!
We would point out that commissioning is not permitted until it has been established that the
machine/system in which this product is installed meets the conditions of the directives on which they
are based.
Person responsible for compiling the Josef Schrer
relevant technical documents: GEA Farm Technologies GmbH
Siemensstrae 25-27
D-59199 Bnen
' +49 (0) 2383 / 93-70
Reinhard Frenser
(Head of Research and
Bnen, 24.March.2010 Development)
The undersigned is acting by virtue of power of attorney from the management of:
GEA Farm Technologies GmbH, Siemensstrae 25-27, D-59199 Bnen
This declaration certifies compliance with the guidelines indicated, but does not establish any guarantee in the sense of paragraphs
443, 444 BGB.
7053-9001-038
09-2012 7
Preface
Successful Milking
1.5 Successful Milking

Prerequisites for successful milking:
D A properly designed and adjusted milking installation.
The milking vacuum, the pulsation and automatic cluster removal must be
set correctly to suit the animals.
Regular checks and adjustments to meet any herd changes will also ensure
successful milking.
D A cluster suitable for the animal.
D A properly positioned cluster with tube guide and cluster removal.
Good cluster positioning prevents negative torsional and leverage forces
from being exerted on the udder. Poor adhesion, stripping difficulties and
udder problems can be prevented in this way!
Tube guide arms or automatic stripping units make it easier to position the
cluster, follow the movements of the cow and ensure milking success. With
these systems, the cost of achieving an optimum position for the cluster is
low. They make cluster application easier and reduce physical stress on the
operator!
It is generally recommended that the counter-balance hose support be used
during milking!
When laying the tubes keep them as short as possible and avoid
unnecessary sagging.
D A timely maintenance and cleaning of the milking installation.
Regular thorough cleaning and disinfection of the milking installation will
help to improve the health of the animals, the quality of the milk and therefore
milking results.
D When replacing parts, only use original spare parts.
D Setting recommendations must be checked regularly and adjusted if
necessary. They do not apply in connection with products by other
manufacturers.
D Separating of non-saleable milk.
The milk from sick and newly milking animals must be collected separately.
Recommendation: use separate clusters and containers to collect the milk
or a separate dump line.
D Milking routine
Conscientious application of the milking routine has an effect on the milking
result.
Attention!
Always avoid milking without milk flow (blind milking) because it will
very quickly have a negative effect on teat condition and udder
health!
7053-9001-038
8 09-2012
Preface
Successful Milking
Milking routine
1 Visual inspection
Monitor the animals as they enter the milking parlour. Identify any
treatment, injury or udder infection.
2 Clean udder and teats

Remove coarse dirt.
3 Preliminary milking
Check the milk to see if it is saleable and monitor udder health.
Start the stimulation process.
Recommended: Use automatic stimulation.
4 Wipe / dry the teats

For at least 60 seconds before the cluster is applied, with manual
stimulation.
5 Apply and position the cluster

Avoid air inclusion and slipping of the milking cups.
Recommended: Use positioning aids.
6 Check thoroughness of milking

Only when the milk flow has dropped off significantly may there be any
intervention in the milking process (manual or automatic).
7 Remove cluster
No blind milking. Shut the vacuum off first, then remove the cluster.
Recommended: Use automatic cluster removal.
8 Dip teats
Directly after removing the cluster dip each teat to at least 3/4 of its length.
9 Clean the milking place

Disinfect the cluster. Clean the place where the animals stand once they
have left the milking place.
Recommended: Use automatic intermediate cluster
disinfecting.
10 Stress-free animal changeover
Let the animals enter the milking parlour calmly and without any stress.
7053-9001-038
09-2012 9
Safety
Owner's Obligation of Care
2 Safety
2.1 Owner's Obligation of Care
The product has been designed and constructed while taking account of a
potential risk analysis and after careful selection of the harmonized standards
and other technical specifications to be complied with. It therefore guarantees
a maximum level of safety.
This safety can only be achieved in practice on the farm however when all of the
necessary measures have been taken. It is part of the farmer's obligation of care
to plan these measures and check that they are carried out.
In particular, the owner must ensure that

D Anyone who is involved in the operation, maintenance, inspection or
handling of this product in any other way reads and understands this manual
(especially the safety information and warnings).
D A full set of legible instructions is always kept by the product.
D Anyone who has to carry out work on the product can look at the instructions
at any time.
D The instructions in the section on "Basic safety instructions" are observed.
D The legal requirements are observed.
D the farmer has to produce operating instructions for the farm which are
especially adapted to the conditions of his business, once again expressly
taking account of the safety aspects.
D The product
is only used for its intended purpose.
Is only used if it is in perfect operating condition and in particular the
safety equipment is checked regularly to make sure it is in perfect
operating condition.
D The work to be carried out is performed by a sufficiently qualified person!
Note
See also the section on "Personnel qualification"
D The personnel will be regularly instructed in all relevant matters of safety at
work and protection of the environment and be familiar with the manual,
particularly the safety instructions it contains.
D Unauthorized people (e.g. children) do not stand in the danger areas.
D Follow all of the instructions given in the manuals for the components used.
7053-9001-038
10 09-2012
Safety
Basic safety instructions
2.2 Explanatory notes on the safety symbols and pictograms used
Safety symbols draw attention to the importance of the adjacent text.

The design of the warnings is based on ISO 3864-2 and ANSI535.6.
Safety symbols and key words
Warning!
The indication "Warning" signals danger to life or health of personnel.
Death or serious injury may result if the danger is not avoided.
Attention!
The indication "Attention" signals important information on risks for the
product or the environment.
2.3 Basic safety instructions
Note!
There are warnings about specific residual dangers in the
corresponding chapters.
D There are risks involved in the operation and maintenance of equipment for
dairy farms. For your own safety, read and follow the operating manual
carefully!
D The chapter on "Technical data" gives the permissible working conditions
(pressure ranges, temperature ranges, airflow quantities etc.) and these
must be observed!
D Do not open or dismantle devices (risk of injury)!
D Protect live and high-voltage components against moisture. Under no
circumstances may water jets or high-pressure cleaners be directed at
these!
7053-9001-038
09-2012 11
Safety
Personnel qualifications
2.4 Personnel qualifications
Anyone who is to carry out work or activities in connection with the product must
read the operating instructions carefully and sign to confirm that they have
understood them and will heed them!
D Generally, all work on electrical equipment and electrical connections
should only be performed by qualified electricians.
D All work on pneumatic equipment should only be performed by technicians
trained for this purpose.
D All welding work must only be performed by trained welders.
In addition, special qualifications are required for the following activities:
D Start-up
D Operating
Note
If the work requires special qualifications, these are described in the
corresponding chapters!
7053-9001-038
12 09-2012
Description
3 Description
Installing SwingOver components turns a EuroClass 800 or EuroClass 850
herringbone milking parlour into an equivalent SwingOver milking parlour.
The dimensions of the operator pit are adapted according to the new
requirements.
Size of parlour
2x4 2x5 2x6 2x7 2x8 2x9 2x10 2x12 2x13 2x14
EuroClass 800 / 850
2x15 2x16 2x18 2x20 2x22 2x24 2x25 2x28 2x30 2x32
With the pipelines in the middle, two opposite milking places can use one set
of "milking place equipment" (cluster, control unit, removal, pulsator,...) by
means of a swing over arm.
D Type of swing over arm
PosiSwing PosiSwing D
without cluster removal cylinder with cluster removal cylinder
D The milk is transported by a special milk transfer device.

D The milking process is controlled, for example, by:
DeMax 55 DemaTron 60 Metatron
DeMax 60 DemaTron 70 P21
Feature
Vacuum cut-off x x x
Removal control system x x x
Pulsator control x x x
Milk metering
x x
(Option)
Automatic animal identification
x x
(Option)
Gate control, group milking parlour
x
(herringbone milking parlour)
Animal administration for 2 animals x
Feeding system M x
Switching between active / passive side of
x x
the milking parlour
7053-9001-038
09-2012 13
Description
Product Changes
3.1 Correct applications
The product described has been designed for use in agricultural (mainly milk
producing) environments.
SwingOver is intended solely for supplying two opposite milking places with one
set of milking place equipment (cluster, control unit, cluster removal, pulsator,
..).
The area of use is limited to the following milking parlours:
- Herringbone milking parlour EuroClass 800
EuroClass 850
Applications which are not listed here are not part of the intended purpose and
are therefore considered as improper use!
The following in particular are prohibited:
- using SwingOver in other milking parlours!
The manufacturer/supplier is not liable for any resulting damage. The user
alone bears the risk.
Correct use also includes reading the instructions and observing the inspection
and maintenance conditions.
D We would specifically like to point out that parts or accessories not supplied
by ourselves and setting instructions not provided by the
manufacturer/supplier are not checked or released by us either.
D The installation or use of products from other manufacturers may affect the
specified properties of the original parts and lead to injury to people and
animals.
D The manufacturer does not accept any liability for injury to people or
animals, or damage to the product, caused by the use of products from other
manufacturers.
3.2 Product Changes
Unauthorised modifications of the product may have a negative impact on the

life span or function of the product.
Any modifications not described in the product documentation are deemed to
be prohibited.
For safety reasons, no unauthorized modifications may be carried out on the
machine.
Any planned changes must be approved by the manufacturer in writing.
Unauthorised modifications of the product will void the warranty and may
invalidate the Manufacturer's Declaration or Declaration of Incorporation.
7053-9001-038
14 09-2012
Description
Product Components
3.3 Product Components

7 13 2 4 14
9 17 5 16 12 1 11 10 6 7 8 3
Components SwingOver Standard Option

1 Swing over arm X
2 Bracket, compl. Brace X
3 Support rail X
4 Chassis Assembly X
5 Pipe support complete X
6 Bracket, compl. Control unit X
7 Sleeve X
Milk transfer assy X
Pipe bend
X
180 degree milk line
8 Milk line X
9 Vacuum line X
Air supply line, puslators X
Wash line X
10 Measuring reservoir X
11 Control unit Example: X
12 Control valve Metatron P21 X
13 Pulsator X
14 Electrical conduit X
16 Plug X
Cluster supports X
17 Sampling X
- Identification X
- Gate Controls X
- Automatic switching between milking and X
rinsing
7053-9001-038
09-2012 15
Description
Functional description
3.4 Functional description
In SwingOver mode the animals are milked alternately in rows. A distinction is

made here between the active side and the passive side of the milking parlour.
Once milking standby has been established, the right-hand side of the milking
parlour is active.
With DemaTron it is possible to set the active side of the milking parlour.
Setting in DPSetup
Parameter: 040/000/155
A active side
B A
side with the animal being
milked or about to be milked
B passive side
side where the animals are
being changed over.
C
C swing over arm / remote start

once one animal has been milked the swing over arm moves the cluster
over to the opposite milking place and the active side changes.
When the swing-over takes place the integrated remote start (magnetic
switch on Metatron and a magnet in the swing over arm) starts off the
milking process.
(Metatron display: arrow points to the active side)
Automatic change of side Metatron P21
In conjunction with an automatic animal identification system, under certain

conditions the side can change automatically.
Automatic change of side ... Requirement

Once milking standby has D New animals started to be let in on the
been established left-hand side of the milking parlour.
(in rows) left-hand side = active side
After the end of milking D When a new row is let in (yellow indicator
(in rows) light flashes slowly).
This ensures that milking places on the
active side are switched over even if no
animal has been identified at them.
D The passive side has been filled during
the milking process.
At all places where there has D When the cluster is applied to the first
been no milking animal in a new row
At the milking place where D The arm swings over
there has been no milking (remote start activated)
7053-9001-038
16 09-2012
Description
Technical specifications
Automatic change without animal identification Metatron P21

If there is no automatic identification or manual gate control system, an
automatic change takes place:
- when the animal ID is entered manually (manual identification)
- directly after the end of milking time
- when the arm swings over
(remote start activated)
Automatic change of side DemaTron

The side changes automatically after the end of milking time.
3.5 Technical specifications
Swing over arm
Height approx. 667 mm

Length approx. 760 mm
Width approx. 127 mm
Swing over angle 170
Weight approx. 7 kg
Forces on the removal cable

Vacuum (kPa) 35 40 43 50
Force (N) 77 91 98 112
7053-9001-038
09-2012 17
Transport
Dimensions and weight
4 Transport
4.1 Safety instructions for transport
Special transport hazards:

To avoid damage to property and/or life-threatening injury to people during
transport, the following points must always be observed:
D Projecting sharp edges may cause cuts.
D Suspended loads may Case, in which case there is a danger of death - do
not stand under suspended loads.
D Parts which are stacked too high can collapse.
D There is a fire hazard due to the highly flammable packing material - open
flames and smoking prohibited!
4.2 Dimensions and weight
Swing over arm
Height approx. 667 mm

Length approx. 760 mm
Width approx. 127 mm
Weight approx. 7 kg
7053-9001-038
18 09-2012
Transport
Checking what has been delivered
4.3 Checking what has been delivered
Note
If there is a lot of installation work, the installation material supplied
should be stored, as far as possible by the installation personnel, in the
order in which it will be installed.
This will mean that the minimum amount of time is spent looking for
individual parts during the installation work.
It also gives the installation personnel an idea of any parts that might
be missing as soon as the individual parts are delivered so that they
can be re-ordered without delay.
Check the goods supplied against the packing list enclosed for completeness
and damage.
Size of parlour 2x4 2x5 2x6 2x7 2x8 2x9 2x10 2x12 2x13 2x14
Part No. Description Number per milking parlour

7038-2130- . . . Milk transfer assy 1 1 1 1 1 1 1 1 1 1
7009-2803- . . . Pipe bend 180 1 1 1 1 1 1 1 1 1 1
Line support
7053-3262-020 Chassis Assembly 1 1 1 1 1 1 1 1 1 1
7053-2187-110 Bracket, compl. Brace 4 4 4 4 4 4 4 4 4 4
7053-4650-030 52 3 4 4 5 5 6
Pipe support
7053-4650-010 70 6 7 7 8
Support tube
0018-2649-050 Support rail 2 6 6 6 6 12 12 12 12 12 18
7071-1021-010 Sleeve, compl. 2 - - - - 1 1 1 1 2 2
7071-2486-110 Clamping piece 2 1 1 1 1 1 1 1 1 1 1
0003-0092-800 Plug 2 2 2 2 2 2 2 2 2 2
Swing over arms
7053-5586-000 Swing over arm
Swing over arm
7053-5586-010
with cluster removal
Swing over arm 4 5 6 7 8 9 10 12 13 14
7053-5586-020
with cluster removal for BioMilker
Swing over arm
7053-5586-030
with cluster removal (USA)
7053-2187-190 Bracket, compl. 4 5 6 7 8 9 10 12 13 14
Metatron
7053-2187-200 Bracket, compl. 1 1 1 1 1 1 1 1 1 1
7053-1082-000 Cable bushing 4 5 6 7 8 9 10 12 13 14
Pipe lines
Electrical See installation material indicated in the section on "Installation".
conduit
7053-9001-038
09-2012 19
Transport
Checking what has been delivered

7038-2130- . . . Milk transfer assy 1 1 1 1 1 1
7750-0113-557 Milk trap, compl. 1 1 1 1
7750-0113-555 Frame, compl. 1 1 1 1
4999-1070-273 Lid 26 1 1 1 1
4999-1070-275 Seal Lid 1 1 1 1
7750-0026-466 Milk pump TC RH 380V 1 1
7750-0109-972 Milk pump SP51 4 1 1
7750-0106-269 Pump impeller SP51 1 1
7750-0116-939 Three-phase motor SP51 1 1
7038-2680-150 Electronic control unit 1 1
4999-1070-186 Overflow safety device 33 l 1 1
7009-2803-560 180 - 70 1 1 1 1 1 1
Pipe bend
7750-0028-560 180 - 3 1 1 1 1
Line support
7053-2187-110 Bracket, compl. Brace 4 4 4 4 6 6 6 6 6 6
7053-4650-010 70 8 9 10 12 12 14
Pipe support
7750-0113-564 3 14 16 18 18
Support tube
0018-2649-050 Support rail 2 18 18 18 18 18 24 24 24 24 30
7071-1021-010 Sleeve, compl. 2 2 2 2 3 3 3 3 3 3 4
7071-2486-110 Clamping piece 2 1 1 1 1 1 1 1 1 1 1
0003-0092-800 Plug 2 2 2 2 2 2 2 2 2 2
Swing over arms
Swing over arm
7053-5586-010
Swing over arm 15 16 18 20 22 24 25 28 30 32
7053-5586-020
with cluster removal for BioMilker
Swing over arm
7053-5586-030
with cluster removal (USA)
7053-2187-190 Bracket, compl. 15 16 18 20 22 24 25 28 30 32
Metatron
7053-2187-200 Bracket, compl. 1 1 1 1 1 1 1 1 1 1
7053-1082-000 Cable bushing 15 16 18 20 22 24 25 28 30 32
Pipe lines
Electrical See installation material indicated in the section on "Installation".
conduit
7053-9001-038
20 09-2012
Transport
Disposing of packing material
4.4 Storage conditions
When storing the goods supplied, the location must provide protection against:
D Humidity
D External damage (bumps, knocks, rodents and insects . . . )
D Remove the heat-shrink film and adhesive tape if the product is to be stored
for any length of time.
Attention!
Risk of corrosion!
Do not store stainless steel together with steel!
4.5 Disposing of packing material
After unpacking, the packing material is to be handled properly and disposed

of carefully in accordance with the valid local regulations on waste disposal and
utilisation.
7053-9001-038
09-2012 21
Installing
Safety instructions for installation
5 Installing
5.1 Special personnel qualifications required for installation

Installation may only be carried out by specially qualified personnel in
accordance with the safety instructions.
See also the section on "Personnel qualification".
5.2 Safety instructions for installation

To prevent damage to property and/or life-threatening injury to personnel
always observe the following:
D Observe any national standards and requirements during installation.
Example:
Carry out electrical installation work in accordance with the following
standards and requirements:
- EN 60204, Point 14 (Electrical equipment on machines).
- VDE 0100 (Regulations on the erection of power installations)
D Before installation, look for any damage caused during transport. Do not use
damaged components!
D Use only the special tool indicated for assembly.
Also read the section on "Safety".
Special hazards during installation:
Warning!
Risk of falling!
During installation work there is a risk of falling, e.g. from a ladder.
Only use equipment which ensures a secure standing position and
adequate safety.
D Injury can be caused by the electrical current from live cable ends and
components.
D Lines which are not laid properly (e.g. bending radius too small) can cause
scorching and electrical fires.
If the bending radius is too small, it should be removed.
D Electrostatic processes can cause damage to electronic components.
Attention!
Only touch the edge of the printed circuit board and avoid static
caused for example by clothing.
D Before working on electrical installations or equipment (components,

housings, etc.), they are to be disconnected from the mains.
Any on/off or emergency stop switches are to be fitted with a lock to
immobilize them in the open position and a warning sign is to be put up.
D Welding work constitutes a fire hazard.
D Components which have been incorrectly set down or which have not been
fastened properly may fall off or twist.
7053-9001-038
22 09-2012
Installing
Safety instructions for installation
D Parts loosely placed on top of each other can slip and fall off.
D Components with exposed sharp edges represent a source of injury.
D The central pipelines may be damaged by misuse (e.g. by standing on them
during installation).
Never place any unusual weight on the pipelines.
D Serious injury to personnel or damage to property can be caused if the
incorrect torque is applied when tightening screws.
Working with stainless steel
Attention!
Before metal-cutting work:
- Protect any sensitive surfaces, e.g. from flying sparks.
After metal-cutting work:
- Deburr the edges that have been cut.
- Thoroughly remove all chips and impurities!
Attention!
Risk of corrosion!
Do not use tools to work on stainless steel which were used to work on
steel before!
To work on stainless steel only use special tools (saw blades, cutting
wheels etc.)!
Attention!
Always avoid flying sparks on special steel
surfaces or other sensitive components!
Metal dust on stainless steel surfaces can lead to
corrosion!
Attention!
All screws and nuts made of stainless steel are to
be greased thoroughly to prevent them from
seizing during tightening!
7053-9001-038
09-2012 23
Installing
Environmental Conditions for Setup
5.3 Preparations before installation
Necessary documents
For more information on this subject, please refer to the section on:
Special tools
Part No. Description / Purpose Features

Hole saws
For holes in the milk and
69860350230 32
vacuum lines
For holes in the cable duct 67
Centering pins for hole saws
69860350160 for new installations 6
69860350800 6 / 13,5
for expanding existing
69860350810 6 / 16,5
holes
69860350820 6 / 18,5
6981-0987-000 Set of centre bits 3 - 30
69810987100 3 - 14
69810987200 8 - 20
Centre bit
69810987300 16 - 30
69810987310 26 - 40
69860296300 30/28
69860296400 40/38
Rolling tool
69860296500 52/50
69860296700 70/66
6966-0229-000 Cold zinc paint 125 ml
Cutting oil (ROCOL RTD)

6985-0607-700 for thread cutting, boring 0,5 kg
and milling.
Lubricating grease for

0015-0110-010 leather packing and 0,85 kg
vacuum cylinders.
Tap 1/2 NPT
5.4 Environmental Conditions for Setup
The foundation must have been produced in accordance with the foundation
plans produced by the manufacturer.
The product must be installed in a well ventilated frost-free room.
7053-9001-038
24 09-2012
Installing
Assembly of milking parlour frame
5.5 Checks before the start of assembly
Attention!
Check the dimensions of the operator pit!
Required dimension: 1700 mm
Size of parlour 2x4 - 2x32

A (mm) 1500-1800
Operator pit Depth
950
(mm)
5.6 Assembly of milking parlour frame
The milking parlour frame should be assembled as shown in the assembly

instructions!
Herringbone milking parlours with offset rump rail

EuroClass 800 / 850
7071-90 . . -056
Slope to the milk transfer device
Cross member
1% (1,5%)
up to 2x24 milking places: at least 1%

from 2x24 milking places: at least 1.5%
7053-9001-038
09-2012 25
Installing
Installing the component support
5.7 Installing the component support
Installation material
7053-3262-010 7053-3262-020
20
Pos. Part No. Description

7053-3262-010 Chassis Assembly Cross member -010
7053-3262-020 Chassis Assembly Tube -020
0010 7053-2191-010 Tube holder, welded 66x130x840 X X
0020 7053-2280-340 Holder 150x150x176 X X
0030 7071-3260-070 U-bolt M10 4kt 70 Mm X
0040 0013-0279-300 Hexagon Nut ISO 4032 M10 X X
0050 0026-1348-300 Washer DIN 125 10 X X
0060 0019-6917-300 Hexagon head bolt ISO 4017 M 8 x 90 X X
DIN 985 M8
0070 0013-0291-300 Hexagon Nut X X
with clamping part
0080 0026-1345-300 Washer DIN 125 8,4 X X
0090 0019-1144-300 U-bolt M10-2 In X X
0100 0019-6947-300 Hexagon head bolt ISO 4017 M 10 x 80 X
X Included in the assembly
Assembly procedure
D Fasten component support over the centre of the pit.
Centre of pit
16
16
7053-3262-020 7053-3262-010
7053-9001-038
26 09-2012
Installing
Installing the component support
D Adjust the length of the component support

(depending on the height of the operator)
Assembly dimensions
A B C D
D
Height of Dim Operator's Dimension,
cross-member ensi height component
on support
1226 1160
B
: :
3085 699 : Increment: 16 mm
: :
1980 406
C
Example:
A - B - C = D
Metatron Operator's height
3085 mm - - = 556 mm
(699 mm) (1830mm)
D Brace every second component support to the milking parlour frame.
1.
2.
3. 4. 6. 8. ...
7053-2187-110

7053-2187-110 Bracket, compl. Brace
D Tighten all screws / nuts.
7053-9001-038
09-2012 27
Installing
Installing the support rail
5.8 Installing the support rail
7053-3262-020
C
A
C

A 0018-2649-050 Support rail sold by the metre
B 7071-1021-010 Sleeve
C 0003-0092-800 Plug

7053-3262-020 Chassis Assembly Tube
0040 0013-0279-300 Hexagon Nut ISO 4032 M10
0050 0026-1348-300 Washer DIN 125 10
0100 0019-6947-300 Hexagon head bolt ISO 4017 M 10 x 80
Assembly procedure
D Insert the next support rail and connect with

B
sleeves.
D Drill a hole through the support rail on the first,

40,50,100
middle and last component support and screw
together.
D Shorten the support rail before the first

component support.
C
D Apply plug.
7053-9001-038
28 09-2012
Installing
Installing the support rail
7053-9001-038
09-2012 29
Installing
Installing the pipe support
5.9 Installing the pipe support
7750-9102-139 7053-4650-020 7053-4650-380
40 30 50,60,140 130 50,60,70 Option

10
20
A
50,60,80 50,60,80 90,100,110,120

7053-4650-030 2x4 - 2x8 x
7053-4650-010 Pipe support complete 2x8 - 2x24 x
7750-0113-564 2x25 - 2x32 x
0010 7053-4650-000 Pipe support 48x80x860 x x x
7053-4650-380 52 x
0020 7053-4650-020 Pipe support complete 70 x
7750-9102-139 2 / 2x25 - 2x32 x
0030 0018-5575-860 Pipe clip 90 x x x
0040 0018-5572-860 Pipe clip 50 x x x
DIN 985 M8
0050 0013-0291-300 Hexagon Nut x x x
With clamping piece
0060 0026-1345-300 Washer DIN 125 8,4 x x x
0070 0019-6126-400 Cylindrical head screw ISO 4762 M 8x35 x x x
0090 0019-1144-300 U-bolt M10-2 In x x x
0100 0013-0279-300 Hexagon Nut ISO 4032 M10 x x x
0110 0026-1348-300 Washer DIN 125 10,5 x x x
0120 0026-1337-300 Spring washer DIN 127 B10 x x x
0130 7053-2467-010 Plate 60 5x32,2x62 x x x
A 7053-9926-180 Set of clips for dump line (optional) x x x
7053-9001-038
30 09-2012
Installing
Installing the pipe support

7053-4650-020 Pipe support complete 70
0010 7009-4651-070 Pipe support, bottom part 70
0020 7009-4098-080 Pipe clip 70
0030 0019-2258-300 Cylindrical head screw ISO 1207 M 6 x 45
7053-4650-380 Pipe support complete 52
0010 7009-4651-050 Pipe support 52
0020 7009-4098-050 Pipe clip 52
0030 0019-2255-300 Cylindrical head screw M 6 x 30
0100 0013-0279-300 Hexagon Nut ISO 4032 M10
Assembly procedure
D Pre-mount pipe support

D Insert plate into pipe support
130
D Mount pipe support horizontally on the support rail.

Note the position of the vacuum line.
7053-3262-020
680 X X
X
EuroClass 800: 1600
EuroClass 850: 1700 7053-4650-030
30 7053-4650-010
7750-0113-564
7053-9001-038
09-2012 31
Installing
Installing the swing over arm and control unit
5.10 Installing the swing over arm and control unit
Swing over arm Swing over arm

(without cluster removal cylinder) (with cluster removal cylinder)
7053-5586-000 7053-5586-010 / -020 / -030
60
90,100,110,120
130
150,160,170
220
7053-5586-010 7053-5586-020
7053-5586-030
7053-5586-000 Swing over arm without cluster removal cylinder
7053-5586-010 Swing over arm with cluster removal cylinder
7053-5586-020 Swing over arm with cluster removal for BioMilker
7053-5586-030 Swing over arm with cluster removal (USA)
0060 7053-9902-070 Set of spare parts Pos. 60a-60c
060a Magnetic switch EasyStart No 3200
060b hose 5x1,5
0090 0019-1144-300 U-bolt M10-2 In
0100 0026-1348-300 Washer DIN 125 10,5
0110 0026-1337-300 Spring washer DIN 127 B10
0120 0013-0279-300 Hexagon Nut ISO 4032 M10
0130 7053-2467-010 Plate 60 5x32,2x62
0150 0013-0294-300 Hexagon Nut DIN 985 M6 with clamping piece
0160 0026-1382-300 Washer DIN 125 6,4
0220 0018-3473-750 Reducing coupling

7053-2187-200 Bracket, compl. 10
0010 7053-2661-000 Pivot bolt
20
0020 0019-1144-300 U-bolt M10-2 In 60
0030 0026-1348-300 Washer DIN 125 10,5
30
0040 0026-1337-300 Spring washer DIN 127 B10 40
50
0050 0013-0279-300 Hexagon Nut ISO 4032 M10
0060 7053-2467-010 Plate 60 5x32,2x62
0070 7053-2280-330 Holder 50,8 20x75x104 70
0080 0003-0645-800 Plug 50 80
7053-9001-038
32 09-2012
Installing

7053-2187-190 Bracket, compl.
0010 7053-2155-070 Stand off bracket
0020 0019-6121-300 Cylindrical head screw M6x75
Hexagon Nut 20,30,40
0030 0013-0294-300 M6
With clamping piece
0040 0026-1382-300 Washer DIN 125 6,4 10
0050 0019-6105-300 Cylindrical head screw M6x12

Lifting cylinder,
7053-1370-008
pre-assembled
0210 Magnet 27x16,7x8
210
0270 Seal 13/17,5
0280 Seal 270,280
7053-9001-038
09-2012 33
Installing
Assembly procedure
D Insert plates in swing-over arm 7053-2467-010
D Determine the position of the first

swing over arm. 15
Permissible angle of the swing over
arm to the axis of the animal: 15
15
degrees
A
B
(C)
A (mm) Width of operator pit 1500 1600 1700 1800

B (mm) Distance between centre of support and rail 70 110 150 190
C (mm) Control dimension "centre of udder" 750 790 830 870
D Mount swing over arm and bracket.
last milking place 1st milking place
X X
X 7053-5586- . . . 7053-2187-200
EuroClass 800: 800
EuroClass 850: 850
- Position component.
- Align with a spirit level.
- Tighten all nuts.
90
7053-9001-038
34 09-2012
Installing
D Fit cable bushing.

(For Metatron only)
7053-1082-000 Cable bushing 3-8, 50
- Prepare cable bushing. 7053-1082-000

(according to cable diameter)
3,2-4,5
4,5-6,5
6,5-8,5
- Insert all connection cables.
- Screw on connectors.
- Press on cable bushing.
D Fit bracket.
last milking place
20,30,40
Plug
0003-0645-800 7053-2187-190
D Fit plug.
1. 2. 3. 4.
170 150,160
0003-0645-800
7053-9001-038
09-2012 35
Installing
D Conversion of control units

Metatron P21
A
A
A File a drainage hole in the housing using a round file.

B Seal the existing drainage hole with silicon
D Fasten control unit
Assignment of the milking place to the control unit
last milking
place 1st milking
place
last control unit 1st control unit
Metatron P21
For further information on the subject, see the
manual
7161-90 . . -062 Metatron P21 / S21
DemaTron / DeMax
Mount the control units as shown.
(installation position as on the right-hand side of the parlour)
left-hand right-hand components

components B
A
For further information on the subject, see the manual

7039-90 . . -000 DemaTron / 7039-90 . . -002 DeMax
7053-9001-038
36 09-2012
Installing
D Installation of remote start

- Fit the magnetic switch as shown.
Attention!
Make sure that the magnet does not collide with the U-bolt when
the arm swings over!
Shorten the U-bolt if necessary.
60a
270
210
60b
280
- Connection as shown in the installation diagram
For more information on the subject, please refer to the:

Operating and installation manual for the control unit used
Note! Metatron
In SwingOver mode, the external start input (E1) on the
Metatron loses its standard function.
It is then only active in milking standby!
D Closing the housing
7053-9001-038
09-2012 37
Installing
Installing the cluster removal control valve (Metatron)
5.11 Installing the cluster removal control valve (Metatron)

7053-2780-340 Control valve, compl.
0230 0019-9100-300 Pan Head Screw ISO 7045 M4x16-H
DIN 985 M4 with
0240 0013-0310-300 Hexagon Nut
clamping piece
0005-4506-000 Sub-unit terminal block
Assembly procedure
D Fasten control valve.
50,60
D Connection
Vacuum
Removal cylinders
Fresh air
Milking control unit
For electrical connection see :

7053-9001-038
38 09-2012
Installing
Installation of cable duct
5.12 Installation of cable duct
1 Electrical conduit
EuroClass 800 / 850 2x4 2x5 2x6 2x7 2x8 2x9 2x10 2x12 2x13 2x14
Sub-assembly 7071 7072 7073 7076 7074 7079 7075 7077 7166 7167
EuroClass 800 / 850 2x15 2x16 2x18 2x20 2x22 2x24 2x25 2x28 2x30 2x32
Sub-assembly 7168 7169 7191 7193 7194 7195 7196 7197 7198 7199

7 . . . -5844-110 Installation trunking set
0010 0005-4127-900 Cable trunking 60x90x2600
0020 0005-0285-000 End plate 60/90
0030 7070-2283-010 Fitting Union 142x78x1,5
0050 0026-1345-300 Washer DIN 125 8,4
0060 0013-0278-300 Hexagon Nut ISO 4032 M8
Assembly procedure
D Fasten installation duct.
50,60,70
7053-9001-038
09-2012 39
Installing
Installing the pipes
5.13 Installing the pipes
Note
If the pipes are installed with a 3A layout, continue with the section
specified:
Installing the pipes (3A layout - for USA only)
2 Vacuum line
3 Air supply line, pulsators
4 Milk line
3 2 4 4
2
5.13.1 Installation of the vacuum line
Vacuum line
63 mm, PVC (2x4 - 2x9)
6960-0164-910 Tube 63x3
0018-1170-870 Sleeve 63
0018-2425-700 Rubber coupling
0018-1174-870 T-piece 63
0018-6434-870 Bend 90 (63)
0018-1181-870 Bend 45 (63)
0018-1467-880 Shut-off valve 63
7049-9889-010 test tee
7049-4650-000 Pipe support 63 - 190
90 mm, PVC (2x4 - 2x24)
7057-9901-090 Set of accessories 3in
6960-0164-910 Tube 90x4,3
0018-6542-870 Bend 90 (90x4,3)
0018-4810-700 Rubber coupling 88/100x150
7050-9889-010 test tee
7050-4650-000 Pipe support 90
110 mm, PVC (2x10 - 2x32)
7057-9901-080 Set of accessories 4in
6960-0164-110 Tube 110x5,3
0018-5809-880 Bend 90 (110x5,3)
0018-5808-880 Sleeve 110
0018-5810-880 Bend 45 (110x5,3)
7050-9889-030 test tee
7050-4650-030 Pipe support 110
Accessories for vacuum line
7047-1935-040 Drain valve, compl. 0.5
7059-1935-020 Drain valve, compl. 2"
0015-1016-010 Special adhesive Tangit, 1 kg
0015-1017-010 Cleaner Tangit, 1 l
7053-9001-038
40 09-2012
Installing

7750-0116-186 Holder
7750-0116-527 U-bolts, compl. 3
7750-0116-528 U-bolts, compl. 4
7750-0116-529 U-bolts, compl. 6
3, PVC (2x4 - 2x32)
7750-0211-502 Tube
7750-0011-505 Sleeve
7750-0011-520 T-piece
7750-0011-514 Bend 90
7750-0011-517 Bend 45
7750-0014-273 Shut-off valve
7750-0011-565 test tee
7750-0107-755 Reduction 3 - 90mm
7750-0011-522 Reducing coupling 3 - 2
7750-0011-511 Adapter
4, PVC (2x4 - 2x32)
7750-0211-625 Tube
7750-0011-649 Sleeve
7750-0011-646 T-piece
7750-0011-648 Bend 90
7750-0011-647 Bend 45
7750-0011-644 test tee
7750-0011-645 Lid
7750-0011-586 Reduction 4 (inside ) - 3" (outside)
7750-0011-566 Reducing coupling 4 - 3
7750-0011-644 Adapter
6, PVC (2x4 - 2x32)
7750-0100-010 Tube
7750-0100-011 Sleeve
7750-0100-008 T-piece
7750-0100-013 Bend 90
7750-0100-014 Bend 45
7750-0100-009 test tee
7750-0100-012 Reduction 6 - 4
Material in Connections
Size of parlour 2x4 2x5 ... 2x30 2x32

Pulsator connection
7009-2316-060 Pulsator flange 4 5 ... 30 32
0007-8000-025 Seal 4 5 ... 30 32
Control valve connection
7027-2635-008 Vacuum hose 4m 5m ... 30m 32m
7038-2284-010 Stopper 4 5 ... 30 32
0018-4944-820 Angle connector 4 5 ... 30 32
7053-9001-038
09-2012 41
Installing
Assembly procedure
69810987200 Centre bits for pulsator connectors 8-20

69810987100 Centre bits for angled connectors 3-14
Tap 1/2 NPT

Glued joints for PVC pipes
7049-90 . . -001
D Insert vacuum line into the pipe support and fix.

D Further action according to type of milking control unit.
Metatron P21 / DemaTron / DeMax
18,5 100 14
Swing over arm

D Drill hole for pulsator
D Cut thread (1/2").
D Drill hole for angled connector.
Attention!
Carefully remove chips and dirt from all lines!
D Seal and screw in pulsator connector.
D Fit angled hose connector.

D Connect hoses.
7
7053-9001-038
42 09-2012
Installing
5.13.2 Installing the "pulsator air supply line"

3
Air supply line, pulsators

7051-2306-000 Air filter 1 1 1 1 1 2 2 2 2 2
0018-2650-878 Tube 50x2.8 6m 6m 6m 6m 6m 12m 12m 12m 12m 12m
7021-7103-008 Milk hose 2m 3m 3m 4m 4m 5m 5m 6m 6m 6m
7009-2363-000 Sleeve 50 1 1 1 1 1 1 1 1 1 1
7009-2347-000 Cap C50 1 1 1 1 1 - - - - -
7051-2626-000 Connector 4 5 6 7 8 9 10 12 13 14
7164-2045-010 Angle connector 13.5 4 5 6 7 8 9 10 12 13 14
7009-2479-050 Seal 13/17.5 4 5 6 7 8 9 10 12 13 14
0018-5572-860 Pipe clip 52 - - - - - - - - - -

7051-2306-000 Air filter 2 3 3 3 3 3 4 4 4 4
0018-2650-878 Tube 50x2.8 12m 12m 18m 18m 24m 24m 24m 24m 24m 30m
7021-7103-008 Milk hose 8m 8m 10m 10m 12m 12m 14m 14m 16m 18m
7009-2363-000 Sleeve 50 1 1 2 2 2 2 2 2 2 2
7009-2347-000 Cap C50 - - - 1 1 1 1 - - -
7051-2626-000 Connector 15 16 18 20 22 24 25 28 30 32
7164-2045-010 Angle connector 13.5 15 16 18 20 22 24 25 28 30 32
7009-2479-050 Seal 13/17.5 15 16 18 20 22 24 25 28 30 32
0018-5572-860 Pipe clip 52 - - - - - - 14 16 18 18
7053-9001-038
09-2012 43
Installing
Assembly procedure
69810987200 Centre bit 8-20

Air supply for pulsators
7071-90 . . -026
D Place and fasten air supply line in the pipe support.
D Drill hole for angled hose connector.
50 17
Swing over arm
Attention!
D Fit angled hose connector.
D Connect hoses.
D Installation of the air filter
A Mount the first air filter at the end of the line.

B Install the other air filters in the line at equal intervals.
7053-9001-038
44 09-2012
Installing
4
5.13.3 Installing the milk line
Milk line - single ring line, laid at shoulder height

52 mm - SSt Size of parlour 2x4 2x5 2x6 2x7 2x8 2x9

0018-2675-308 Tube 52x1 (6 m) 12 12 18 18 18 18
7015-2187-530 Pipe support 52 2 2 2 2 2 2
7009-2803-550 Pipe bend 180 52x1 1 1 1 1 1 1
7009-4827-280 Pipe clamp 52 3 3 4 4 4 4
70 mm - SSt Size of parlour 2x10 2x12 2x13 2x14 2x15 2x16 2x18 2x20 2x22 2x24

0018-6402-308 Tube 70x1,5 (6 m) 18 24 24 30 30 30 36 36 42 42
7009-2803-560 Pipe bend 180 70x1,5 1 1 1 1 1 1 1 1 1 1
7009-2087-000 Sight Glass 70 1 1 1 1 1 1 1 1 1 1
7009-4827-530 Pipe clamp 70 6 7 7 8 8 8 9 9 10 10
7161-4626-000 Connector 20 24 26 28 30 32 36 40 44 48
3 - SSt Size of parlour 2x25 2x28 2x30 2x32
Pos. Part No. Description Number per milking parlour

10 4999-1001-023 Tube 3 (6 m) 7 8 9 9
20 7750-0028-560 Pipe bend 180 3 1 1 1 1
30 4999-1000-123 Bend 90 3 2 2 2 2
40 4999-1000-103 Bend 45 3 2 2 2 2
50 7750-0113-578 Tube 3x126 1 1 1 1
60 4999-1000-893 Disk valve 3 1 1 1 1
70 4999-1000-313 Coupling 3 18 20 22 22
80 4999-1000-443 Clamp 3 18 18 19 19
90 4999-1000-003 Seal 3 20 20 20 20
Material in Connections
Size of parlour 2x4 2x5 ... 2x30 2x32

Standard / BioMilker / Jetter
7015-4625-000 Connector 40 (2x4 - 2x12)
7015-4625-020 Connector 52 (2x13 - 2x28) 4 5 ... 30 32
4999-1060-203 Connector 3 (2x30 - 2x32)
7059-2015-030 Flow regulator CIP 4 5 ... 30 32
Jetter
7015-9629-000 Retaining eye 4 5 ... 30 32
7049-3270-000 Pipe clamp compl. 4 5 ... 30 32
Milk collector tank

7038-2774-370 Milk collector tank 70 L (52) CL / 2x4 - 2x9
7038-2774-380 Milk collector tank 70 L (70) CL / 2x10 - 2x24
7750-0113-557 Milk collector tank 90 L CL / 2x25 - 2x32
7053-9001-038
09-2012 45
Installing
Assembly procedure
6986-0296-030 52
69860296700 Rolling tool 70/66
4999-1001-203 3
D Mount milk line

52 mm - SSt (2x4 - 2x9)
70 mm - SSt (2x10 - 2x24)
A
C
3 - SSt (2x25 - 2x32)
40
30 70-90 10 60
A Cut pipe to length
Take account of the size of the milk collecting tank!
B Roll on pipe couplings.
C Fit inspection glass.
D Place milk line in the pipe support.
D Mount milk receiver tank.
D Screw down milk line (including tank) and push towards the wall (exit) until
the tank is next to it.
D Mark holes for fixing the milk transfer device.
7053-9001-038
46 09-2012
Installing
Holes in the milk line
D Mark assembly dimensions of all bore holes on the milk line.
Y X
VisoFlow / LactoFlow: 100 EuroClass 800: 800
Messbehlter : 120 EuroClass 850: 850
X
32 Y
Schwenkarm
D Create a point of intersection by moving the

spirit level backwards and forwards.
Avoid holes in pipe bends!
D For further stages of the work, remove and fasten the milk line!
D Drill and deburr holes.
Attention!
D Assembly of connection branches
- Installation position:
Partno./logo must point to the left side of the milking parlour in the
driving direction.
Slope
- Mount connector so that it is horizontal!

Place packing underneath!
7053-9001-038
09-2012 47
Installing
5.13.4 Installing the rinsing line / cluster receptacles
Wash line
40 mm Size of parlour 2x4 2x5 2x6 2x7 2x8 2x9 2x10 2x12

0018-3666-300 Hose Clamp AS 37-57 1 1 1 1 1 1 1 1
7009-4650-140 Pipe support KT 40 4 4 4 4 6 6 6 6
7009-4645-000 Clip KF 40 2 2 2 2 3 3 3 3
7038-2780-070 Automatic drain valve 1 1 1 1 1 1 1 1
7015-2500-000 Drainage device manual 1 1 1 1 1 1 1 1
40 mm - SSt
0018-2315-308 Tube 40x1 (6m) 6 6 6 6 12 12 12 12
7009-2803-230 Pipe bend 90 40x1 4 4 4 4 4 4 4 4
7009-4827-180 Pipe coupling 40 5 5 5 5 6 6 6 6
7009-1637-700 End cap kit 40 1 1 1 1 1 1 1 1
0018-3958-300 Taper 50-40 1 1 1 1 1 1 1 1
40 mm, Pla
0018-0140-878 Tube 40x3 (6m) 6 6 6 6 12 12 12 12
7009-2803-140 Pipe bend 90 40x1 4 4 4 4 4 4 4 4
7015-2363-000 Sleeve 40 1 1 1 1 2 2 2 2
7015-2347-060 End cap kit 40 1 1 1 1 1 1 1 1
0018-3467-700 Reducing sleeve 50-40 1 1 1 1 1 1 1 1
50 mm Size of parlour 2x13 2x14 2x15 2x16 2x18 2x20 2x22 2x24

7009-2347-000 End cap kit 50 1 1 1 1 1 1 1 1
0018-3817-300 Hose Clamp AS 50-70 1 1 1 1 1 1 1 1
7009-4650-160 Pipe support KT 50 9 9 9 9 9 9 12 12
7009-4645-010 Clip 50 5 5 5 5 5 5 6 6
7038-2780-090 Automatic drain valve 1 1 1 1 1 1 1 1
7038-2500-070 Drainage device manual 1 1 1 1 1 1 1 1
50 mm - SSt
0018-2675-308 Tube 52x1 (6m) 18 18 18 18 18 18 24 24
7009-2803-520 Pipe bend 90 52x1 4 4 4 4 4 4 4 4
7009-4827-280 Pipe coupling 52 7 7 7 7 7 7 8 8
50 mm - Pla
0018-2650-878 Tube 50x2,8 (6m) 18 18 18 18 18 18 24 24
7015-2803-150 Pipe bend 90 50 4 4 4 4 4 4 4 4
7015-2363-010 Sleeve 50 3 3 3 3 3 3 4 4
Size of parlour 2x25 2x28 2x30 2x32

2 - SSt
4999-1001-012 Tube 2 (20ft) 24 30
4999-1000-102 Pipe bend 90 2 4 4
4999-1000-312 Coupling 2 10 12
4999-1000-442 Clamp 2 18 20
4999-1000-002 Seal 2 20 20
4999-1000-096 End cap kit 2 1 1
7750-0116-234 U-bolts, compl. 2 15 16
7750-0116-190 Holder 15 16
4999-1000-080 Drain bend 1 1
Compresse
7750-0101-861 Shut-off valve compl. 1 1
d air
7750-0217-612 hose 1 1
7038-2780-090 Automatic drain valve 1 1
7038-2500-070 Drainage device manual 1 1
7053-9001-038
48 09-2012
Installing

2.5 - SSt
4999-1001-025 Tube 2.5 (6m) 36 36
4999-1000-105 Pipe bend 90 2.5 4 4
4999-1000-315 Coupling 2.5 14 14
4999-1000-445 Clamp 2.5 20 20
4999-1000-005 Seal 2.5 20 20
4999-1000-097 End cap kit 2.5 1 1
7750-0116-235 U-bolts, compl. 2.5 18 18
7750-0116-190 Holder 18 18
4999-1000-077 Drain bend 1 1
Compresse
7750-0101-861 Shut-off valve compl. 1 1
d air
7750-0217-612 hose 1 1
7038-2780-090 Automatic drain valve 1 1
4999-1000-077 Drain bend 1 1
manual
0018-2662-300 Hose clamp, compl. 1 1
Assembly procedure
Install the rinsing line and cluster receptacles as described in the installation
instructions.
EuroClass 800/850 herringbone milking parlour

7071-90 . . -056
frames
7009-90 . . -030 Cluster supports
7015-90 . . -082 EcoClass cluster receptacles
7015-90 . . -012 BioMilker cluster receptacles
Attention!
Note special installation dimensions!
X Example
EuroClass 800: 800
EuroClass 850: 850
200 X
Edge of pit
550
Wash line
Clawpiece
7053-9001-038
09-2012 49
Installing
5.14 Installing the pipes (3A layout - for USA only)
2 Vacuum line
3 Air supply line, pulsators
4 Milk line
3 2 4 4
7053-9001-038
50 09-2012
Installing
7053-9001-038
09-2012 51
Installing
5.14.1 Installing the "pulsator air supply line"

3
7053-9001-038
52 09-2012
Installing
7053-9001-038
09-2012 53
Installing
2
5.14.2 Installation of the vacuum line
7053-9001-038
54 09-2012
Installing
7053-9001-038
09-2012 55
Installing
4
5.14.3 Installing the milk line
7053-9001-038
56 09-2012
Installing
(70XX-0850-820)
7053-9001-038
09-2012 57
Installing
5.14.4 Installing the rinsing line
7053-9001-038
58 09-2012
Installing
7053-9001-038
09-2012 59
Installing
Instaling milk transfer unit
5.15 Instaling milk transfer unit
5.15.1 Installation material

Milk transfer assy (2x4 - 2x24)
30a
20
30b
10
30
2x4 2x7 2x7 2x10

Pos. Part No. Description - - - -
2x6 2x9 2x9 2x24
7038-2130-810 Milk transfer assy 0,55kW - Pla x

7038-2130-820 70/10 (52) - 3ph 50 Hz 0,55kW - SSt x
7038-2130-830 0,55kW - Pla x
7038-2130-840 Milk transfer assy 0,55kW - SSt x
7038-2130-850 70/22 (52) - 3ph 50 Hz 1,1kW - SSt x
7038-2130-860 1,5kW - SSt x
7038-2130-910 Milk transfer assy 1,1kW - SSt x
7038-2130-920 70/22 (70) - 3ph 50 Hz 1,5kW - SSt x
7038-2297-210 70 L (70) Cl x x
0010 Milk trap, compl.
7038-2297-200 70 L (52) Cl x x x x x x
7015-2295-010 Overflow safety device 22 L x x x x x x
0020
7015-2295-020 compl. 10 L x x
7038-2130-210 0,55kW - Pla x x
7038-2130-250 Milk pump 0,55kW - SSt x x
0030
7038-2130-290 3ph 50 Hz 1,1kW - SSt x x
7038-2130-620 1,5kW - SSt x x
030a 7038-2680-050 Electronic control unit 230 V x x x x x x x x
030b 7038-2335-030 Float switch 230 V x x x x x x x x
x Included in the component
Milk receiver
7038-2297-200 70 L (52) CL x
Milk trap, compl.
7038-2297-210 70 L (70) CL x
7038-2774-370 70 L (52) CL x
0010 Milk collector tank
7038-2774-380 70 L (70) CL x
0020 7038-9901-850 Set of accessories 70 L x x
0030 7009-4625-050 Pipe connector Ra 52/14 x x
0040 0018-2662-300 Hose clamp, compl. 14/25,5 x x
0050 7021-7103-090 Milk hose 14x5,75x950 x x
x Included in the component
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Installing
Milk collector tank
60

7038-2774-370 Milk collector tank 70 L (50) Cl
0060 0018-6947-300 Disk valve 52
060a 0018-2826-700 Annular body Included in item 60

7038-2774-380 Milk collector tank 70 L (70) Cl
0060 0018-6948-300 Disk valve 65
060a 0018-3163-700 Annular body Included in item 60
Set of accessories
7038-9901-850 Set of accessories 70 L
0020 7038-2777-010 Plug 14
0030 0018-1678-700 Angle 90-B50-40
0040 0019-5311-050 Wood screw DIN 571 8x70
0050 0026-0439-300 Washer DIN 9021 8,4x24x2
0060 0026-2304-890 Rawl plug 10x50
0100 0024-6372-060 Name plate 60x180
0110 0018-3474-700 Reducing coupling 40-28
0120 7720-0023-193 Rubber coupling 40
0130 0018-5319-300 Hose Clamp DIN 3017 Al40-60
0170 0018-0076-300 Tube 40x1x183
0180 0018-6669-820 Angle connector 16
0190 7038-2777-020 Plug 53/15
0200 0018-5328-820 T-Hose connector 20/16
0210 7009-2809-000 Rubber bend 90
0230 7047-1935-010 Drain flapper elbow
0240 0018-0821-300 Tube 16x1x60
0250 7038-2457-010 Lid
0260 7009-2631-010 Profile ring 152/137x10
0270 0019-9350-030 Self-tapping screw DIN 7976 St6,3x19-C
0280 0026-1382-300 Washer DIN 125 6,4
0290 0024-5380-000 Plate DIN 40011 Ground 20
0300 7038-5606-040 Door leaf
0310 7038-9972-000 Drilling jig Papier
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Installing
Overflow safety device

Pipe support for wall mounting

7015-2187-190 Pipe holder complete (Wall mounting) 70
0010 7038-2191-020 Tube holder, welded
0020 7053-2097-060 Clamp 70
0030 0019-6842-300 Hexagon head bolt ISO 4017 M 6x20
0040 0013-0276-300 Hexagon Nut ISO 4032 M6
0050 7015-2187-270 Bracket (wall mounting)
0070 7009-4018-030 Shim 40x80x1,2
Holder
7015-2187-270 Bracket (wall mounting)
0010 7015-2155-020 Stand off bracket 1/2in
0020 0019-6900-300 Hexagon head bolt ISO 4017 M 8x12
0030 0019-5311-050 Wood screw DIN 571 8x70
0040 0026-1345-300 Washer DIN 125 8,4
0050 0026-2304-890 Rawl plug 10x50
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Installing
Milk pump
7038-9901- . . .
70 80
Set of accessories 1.1 kW

7038-9901-670 Set of accessories SSt / 3ph / 1,1kw
0030 0018-1487-700 Angle 90-50-40
0040 7038-2803-260 Pipe bend 40
0050 0018-5319-300 Hose Clamp DIN 3017 Al40-60
0060 0018-0821-300 Tube 16x1x60
0070 7015-2500-000 Drainage device 40
0080 7038-1165-010 Set of connecting components DN40
0090 0018-4334-300 Tension ring 1 1/2in;Tri-Clamp
Set of accessories 1.5 kW

7038-9901-910 Set of accessories SSt / 3ph /1,5kw
0030 7009-2803-510 Pipe bend 90; 40x1,5 (105x105)
0040 0018-3949-300 Taper DIN 11851 D40
0050 0013-2844-300 Grooved cap nut DIN 11851 F40
0070 7015-2500-000 Drainage device 40
0080 0018-1487-700 Angle 90-50-40
0090 0018-0821-300 Tube 16x1x60
0100 7038-1165-010 Set of connecting components DN40
0110 0018-5885-700 Reducing coupling 50-40
0120 0018-0060-300 Tube 40x1x68
0130 0018-5319-300 Hose Clamp DIN 3017 Al40-60
0140 0007-2210-700 Gasket DIN 11851 G
0140 0007-8000-003 Kit, seal quad ring 10x (0007-2210-700)
Set of connecting components

7038-1165-010 Set of connecting components DN40
0010 0018-3644-828 hose 38x5
0020 0018-3815-300 Hose Clamp DIN 3017 As32-50
7053-9001-038
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Installing
Milk transfer assy (2x25 - 2x32)
10
20
30
Number per milking

parlour
7750-0113-557 Milk trap, compl. 1 1 1 1
4999-1070-273 Lid 26 1 1 1 1
10
4999-1070-275 Lid seal Lid 1 1 1 1
7750-0113-555 Frame, compl. 1 1 1 1
20 7750-0026-466 Milk pump TC RH 380V 1 1
7750-0109-972 Milk pump SP51 4 1 1
20 7750-0106-269 Pump impeller SP51 1 1
7750-0116-939 Three-phase motor SP51 1 1
30 4999-1070-186 Overflow safety device 33 l 1 1
40 7038-2680-150 Electronic control unit 1 1
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Installing
5.15.2 Assembly procedure

D Milk transfer assy
MFK/MFN milk transfer devices

7038-90 . . -055
Milking and rinsing equipment in group milking parlours

7009-90 . . -040
7750-90 . . -073
D Electronic control unit
MFK/MFN milk transfer devices

7038-90 . . -055
7053-9001-038
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Installing
Installing standard components
5.16 Installing standard components
Examples
Metatron / DemaTron 70 DeMax / DemaTron 60
10 20 40
20 30
Pos. Description
10 Measuring vessel, compl.
AutoPuls Apex M
20 Pulsator complete
StimoPuls Apex M
Milk flow monitor VisoFlow
30
Milk flow indicator LactoFlow
40 Control valve, compl. SwingOver
Pulstor installation
D Screw on pulsator
For more information on this subject, please see manual:

7053-90 . . -047 AutoPuls / StimoPuls
D Connect hoses for air supply line.
For further information on the subject see the section on
Installing the "pulsator air supply line"
D Connection in accordance with operating instructions.
Automatic switching between milking/rinsing (Metatron / DemaTron 70)
For installation refer to the:

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Installing
Installing standard components
Installation of measuring tank / VisoFlow / LactoFlow
Installation position: Measuring reservoir

All milk meters point towards the two milk lines in the same direction.
Slope
Part No.
Installation position: LactoFlow / VisoFlow

All milk flow monitors point towards the two milk lines in the same direction.
Slope
Part No. Part No.
For connection refer to the:

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Installing
Installing optional components
5.17 Installing optional components
Installing sampling device (option)
A 7161-2503-110 Sampling device
0010 7161-2513-010 Sampler Psu
0020 7161-2084-230 Holder 20x73x113
0030 7036-2637-010 Short milk tube 8,5x3,75x320
0040 7021-7102-040 Milk hose 8,5x3,75x225
0140 0021-3134-700 Star knob 32/M6
0220 7161-2084-130 Tube holder

B 7053-2280-380 Holder
Assembly procedure
One-off installation of the hoses and sampler:
10
30 40
20
A A
D Fit the sampling device between the measuring vessel and the pipe
connection piece.
D Creating the tube connections.

Metatron sampling device - ISRAEL/USA version
7161-90 . . -038
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Installing
Installing optional components
Gate control (option)
Gate Controls (DemaTron / DeMax)
C C
B
A Control unit for gate control

B Gate Controls
C Control valves for gate control
Connection as shown in operating instructions:

Installation diagram, gate control, herringbone milking parlours
7071-90 . . -039
DPNet gate control with Metatron

DPNet gate controller for group milking parlours
7071-90 . . -062
automatic identification (Metatron / DemaTron / DeMax)
7160-90 . . -426 Transceiver

7160-90 . . -422 Ear
Identification frame
7160-90 . . -423 Neck/leg
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09-2012 69
Installing
Laying hoses/cables
5.18 Laying hoses/cables
Attention!
Lay the hoses and cables so that they cannot kink or get crushed!
Measure the lengths so that they do not exert any tension on the swing
over arm.
Attention!
Always bore holes in the cable duct for laying cables from underneath!
Attention!
In SwingOver installations only use long milk tubes that are made from
silicon! Otherwise they may exert negative twisting and lifting forces on
the udder.
From the milk meter / milk flow monitor to the swing over arm
BioMilker milk tube

D Milk tube from the measuring pot to the
max. 100
Y-piece
Extended length: maximum 100 mm
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Installing
Laying hoses/cables
From the pulsator to the swing over arm / cluster removal cylinder
From the swing over arm to the cluster
D The milk tube must not touch the edge of the pit when the cluster is applied!
Length: approx. 1300 mm (depending on the width of the pit).
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Installing
Information on disposing of installation material after installation is finished.
To the cable duct
Control valve - pulsator
Milk flow monitor / milk meter control unit
5.19 Adjusting the length of the removal cable
Adjust the cable length so that the cable is not

under tension when the cluster removal cylinder
is extended and the cluster is applied.
The cluster must not touch the standing
surface/edge of the pit during removal!
5.20 Information on disposing of installation material after installation is finished.
Handle unused installation material properly and dispose in accordance with

current valid local regulations on waste disposal and utilization.
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Starting for the first time
Safety instructions for initial commissioning
6 Starting for the first time

6.1 Special Personnel Qualification
Initial commissioning may only be performed by specially qualified personnel in

Any settings that have to be made (e.g. on control units) must always be made
by personnel who have been suitably instructed/trained by the manufacturer.
D For installations with Metatron P21, DairyPlan training is required for
commissioning.
6.2 Safety instructions for initial commissioning

Special risks involved in initial commissioning:
Warning!
There is a risk of the head and hands being knocked or trapped when
the arm swings over.
D Incorrectly wired connections can destroy electrical/electronic components.
D Electrostatic processes/interference may endanger electronic components
and also lead to software faults and data loss. Back up data regularly
therefore.
Attention!
7053-9001-038
09-2012 73
Settings in DPSetup
6.3 Settings in DPSetup

Note
SwingOver mode is only possible with DairyPlan C21 (program version
5.2 and above)!
The following settings should be performed in the Wizard:
Metatron P21
(for equipment with Metatron P21 and electronic identification with DPNet gate
control)
1. 2.
3. 4.
5.
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Settings in DPSetup
DeMatron/DeMax
1. 2.
3. 4.
5.
7053-9001-038
09-2012 75
Handing over to the farmer
6.4 Setting the vacuum height
Attention!
The vacuum height depends upon the height at which the milking line
is installed!
(measured from the animals' standing surface).
D Determine the height of the milking line.
D Set the vacuum height.

7047-90 . . -005 Vacurex 10.000 / 15.000
7047-90 . . -023 Vacurex 5.000
7047-90 . . -025 Commander 5K
6.5 Checks before first start
D Check the remote start is working.

D Make sure that hoses and cables are not trapped when the arm swings over.
D Follow all of the instructions given in the manuals for the components used.
6.6 First start
The procedure is described in the section on

Operating
6.7 Handing over to the farmer
Handing-over report for the milking installation

Make sure that the hand-over report is completed and initialed!
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Operating
Safety instructions for operation
7 Operating
Operation is performed, for example, with the following milking control units:
D Metatron P21
D DeMax 55/DeMax 60/DemaTron60/DemaTron 70
For more information on the subject, please refer to the:

7.1 Special personnel qualification required for operation

Operation must be performed by specially qualified personnel in accordance
with the safety instructions.
The operator may only carry out work on the product if he has been trained,
instructed and authorised to do so by the owner.
7.2 Safety instructions for operation

D Use the product for its intended purpose only.
!See section on "Safety"!
Special dangers involved in operation and normal operation:
Warning!
There is a risk of the head and hands being knocked or trapped when
the arm swings over.
D Danger from animals.
Before operating, make sure that you are adequately familiar with:
D The operating and control elements
D The equipment
D The method of operation
D The immediate surroundings
7053-9001-038
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Operating
Operating (Metatron P21)
Do the following checks before every start:

D Check and make sure that all operating media is suitable, present and
connected.
D Check the product for visible damage; immediately remove any faults that
are found (note personnel qualification required) or send to the specialist
dealer - the product may only be used if it is perfect condition.
D Check and make sure that there are only authorized personnel in the
working area and no other people will be endangered by the machine
starting.
D Check and make sure that there are no objects or materials in the working
area if they are not necessary for operation.
After switching on:

D After switching on check ranges (e.g. operating vacuum), temperatures.
During normal operation:

D The product may only be started from the location specified.
See chapter on "Work stations for operating personnel
D During operation, it is strictly forbidden to remain within the hazard area!

D Operating personnel must make sure that no unauthorized personnel are in
the working area.
D The following checks should be performed at least once a day:
- Check visually for any damage that can be seen on the outside.
7.3 Work stations of the operating personnel
Operation is from the milking pit, directly on the product.
7.4 Operating (Metatron P21)
Note
If Metatron is used as the control unit:
D SwingOver mode is only possible with
Metatron P21 (program version WMP
1.61 and above)!
D Operation is not possible with Metatron
S21, or Metatron S21 combined with
Metatron P21.
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Operating
7.4.1 Controls and key functions
The assignment of signal lamps, key and display functions on the control unit
to the left or right-hand side of the milking parlour is determined by the position
in which the control unit is installed.
Note
The assignment cannot be changed!
A Left side of milking parlour B E

A D
B Signal lamps for left-hand side C F
C Control keys for left-hand side
D Right side of milking parlour
E Signal lamps for right-hand side
F Control keys for right-hand side
Key functions
Side of milking parlour

left right
Menu
Press
SwingOver
1 0
Enter animal number 1 0
2 9
Exit gate
2 9
open / close 3 8
No function 3 8 4 7
Entrance gate
4 7
open / close
Open "Animal information" menu F1 F1 F2
Manual change of side F2
Menu
"Animal information" 1 0
2 9
Call up information menu 2 9
3 8
Open "Information display" menu 3 8
4 7
Open "Animal-related
information
4 7 F1 F2
(hot keys active in the
information pages)
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09-2012 79
Operating
"SwingOver" menu
The graphics menu shows the animal data for both sides of the milking parlour.
Setting in DPSetup under:
Device Management-> Parlor and Stall Setup-> Milking Control at Stalls-> Display
020/000/120 Graphics display = 3 (standard)
right-hand side
"SwingOver" graphics menu left-hand side active
active
A Animal data for active side A A

B Animal data for passive side
Arrow points to the active side

Info display B B
only applies to active side
Gate open
Gate closed
The other graphics menus can also be used.

Examples
Information menu "Milking parlour info"
e.g. milking standby (new "Graphics" menu
animal)
menu
Call up Gate control See "Metatron" instructions for a description

SwingOver menu
Side switch The hot keys are always assigned to the active side.
7053-9001-038
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Operating
"Gate control SwingOver" menu
Exit left open / closed
Entrance left open / closed
Exit right open / closed
Entrance right open / closed
Change of side (place or side)
7053-9001-038
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Operating
7.4.2 Operating
Drive in animals
Note
When driving in the animals, start with the milking parlour side that is
opposite the cluster receptacles. The first milking operation will then
be started automatically via the remote start.
Start milking
D "Start/Stop" key or
D Remote start
(swinging the arm over to the opposite milking place)
D When milking starts, the indicator light (yellow) flashes briefly on the active
side.
D An arrow on the display points to the active side.
Side switch
Automatic change of side

In conjunction with an animal identification system the side is changed
automatically.
For further information on the subject see the section on
"Functional description; automatic change of side"
Manual action is required in the following cases
Restart
Restarting the milking process after an automatic change has been
completed
D At the end of the end of milking time switch back to the side manually.
D Re-start the milking process
Blocked end of milking

Device Management-> Parlor and Stall Setup-> Milking Control at Stalls-> Blocking->
050/080/020-080"
D The side remains active.

The side is changed after acknowledgement.
D It is possible to start again at any time by pressing Restart.
Manual change of side

The active milking parlour side or milking place can be changed manually by
pressing a function key.
The change can only take place in milking standby.
D key pressed briefly: changes over an individual milking place
D key pressed for longer: changes over the whole row
D The active side is indicated by the arrow and by the corresponding
indicator lamp (yellow) flashing briefly.
7053-9001-038
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Operating
Switch to rinse
D Press F1 (according to allocation).

7161-90 . . -062
get ready for milking

Once milking standby has been established it is always the right-hand side that
is the active side.

7161-90 . . -062
Manual feed dispensing

All the functions of milking parlour feeding are also available in SwingOver mode
(e.g. "feed ejected with start milking", "feed dispensed for the expected duration
of milking").
Feed is dispensed at all of the milking places.
Manual dispensed of feed via:
D the "Info"\"Milking parlour feeding" menu
D or the "Feed specification" hot key (key 7) in the "Graphic display" menu,
activity and feed bars
Feed specifications "Hotkeys" menu
Feed quantity
- Specification range: 0,1-30 kg
- Press key briefly: 0,1 kg
- Press key for longer: Change value
continuously
Arrow points to the side selected
- 0,1 kg
+ 0,1 kg
Start feed dispensing
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09-2012 83
Operating
Operating (DemaTron 60 / DemaTron 70)
7.5 Operating (DemaTron 60 / DemaTron 70)

7039-90 . . -000
Drive in animals
Note
When driving in the animals, start with the milking parlour side that is
opposite the cluster receptacles.
The first milking operation will then be started automatically via the
remote start.
Start milking
D "Start/Stop" key or
D Remote start
(swinging the arm over to the opposite milking place)
D A flashing decimal point next to the animal ID or milk quantity shows which
side is active.
- left-hand side .105
- right-hand side 105.
Side switch
Automatic change of side

The side changes automatically after the end of milking time.
Manual action is required in the following cases
Restart
Restarting the milking process after an automatic change has been completed
D At the end of the end of milking time switch back to the side manually.
See "Change of side by place".
D Re-start the milking process START
STOP
Blocked end of milking

Device Management-> Parlor and Stall Setup-> Milking Control at Stalls-> Blocking->
050/080/020-080"
D The side remains active.

The side is changed after acknowledgement.
D It is possible to start again at any time by pressing Restart.
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Operating
Manual change of side

The active milking parlour side or milking place can be changed manually via
the menu.
The change can only take place in milking standby.
D Change of side by row
START
STOP
LED
Call up menu
D Press keys at the same time (long). F F 2. pi
D Displayed: 2nd parameter >0,5s >0,5s
Select "Change of side by row" parameter

D Press key (short) until the parameter F 3. sd
appears. <0,5s
Display setting
D Press key (short) F i.
<0,5s
Change active side

D Press key (short) F i .
Change to the left-hand side <0,5s
D Press key (short) F i.

Change to the right-hand side <0,5s
Save the setting

D Press key (short)
D Displayed: ready for milking
F 2x .105
<0,5s
D Indicator lamp flashes
D The active side is indicated by the flashing decimal point.
D Change of side by place
START
STOP
LED
Call up menu
D Press keys at the same time (long).
D Displayed: 2nd parameter
F F 2. pi
>0,5s >0,5s
Change of side by place
Further steps as described in "Change of side by row".
Switch to rinse
D Press key (long)
get ready for milking
D
START
Press key STOP
The pre-set side is always active after readiness for milking has been
established.
Device Management-> Parlor and Stall Setup-> Milking Control at Stalls-> Milking 3->
040/000/155"
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09-2012 85
Operating
Milk inspection
After the end of milking there is an automatic changeover to the other milking
parlour side and the milk quantity displayed disappears.
The "Milk inspection" function changes the sequence in the following way:
D Changing to the other milking parlour side is blocked.
D The milk quantity continues to be displayed.
D The control unit remains in end of milking mode
(end of milking time runs continuously)
Switching the function on/off

The function is set on the control unit for one milking place and applies to all of
the milking places.
Note
The setting is not lost after a RESET (power failure).
D Switch control unit to rinse.
START
STOP
LED
Call up menu
D Press keys at the same time (long). F F 1. (f
D Displayed: 1st parameter > 1s > 1s
Navigate to the "Settings" menu

D Press key (short). F 2.Set
D Displayed: 2nd parameter < 1s
Call up menu
D Press key (short) F I.(o
D Displayed: Milk quality checking (SwingOver) < 1s
Milk inspection (SwingOver)

D switch on F 0n
D switch off F 0FF
Leave set-up
D Press key (short) F 000
D Displayed: ready for milking < 1s
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Operating
Milking with milk quality checking

D Switch on the milk quality checking function
(See description)
D Start milking
D After the end of milking note the milk quantity.
D Milk the next animal.
D Move the swing-over arm over to the opposite milking place.
- End of milking time ends
- Change to the other milking parlour side
- Milking starts automatically if there is no information displayed for the
new animal.
D Switch off the milk quality checking function when all of the milk quantities
have been recorded.
(See description)
Switch to rinse
- Control units in end of milking mode
START
STOP
D Press key (short).

- Change to the other milking parlour side.
F
< 1s
- Control unit switches to ready for milking
D Press key (long) F

> 1s
Other functions

7039-90 . . -000
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09-2012 87
Operating faults
Troubleshooting possible faults
8 Operating faults
8.1 Special personnel qualification required for troubleshooting
Troubleshooting is performed by specially qualified personnel in accordance

See also the section on "Personnel qualification
8.2 Safety Instructions for Troubleshooting

Special dangers involved in troubleshooting:

D Electrostatic processes may damage electronic components.
Attention!
D There are special risks from direct contact with the animal (crushing, risk of
kicking or knocking).
D There is a risk of the head and hands being knocked or trapped when the
arm swings over.
8.3 Troubleshooting possible faults
Symptom Possible cause Solution/Action

Remote start not Remote start defective replace
working
Swing over arm stiff Bearing bush running lubricate
dry
Cluster removal cylinder Piston running dry lubricate
juddering
Lubricating grease to be used:

6969-0200-020 Lubricating grease DIN 51825
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Maintenance
Safety instructions for maintenance
9 Maintenance
9.1 Special personnel qualification required for maintenance work
Maintenance work must be performed by a qualified personnel in accordance

9.2 Safety instructions for maintenance

D Only use original spare parts / original wearing parts / original accessories.
In the case of products by other manufacturers it cannot be ensured that
they have been designed and produced from the point of view of loads and
safety.
D The maintenance work specified in the instructions (adjustment, cleaning,
lubrication, inspection, etc.) must be performed at the times specified.
D Maintenance work should only be performed with the tools envisaged for this
purpose.
D Also note the special information in this manual for the individual
components.
D Only use the media specified.
D Immediately replace any components that are not in perfect condition.
Before carrying out any maintenance work, make sure of the following:
D The area for the maintenance work and access to the working area should
be secured over a wide area and there should not be any unauthorized
people in the working area.
Special risks involved in maintenance work:

D Serious damage to property might occur if wrong replacement or wearing
parts are installed.
D There is a risk of injury from components/tools... with accessible sharp
edges.
D Lines which are not laid properly (e.g. bending radius too small) can cause
scorching and electrical fires
7053-9001-038
09-2012 89
Maintenance
Inspections and preventive maintenance
D Electrostatic processes can cause damage to electronic components.

Note!
D Incorrectly wired connections can destroy electrical/electronic components.

D There is a risk of the head and hands being knocked or trapped when the
arm swings over.
On completion of the maintenance work, check that:

D Any screwed connections that were loosened earlier have been tightened.
D Any tools, materials and other equipment used have been taken back out
of the working area.
D The working area has been cleaned.
(possibly to remove any fluids or similar substances that came out of the
machine)
D Operation has been checked after maintenance work has been completed
or parts replaced. Produce a full test report if necessary.
9.3 Inspections and preventive maintenance
Carry out regular checks on electrical equipment:

D Re-tighten any loose connections
D Replace damaged lines or cables immediately
D Close off any cable openings that are not being used
As far as animal health and milking results are concerned, it is extremely
important for the milking installation to be inspected and settings checked on
a regular basis.
Keep records of checks in a safe place so that they can be inspected at any time.
Settings and milking equipment are always to be kept in line with the
characteristics of the current herd (milk yield, udder shape etc.). Here are some
examples:
D Vacuum level:
Is the vacuum level set correctly and is the operating vacuum being
displayed correctly by the vacuum gauge? Would it be possible to set the
operating vacuum at a lower level (gentler milking)?
D Automatic cluster removal:
Is it necessary to adjust the settings to suit the milking properties of the
current herd? Milking without milk flow (blind milking) will very quickly have
an adverse effect on teat condition and udder health and therefore really
must be avoided!
7053-9001-038
90 09-2012
Maintenance
Cleaning the sampler
190
70 20
70a
90
140
Swing over arm without cluster removal cylinder

Interval Pos. Part No. Description Action (by)
4500 hours of lubricate
20 7053-2456-030 Bush
operation, at least (customer service)
every 2 years 6969-0200-020 Lubricating grease DIN 51825
Swing over arm with cluster removal cylinder

Interval Pos. Part No. Description Action (by)
7053-5586-010
7053-5586-030
lubricate
20 7053-2456-030 Bush
(customer service)
4500 hours of 70 7720-1100-470 Piston, compl.
operation, at least replace / exchange
70a 7053-2213-010 Cup sleeve
every 2 years (customer service)
90 0007-3376-750 Gasket check
140 0026-2322-890 Rope (customer service)
1500 hours of
replace / exchange
operation, at least 1 x 190 7038-2284-010 Stopper
(customer service)
every year
9.4 Cleaning the sampler

The sampler should be cleaned by hand after every time it is used.
7053-9001-038
09-2012 91
Spare parts
System components
10 Shut-down
10.1 Special personnel qualifications required for decommissioning
Decommissioning may only be performed by specially qualified personnel in

10.2 Safety instructions for decommissioning

D First of all, make the operating area for decommissioning completely safe.
D Make sure that operating media are disposed of without harming the
environment.
Particular hazards during decommissioning:
D Components which have not been set down correctly may fall off or twist.
D There is a risk of injury from open components / tools / .... with sharp edges.
D Suspended loads may Case, in which case there is a danger of death - do
not stand under suspended loads.
10.3 Final decommissioning/disposal
After final decommissioning, handle all components properly and dispose of

them in accordance with valid local regulations on waste disposal and
utilization.
11 Spare parts
11.1 System components

D Bracket, compl.
D Pipe support complete
D Electrical conduit
D Pipe lines
Note
See installation material indicated in the section on "Installation".
7053-9001-038
92 09-2012
Spare parts
Swing over arm
11.2 Swing over arm
Swing over arm Swing over arm

(without cluster removal cylinder) (with cluster removal cylinder)
7053-5586-000 7053-5586-010 / 7053-5586-020 / 7053-5586-030
10
60
90,100,110,120
130
20
30,40
50,140
150,160,170
220

Swing over arm without cluster removal
7053-5586-000 -000
PosiSwing cylinder
7053-5586-010 with cluster removal cylinder -010
Swing over arm with cluster removal for
7053-5586-020 -020
PosiSwing D BioMilker
7053-5586-030 with cluster removal (USA) -030
0010 7053-2661-000 Pivot bolt X X X X
0020 7053-1370-018 Swing over arm, pre-assembled X
with cluster removal for
0030 7053-1370-028 Lifting cylinder, pre-assembled X
BioMilker
0040 7053-1370-008 Lifting cylinder, pre-assembled with cluster removal cylinder X
0040 7053-1370-038 Lifting cylinder, pre-assembled with cluster removal (USA) X
0050 7053-5563-000 Set collar 3x50,5x70 X X X X
0060 7053-9902-070 Set of spare parts Pos. 60a-60c
060a Magnetic switch EasyStart X X X X
060b hose 5x1,5 X X X X
060c hose 5x1,5 X X X X
0090 0019-1144-300 U-bolt M10-2 In X X X X
0100 0026-1348-300 Washer DIN 125 10,5 X X X X
0110 0026-1337-300 Spring washer DIN 127 B10 X X X X
0120 0013-0279-300 Hexagon Nut ISO 4032 M10 X X X X
0130 7053-2467-010 Plate 60 5x32,2x62 X X X X
0140 7053-2280-330 Holder 50,8 20x75x104 X X X X
DIN 985 M6 with clamping
0150 0013-0294-300 Hexagon Nut X X X X
piece
0160 0026-1382-300 Washer DIN 125 6,4 X X X X
0170 0019-6109-300 Cylindrical head screw ISO 4762 M 6 x 65 X X X X
0180 0015-0110-010 Lubricating grease DIN 51502 X X X X
0220 0018-3473-750 Reducing coupling 55-48 X
X Included in the assembly
7053-9001-038
09-2012 93
Spare parts
Swing over arm
Swing over arm, pre-assembled (without cluster removal cylinder)

7053-1370-018 Swing over arm, pre-assembled
0010 7053-5587-000 Swing over arm, welded
0020 7053-2456-030 X Bush 67, 50x30
Set of spare parts
7053-9902-090 Pos. 80, 100, 110
Magnet
0080 Magnet 27x16,7x8
0100 Seal 13/17,5
0110 Seal
0120 7053-2627-230 Pipe connection 19x16x64
0130 7053-2627-240 Pipe connection 10x7x64
0140 0007-2592-750 Gasket 53x3,5
X Wear part, see section on "Maintenance" for maintenance interval
Lifting cylinder, pre-assembled (with cluster removal cylinder)
7053-9001-038
94 09-2012
Spare parts
Swing over arm

7053-1370-008 Lifting cylinder, pre-assembled
cylinder
with cluster removal for
BioMilker
(USA)
0010 7053-1032-000 Vacuum cylinder, welded 104x403x669,5
0020 7053-2456-030 X Bush 67, 50x30
0070 7720-1100-470 Piston, compl. 69.9x91
0080 7053-5216-000 Mount, welded 104,7x100,6x629,9
0080 7053-5216-020 Mount, welded (USA)
0090 0007-3376-750 X Gasket 59 x 5
0100 7164-2457-020 Lid for cylinders 75
0110 7053-5474-000 Roller
0120 7053-2455-010 Pin
0130 7053-1457-080 Lid 54x38
0140 0026-2322-890 X Rope 3,5x1600
0150 0026-0806-840 Rubber strengthener 4/25x30x8,5
0160 7053-2492-000 Link 21x43.25x4
0170 0026-1850-300 Hook Snap 35x17
0180 0019-0928-300 Oval-head screw A4x16
0190 7038-2284-010 X Stopper
0200 0018-4944-820 Angle connector 9
27x16,7x8
0210 Magnet
Included in item A
0230 0026-1380-400 Washer DIN 125 5,3
0240 0026-1323-300 Spring washer DIN 127 B 5
0260 6969-0200-020 Lubricating grease DIN 51825
13/17,5
0270 Seal
Included in item A
0280 Seal Included in item A
Set of spare parts

A 7053-9902-090 Pos. 210, 270, 280
Magnet
Vacuum cylinder, welded

7053-1032-000 Vacuum cylinder, welded 104x403x669,5
0080 7053-2280-310 Holder 4x23,5x66
Piston, compl.
7720-1100-470 Piston, compl. 69.9x91
0020 0026-0439-300 Washer DIN 9021 8,4x24x2
0030 7720-1031-670 Disk 58x1.5x8.5
0040 7053-2213-010 X Cup sleeve 69.9x10x35
0050 7720-1478-250 Angle bracket 64x59x30x1
0060 7720-1290-240 Roller 60x66x8,2
0070 0013-0291-300 Hexagon Nut
part
7053-9001-038
09-2012 95
Spare parts
Cluster removal control valve (Metatron)
11.3 Cluster removal control valve (Metatron)
7053-9001-038
96 09-2012
Spare parts
Cluster removal control valve (Metatron)

7053-2780-340 Control valve, compl.
0010 7051-1731-010 Valve housing Apex
0020 7051-2084-090 Diaphragm support Bottom section
0030 Seal
0040 7051-1266-010 Piston, compl. Pulsator
10x5x2
Gasket
Included in item 40
0050 Diaphragm 20
0060 Locking screw
0070 7051-2084-080 Diaphragm support Upper section
0080 Seal
0090 7051-1648-000 Valve plate Apex
0110 Diaphragm, compl. 25,6x3,5
0120 7051-1467-090 Fastening plate Apex Valve
0130 7051-2689-030 Valve magnet 24V, Apex/2
0140 0019-2385-300 Cylindrical head screw M 4 x 60
0150 0003-3867-800 Plug A 7,2
0160 7051-2777-010 Plug 11
0170 Gasket 5x1
0180 Gasket 16 x 2
0190 7051-6933-470 Cable complete
0200 7161-4444-100 Drilled housing 83x170x105
0210 0005-0202-900 Fitting Cord Grip Pg9x4-8
0230 0019-9100-300 Pan Head Screw ISO 7045 M4x16-H
0240 0013-0310-300 Hexagon Nut
piece
0250 0018-4061-300 Hose Clamp As48-95
0260 Seal 68x44x2
0280 0013-2867-630 Nut DIN 46320
0290 7161-2313-000 Protective cap 12,5 x 8 x 18
Metatron Apex -
- 7161-9777-000 Set of gaskets
Control valve
Set of gaskets

7161-9777-000 Set of gaskets
0030 Seal
Piston, compl.
0040 Gasket
10x5x2
0050 Diaphragm 20
0060 Locking screw
0080 Seal
0110 Diaphragm, compl. 25,6x3,5
0170 Gasket 5x1
0180 Gasket 16 x 2
0260 Seal 68x44x2
Mounting instructions
-
for diaphragm, compl. (Apex pulsators)
7053-9001-038
09-2012 97
Spare parts
Milk flow monitor
11.4 Sampling

7161-2503-110 Sampling device
0010 7161-2513-010 Sampler Psu
0020 7161-2084-230 Holder 20x73x113
0030 7036-2637-010 Short milk tube 8,5x3,75x320
0040 7021-7102-040 Milk hose 8,5x3,75x225
0050 7161-2467-060 Plate
0060 7161-2479-010 Seal
0070 7161-1244-030 Stop
0080 0018-7235-870 hose 6x2x2200
0080 7161-6638-000 hose 7x2
0090 0007-1945-700 Gasket 65 x 3
0100 7161-5588-000 Box
0110 7161-1731-010 Valve body
0130 7047-1090-040 Cap 17 H=31 Tpe
0140 0021-3134-700 Star knob 32/M6
0150 7161-2457-020 Cover for sampling
0160 7161-2045-030 T-Hose connector
0170 7161-3270-000 Clip, compl.
0200 7021-7102-018 Milk hose 8,5x3,75
0210 7021-7103-008 Milk hose 12x5,5
0220 7161-2084-130 Tube holder
0230 7161-90 . . -038 Manual and spare parts list ISO 4032 M6
11.5 Milk flow monitor

7053-2437-220 Milk flow monitor VisoFlow, 6 m
7053-2437-240 Milk flow monitor VisoFlow, 10 m
7053-2437-340 Milk flow monitor VisoFlow C, 10 m
7053-9001-038
98 09-2012
Spare parts
Milk meter with accessories
11.6 Milk meter with accessories
Milk meter Metatron

7161-90 . . -062
EuroClass 800 / 850 2x10 2x12 2x16 2x20 2x24

Sub-assembly 7075 7077 7169 7193 7195

7 . . .-2190-020 Milk meter with accessories
0010 7161-6210-210 Measuring vessel, compl. 10 m cable
0020 7161-2680-300 Electronic control unit, compl. SwingOver 800 / 850 / 1200
0030 7161-2780-240 Control valve, compl. Metatron Apex External
0040 0018-0098-848 Tube 6 x 1 (red)
0050 0018-3196-848 Tube 6 x 1 (green)
0060 7027-2635-008 Vacuum hose 7x3
0070 0005-0413-018 Wires Liy(St)Y 4x0,5
Power supply compl. with M3 16 Metatron 220/240 V ;
0080 7161-5991-020
accessories 50/60 Hz
Automatic switch compl.
0100 7 . . .-2175-020 SwingOver
(milking/rinsing)
Automatic switch compl. (milking/rinsing)

7 . . .-2175-020 Autom. switch compl. (milking/rinsing)
0010 7161-2780-090 Control valve, compl. (Milking/Rinsing)
0020 0018-4052-820 T-Hose connector 8-4
0030 0018-3149-820 T-Hose connector 8
0040 0026-2252-890 Cap 7,5x17
0050 7027-2635-008 Vacuum hose 7x3
0060 0018-0101-848 Tube 6 x 1 (blue)
0070 7015-2626-170 Connector Psu
Milk meter DemaTron

7039-90 . . -000
7053-9001-038
09-2012 99
Spare parts
Milk transfer assy
11.7 Pulsators

7051-2950-180 Pulsator complete AutoPuls Apex M
7051-2950-190 Pulsator complete StimoPuls Apex M

7051-90 . . -047 AutoPuls / StimoPuls
11.8 Milk transfer assy

D Milk trap, compl.
D Overflow safety device compl.
D Milk pump
D Electronic control unit
D Float switch
Note
See installation material indicated in the section on "Installation".

Milk transfer equipment
7038-90 . . -055
7053-9001-038
100 09-2012
Appendix
Abbreviations
12 Appendix
12.1 Abbreviations
Term Explanation
Diameter
DM55 / DM60 DeMax 55 / DeMax 60
DT60 / DT70 DemaTron 60 / DemaTron 70
SSt Stainless steel
Pla plastic
Units
degrees (angles)
C Degrees Celsius
s Second
min Minute
(in) Inch (= 25.4 mm)
mm millimetres
cm centimeters
m metres
mm2 Square millimeter
mm3 Cubic millimetre
g Gram
kg Kilograms
kPa Kilopascal
kW Kilowatts
upm Revolutions per minute
A amp (current)
V volt (voltage)
ohm (resistance)
7053-9001-038
09-2012 101
Appendix
Abbreviations
We live our values.

Excellence Passion Integrity Responsibility GEAversity
GEA Group is a global engineering company with multi-billion euro sales and operations in more than
50 countries. Founded in 1881, the company with is one of the largest providers of innovative equipment
and process technologiy. GEA Group is listed in the STOXX Europe 600 Index.
7053-9001-038 09-2012 We reserve the right to modify the construction and design in all cases!
Siemensstrae 25-27, D-59199 Bnen

' +49 (0) 2383 / 93-70, +49 (0) 2383 / 93-80 7053-9001-038
102
www.gea.com / www.gea-farmtechnologies.com 09-2012

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SwingOver milking system

EuroClass 800 / EuroClass 850

Instruction Manual / Installation Instructions / Parts List

engineering for a better world GEA Farm Technologies

6 Starting for the first time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

The manufacturer reserves the right to make changes due to technical

All instructions of other subsystems that are used.

Part No. Description

This pictogram refers to another document or another section of this

If a manual number is given, the middle 4 figures indicate the language, as

This pictogram indicates information that will help towards better

This pictogram indicates a special tool required for installation.

Ein Korrekturbalken am Blattrand kennzeichnet nderungen zur

This pictogram refers to a setting that can be made in DPSetup.

1.2 Manufacturer's address

GEA Farm Technologies GmbH

1.3 Customer services

European Contact Information:

1.4 Declaration of Incorporation

Installation declaration in accordance with the machinery directive:

1.5 Successful Milking

2 Clean udder and teats

4 Wipe / dry the teats

5 Apply and position the cluster

Recommended: Use positioning aids.

6 Check thoroughness of milking

Recommended: Use automatic cluster removal.

9 Clean the milking place

In particular, the owner must ensure that

2.2 Explanatory notes on the safety symbols and pictograms used

Safety symbols draw attention to the importance of the adjacent text.

Safety symbols and key words

2.3 Basic safety instructions

2.4 Personnel qualifications

D The milk is transported by a special milk transfer device.

3.1 Correct applications

3.2 Product Changes

Unauthorised modifications of the product may have a negative impact on the

3.3 Product Components

Components SwingOver Standard Option

3.4 Functional description

In SwingOver mode the animals are milked alternately in rows. A distinction is

C swing over arm / remote start

Automatic change of side Metatron P21

In conjunction with an automatic animal identification system, under certain

Automatic change of side ... Requirement

Automatic change without animal identification Metatron P21

Automatic change of side DemaTron

3.5 Technical specifications

Swing over arm

Height approx. 667 mm

Forces on the removal cable

Special transport hazards:

4.2 Dimensions and weight

Swing over arm

Height approx. 667 mm

4.3 Checking what has been delivered

Part No. Description Number per milking parlour

Part No. Description Number per milking parlour

4.4 Storage conditions

4.5 Disposing of packing material

After unpacking, the packing material is to be handled properly and disposed

5.1 Special personnel qualifications required for installation

See also the section on "Personnel qualification".