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Band/Barrel Heaters
WATLOW 491
492 WATLOW
Band/Barrel Heaters
Performance Capabilities
Heater operating temperatures up to 1400F (760C)
Watt densities up to 100 W/in2 (15.5 W/cm2) available
on large diameter barrel bands
Maximum voltage to 480V
Typical Applications
Extruders
Blown film dies
Injection molding machines
Other cylinder heating applications
WATLOW 493
Band/Barrel Heaters
The Physical Limitations of Variations table shows the If the application requires a heater exceeding limitations
availability of widths, inside diameters and terminations shown, contact your Watlow representative.
for Watlows MI band, barrel and nozzle heaters. To
ensure available terminations meet application needs,
refer to the termination variation illustrations in this
section.
494 WATLOW
Band/Barrel Heaters
Maximum Allowable Watt Density For applications where unusual operating conditions
The following derating factors apply to the Maximum are present, such as irregular mounting surfaces,
Allowable Watt Density chart, which are displayed in both contact your Watlow representative for watt density
inches and millimeters. Review these factors and the limitations.
chart to determine the correct watt density curve for For two-piece units used in vertical applications, refer
the application. to Clamping Matrix Application Guide on page 496.
Derating Factors: For applications where insulating blankets are used,
For units over 2 in. (51 mm) in width, multiply the watt multiply watt density by 0.75.
density by 0.80.
1300
700
Allowable watt density for 112 in. (38 mm) wide
1200
MI band heaters:
Part Temperature C
900 2m
14
3i
in
m n.
in.
800 )I
.(
.D (76 1 1/2
25
400
(35
. mm in. (
4
700 38 m
) I.
m
6m
D. m) I
m
2 in
600 .D.
)I
300
m) I.
.D
. (30
500
.
D. & 2 P
400
5 mm) I.D.
200
300
100
iece
200
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230
WATLOW 495
Band/Barrel Heaters
Review the Watt Density chart to ensure the Description of guideline letters are at the bottom of
application does not exceed the maximum watt the MI Band Clamping Matrix Application Guide.
density at operating temperature after applying Note: Upward arrows are up to and not including
derating factors. specified watt density. Downward arrows are greater
Locate clamping guideline for unit diameter, width and than or equal to specified watt density.
watt density.
80
75
70
Watt DensityW/in2
496 WATLOW
Band/Barrel Heaters
termination types
(64A,B,C)
Lead Wire
Heaters rated at less than 250VAC use UL approved Type B - 90 Rotation
lead insulation for operations to 480F (250C) as Non-Stock
standard. Lead insulation UL rated for operation to 840F 0.625 in.
(15.9 mm)
(450C) is available for high-temperature applications Nom.
where the leads are shrouded or enclosed with the
heater. These leads are available in any of the Type 0.36 in.
B with loose braid as well as Types E, F and H lead (9 mm)
Stock I.D.
12 in. 0.81 in.
0.36 in. (305 mm) (21 mm)
(9 mm)
0.16 in.
(4.1 mm) 1.25 in. Width 0.0625 in.
(32 mm) (1.6 mm)
I.D.
WATLOW 497
Band/Barrel Heaters
0.656 in.
(16.7 mm) Dia.
0.656 in.
(16.7 mm) Dia. 0.75 in.
0.191 in.
(19 mm) Dia.
(4.9 mm)
0.191 in. 0.75 in. 0.635 in.
(19 mm) Nom. (16.1 mm)
(4.9 mm) 0.557 in.
(14.1 mm) I.D.
I.D.
1.25 in.
(32 mm)
Width 0.0625 in.
(1.6 mm)
Type F: Loose fiberglass sleeving encloses two fiberglass
leads for additional insulation protection where high
temperature or minor abrasion is present. Leads are
2 in. (51 mm) longer than the sleeving. To order, specify
Type E Type F and length.
Stock
0.44 in.
(11.2 mm) Dia.
Type H
Stock
0.656 in.
(16.7 mm) Dia.
0.75 in. 0.656 in.
0.191 in. (19 mm) Nom.
0.635 in. (16.7 mm) Dia.
(4.9 mm)
(16.1 mm) 0.75 in.
0.191 in.
(19 mm) Nom.
(4.9 mm) 0.635 in.
I.D.
(16.1 mm)
I.D.
1.25 in.
Type E: Loose metal braid encloses two fiberglass leads (32 mm)
Width 0.0625 in.
(1.6 mm)
for good abrasion protection, lead flexibility and wiring
convenience. Leads are 2 in. (51 mm) longer than the Type H: A flexible steel hose encloses the leads for
braid. Shipped with 12 in. (305 mm) leads, unless longer maximum abrasion protection. Leads are 2 in. (51 mm)
length is specified. To order, specify Type E and length. longer than hose. Shipped with 12 in. (305 mm) leads,
unless longer length is specified. To order, specify
Type H and length.
498 WATLOW
Band/Barrel Heaters
0.656 in.
(16.7 mm) Dia.
0.75 in.
0.191 in. (19 mm) Nom.
(4.9 mm) 0.557 in.
(14.1 mm)
I.D.
1.25 in.
(32 mm)
Width 0.0625 in.
(1.6 mm) Two fiberglass lead wires exit a single, tightly woven metal
braid at a right angle on the expandable construction vs.
Type K: Flexible lead wires exit vertically from the heater. two sets of leads. The minimum diameter capability is
These leads can be bent adjacent to the heater 4 in. (102 mm). Minimum width capability is 11/2 in.
for a quick and easy connection. To order, specify (38 mm). To order, specify Type SLE and length.
Type K and length.
Variations
Thermocouple Heavy Duty Strain Relief
0.25 in.
(6 mm)
WATLOW 499
Band/Barrel Heaters
11316 in.
(46 mm)
500 WATLOW
Band/Barrel Heaters
0.45 in.
(11.4 mm)
8-32 Screw
WATLOW 501
d ed y
it
t en il
b
Band/Barrel Heaters Exapa
C
158 in.
(41.3 mm) 0.420 in.
2 78 in. (10.7 mm)
(73 mm)
1516 in.
(33.3 mm)
Ground Wire
Insulated ground wire is available, contact your Watlow
representative.
502 WATLOW
ww
Band/Barrel Heaters
RAPID SHIP
RS - Next day shipment
Notes:
All lead units are available with any length Type B, C, E, F or Type H leads.
Type B 90 rotation not available as RAPID SHIP.
M - Manufacturing lead times
WATLOW 503
Band/Barrel Heaters
RAPID SHIP
Notes:
All lead units are available with any length Type B, C, E, F or Type H leads.
RS - Next day shipment Type B 90 rotation not available as RAPID SHIP.
M - Manufacturing lead times
504 WATLOW