Professional Documents
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INSTALLATION
MAINTENANCE
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
Page 2
EC Declaration of conformity
Electric winch
Electric trolley
Manual winch
Belt hoist
Bernard DELEFOSSE
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
Page 3
Contents
Page
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
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1 - NOTICE
A) Requirements regarding the application of the instruction sheet :
- Before using any of the equipment you must FIRST read the instructions carefully, understand
and apply these instructions.
- The head of the facility where equipment is used and all other equipment users must strictly
follow the following instructions :
The instruction sheet applies to any user who will be installing, operating, adjusting,
maintaining, trouble-shooting or transporting the machine.
he head of the facility is responsible for informing all users about the contents of the
instruction sheet
The instruction sheet must be made available for the duration of the machine's life,
including in the event of sale of the machine or new machine operators.
The head of the facility is responsible for applying current regulations.
The instruction sheet is not a training manual.
B) General requirements :
- The machine may only be used by properly trained and competent operators.
- The machine may only be used in accordance with the requirements established by the
manufacturer and listed in this instruction sheet.
- Using the equipment in a way that does not comply with the requirements listed in this instruction
sheet may cause personal injury, material damage and damage to the environment.
- Before using the equipment, the operator shall make sure it is in good condition.
- Do not use the equipment is the markings are no longer legible.
- Whether it involves mechanical or electrical parts, the manufacturer shall not be liable for any
consequences due to modifications made to the equipment without the manufacturer's written
agreement. If the client wants the equipment to be modified, this must be addressed to the
manufacturer.
- For safety reasons and so that the manufacturer warranty is be valid, use only the manufacturer's
replacement parts.
This machine is concerned by the European legislation and especially the directive relating to
machinery 98/37 EEC.
Before using this winch, read the following instructions for save use in order to avoid personal
injury or material damage
This instruction sheet must be made available for all operators.
The manufacturer will give additional copies of it on request.
TEC winches are designed for pulling and lifting loads
Lifting use - European legislation requires some obligatory equipments :
Emergency stop (mass production on TEC)
A limit switch system (Option)
A load limiter from 1000 kg (Option)
The operator has to be sure this equipment is on the TEC before using it on lifting.
The operators must be properly trained and competent to assure the good working of the winch.
Never use the winch with a load higher than the maxi load indicated
Never use the winch to lift people.
The operator will check the good condition of the machine, the cable, the hook, the branding and the
fixing.
The manufacturer denies all responsibilities concerning the consequences to use or install machines
not mentioned on this instructions sheet. Also the consequences of dismantling, modification or
replacement of parts (mechanical or electrical) by an unauthorized party or without his written
confirmation obtained.
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
Page 5
The purpose of this document is to provide information regarding the assembly, installation,
safe operation and maintenance of the winches.
Each VERLINDE electric winch is inspected and tested according to specifications when machine
manufacturing is completed. The results of these tests are recorded in inspection certificates that are
provided with the equipment.
Before installing and operating the winch, you must read the following information very carefully.
As long as the equipment is operated and maintained according to the following instructions, the
winch will operate safely and problem-free.
This document provides the information needed by the people who will use or maintain the winch. It is
important for these individuals to be familiar with the advice and the instructions contained in this
manual, for their own safety and the safety of others, and to protect the equipment itself. Therefore
these documents, including the instructions below, must be presented to them, and commented on by
a manager.
VERLINDE provides an upkeep / maintenance manual for each piece of equipment. It is very
important to make sure that the individuals using the hoist are familiar with the equipment and
its correct operation.
VERLINDE agencies are available and may, upon request or by contract, intervene and maintain the
winch if necessary.
If any replacement parts are needed, please specify the following information so that we may supply
the appropriate parts:
- the complete name of the winch
- the complete name of the hoisting motor if necessary
- the serial number of the winch
The 3 items above are listed on the Identification plates attached to the winch, motors and on the
inspection certificates.
For further information, please contact the winch manufacturer or the distributor.
Manufactured by :
VERLINDE
VERNOUILLET- FRANCE
2, Boulevard de l'industrie
B.P. 59 28501 VERNOUILLET CEDEX
Phone: +33 (0)2.37.38.95.95
Fax: +33 (0)2.37.38.95.99
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
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DO and DON'T
(Safe operating procedures for winches)
The following information covers safety procedures for winch use. Always keep in mind that the main
rule is to USE COMMON SENSE. Taking a few minutes to read this information will make equipment
operators aware of what constitutes dangerous practices, and precautions for ones own safety and
that of others. Frequent and regular testing and rigorously following safety rules can save lives, time
and money.
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
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1.2. Dont :
IN GENERAL
The winch is designed for a very specific use : lifting.
Using it for other purposes can be dangerous.
TRANSPORTING/STORING
NEVER leave the equipment standing without the proper support, to prevent damaging the
components on the bottom of the unit (electric wires, lifting wire rope, wedge housing, stuffing box,
etc.)
NEVER lean the machine at an angle greater than 30 when handling it.
INSTALLATION/MAINTENANCE/INTERVENTIONS
DO NOT alter the winch without a prior study and authorization from the manufacturer.
DO NOT change the size of the fuses. Do not attempt repairing the electrical components, or
intervene on the winch without authorization from the manufacturer or a trained maintenance
technician.
NEVER bypass electric cutouts or preventive or limiting equipment.
WHEN USING IT
NEVER transport a load without first having staff leave the area. Do not move the
hook over staff, whether the hook is loaded or not.
DO NOT let an unqualified individual handle the winch
NEVER lift a load greater than the load indicated on the winch, the chains, wire rope, etc. An
overload can be caused by impacts received while the proper weight is being lifted or by the static
state of a load greater than the maximum allowed.
DO NOT block, adjust or disconnect the limit switches while trying to go higher or lower than the
switches will allow.
DO NOT use the winch to rip out, set objects free, pull laterally, etc.
NEVER transport a load while the winch is working.
NEVER leave a hanging load waiting.
NEVER use the wire rope for grounding while welding. Never allow a welding electrode to come in
contact with the lifting cable.
DO NOT use the load limiter as a way to measure the volume being carried.
DO NOT use the commands uselessly. Hoisting motors usually have a high torque and are of a
high-frequency type. Start-up is quite intense and will cause the motor to overheat or even to wear
out if the motor is started up too often.
The operator can and must start up the equipment carefully. Sudden bursts, jolts,
excessive use of the commands (excessive button pushing), excessive direction
changing and sudden stops should be avoided by operator, who should operate the
equipment with care.
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
Page 8
1.3. To do :
IN GENERAL
READ and follow the instructions given by the manufacturer regarding installation and
maintenance.
During repairs or maintenance, use only parts and materials recommended by the manufacturer.
READ and follow the directions and preventive information for the winch and give this information
to all operators who will be handling the equipment.
TRANSPORTING/STORING
HANDLE the winch by its main body or its support legs, or by its original wrapping / pallet.
STORE it so that it will be protected from dust and humidity.
INSTALLATION/MAINTENANCE/INTERVENTIONS
HAVE equipment installed by staff that are properly trained and competent for both electrical and
mechanical work.
DEMAND respect of the safety rules (harness, clearing work areas, having staff leave certain work
areas, etc.)
DISCONNECT the sources of electricity.
ESTABLISH an inspection program and record all maintenance performed on winches, and
especially that of hooks, wire ropes, brakes and limit switches.
After replacing a main part, we recommend that you TEST the winch
(As instructed by the law established 9 June 1993)
WHEN USING IT
SET the load in a balanced manner, secure it with the proper accessories (slings, etc.).
MAKE SURE that during use, the load being transported is far enough from machines, materials,
shelves, etc.
PLACE the hook at the vertical top of the load before lifting it. Do not use the winch to pull at an
angle.
MAKE SURE that the load is high enough to avoid any obstacle on the ground during
transportation.
PREVENT the load and the hook from swinging when using the hoist, by keeping the number of
jolts and starts low.
MAKE SURE that the current user is able to control operations at all times by staying near the
equipment.
MAKE SURE that the load is properly hooked onto the hook and that the safety catch is properly
closed. Make sure the load is properly balanced before transporting it. Use adequate accessories
(slings, crosspiece, etc.)
MAKE SURE when lifting begins, that every strand of the wire rope becomes extended normally.
KNOW AND USE the preventive hand signals used while maneuvering the winch.
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
Page 9
2 - Guarantee
Our electric chain winches are guaranteed for one year from the date of delivery.
If for a reason outside the control of the vendor, the delivery is delayed, the time lag cannot exceed
three months.
If the use (installation) of the hoist is delayed, the corresponding extension of the guarantee (a single
extension limited to three months) must be requested, and written confirmation obtained.
The vendor undertakes to eliminate all operating errors originating from the concept, the execution,
the components or the materials themselves.
The guarantee does not cover normal wear, nor the failures resulting from lack of regular
and periodic maintenance. It does not cover damage due to a lack of supervision, to false
operation or to a bad utilization of the hoists, particularly due to overload conditions,
slantwise drawing, undervoltage or overvoltage or a connection error.
The guarantee does not apply when there is disassembly, modification or replacement of parts
(mechanical or electrical) by an unauthorized party or without our prior agreement.
The guarantee only applies for original, factory-installed spare parts. (Cables included).
For the duration of the guarantee, the vendor undertakes to replace or repair, free of charge,
the parts that are acknowledged to be damaged following examination by a qualified and authorized
technical service.
The guarantee excludes any other services or indemnities.
The repairs covered by the guarantee are carried out, as a rule, in the workshops of the vendor or
authorized agent.
When servicing of the equipment is done outside these workshops, the labor costs for disassembly or
assembly of these parts are borne by the vendor when these are done exclusively by his staff or by
an authorized agent.
The replaced parts become the property of the vendor and must be returned to the vendor at his
expense.
For components of a relative particular importance that are not manufactured by the vendor and
which carry the brand name of specialized manufacturers, the manufacturers guarantee (which can
vary according to the manufacturer) is applicable.
The guarantee does not apply for expendable parts defined by the manufacturer :
- Lifting cable
- Hooks
- Friction and brake discs
- Control box cable
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
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3 - Winches presentation
These electrical winches are lifting and pulling machines built according to regulations.
OPTIONS :
Model A B C D E F G H
300 TEC 10 675 610 350 89 300 304 260 13
600 TEC 10 875 640 510 159 400 476 460 18
960 TEC 10 875 640 510 159 400 476 460 18
1000 TEC 10 985 742 545 229 500 561 570 18
1300 TEC 8 985 742 545 229 500 561 570 18
1600 TEC 7 985 742 545 229 500 561 570 18
2000 TEC 6 1210 1020 880 324 600 714 820 22
2600 TEC 5 1210 1020 880 324 600 714 820 22
3300 TEC 4 1210 1020 880 324 600 714 820 22
5000 TEC 2 1480 1000 920 368 800 893 760 27
7500 TEC 4 1510 1020 1120 445 800 914 500/1000 27
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
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Force Force
Speed Maxi cable Number of Cable diameter
Type Motor kW Last layer First layer
m/mn capacity layers mm
kg kg
m
300 TEC 10 1.1 300 410 10 115 5 4.3
300 TEC 15 1.5 300 410 15 115 5 4.3
300 TEC 20 2.2 300 410 20 115 5 4.3
600 TEC 10 2.2 600 790 10 170 5 6.8
600 TEC 15 3 600 790 15 170 5 6.8
600 TEC 20 4 600 790 20 170 5 6.8
960 TEC 10 3 960 1320 10 150 5 8
960 TEC 15 4 960 1320 15 150 5 8
960 TEC 20 5.5 960 1320 20 150 5 9
1000 TEC 10 3 1000 1300 10 230 5 9
1000 TEC 15 4 1000 1300 15 230 5 11.5
1300 TEC 8 3 1300 1670 8 145 4 11.5
1300 TEC 16 5,5 1300 1670 16 145 4 11.5
1600 TEC 7 3 1600 2050 7 145 4 11.5
1600 TEC 12 5.5 1600 2050 12 145 4 11.5
2000 TEC 6 3 2000 2400 6 235 4 11.5
2000 TEC 10 4 2000 2400 10 235 4 11.5
2600 TEC 5 3 2600 3200 5 215 4 13
2600 TEC 9 5.5 2600 3200 9 215 4 13
3300 TEC 4 3 3300 4220 4 180 4 15.8
3300 TEC 7 5.5 3300 4220 7 180 4 15.8
5000 TEC 2 2.2 5000 6400 2 240 4 18
5000 TEC 5 5.5 5000 6400 5 240 4 18
5000 TEC 10 11 5000 6400 10 240 4 18
7500 TEC 4 7.5 7500 9500 4 240 4 22
Attention : Above indicated wire rope diameter correspond to the force at last layer.
It is obligatory to be sure the wire rope resistance coefficient is in conformity with the lifted load
(coefficient 5).
3.4. Accessories
3.5. Function
When the motor is powered, the brake is released, the motor starts rotating, driving the gears and
drum.
4 - Handling - Storage
For winch handling and installation, insert a sling around the drum, the machine tilt and move easily in
full safety.
These winches have to be stored under cover of bad weather. With temperatures between 10C and
+ 50C.
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
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Lifting = 4
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
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Winding up
Put the wire rope in tension and wind it on the drum.
Before switching on the power of the motor : Select the function mode with the cursors on the side of
the machine
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
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6 - Maintenance
6.1. Before starting up, check :
The oil level of gear motor
The power supply
The wire rope fixation on the drum
6.3. Greasing :
Every 100 hours :
- Check the oil level of gear-motor
- Coat the gears with grease
Every 500 hours (or once per year) :
- Drain off the gear-motor
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
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3 kW = 0,2 mm
5,5 kW = 0,4 mm
It is forbidden :
To lift loads upper the nominal load indicated on the machine
To reel totally the drum (Keep 2 or 3 residual rolling up)
To pull the load slantwise
To swing the load
To use the winch to transport people
To pass under the load
To use wire rope which do not correspond to the specification on this manual (coefficient 5)
To use damaged wire rope or wire rope with splices
To use hook without latch, or hook which do not correspond to the load indicated on the winch
identification plate, or in bad conditions
to put objects into the moving parts
To intervene on machine with load
To intervene on machine switched on
To use winch wire rope like a sling
To use winches for other operations that those for which they are intended
To twist useless the push button cable (risk of wire breaking)
To use the controls needlessly (avoid inching - stop-start operation of the buttons). This can
cause overheating and even damage to the winch
To use winches with temperatures lower than -10C or upper than 50C.
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
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9 Discarding
When the material becomes decayed likely to cause risks, there is obligation for the user to ensure its
elimination, namely : setting out of order, possibly disassembling.
10 Electric Schema
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
Page 17
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
Page 18
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
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11 Spare parts
For any spare parts order, to your satisfaction as soon as possible and for a better interpretation of
our services, please indicate to us the following characteristics :
Type and capacity of the winch (written on the identification plate)
Serial number and date of manufacture (written on the identification plate)
Number and description of the needed parts
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
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10.2. Spare parts for TEC winches - 2000 kg - 2600 kg - 3300 kg (DRUM)
1 3813 Bushing 6
2 20898 Drum assembly
3 20906 Driving Pinion 1
4 20900 Wheel assembly
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
Page 21
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
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1 3813 Bushing 6
2 20915 Drum assembly
3 20906 Driving Pinion 1
4 20900-5 Wheel assembly
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
Page 23
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006
INSTALLATION
TEC MAINTENANCE
Page 24
VERLINDE S.A. reserves the right to alter or amend the above information without notice. TECIMV[GB]10/2006