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IMPACT TESTING
Scott Tedesco
Advisor: Dr. Gene Hou
Department of Mechanical Engineering
Old Dominion University
Using MSCs Adams software, a multi-body dynamic model was created to represent a Six Degrees of
Freedom (Six DOF) Machine, located at the Old Dominion University Dynamic Environment Simulation
Laboratory (DES Lab). This rigid body model will be verified and validated for single axis impact using
two methods: a mathematical model of a multi-body dynamic system of rigid bodies, and experimental
test data from the Six DOF Machine for various impact accelerations. Due to the large number of
unknowns in the physical Six DOF Machine, the design sensitivity of several parameters will be
evaluated and optimized in order to maximize the model accuracy. Once the Six DOF Machine model
has been fully validated, any testing fixture may be input into the model and analyzed in the early design
stage.
Introduction
Tedesco 1
Although programmable six degree of freedom magnetometer, and temperature sensor was added
motion is not yet capable, vertical impact testing as well.
has begun. It is this testing which the Adams Six
DOF Machine model and scope of this research is Finally, signal conditioning / processing
centered around. capabilities were upgraded, drastically reducing
signal noise and aliasing of the analog signal from
Adams the accelerometers. Currently, the data acquisition
system can support up to twelve channels of
Adams is a multi-body dynamics and motion sensor data.
analysis software. It allows for calculation of
forces, displacements, velocities, and accelerations Test Setup & Execution
over the entire range of motion of a given system.
Adams simulation works by simultaneously The Six DOF Machine has been configured to
solving equations for kinematics, statics, quasi- simulate a "single axis" impact. Although vertical
statics, and dynamics (MSC.Software 2011). The impact is the desired result, the complexity of the
Six DOF Machine itself will be modeled and machine and non-ideal conditions, such as friction
simulations of the machine can be done. Also, test and non-linear damping, create a multi-axis
fixtures can also be imported into Adams and impact.
"placed" on the 6 DOF Machine Model and
simulated. For impact testing, impact forces and A tri-axial accelerometer was mounted at each
accelerations can be found at any point on the corner of the platform with each corresponding
machine or on the test fixture. The goal of this is axes aligned (all x axes were in the same direction,
to verify and validate the model with actual etc.). Additionally, a single axis accelerometer
experimental data. Once this is completed, was mounted at each corner, just inward from the
simulations can be done in ADAMS to determine tri-axial accelerometers (see Figure 2). Since the
test fixture designs or testing setup. vertical axis is the axis of interest, these single axis
accelerometers were aligned in the vertical
Impact Testing with Six DOF Machine direction to provide redundancy.
Data Acquisition
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Each leg on the machine was given a number
1 through 6, counting in a clockwise direction (top
perspective). Legs 1 and 2 connect to one corner
of the platform, legs 3 and 4 to another, and legs 5
and 6 to the last. If an accelerometer is located at
the corner where legs 1 and 2 connect, this will be
labeled "Leg 1-2" accelerometer. This notation
will be used throughout the paper.
Data Processing
Tedesco 3
from the tri-axial
axial accelerometer and the single axis machine as accurately
rately as possible. Once each part
accelerometer data (oriented in the zz-direction) was imported into Adams View, they were
have similar magnitudes. This provides quality constrained together to form a single leg assembly.
data validation when considering the effects signal This assembly included the upper leg housing,
housing the
noise. sliding rod, two springs and the rubber
spring/damper assembly,, and all contact
constraints.
Model Creation
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Figure 9: Six DOF Machine Model
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to be an accurate simulator of the physical Six
DOF Machine.
Discussion
Conclusions
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Future Research
Acknowledgements
References
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