JOB HAZARD ANALYSIS

Sequence of
Potential Hazards Controls & Recommended Actions
Basic Job Steps
General Working Egress Know location of exits, fire equipment, and safety
Environment Emergency equipment such as eyewashes.
response Never work alone in the area.
Signage: Fire Extinguisher sign above each fire
extinguisher.
Single turn handles on the exit doors.
Doors remain unlocked when occupied.
Aisle space maintained.
Emergency lighting system in each room.
Signage: Exit or Not an Exit on portals.
Walking and Slip, trips, and falls Remove trip hazards to keep aisles clear.
working surfaces over transient Clean up spills immediately.
hazards (power Do not run. Keep eyes on path while walking.
cords, temporarily
stored machinery
and work-in
progress)
Computer, desk, Head injury from Secure shelving from the wall. Place heavy objects on
Shelving, file objects falling off lower shelves and lighter objects on higher shelves. Do not
cabinet chairs shelves. sit under shelving with heavy objects.
Strains from Do not move heavy furniture alone.
moving Avoid back injuries by lifting or pushing with legs not back.
equipment,
furniture.
Extensive Carpel Tunnels Have ergonomics evaluations performed and workspace
computer work, injuries adjusted accordingly.
Data entry / Back pain Use good posture when at workstation.
Email, talk phone Eye Strain Be sure to use ergonomically correction chair.
Take regular breaks every 15 minutes or so...
Electrical chords Electrical shock Ensure electrical cords are in good condition and placed so
trips they will not cause trip hazard.
Paper, Boxes & Combustibles Minimize paper, boxes and other combustible materials in
Etc. the office are.
Lifting / Moving Strain; Muscles Lift properly with legs not back. Dont lift more than
equipment, Pain comfort level; gat hand truck, forklift or assistance when
boxes moving heavy / bulky boxes, equipment.
Walking around Trips falls sprains Personal responsibility to keep self-aware.
the site slip,
trip
Fall , Stairs Physical Elements Eliminated or report trip/fall hazard.
(uneven Eyes on path.
pavement, Dont rush.
walkways, stairs) Use hand rails.
Clean spills when you see them.
Driving on-site Accident Drive defensively; report violations.
(cars/trucks, Injuries Only licensed driver should operate a motor vehicles or
forklift, mopeds, Dropping of Loads mopeds.
bicycles Falling off from Follow traffic rules.
vehicles Wear helmet when riding moped.
Wear helmet when riding a bike. (suggested)
Secure unsteady or unbalanced loads in vehicles or on
forklifts.
Training
Forklift operator training (course 283) is required to
operate forklift.
Cutting paper Cuts , Amputation Follow proper procedures; lock blade down when finished;
report defective equipment,

Using Chemicals Inhalation; skin or Follow manufacturers operating instruction.

EX. cleaning eye contact
office)

Unescorted Exposure to Follow Signage Training

access into radiation General Employee Radiological Training (GET)(Course 115)
Radiological required for unescorted access to Radiological Controlled
Areas Areas (RCAs).
Radiological Worker Training 1 (RWT1)(Course 116)
required for access to High Radiation Areas.
Radiological Worker Training 2 (RWT2) (Course 250)
required for access into Contamination Areas.
Entering shops Moving equipment, Use caution, read and obey sign. Consider asking for
or other laser, electrical, fall escort. Do not enter if you have not completed the
Industrial Areas and overhead training.
on Site work. Not all
hazards are
obvious identified
Overwork Stress, Reduce stress by clarifying task and priorities - Do what
Inattention/lack of you can; Identify address self-induced stress; not rushing;
focus discuss at safety meetings; talk with supervisor and/or
peers for reality check.
Reaching High Falling Object; Place heavy items on lower shelves.
Shelves Seismic Hazard Use ladder with proper training.

Other Hazards Flu / Contagious Stay at home if sick until better. Stay clear of sick people.
disease; Sick
People

Emergencies, fire & Follow emergency procedures / personnel.

earthquake Participate in fire and earthquake drill.

Unknown / Get help: ask for help anytime, any reason, any question;
Unauthorized safety coordination; supervisor; Peers ES7H experts; get
Personnel in Area 2nd opinion.

Missing / Damage Safety Coordinator

Materials or
Equipment

Resources & other Department Safety Meeting: Stand downs, reviews,

consideration information, sharing lesson learned, site issue and
controls.
Earthquake Proofing: Ensure bookcases, filing cabinets,
etc. Secured to walls and floors and place heavy items on
lower shelves.
Education: Lifting techniques, sharing information, open
communication, implement safety guidelines upon receipt
along with required training if any.
Spill Management: Secure area, clean / report spill, Ensure
packaging in intact (ex. No leaks)
Self-Assessment: Periodic work area self-assessment (ex.
look for daily changing)
PPE: Personal Protective Equipment as needed, safety
glasses, close toe shoes and hardhat.
Security: Offer to help unidentified people, report
disturbed area to supervisor and/or security.
Soldering Burn Use protective holder to store heated iron.
Inhalation of fumes Properly disposing of solder dross.
Use in well ventilated areas.
Evacuation Not being able to Familiarize yourself with evacuation procedures/routes
evacuate quickly in and emergency assembly points.
an emergency.

Earthquake Objects falling on Do not store heavy objects above your head in your
you primary work spot.
Objects obstruction Make sure file cabinets and shelves are secured to wall /
exit path floor.
Read and be familiar with Facility Emergency Plan for your
work area.
General Egress Ensure the student knows the path of egress and where
Occupant Issues the emergency assembly point is located. Describe what
the evacuation alarm for the building sounds like.
Enter Hazardous Explain to the student many areas within a building have
Area entry requirements. Examples include safety glasses and
closed toed shoes when in the machine shop, dosimeter
required when entering a Radiological Controlled Area.
Fire Explain that fire extinguisher is only used by personnel
who have been trained by the SLAC.
Set up and Use Electrocution Enclose beam in housing, use shutters, warning signs, and
Laser interlocks.
Eye Damage Use eye protection (proper wavelength laser glasses).

Skin Damage Keep body parts out of beam.

Follow operating procedures. Training: Laser Worker

Safety (253)
Hot Electrical Electrocution Use rubber mats.
Work Burn Use insulated tools
Fill out hot work permit as required.

Material Back injury or Use proper lifting techniques. Ask for help or assistance
handling-moving strain when moving heavy or bulky objects.
of heavy and/or Crushing/pinching Use appropriate equipment such as, carts, dollies or pallet
awkward/bulky of hand and finger jacks. If crane is necessary, have a certified crane operator
materials, tools Crushing of feet to operate the crane. Students cannot operate cranes or
and equipment Overhead hazards hoists.
in assisting in crane Wear safety shoes.
operation. Wear gloves when possible.
Wear hardhat when exposed to overhead hazard.
Breakdown equipment if possible.
Signs Other Hazards Respect All warning/caution signs.
Contact shop custodian for review of shop policy and
procedures.

Machines tools Eye injury from Use machines tools allowed by only shop personnel or
(Band saws, flying objects designees according to manufacturers requirement.
lathes, belt cutting fluids, flying 1. Safety glasses required at all times in shop.
sanders, chips or parts 2. Wear safety glasses with side shields.
punches, shears, coming loose from 3. Wear ear protection if exposed to prolonged high
sheet benders, machine. noise levels, or when posted as mandatory (Shop
pipe threaders, is posted accordingly).
grinders, drill Safety eyewash in shop.
presses lathes, Cuts, lacerations, Use point of operation guard tools.
mill, grinders, abrasions, crushing While operating, DO NOT wears gloves or clothing that
tables saws, drill or amputation fro could be caught in moving parts.
press, router body part caught in Use correct tools for the job and make sure they are in god
etc.) and machine. condition.
associated Point of Operation Machine guarding of moving parts.
waste products shards or material Interlocks to prevent exposure to moving parts.
(turnings , burrs) Power Observe signs.
Transmission- No one to work machine tools until checked out by shop
rotating shafts, manager.
flywheel, pulleys,
No loose clothing, long hair to be tied back or wear a cap.
belts, Coupling etc.
Shirts and shop coats should be short sleeved, If long
Finger, hand,
sleeved garments are worn, they must be tight fitting
jewellery, clothing,
around the wrist and forearms. Keep long hair tied back.
hair can get caught
Keep necklaces and badges tucked away. Use break away
in rotating parts.
badge necklaces.
Expose to high
Use cranes/hoist or other equipment to help move heavy
noise level.
items (only certified operator). Ask for help from a co-
Back injury
worker.
manipulating heavy
Use proper clamping and tooling. Do not exceed the
or awkward parts
capacity of the machine. Double check machine tooling
and make sure chuck is removed before power is applied.
Use barriers to screen / patrician off machine to help
Crushing of feet or
contain flying chips/coolant.
hand while
handling materials
or parts falling out Use hooks / pliers or other tool s to remove chips from
machines. around rotating parts or when handling hot parts.
Coolant on floor
around machine Beware of the floor surfaces in your work area. Use
can cause slip absorbent to control fluids around machines. Controls spill
hazard. (absorbent, barriers/tape, etc.) and clean up promptly.
Part can become Report unsafe conditions that you cannot correct yourself.
hot and burn skin.
PPE: Protective Eyewear.
Training Required:
 Personal Protection Equipment (PPE) Course 225)
Basic Crane Operations and Rigger Training (Course 280)
are required to operate a hoist.
Forklift Operator Training (Course 283) is required to
operate a forklift.

Aqueous tank Chemical exposure Use of tank allowed by only shop personnel or designees
parts washing or fire if misused according to manufacturers requirement.
by additional of
volatile organic
solvents.

TIG Welding & Burn Use by allowed by only shop personnel or designees
Arc Welding Electric Shock according to manufacturers requirements.
Fume Inhalation Shop is a PAFD designed welding area.
Fire Fire extinguisher training required for welders and fire
Eye Injury watches.
Combustibles remove for welding area.
Welders wear appropriate PPE: Face Shields, Welding
gloves respirators as necessary.
Industrial hygiene sampling history shows safe fume
exposures during proper use.
ARC/Flash curtain in place to minimize exposure to non-
affected personnel.
Use PPE appropriate to the task.
Flammable Fire Smoking prohibited in building.
liquids (acetone, Inhalation Use sparingly and away from ignition source.
isopropanol, Fire extinguisher is located nearby.
ethanol spray RECOMMENDED: Fire extinguisher training for regular
paint) occupants of area.
Labelled with manufacturers label or SLAC NFPA
diamonds.
Kept in flammable storage cabinets when not in use.
Oven (With Burns Active N2 purge only when oven door is shut.
nitrogen purge) Oxygen deficiency Do not place head in oven.
RECOMMENDED: Sign, HOT, on oven when in use.
Oven use only by shop personnel or designees according
to manufacturers requirement.
Machine Tools Personal exposure Use correct tools for the job and make sure they are in
(lathes, mills, via: Point of good condition.
grinder, tables, Operation-Shards Machine guarding of moving parts.
saws, drill press, of material Interlocks to prevent exposure to moving parts.
routers etc.) Power Observe sign.
Transmission No one to work machine tools until checked out by the
rotating shafts, shop manager (m. Swanson X3462).
flywheels, pulleys,
belts, couplings
etc.
 Moving parts - No loose clothing, long hair tied back or wear a cap.
rotating shafts, PPE: Protective Eyewear.
cutting action,
punching.
Shearing.
Hand Tools Personnel Use correct tools for the job and make sure they are in
Exposure via: good condition.
Inappropriate use GFCA for all electrical plugs in tools.
of tools for task at Pay attention to your own job and your surroundings.
hand. Report all unsafe tools to machine shop manager.
Lack of attention to PPE: Protective Eyewear, gloves, machines shop garb as
task required for level of hazard.
Compressed Eye injury from Safety glasses required at all times in shop. (shop is posted
gasses, (house) blown debris accordingly)
air, air tool Air injection All open compress air lines to be fitted with an OSHA
through skin complaint nozzle limiting pressure to 30psi. (nozzle will be
High Noise marked if not, replaced)
Particles can be Compressed gas bottles to be stored upright and secured
blown into eyes properly at all times. Cylinders in use must always be fitted
Inhalation with a regulator. Must be capped if not in use.
All compressed air & gas equipment to be kept in good
condition. Replace worn hoses, loose fittings etc.
Wear hearing protection.
Wear safety glasses with side shields.
Use dust mask if creating a lot of dust.
Work with Fire Keep cylinders properly stored and segregated.
compresses Propulsion Compressed gas bottles to be stored upright and secured
gasses such as Explosion properly at all times. Cylinders in use must always be fitted
helium, Freezing with a regulator. Must be capped if not in use.
nitrogen, Burns Know dangers of the materials you are working with by
hydrogen, Asphyxiation reading MSDS.
Acetylene and If you are working with gasses in an enclosed space, make
Propane sure there is adequate ventilation or there is some form of
oxygen deficiency monitoring.
Training.
Hazard Communications General Training (course 103)
Handling of Freezing Training required for working with hazardous materials:
liquid nitrogen Implosion of HAZCOM and Introduction to Waste Management.
(cryogens) vessels due to Read and observe MSDS,s
rapid expansion Waste to be disposed of through SLAC Hazardous Waste
Creation of oxygen Group.
deficient Quantities on the shop floor are limited to <0.5 lit.
atmospheres Containers to be labelled as required.
All stock quantities stored in appropriate cabinets.
Noise, Noisy Hearing Suggest wearing hearing protection when in operating
working areas Impairment loud equipment or when noisy area.
Loss of Hearing Hearing protection is required in areas identified hearing
protection required or when identified as required by an
industrial hygienist.
Welding Eye Injury ARC/Flash curtain in place to minimize exposure to
non-affected personnel.
Use PPE appropriate to the task.
Signs Other Hazard Respect ALL warning/caution signs.
Contact shop custodian for review of shop policy
and procedure.
Operate Power Shear Crushing or Personnel outside the Structural Fabrication Shop
amputation of must be authorized by the Structural Fabrication
fingers/hands Shop Supervisor to use this equipment. Check with
the supervisor to ensure you are authorized prior to
operate this equipment.
Operate hand shear Crushing or Keep fingers out of cutting spaces.
and notches amputation of
fingers/hands
Operate hand power All hazards All recommended controls and actions that apply to
tools such as roto- associated with power equipment also apply to hand tools.
hammer, circular saws, power equipment Inspect power cords to wear and damage. Do not
jig saws, drill motors, also apply to hand use equipment with damage cords.
sanders, grinders, and tools. Use GFCI on extension cords when working outside
nibblers. Electrical Shock or in wet environment.
Exposure to Training
hazardous Electrical Safety for non-electrical workers.
materials.
Repetitive motion
injury
Use of hand tools (non- Cut Hand/Knuckles Wear gloves when practical.
skewered) such as Stab wound Use liquid wrench or similar material to pre-loosen
wrenches, hammers, Eye injury tight bolts.
saws, screw drivers. Apply force away from your body when prying with
hand tools (like a screwdriver).
Wear safety glasses if sometimes may fly into your
eye.
Keep sharps tools.
Use the right tool for the job.
Operate vehicles Accident Only licensed drive should operate a motor vehicle
(cars/trucks, forklift, Dropping of loads or mopeds.
mopeds, bicycles, Falling off Vehicles Follow all traffic rules.
electric carts) Wear helmet when riding moped.
Tow trailer Wear helmet when riding bike (suggested).
Secured unsteady or unbalanced loads in vehicles
or on forklifts.
Training
Forklift Operator Training (Course 283) is required
to operate a forklift.
Operate crane, hoist, Drop load and Keep within load limit of equipment and know the
cherry picker, come- strike people and weight of your load.
along chain falls) damage equipment Inspect equipment (including slings, shackles, etc.)

Operate pallet jack
Climb ladders and
work on elevated
working surfaces. Use
of scissors lift. Climbing
on machines and
equipment.
Material handling-
Moving of heavy and
or awkward/bulky,
materials, tools and
equipment-including
up and down stairs and
before use.
Head injury Ask for second opinion challenging rigging
Rigging can give or situations.
break and can lash Make sure people in working zone wear hardhats if
back at operator or appropriate.
bystanders. Ask for help in moving large/bulky items.
Protect slings from sharp edges.
Have riggers perform lift it is beyond your ability or
qualifications or comfort zone.
Training
Basic Crane Operations and Riggers Training (course
280) required to operate hoist/cranes.
Back inquiry Push rather the pull, if possible
Running over feet Wear safety Shoes.
Do not travel with heavy load on pallet jack- they
are hard to stop.
Training
Forklift Operator Training (course 283) required to
operate motorized pallet jacks.
Falling Inspect ladder before use. Do not use damages
Head injury ladders.
People run into Zone off area if there is a potential of falling object
ladder to personnel below. Require use of hardhats if you
work may potentially drop something below on
workers.
Use hoist/ropes to hoist when working on elevated
surfaces above 4 feet (with 6 of edge).
Have someone to hold the ladder if it need more
support.
Use barricades or signs to ward of presence of
ladder.
Do not position the ladder in front of close door
that can open into the ladder.
Use the right ladder for the job. EX. Do not use an
A frame ladder to lean against a building... use an
extension ladder.
Store the ladder so it will not block exits in the
event of an earthquake.
Training
Stairway and Ladder Safety (course 293) highly
recommended.
Fall protection training needed to were fall
protection equipment required. This is an OJT
provided by the SLAC personnel.
Back injury or strain Use proper lifting techniques. Ask for help or
Crushing/Pinching assistance when moving heavy or bulky objects.
of hands and finger Use appropriate equipment such as cranes, carts,
Crushing of feet dollies or pallet jacks.
Overhead hazard. Wear safety shoes.
Wear gloves when possible.
in vaults and tunnels. Wear hardhat when expose to overhead hazards.
Breakdown equipment if possible (to make it
lighter)
Training
Basic Crane Operations and Rigger Training
(course280) required to operate a hoist/crane.

Stack or handle lead Exposure to Limit daily activity to 30 minutes.

Limits working with hazardous Wear gloves. Store gloves in marked zip lock baggie
lead to materials (lungs, for future use or dispose of as lead contaminated
30munites/days Skin, eyes) debris.
Excludes cutting, Contamination of Containerize (sealed bag) all waste, properly label,
Drilling or machining equipment and and request disposal (example below)
lead, grinding environment. The word hazardous waste-lead
contaminated debris
The word poison
Date
Name and phone extension/pager number.
Training
No lead training or medical surveillance is required
if you limit handling of lead to 30 minutes/day.
Lead Safety Baseline Medical Exam (course) maybe
required by SLAC Industrial Hygienist.
Hazardous Waste Management (course 105)
required if you will generate hazardous waste.
Work with hazardous Exposure to When working with hazardous materials, take a
materials (chemical) hazardous moment to think about the job and the materials
such as oils, solvents, materials including involved. Read and understand the Material Safety
fluxes, paints, epoxies, eyes, skin and Data Sheet (MSDS) for the material you use.
radiation, lead paint, inhalation. Wear appropriate personnel protective equipment
fiberfrax or lead. Improper disposal such as eye protection, hearing protection, gloves,
of hazardous aprons, respirator, ETC.
materials. Some materials such as leads, fiberfrax and
radioactive materials require special controls.
When you encounter unique operations or tasks
involving rind, cut, weld, drill, machine or do other
activities that may cause these materials to become
airborne, first contact your supervisor, Safety
Officer, or and ES&H industrial hygienist (IH) so the
work can be reviewed. Personnel monitoring and
respirator controls may be required as determined
by the Industrial Hygienist.
Properly disposed of hazardous waste
Training
Hazard Communication General Training (course
103)
Hazardous Waste Management (course105)
Work in confined space Lack of proper Contact Confined Space ES&H professional to
or act as attendant for breathing obtain contained space entry permit. Follow all
permit-confined space atmosphere- confined space requirements and rules.
entry. asphyxiation If the working space is hot, keep hydrated
 Dehydration Training
Permit-required Confined Space Safety (course 144)
Handle radioactive Removal of Do not removed materials that are not properly
materials or radioactive tagged by OHP.
radioactively materials and mix When manipulating radioactive materials in many
contaminated in with non- ways that may generate dust (drilling, grinding,
materials. radioactive ETC.) first check with OHP for specific instruction on
materials. how to prevent exposure and contamination of
Contamination of environment.
environment. When going into radiation areas, take out what
Generation of you bring in to avoid activating. This is especially
mixed waste important for hazardous materials such as solvents,
oils, grease, aerosol products, etc that would
become mixed waste if activated.
Obtain Radiological Work Permit and follow
requirements.
Training
General Employee Radiological Training (GET)
(course 115) to handle radioactive material if this
will not exceed annual dose limit of 100 millirem
per year.
Radioactive Worker Training I(RWTI) (course 116)
to handle radioactive material if this will not exceed
annual dose limit of 100 millirem per year.
Radiological Worker Training II(RWT II) (course 250)
needed to handle radioactively contaminated
materials.
Handling of liquid Freezing Proper PPE (face shield, loose fitting gloves, no cuffs
nitrogen (cryogens) Implosion of vessel in pants or rolled up sleeves, long pants, no open-
due to rapid toed shoes.
expansion. If you are working with gasses in an enclosed space,
Creation on oxygen make sure there is adequate ventilation or there is
deficiency in the some form of oxygen deficiency monitoring.
atmosphere Training
Personal Protection Equipment (PPE) (course 225)
Personal Protective Equipment (PPE) (course
255OJT)
Working in tight spaces Bumping into Avoid rushing.
things with body or Wear hardhats/wear bump hat.
head Practice good housekeeping.
Trip hazards Be aware of your surroundings.
Getting into each
others way
Install/Repair/work Exposure to source Talk to area managers before working in areas.
around equipment of energy Apply lock out/tag out.
with energy sources (electrical, Know how to properly use equipment that verifies
(power, hydraulic, hydraulic, equipment is de-energized.
pneumatic) Work pneumonic) Understand the equipment.
around high power Burn Communicate frequency and clearly with co-
supplies and other Trip workers about the status of electrical work.
electrical exceeding
50V Dont rush.
Training
Lock and Tag Program for the Control of Hazardous
Energy (course 157)
Electrical Safety for non-electrical workers (course
239)
Electrical Safety for R&D Equipment (course 251)
Working in ward Dehydration Drink plenty of water. Rest if you feel dizzy and get
environments water.
Computer/Keyboard Carpal Tunnel Ensure that your work station is properly adjusted.
Poor posture Have an ergonomic evaluation if you unsure of
Repetitive motion what to look for.
injuries Be aware of your posture.
Eye strain Take frequent breaks and stretch.
Dewar/Cryogenic Muscles strain or Obtain help moving larger containers when full.
container injury Use carts and trailers to help transport.
transportation Back injury
Crushing of feet
Entering unfamiliar Various Observe posting and warning signs.
areas or areas with Be aware of your surroundings.
unknown charging Contact area manager of other knowledgeable
hazards person if unsure of hazards.
Respect alarms.
Operate welding and Injury to eyes Obtain fire permit-if not in existing HOT permit,
cutting machines Burns obtain new fire permit. Follow all condition of
Shock permit (fire watch, Fire extinguisher, ETC.)
Inhalation of fumes Inspect your equipment and ensure it is working
Handling of properly and in good condition.
compressed gasses Use proper PPE (eye shield/welding
Starting fire helmets/clothing/gloves)
Distractions tunnel Use welding curtains to shield work from passing
by.
Ensure enough ventilation. Use smoke extractors if
necessary.
Use barricades/barricade tape to prevent vehicles
or pedestrian traffic through work area.
If welding rod materials or toxic materials (lead)
consult industrial hygienist to determine if
respirator required.
Only personnel trained and qualified to operate
welding equipment should do to.
Wear respirator, if identified as required by IH.
Must have current respirator qualification.
Training
Fulltime welders must have Welding Medical Exam
(course 331 ME)
Respirator Medical Exam (course 241ME),
Respirator Safety CBT (course 241) and Respirator
Test Fit must be current to use a respirator.
Entering research
areas / shop /
experimental facilities
Respond to
emergencies (ask
Facility Manager)
Reach high
shelves/move
furniture.
Driving Vehicles
Work with electronic
devices (computers,
lights, coffee pots,
radios)
Slip, Trip, Fall and Stair
Assist Safety Officer:
Inventory and
evaluate equipment,
label and tags as
necessary.
Exposed to all of the Most of the time you are with an escort of some
work activities that kind (area manager, safety officer, etc). These folk
are being will keep you informed of the hazards of the area.
performed in areas Observe and follow safety signs (for instance,
such as: wear safety glasses in this area, close-toes shoes
- Moving required hardhat area.
machinery Respect barricades and postings.
- Trips Dont touch stuff unless you are sure it is OK to do
- Flying so.
chips/metal Do not look welding arc.
- Weld flash Be aware of your surroundings.
- Cranes hazards
- Electrical
hazards
Could walk to into Respect chain of command.
hazardous condition Respect parameters established by emergency
such a fire, bomb personnel.
threat, chemical
spill
Fall hazard Put heavy item on lower shelves.
Item falling on you. Use proper ladder/stepping stool.
Strain from reaching Secure heavy items to wall.
Accidents Follow all traffic rules.
Use defensive driving techniques.
Report problems with government vehicles.
When you can, walk / ride bike instead of driving
car.
Shock Hazard Dont overload circuits (limit items plugged into
power strips to 5amps or less.
Have damage power cords replaced.
Training
Suggest Electrical Safety for non-electrical workers
(course 239)
Fall Eyes on path.
Dont rush.
Use handrails.
Clean spills when you see them
Entering shops with Wear clothing and PPE appropriate to the area you
area hazards will be working with. These area requirements a
Poke or cut hand posted when entering the shops (for instance,
with tools or drills. safety glasses in the machinery shop, no open-toed
Cutting or object in shoes, etc.)
eyes. Review with the student how to use tools safely.
Exposure to Provided with them gloves and safety glasses.
chemical. For any chemical used by the student, review the
Disposal of MSDS with the student, and provide them with a
hazardous waste. copy or show the how to obtain a copy on-line.
Computer work Carpel tunnel Explained what MSDS are. Why they are written
including database, and how to read them. Ensure that student is fully
map, signs and labels. aware and how to read them. Ensure that student
Fabricate and install is fully aware of the health hazards of all material
signs. being used.
Provide instruction of proper disposal of paint
Fabricate and install waste (rags, used brushes and empty cans)
signs. Could involve Provide an ergonomically sound work station.
the use of hand tools Discuss the importance of proper ergonomics and
and power drills. positioning when at the computer.

Clean work Ares.

Evaluate work areas

for compliance with
regulations.

Conduct monthly fire

extinguisher
inspections
Operate stationary Eye injury from Only operator equipment that you have been
power equipment flying chips, cutting trained and have been given approval by your
such as band-saw fluids or parts supervisor to operate. Follow all manufacturer
(horizontal and coming loose from safety requirements.
vertical) lathes, drill, machine. Limit distractions.
presses, mills, Finger/ hand / Wear safety glasses with side shields.
Pistorius wheel, pipe- jewellery / clothing Where ear protection if exposed to prolonged high
thread machine, / hair can get noise level, or when posted as mandatory.
grinder and sanders. caught in rotating Shirts and shop coats should be short sleeved. If
parts. long sleeved garments are worn, they must be
Excludes: power sheet Exposure to high tight fitting around the wrists and forearms. Keep
metal machines such noise levels long hair tied back. Keep necklaces and badges
as presses, breakers, Back injury tucked away. Use break away badges necklaces.
punches and shearers. manipulating heavy Have a certified crane operator use crane to move
or awkward parts. heavy or bulky items. Do not operate cranes or
Excludes: EDM Crushing of feet or hoists.
machines hand while handling Use machine guards and keep then properly
materials or part adjusted.
Excludes: Rogers falling out of Do not wear loose fitting gloves when operating
saw in B/029. machine. equipment with rotating parts. (latex surgical
Chips / coolant / type gloves are OK)
flying parts can hit Use proper clamping and tooling. Do not exceed
operator or the capacity of the machine. Double check machine
bystanders tooling and make sure chuck is removed before
Cut power is applied.
Coolant on floor
Use barriers to screen / partition off machine to
around machine can
help contain flying chips/coolant.
cause slip hazard.
Use hooks/pliers or other tools remove chips from
Part can become
around rotating parts or when handling hot parts.
hot and burn skin.
Be aware of the floor surfaces in your work area.
Use absorbent to control fluids around machines.
 Control spills (absorbent, barriers/tape, etc.) and
clean up promptly. Report unsafe conditions that
you cannot correct yourself.
Have someone who is lockout/tag out certified
change grinding wheels, blades, or to do any
services or maintenance.
Training
Students must be provided on the job training and
instruction on equipment and machinery they will
operate. They must work under the supervision of
a skilled operator until they can demonstrate
competency in that skill.
Work with High noise Wear hearing protection for prolonged used of
compressed air / air High pressure can compressed air / air tools.
tool blow hole in skin Use noise suppression type air nozzles.
Particles can be Make sure air nozzle has pressure relief (little hole
blown into eyes. around the tip to allow escape of air tip is pushed
Inhalation of dust up against your skin).
Wear safety glasses with side shields.
Consider use of dust mask if creating a lot of dust.
Operate of hand tools Cut hand/knuckles Wear gloves when practical for the job.
(non-powered) such Stab wound Use liquid wrench or similar material to pre-loosen
as wrenches, Eye injury tight bolts.
hammers saws, screw Apply force away from your body when prying with
drivers hand-tools (like a screwdriver).
Wear safety glasses if something may fly into you
eye.
Keep tools sharp.
Use the right tool for the job.
Work with hazardous Exposure to When working with hazardous material, take a
materials chemicals hazardous materials moment to think about the job and the material
such as oils, solvents, including eyes, skin, involved. Read and understand the Material Data
paints epoxies and inhalation. Sheet (MSDS) for the materials you see.
Improper disposal Wear appropriate personnel proactive equipment
of hazardous such as eye protection, hearing protection, gloves,
material. apron, respirator etc.
Some materials such as lead, fiberfrax and
radioactive materials require special controls.
When you encounter unique operations or task
involving rind, cut, weld, drill and machine or do
other activities that may cause there materials to
become airborne contact an ES&H Industrial
Hygienist (IH) (or OHP for rod) so the work can be
reviewed. Personnel monitoring and respirator
controls maybe required as determined by the
Industrial Hygienist.
Follow all directions and guidance provide by the
ES&H Division Professional.
 Training
Hazard Communications General Training (course
103)
Hazardous Waste Training (course 105)
Unescorted access Exposure to Follow signage
into radiological Areas radiation Training
General Employees Radiological Training (GET)
(course 115) required for unescorted access to
Radiological Controlled Areas (RCAS)
Work in warm Dehydration Drink plenty of water. Rest if you feel dizzy and get
environments water.
Entering unfamiliar Various Observe postings and warning signs.
areas or areas with Be aware of your surroundings.
unknown or changing Contact area manager or other knowledgeable
hazards person if unsure of hazards.
Respect Alarm.
Evacuation Not being able to Familiarize yourself with evacuation procedures /
evacuate quickly in routes and emergency assembly points.
an emergency
Work in noisy areas / Damage of hearing Hearing protection is suggested when operating
with noisy equipment loud equipment or when in noisy area.
Hearing protection is required in areas indentified
hearing protection required or when indentified
as required by an industrial hygienist.
Training
Hearing Conservation (course 222) and Hearing
Conservation Medical Exam (course 22ME)
required for all personnel who work primarily in
the machine shop.
Operate (Electric Electrocution Use rubber mats.
Discharge Machine)
EDM
 Hazard Log/Register

Project Name:______________________________________________________________________
Contract No: ______________________________Page _____ of _____
Client Name & Location:______________________

HAZARD IDENTIFICATION (REGISTER) RISK ASSESSMENT RISK CONTROL REVIEW

A B C D E F G H I J
Location Job/Task Hazard Est. Priority Controls Cost Resp Time Monitoring
Cost of
Inquiry
PRIORITISING HAZARDS AND RISKS

C
O P R O B A B A B L I T Y
N
S
E Very Likely Likely Unlikely Highly Unlikely
Q
U Life Threating High High High Medium
E Determinal High High Medium Medium
N Hamful High Medium Medium Low
C Negligible Medium Medium Low Low
E