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MICROWAVE OVEN
SERVICE MANUAL
MODEL: LCRT2010ST
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
November, 2010
P/NO : MFL06272518 Printed in Korea
SAFETY PRECAUTIONS
This device is to be serviced only by properly qualified service personnel.
Consult the service manual for proper service procedures to assure continued safety operation and for precautions to be
taken to avoid possible exposure to excessive microwave energy.
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR
OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
CONTENTS
(Page)
SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
CAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
INSTALLATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
FEATURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
Back side
Accessories
Owner's manual & cooking guide
Glass turntable
Roller rest
1-1
CAUTIONS
Unlike other appliances, the microwave oven is
high-voltage and high-current equipment.
MICROWAVE RADIATION
Though it is free from danger in ordinary use, Personnel should not be exposed to the
extreme care should be taken during repair. microwave energy which may radiate from the
magnetron or other microwave generating
device if it is improperly used or connection.
DO NOT operate on a 2-wire extension cord during All input and output microwave connections,
repair and use. waveguide, flange and gasket must be secure
NEVER TOUCH any oven components or wiring during never operate the device without a microwave
operation. energy absorbing load attached.
BEFORE TOUCHING any parts of the oven, always Never look into an open waveguide or antenna
remove the power plug from the outlet. while the device is energized.
For about 30 seconds after the oven stop, an electric
charge remains in the high voltage capacitor. When
replacing or checking, you must discharge the high Proper operation of the microwave oven requires that
voltage capacitor by shorting across the two terminals the magnetron be assembled to the waveguide and
with an insulated screwdriver. cavity. Never operate the magnetron unless it is
properly installed.
Be sure that the magnetron gasket is properly
installed around the dome of the tube whenever
installing the magnetron.
ANTENNA
Gasket
COOLING FIN
FILAMENT
TERMINALS
MAGNETRON
CHASSIS GROUND
2-1
INSTALLATIONS
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.
3-1
OPERATING INSTRUCTIONS
FEATURES
Roller rest
CONTROL PANEL
1. DISPLAY : The display includes a clock and indicators that tell
you time of day, cooking time settings, and cooking functions
selected.
2. SENSOR TOUCH : This pad allows you to cook most of your
1 favorite foods without having to select cooking times and power
levels.
3. AUTO COOK : Touch this pad to select programming food
items.
4. CUSTOMSET: Touch this pad to select sound(on/off),
clock(on/off), scroll speed(slow,normal, fast) and unit(lbs./kg.).
2 5. LESS : Each time you touch this pad, you subtract 10 seconds
from the cooking time.
6. MORE : Each time you touch this pad, you add 10 seconds to
3 5 the cooking time.
7. EXPRESS DEFROST : Touch this pad to thaw only 1lb of food
4 6 very quickly.
7 9 8. AUTO DEFROST : Thispadis anaccurate defrosting method for
8 10 meat,poultryandfishupto6.0lbsor 4.0 kgs.
9. SOFTEN : Touch this pad to soften butter,ice cream, cream
cheese, or frozen juice.
10. MELT : TTouch this pads to melt butter,margarine,
chocolate,cheese,or mashmallows.
11 11. NUMBER PADS : Touch number pads to enter cooking time,
power level, quantities, or weights.
12. TIME COOK : Touch this pad to set a cooking time.
13. POWER LEVEL : Touch this pad to set a cooking power.
12 13 14. KITCHEN TIMER : Touch this pad to use your microwave oven
as a kitchen timer.
14 15 15. EZ-ON : Touch this pad to cook at 100% cook power for 30
seconds up to 3 minutes 30 seconds; after 3 minutes 30
16 seconds, every touch will add 1 minute up to 99 min 59 seconds.
16. TrueCookPlus : Touch this pad to cook food accord ing to
17 18 TrueCookPlus code.
17. START/ENTE R : This feature allows oven to begin functioning.
19 18. STOP/CLEAR : Touch this pad to stop the oven or clear entries.
19. CLOCK : Touch this pad to enter the time of day.
4-1
OPERATING SEQUENCE
The following is a description of component functions 8. CHILD LOCK
during oven operation. This oven has a CHILD LOCK feature
TO SET CHILD LOCK
1. SETTING THE CLOCK Touch STOP/CLEAR pad
STOP/ Set the Touch and hold START/ENTER pad LOCKED
CLOCK START
CLEAR correct hour appears on the display.
Set the TO CANCEL CHILD LOCK
START
correct minute
Touch and hold START/ENTER pad LOCKED
NOTE: This is a 12 hour clock. You can switch
disappears.
between AM and PM by touching 1 or 2 after step 4.
9. MORE /LESS
2. CANCEL FUNCTION The cook time is adjustable by MORE pad or LESS pad
Touch the STOP/CLEAR pad whenever you need to
STOP/CLEAR NUMBER START/ENTER MORE
cancel an entry or a function currently in use.
The display will return either to the last item entered STOP/CLEAR NUMBER START/ENTER LESS
or to the clock.
10. QUICK DEFROST
3. Ez-On
STOP/CLEAR QUICK-DEFROST
STOP/CLEAR Ez On
11. KITCHEN TIMER
KITCHEN
4. SENSOR TOUCH NUMBER START
TIMER
4-2
SCHEMATIC DIAGRAM
4-3
CIRCUIT DESCRIPTION
GENERAL DETAILS
A high voltage of approximately 2100 volts AC is
The low voltage transformer supplies the necessary
generated in the secondary of the high voltage
voltage to the micom controller when power cord is
transformer which is increased by the action of the high
plugged in.
voltage diode and charging of the high voltage
When the door is closed, the primary switch is ON, the
capacitor.
secondary switch is ON, and the monitor switch opens
The negative 4,000 Volts DC is applied to the filament
(contact COM and NO).
of the magnetron.
WHEN SELECTING COOKING POWER WHEN THE OVEN IS SET AT ANY LEVEL
LEVEL AND TIME EXCEPT MAXIMUM.
The micom controller memorizes the function you set.
The micom controller controls the ON-OFF time of
The time you set appears in the display window.
relay 2 by the applied signal to vary the average output
Each indicator light turns on to indicate that the stage
power of microwave oven as POWER LEVEL.
has been set.
(refer to page 1-1)
One complete cycle of relay 2 is 22 seconds.
WHEN TOUCHING THE START PAD
The coil of the relay is energized by the micom WHEN THE DOOR IS OPENED DURING
controller. COOKING
Power input is supplied to the high voltage transformer
through the fuse to the primary switch and relay 2. Both the primary switch and relay 2 are cut off primary
Turntable rotates. winding voltage of the high voltage transformer.
ON-OFF of relay 2 is coupled electrically with opening
PRIMARY and closing of the secondary switch.
FUSE SWITCH When the door is opened, the secondary switch is
opened and when the door is closed, the secondary
switch is closed.
The cooking time stops counting down.
L Relay stops functioning.
H.V. As the door is opened, if the contact of primary switch
MONITOR TRANS- and relay 2 and/or secondary switch fails to open, the
SWITCH FORMER
N fuse opens due to the large current surge caused by
the monitor switch activation, which in turn stops
magnetron oscillation.
SECONDARY PRIMARY
RELAY 2 SWITCH FUSE SWITCH
MICOM CONTROLLER
L
MONITOR H.V.
The fan motor rotates and cools the magnetron by SWITCH TRANS-
blowing the air (coming from the intake on the base- FORMER
plate). N
The air is also directed into the oven to exhaust the
vapor in the oven through the upper plate.
Cooking time starts counting down. SECONDARY
RELAY 2 SWITCH
3.3 volts AC is generated from the filament winding of
the high voltage transformer. This 3.2 volts is applied to
the magnetron to heat the magnetron filament through
two noise-preventing choke coils. MICOM CONTROLLER
4-4
SERVICE INFORMATION
TOOLS AND MEASURING INSTRUMENTS
NECESSARY TOOLS NECESSARY MEASURING INSTRUMENTS
Tools normally used for TV servicing are sufficient. TESTER (VOLTS-DC, AC, Ohmmeter)
Standard tools are listed below. Microwave survey meter
Diagonal pliers - Holaday HI-1500
Long nose pliers HI-1501
Phillips screwdriver - Narda 8100
Flat blade screwdriver 8200
Wrench (size 5mm) Inch scale
Nutdriver (size 5mm) 600 cc non conductive material beaker (glass or plastic),
Adjustable wrench inside diameter: approx. 8.5 cm (31/2 in.)
Soldering iron Cylindrical and made of borosilicate glass vessel.
Solder max. thickness: 3 mm
Vinyl insulation tape outside diameter: approx. 190mm
Polishing cloth height: approx. 90mm
Glass thermometer: 100C or 212F (1 deg scale)
5-1
MEASUREMENT WITH OUTER CASE NOTES WHEN MEASURING
REMOVED Do not exceed meter full scale deflection.
When you replace the magnetron, measure for The test probe must be removed no faster than
microwave energy leakage before the outer case is 1 inch/sec (2.5 cm/sec) along the shaded area,
installed and after all necessary components are otherwise a false reading may result.
replaced or adjusted. The test probe must be held with the grip portion of the
Special care should be taken in measuring the handle.
following parts. (Circled area of Fig. below) A false reading may result if the operator's hand is
- Around the magnetron befween the handle and the probe.
- The waveguide When testing near a corner of the door, keep the probe
perpendicular to the surface making sure the probe
horizontally along the oven surface.Hold vertically
WARNING : AVOID CONTACTING ANY when testing the top and bottom,and horizontally
HIGH VOLTAGE PARTS along.
SPECIAL TIP
This oven used the button head screws.
MEASUREMENT WITH A FULLY
ASSEMBLED OVEN
After all components, including the outer case, are fully
assembled, measure for microwave energy leakage
around the door viewing window, the exhaust opening,
and air inlet openings.
Microwave energy leakage must not exceed the values
Button Head
prescribed below.
(Torx style 2)
NOTE : Leakage with the outer case removedless than
5 mW/cm.sq. Leakage for a fully assembled When you remove the screws, use
oven (Before the latch switch (primary) is the tamper-resistant Torx driver having a
interrupted) with the door in a slightly opened pin-in-head.
position-less than 2 mW/cm.sq.
5-2
MEASUREMENT OF MICROWAVE POWER OUTPUT
Microwave power output measurement is made with The microwave power output P in watts is calculated
the microwave oven supplied at its rated voltage and from the following formula :
operated at its maximum microwave power setting with 4187 x (T) + 0.55 X (T2 - T0 ) X M
a load of (10005) g of potable water. P=
T
The water is contained in a cylindrical borosilicate glass
vessel having a maximum material thickness of 3 mm T2: Temperature after heating
and an outside diameter of approximately 190mm. T0: Temperature of bowl
The oven and the empty vessel are at ambient M: Weight of bowl
temperature prior to the start of the test. is measured while the microwave generator is
The initial temperature (T1) of the water is (102)C. It operating at full power. Magnetron filament heat-up
is measured immediately before the water is added to time is not included. (about 3 sec)
the vessel. After addition of the water to the vessel, The water is stirred to equalize temperature throughout
the load is immediately placed on the center of the the vessel, prior to measuring the final water
turntable which is in thd lowest position and the temperature.
microwave power switched on. Stirring devices and measuring instruments are
The time T for the temperature of the water to rise by a selected in order to minimize addition or removal of
value T of (102)K is measured, where T is the time heat.
in seconds and T is the temperature rise. The initial
and final water temperatures are selected so that the WATER LOAD
maximum difference between the final water
temperature and the ambient temperature is 5K.
TURNTABLE
5-3
D. PCB ASSEMBLY REMOVAL Remove choke cover
1) Remove the control panel assembly from the
cavity. (Refer to control panel assembly removal
on previous page.)
2) Remove screws which hold the PCB SUB ASSY to
the control panel.
3) Disconnect the flat cable from the PCB SUB
ASSY and take off the PCB SUB ASSY
5-4
F. AIR DUCT ASSEMBLY / REMOVAL G. REMOVING SENSOR
1) Disconnect the leadwire from lamp. 1) Disconnect the leadwire from PCB Assembly.
2) Remove the mounting screw to the magnetron. 2) Remove a screw securing the sensor duct.
G. MAGNETRON REMOVAL
1) Disconnect the leadwire from themagnetron.
2) Carefully remove the mounting screws holding the
magnetron to the waveguide.
3) Remove the magnetron ASSY until the tube is
clear from the waveguide.
NOTE:
1. When removing the magnetron, make sure its
dome does not hit any adjacent parts, or it may be
damaged.
2. When replacing the magnetron, be sure to install
the magnetron gasket in the correct position and
be sure that the gasket is in good condition.
3. After replacing the magnetron, check for microwave
leakage with a survey meter around the
magnetron. Microwave energy must be below the
limit of 5 mW/cm2. (With a 275 ml. water load).
Make sure that gasket is rigidly attached to the
magnetron. To prevent microwave leakage,
tighten the mounting screws properly, making sure
there is no gap between the waveguide and the
magnetron.
Alr duct
Magnetron
Waveguide
Dome
Waveguide
Bracket
Magnetron
Gasket
Magnetron
5-5
H. REMOVING THE TURNTABLE MOTOR I. HIGH VOLTAGE TRANSFORMER
1) Remove the turntable and rotating ring. REMOVAL
2) Lay the unit down on its back.
1) Discharge the high voltage capacitor.
3) Remove the turntable motor cover.
2) Disconnect the leadwire from magnetron, high voltage
The turntable base cover is easily removed by
transformer, and capacitor.
pinching the eight parts with a wire cutting.
3) Remove the screw holding the high voltage transformer
4) Disconnect the leadwire from the turntable motor
to the baseplate.
terminals.
5) Remove the screw securing the turntable motor to the
oven cavity ASSY J. FAN MOTOR ASSEMBLY REMOVAL
6) After repairing the motor, rotate the removed turntable 1) Discharge the high voltage capacitor.
motor cover. 2) Disconnect the leadwire from fan motor and high voltage
7) Fit the turntable motor covers projecting part to the capacitor.
base plate slit. 3) Remove the two screws holding the the suction guide
8) The taptite screw shall be used when a turntable ASSY to the oven cavity and remove the high voltage
motor cover is secured with a screw. diode earth screw.
4) Remove the two screws holding the fan motor ASSY to
NOTE: the suction guide ASSY.
1. Remove the wire lead from the turntable motor VERY
CAREFULLY. K. HIGH VOLTAGE CAPACITOR AND
2. Be sure to grasp the connector, not the wires, when
removing.
DIODE REMOVAL
1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from fan motor and high voltage
capacitor.
3) Remove the screw holding the suction guide ASSY to the
oven cavity and remove the high voltage diode earth
screw.
4) Remove the screw holding the high voltage capacitor
bracket.
Fan Motor
ASS'Y
Suction
Guide
H.V.
Transformer
H.V.
Diode
Taptite Screw
Wire Leads
Turntable Motor
5-6
L. INTERLOCK SYSTEM
1) INTERLOCK MECHANISM
The door lock mechanism is a device which has
been specially designed to eliminate completely
microwave activity when the door is opened during
cooking and thus to prevent the danger resulting
from the microwave leakage.
ADJUSTMENT
DIRECTION
PRIMARY
SWITCH
MONITOR
SWITCH
SECONDARY
SWITCH
5-7
INTERLOCK CONTINUITY TEST
Primary
NO
Switch COM
Monitor NC
Switch COM
Secondary
Switch COM
NO
NOTE : After checking for the continuity of switches, make sure that they are
connected correctly.
5-8
COMPONENT TEST PROCEDURE
CAUTIONS
1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE
OUTER CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH
VOLTAGE CAPACITOR AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE
HIGH VOLTAGE TRANSFORMER. (SEE PAGE 2-1)
2. ALL OPERATIONAL CHECKS WITH MICROWAVE ENERGY MUST BE DONE WITH A LOAD (1 LITER
OF WATER IN CONTAINER) IN THE OVEN.
FILAMENT
WINDING
PRIMARY
TERMINAL
5-9
COMPONENTS TEST PROCEDURE RESULTS
Antenna
Gasket
Chassis
Filament
NOTE: When testing the magnetron, be sure to install the magnetron gasket
in the correct position and be sure that the gasket is in good condition.
NOTE :
Some inexpensive meters
may indicate infinite
resistance in both direction. Measure the continuity (Reverse). Normal: Infinite.
(Ohm-meter scale: Rx10000) Abnormal: Continuity.
5-10
COMPONENTS TEST PROCEDURE RESULTS
RELAY 2 Check for continuity of relay 2 with an POWER
ohm-meter. LEVEL
(Remove wire leads from relay 2 and
operate the unit.) 1 4 sec 18 sec
2 6 sec 16 sec
3 8 sec 14 sec
4 10 sec 12 sec
5 12 sec 10 sec
6 14 sec 8 sec
7 16 sec 6 sec
8 18 sec 4 sec
9 20 sec 2 sec
10 22 sec 0 sec
NOTE : A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION.
WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.
5-11
TROUBLE SHOOTING
WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF
THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE
MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL.
CAUTIONS
1. Check grounding before checking for trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor. (See page 2-1)
4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire
from these parts and then check continuity with the AC plug removed. To do otherwise may result in a
false reading or damage to your meter.
5. Do not touch any part of the circuit on the PCB since static electric discharge may damage this control
panel.
Always touch yourself to ground while working on this panel to discharge any static charge built up in your
body. (Micom model only)
Microwave oven Inserting many plugs into one Avoid using other electrical
does not work. outlet and using them at the appliances when you use the
same time. microwave oven.
(blown fuse or breaker)
Output power is too low. Low AC input voltage. Use the microwave oven at
adequate line voltage.
Sparks occur. Using metallic ware and Do not use metallic ware for
allowing it to touch the oven cooking except where noted in
wall. the cooking guide.
5-12
(TROUBLE 1) The following visual conditions indicate a probable defective control circuit.
1. Incomplete segments.
Segment missing.
Partial segment missing.
Digit flickering (NOTE: Slight flickering is normal.)
2. Colon does not turn on or blink.
3. A distinct change in the brightness of one or more numbers in display.
4. One or more digits in the display are not lighting.
5. Display indicates a number different from one touched,for example,key in 5 and 3 appears in the display.
6. Specific numbers (for example 7 or 9) will not display when key pad is touched.
7. Display does not count down with time blinking or up with clock operation.
8. Display obviously jumps in time while counting down.
9. Display counts down too fast while cooking.
10. Each indicator light does not turn on after setting cooking cycle.
11. Display time of day does not reappear when cooking is finished.
2. Some inputs Replace key Everything works Defective key Replace key
cannot be membrane as specified. membrane membrane
programmed. assembly and assembly. assembly.
check operation.
4. Random
programming
when touching
other pads.
5. Display is fixed
at some figure
and can not
accept any
input.
5-13
(TROUBLE 2) Oven does not operate at all, Display window does not display any figures,
and no input is accepted.
NOTE : All these switches must be replaced at the same time. Refer to page 5-7, 5-8
Continuity.
5-14
(TROUBLE 3) Display shows all figures set, but oven does not start cooking while desired
program times are set and START pad is touched.
2. Fan motor or Check fan motor. Abnormal Defective fan motor. Replace fan motor.
oven lamp do
not turn on. Check oven lamp. Abnormal Defective oven lamp. Defective oven lamp.
Normal
(TROUBLE 4) Oven seems to be operation but little heat is produced in oven load.
NOTE: Simple test of power output-conducted by heating one liter water for one min. if available.
Minimum 8.5oC temperature rise is normal condition.
5-15
(TROUBLE 5) No microwave oscillation even though oven lamp and fan motor run.
(Display operates properly)
normal
normal
5-16
#EV#
EXPLODED VIEW
INTRODUCTION
MODEL:
SENSOR PARTS
INTERIOR PARTS
MFL552 MAY000
-6-1-
#EV#
DOOR PARTS
13581A
13552A
13536A
13213A
13551A
14026A
14970A
-6-2-
#EV#
CONTROLLER PARTS
24781M
23551A
23550D 268711
WTP018
24510L
24970A
23551B
-6-3-
#EV#
33052A
WTT020
33390G
36549S
35889A
WTP013
-6-4-
#EV#
WSZ085
43501A
43500A
WTT028
56912B
466001
55262A
466003
466001
-6-5-
#EV#
INTERIOR PARTS
568771
WSZ002
56411A
948501 50FZZA
56930V
34930W 56201A
WTT028 56549F
54974S
WEB001
55900A
WTT037
35012A
WSZ002 50CZZH
54810C
WTT028 WEB001
56324A
56851D
WSZ002
-6-6-
#EV#
63303A
56170D
63302A
65006B
WTT021
WSZ002
-6-7-
#EV#
SENSOR PARTS
WSZ002
WTP004
56501A
54974T
-6-8-