Professional Documents
Culture Documents
28
Outgassing Loads in Cryogenic Systems ........... 10 NIST Probes Future of Supercomputing ............... 34
IRAS Maximizes Cryogenic Process Efficiency.. 26 Reviving SMES, One Niche at a Time................ 37
Volume 33 Number 3
Join Our Growing Family of CSA Get connected to the cryogenic community
worldwide. Let your voice be heard and
Corporate Sustaining Members your contributions known.
Abbess Instruments and Systems, Inc. Cryogenic Control Systems, Inc. Instant Systems, Inc. Prentex Alloy Fabricators, Inc.
Ability Engineering Technology, Inc. Cryogenic Industries, Inc. International Cryogenics, Inc. Quantum Cryogenics Ltd.
Acme Cryogenics, Inc. Cryogenic Institute of New England ISOFLEX USA Quantum Design, Inc.
Advanced Research Systems, Inc. Cryogenic Limited Janis Research Company LLC Ratermann Cryogenics
Aerospace Fabrication & Materials Cryogenic Machinery Corporation Ratermann Manufacturing, Inc.
Kadel Engineering Corp.
14 19 30 33
FEATURES COLUMNS
8 Selecting Getters for Cryogenic Devices 6 Executive Directors Letter
45 CALENDAR
Cold Facts (ISSN 1085-5262) is published six times per year by the
Cryogenic Society of America, Inc.
Contents 2017 Cryogenic Society of America, Inc.
Editorial Board
Randall Barron, Glen McIntosh, McIntosh Cryogenics
Although CSA makes reasonable efforts to keep the ret. Louisiana Tech University John Pfotenhauer, University of
information contained in this magazine accurate, the
information is not guaranteed and no responsibility is
Jack Bonn, VJ Systems, LLC Wisconsin-Madison
assumed for errors or omissions. CSA does not warrant Robert Fagaly, Leidos Ray Radebaugh, ret. NIST Boulder
the accuracy, completeness, timeliness or merchantabil- Brian Hands, ret. Oxford University Ralph Scurlock, Kryos Associates,
ity or fitness for a particular purpose of the information
contained herein, nor does CSA in any way endorse the Peter Kittel, ret. NASA Ames ret. University of Southampton
individuals and companies described in the magazine or Peter Mason, ret. Jet Propulsion Lab Nils Tellier, EPSIM Corporation
the products and services they may provide.
Getter Dimensioning
Evaluating the quantity of getter re-
quired for a particular application is an
important step in determining the most
appropriate getter system. Engineers Characteristics of the main getter solutions for cryogenic applications Image: SAES Getters
can follow two different approaches
when dimensioning a getter, either di-
mensioning for the sorption speed or for
the capacity.
Once an engineer determines the rate of Characteristics of the main dryers for cryogenic applications Image: SAES Getters
release for gases from different sources (Q),
the minimum speed required to maintain the also adopt capacity dimensioning when Dimensioning for capacity is usually
pressure (p) is simply expressed as S = Q / p. the sorption speed does not depend on the the recommended approach for cryogenic
quantity of getter, but rather is limited by devices: the pressure in the annulus of a
On the other hand, if the ultimate pres- geometric factors and conductance. When cryogenic device is in the 10-3 to 10-4 mbar
sure required is not especially difficult, dimensioning for capacity, the minimum range, the outgassing rate is slow because
dimensioning for capacity is the most ap- capacity required corresponds to the gas of the low service temperature and the con-
propriate option, provided that the get- load accumulated in the vacuum jacket dur- ductance of MLI is a limitation to the effec-
ter sorption speed is sufficient. Engineers ing the entire life of the device. tive pumping speed of the getter.
Where:
q = outgassing rate
q0 = the initial outgassing rate
t = the time period
v = the species dependent time factor
Vacuum insulated vessels require get- is present in an amount dependent upon the of elements that began being produced in
ters to collect gases that appear after the environments humidity at the time the ves- the early 1950s [3]. The cells of these mo-
vacuum pumping process is terminated. sel was under construction. This is simply be- lecular sieves link together to form a crystal
Without getters, such gases often cause the cause there is more water available from the that contains a network of cavities formed
vacuum space pressure to rise and can ulti- environment than any other vapor. by the cell walls. Each of the different types
mately destroy the vacuum. of molecular sieves has pores that are pre-
The common factors in all types of cisely the same size depending upon the
Getter selection for use in industrial water sorbtion are the constant motion of type of sieve. Fluid molecules larger than
vacuum applications varies among practi- water vapor molecules and the subsequent the pores cannot enter. Fluids (such as
tioners, but is generally tied in to the over- contact with vessel surfaces. The amount of water, hydrogen, helium, oxygen, carbon
all procedure for an organizations vacuum sorbtion is thus directionally proportional dioxide, etc.) that can enter the pore are
evacuation process. Engineers should se- to the number of impacts of water molecules absorbed and held by van der Walls forces
lect the type and quantity of getter based onto a surface per unit time. As the water within the sieve until thermally liberated.
upon the materials used in creating the molecules are sorbed, others immediately
structure to be evacuated, the size of the replace them in the air. These molecules are Molecular sieves are available in five grades:
structures surface area exposed to vacuum, then sorbed and immediately replaced, a
the vacuum pressure to be achieved, life process that continues as long as surfaces 3A (3 angstrom = .3 nanometer) is
expectancy of the vacuum and economic are exposed to the air. Engineers can re- potassium zeolite. 3A will absorb mol-
considerations for the product. duce the number of impacts by using less ecules with an effective diameter less than
humid air or limiting exposure time [1]. The 3 angstroms including water, helium and
Given a typical stainless steel system moral to this story is this: Dont leave open hydrogen. There is almost no adsorption of
with aluminum foil MLI and a humid envi- vacuum vessels lying around waiting for carbon dioxide, acetylene or oxygen.
ronment, an engineer might choose a getter vacuum pumping and be sure to keep the
cocktail. Stainless steel harbors a great deal environment as clean and dry as possible! 4A is sodium zeolite. 4A will absorb all of
of hydrogen and will also absorb water due the above and other fluids with critical mol-
to humidity. A zeolite sized to absorb hy- Residual hydrogen is the biggest prob- ecule diameters smaller than 4 angstroms.
drogen will work for long periods without lem inside a vacuum chamber because of its It will absorb about 20 percent of water by
becoming saturated with other elements, high thermal conductivity and its resistance weight. It will also absorb acetylene, carbon
and at the same time charcoal could be used to condensation on cold surfaces. Stainless dioxide, oxygen, carbon disulfide, hydrogen
to absorb large quantities of water. steel can trap large quantities of hydrogen in sulfide, methane and methanol. It will not in-
its pores during smelting and release it dur- teract with oxygen (Its a rock.) making it safe
Internal vacuum chamber surface area, ing pumpdown by diffusion [2]. Water in for LOX containers. Sodium zeolite is gener-
and not vacuum space volume, is the key to the vacuum space interacts with multilayer ally the default workhorse of the zeolites for
determining the amount of getter required. insulation when the MLI utilizes aluminum use in vacuum systems.
Corrugated stainless steel hose, for example, foil. The interaction increases the emissiv-
has far more surface area than an equivalent ity of the aluminum and releases hydrogen. 5A is calcium zeolite. 5A will absorb
length of straight pipe. Placing the getters Thats why water in the annular space is a all molecules of 3A and 4A grades plus eth-
so that they operate in a low temperature really bad thing. It can increase the amount ylene, propylene, hydrocarbons, alcohols,
environment makes them far more effective. of hydrogen present, thus increasing in- amines and halides.
So attaching the getter, whether zeolite or terstitial space conduction, and it will also
charcoal, to the coldest surface inside the decrease resistance to radiant heat transfer. The fourth grade, 13X, has a pore size
vessel works to the getters advantage. of 10 angstroms (not intuitive). It will ab-
What are the Getter Choices? sorb all of the above plus branch-chained
Heating time and pumping time deter- The term getter typically refers to hydrocarbons and saturated hydrocarbons.
mine the amount of material that remains chemical getters and the term molecu-
after pumping that will desorboutgasand lar sieve to zeolites and sometimes acti- Silver zeolite, the fifth grade, is the only
need to be collected by the getter. Water is the vated charcoal. Charcoal is inexpensive, one with two distinct pore sizes: 7.4 and
number one material. During pumpdown, regenerates at relatively low tempera- 2.2 angstroms. It will therefore absorb light
gases within the chamber begin as mostly ture and is a good all-purpose getter. gases such as hydrogen and helium as well
oxygen and nitrogen because these are the as water. The silver zeolite 2.2A pores are so
dominant atmospheric gases. Water vapor Zeolite molecular sieves are a complex small that only very light gases like hydrogen
water. Charcoal is not fully hydrophilic, so it It is important to understand that all mo- [5] Clean Air Technology Center, Choosing an Adsorbtion
retains an affinity for both water and other lecular sieve and activated charcoal perfor- System for VOC: Carbon, Zeolite, or Polymers? US EPA
Technical Bulletin, 1999.
substances [5]. mance is temperature sensitive. Results from
a study testing the adsorption of CO2 by zeo- [6] Ibid.
Activated charcoal is an excellent water lites and activated charcoal vs. temperature [7] Cached version of FAQ from www.calgoncarbon.com,
getter because it is inexpensive and effective. It showed that molecular sieve and charcoal be- archived on www.superiorwatersofteners.com/down-
load/faqs.html
acts as a general purpose getter by adsorbing come more adsorbent at colder temperatures
water and many other gases. Unlike zeolites [10]. Of course, as would be expected, the [8] C. Day, Basics and Applications of Cryopumps.
Forschungszentrum Karlsruhe, Institute of Technical
that have uniform pore size, activated charcoal higher the pressure of the gas to be adsorbed, Physics.
has external pores leading to smaller internal the greater the adsorption rate.
[9] Ibid.
pores that lead to even smaller pores inside the
charcoal mass [6]. A good way to visualize the Chemical getters are also an option. They [10] L. Hauchhum and P. Mahanta, Carbon dioxide
adsorption on Zeolites and activated carbon by pressure
water- holding capability of coconut shell acti- permanently remove gas from the vacuum swing adsorption in a fixed bed, in International Journal
vated charcoal is to consider that one could add space with a chemical reaction that forms a of Energy and Environmental Engineering, 2014.
44 gallons of water to a 55-gallon drum of dry solid compound. Engineers should use them [11] Glen McIntosh, Comparison of Silver Zeolite and
charcoal before it would overflow [7]. with great care, however, as they can cause Palladium Oxide as a Hydrogen Getter, McIntosh
ignition and fire if not properly controlled. Cryogenics LLC, 2015.
Charcoal requires temperatures of Hydrogen ignition is known to occur in pal- [12] Phil Danielson, How to Use Getters and Getter
260F to achieve complete regeneration, an ladium oxide, for example, under vacuum Pumps, in R&D magazine, February 2001.
Bernd Ahne, HiFi-Tuning, Germany Dr. Jeffrey Feller, NASA Ames Research Dr. Andrea Raccanelli, Germany
Center, US
Dr. Kathleen Amm, GE Global Research, US Dr. Ray Radebaugh, retired, National
Dr. Willy Gully, Ball Aerospace Systems, Institute of Science & Technology, Boulder
Motokazu Arakawa, Japan US CO, US
Dr. Alexander Bakharev, US
Dr. Jason Hartwig, NASA Glenn Research Dr. Christopher M. Rey, Energy to Power
Dr. Upendra Behera, Indian Institute of Center, US Solutions (E2P), US
Science, India
Dr. William Hassenzahl, AEA, US Louis Salerno, retired NASA Ames
Huat Chan, Cryogas Tech, Malaysia Research Center, US
Wesley Johnson, NASA Glenn Research
Dr. Luisa Chiesa, Tufts University, US Center, US Andrew Schnell, NASA Marshall Space
Flight Center, US
Professor Wei Dai, Technical Institute of Joshua Kaluznuy, Fermi National
Physics & Chemistry, China Accelerator Laboratory, US Dr. Ralph G. Scurlock, Kryos Association,
UK
Professor Haizheng Dang, Shanghai Keun Tae Lee, LS Cable, Ltd., Korea
Institute of Technical Physics, China Johannes Stipsitz, RUAG Space GmbH,
James Maguire, American Superconductor Austria
Professor Paul Dolan, Northeastern Illinois Corporation, US
University, US Dr. Nils Tellier, NTCI, a Division of
Dr. Archer Mitchell, NGE Systems, US EPSIM Corporation, US
Edwin Dreier, retired from University of
WisconsinMadison, US Dr. John Pfotenhauer, University of Santiago Trevino, Ametek, US
WisconsinMadison, US
Dr. Robert Duckworth, Oak Ridge
Thomas Wu, University of Central
National Laboratory, US Melina Pillar, Raytheon, US Florida, US
Interested in joining these Lifetime Members? Cost is $600 in the US and $750 for those outside the US. Join
online or use the coupon in the back of this issue of Cold Facts.
Productivity
Hoses improve equipment efficiency by providing higher qual-
ity liquid with lower gas content at the point of use. Higher quality
liquid is especially important for supplying and transferring cryo-
gens for the pharmaceutical and medical industries. In cryotherapy
applications, for example, several steps require a stop and start of
liquid nitrogen transfer that often results in cryogen loss.
Consumption
Vacuum jacketed hoses reduce cryogenic consumption by
keeping cold from leaking into the cryogenic material during the
transfer process. And hoses maintain thermal efficiency by reduc-
ing the loss of liquid nitrogen and other cryogenic liquids during
use. Many utilize super-insulation and a high static vacuum bar-
rier to minimize heat and the product leaking into the atmosphere.
The less that is used during this process, the more that is saved.
Safety
Vacuum jacketed hoses are designed with an exterior layer of
protection that non-vacuum jacketed hoses do not have. By using
vacuum jacketed hoses, the user is assured that the environment is
safe for the cryogenic transfer to take place.
A
significant commercial application
of cryogenics is the liquefaction,
transport and storage of natural gas.
Liquefied Natural Gas (LNG) is generally 95
percent methane with a few percent ethane
and much lower concentrations of propane
and butane. LNG liquefies at 111.6 K.
Volume reduction allows for efficient Figure 1: Schematic of an LNG fuel system for a maritime ferry. Image: M. Chorowski et al., LNG systems for
transport of large amounts of natural gas. natural gas propelled ships, in IOP Conference Series: Materials Science and Engineering Volume 101,
Advances in Cryogenic Engineering, 2015. http://2csa.us/creativecommons
The natural gas industry typically uses LNG
for sea transport, with regular shipments carried out by heat exchange with ambient air Cycles with Pure Refrigerants for Natural
occurring between producing countries and or sea water, but work has been carried out to Gas Liquefaction, in AIP Conference
consuming countries, for example between use the cold LNG to assist in air separation Proceedings 1474, Advances in Cryogenic
the Middle East and Japan or between (Cold Facts Vol 31 No 2), production of dry Engineering: Transactions of the Cryogenic
North Africa and Europe. ice and freezing of food, thus improving the Engineering Conference-CEC, Volume
overall efficiency of the LNG industry. 57B, ed. J.G. Weisend II et al., 2012. Using
Once the LNG arrives at a consuming LNG for cooling as part of an air separa-
country it is typically converted to high pres- The design of safe and efficient stor- tion process is given in Zheng Jieyu et al.,
sure 300 K gas and distributed via pipeline. In age tanks for LNG is another important Simulation of a Novel Single-column
some cases, further shipment within the con- topic of research and development. Most Cryogenic Air Separation Process Using
suming country is also carried out via LNG. LNG tanks are not vacuum insulated due LNG Cold Energy, in Physics Procedia 67,
Given the amounts of LNG shipped regularly, to the high temperatures involved and the ed. H.J.M. ter Brake et al., 2015.
this is a major industry with a very large com- generally large size of such tanks. Tanks for
mercial value. ferries and other vehicles provide an excep- Some safety topics in LNG are covered in
tion, however, and are sometimes vacuum J.Q. Shi et al., Numerical modeling and flow
Due to its lower emissions upon com- insulated. Engineers typically insulate large visualization of mixing of stratified layers and
bustion, both municipalities and corporate LNG tanks with foam, perlite or other ma- rollover in LNG, in Cryogenics 33, 1993; and
groups are increasingly using natural gas terials. Significant work has been done over N.J. Fulford and M.D. Slatter, Developments
as a fuel for buses and other fleet vehicles. the years to ensure safety in LNG systems. in the safe design of LNG tanks, in
Generally, this is accomplished with room In addition to the obvious flammability Cryogenics 28, 1988. An example of continu-
temperature compressed natural gas (CNG) hazard, LNG as a multicomponent fluid is ing fundamental studies of LNG is given in
but there are uses of LNG as a fuel in maritime susceptible to stratification and rollover in D. Chen and Y. Shi, Two-phase heat transfer
ferries. Figure 1 shows an example of such a storage tanks. Much work has been done to and pressure drop of LNG during saturated
system, recently installed in a Polish ferry. eliminate or mitigate these risks. flow boiling in a horizontal tube, Cryogenics
58, 2013. The use of LNG as fuel in a ferry
LNG provides a rich field for cryogenic Examples of optimizing the liquefac- is described in M. Chorowski et al., LNG
engineering. Given the amount of LNG trans- tion of natural gas are given in H.-M. Chang, systems for natural gas propelled ships, in
ported, optimization of liquefaction plants is A Thermodynamic Review of Cryogenic IOP Conference Series: Materials Science
an ongoing effort, frequently using mixed Refrigeration Cycles for Liquefaction of and Engineering Volume 101, Advances in
gas refrigeration (Cold Facts Vol 32 No 1). Natural Gas, in Cryogenics 72, 2015; and Cryogenic Engineering: Proceedings of the
Conversion of LNG back to 300 K gas is often H.-M. Chang et al., Combined Brayton-JT Cryogenic Engineering Conference, 2015.
T
he process whereby NASA selects its
large flagship missions, despite pos-
sible rumors to the contrary, is far from
a series of backroom negotiations. It begins
long before any science, mission or instrument
is selected, and encourages involvement from as
wide a range of scientists, engineers and tech-
nology developers as possible. Understanding
the timing and flow of the process allows those
communities to be involved and shape the out-
comes, and it gives insight into the prospects for
space cryogenics and what technologies will be
needed in the future.
CryO2ps
Introduction
I
t has been a hectic spring for me and
I wondered if I would have the time
to prepare something for this issue of
Cold Facts. However, our editor pointed
out to me that this issue will be distributed
at the upcoming Cryogenic Engineering
Conference, and it would be a shame to
miss the opportunity to contribute at least
a short article.
Figure 1. ZBOT hardware in the MSG mockup at NASA Figure 2. Schematic of ZBOT hardware components in MSG and cross-sectional view of test tank within the
Marshall Space Flight Center. Image: NASA vacuum jacket. Image: NASA
Affordable and reliable cryogenic fluid and pressure control experiments aboard the Figure 2 shows a schematic of the main
storage for propellant or life support systems is International Space Station (ISS). ZBOT uses components of the ZBOT-1 hardware in the
integral to all phases of NASAs projected space a transparent and volatile simulant fluid in a Microgravity Science Glovebox (MSG) and a
and planetary expeditions. One challenge facing transparent sealed tank to delineate various cross-sectional view of the test cell. The test
engineers is self-pressurization. It can be caused fluid flow, heat and mass transport and phase cell is made of polished optical quality cast
by the cryogen vaporization that results from change phenomena that control storage tank acrylic and consists of a cylindrical midsec-
heat leaks into a tank from its surroundings pressurization and pressure control in micro- tion capped at its two ends by hemispherical
and support structure. Engineers can relieve gravity [2]. Figure 1 shows the hardware for domes (4 diameter by 8 height). Engineers
this self-pressurization through venting, but ZBOT-1. It flew to ISS in April 2017, the first mounted a strip heater on the outer surface of
repeated venting of the vapor during long- of three envisioned hierarchical experiments. the cylindrical acrylic wall, a jet flow nozzle at
duration on-orbit or on-surface storage will Researchers plan to use the setup for more the bottom that is activated during pressure
result in significant propellant loss, rendering than 90 tests beginning in September. They control tests and a screened liquid acquisition
the cost of long distance human space expedi- will study and quantify fluid flow and ther- device that ensures only liquid is extracted,
tions prohibitive [1]. mal stratification during self-pressuriza- thermally conditioned and pumped in
tion, and mixing, thermal destratification, through the nozzle during jet flow mixing
This realization has provided a signifi- depressurization and jet ullage penetration cycles. The test cell is isolated from the MSG
cant impetus for researchers to develop in- during the pressure control intervals. environment via a temperature-controlled
novative pressure control designsbased vacuum jacket that is, in turn, enclosed within
on mixing the bulk tank fluid together with Researchers are also developing a com- another cooling jacket. The design provides
some form of active or passive coolingto prehensive two-phase Computational Fluid proper containment and definable and con-
allow storage of cryogenic fluids with zero or Dynamics (CFD) model for simulation and trollable thermal boundary conditions for
reduced boiloff. Complicated dynamic inter- prediction of storage tank pressurization model validation. A Fluid Support Unit (FSU)
actions govern both tank pressurization and and pressure control [3]. The model uses a is located just below the test cell in the MSG. A
pressure control, including those between volume-of-fluid scheme to capture the two counter-flow shell-and-tube heat exchanger in
forced mixing, various gravity-dependent phases and tracks velocity, temperature and the FSU maintains the tank fluid temperature
transport mechanisms in the vapor and liquid multi-component species concentrations in prior to each test and the jet flow tempera-
phases, and the condensation-evaporation both domains under tight couplingwith tures during the mixing cycles.
process at the interface. Consequently, effec- the evaporative condensing mass transfer
tive implementation and optimization of a and energy-and-force balances at the phase The simulant phase change fluid used
dynamic pressure control system for space front. At this stage, the CFD model is par- in the experiment is perfluoro-n-pentane
applications can be difficult to achieve, es- tially verified and validated with ZBOT (PnP or C5F12), a nonpolar volatile refriger-
pecially without prior relevant microgravity ground-based data and existing large-scale ant with a boiling point of 29C at 1 atm and
experimental data. 1G LH2 experiments performed by NASA. It a near zero contact angle with the test tank.
will be further validated by the micrograv- NASA toxicology and ECLSS (Environmental
The Zero Boiloff Tank (ZBOT) experiments ity data provided by the ZBOT experiments Control and Life Support System) groups
are a series of small-scale tank pressurization for space applications. have approved a high purity (99.7 percent
Temperature-controlled windows on
the vacuum jacket accommodate camera and
white light/laser sheet illumination pack-
ages for both image capture of the ullage
and flow visualization and Particle Imaging
Velocimetry (PIV) in the liquid region. Tank
pressure and jet flow rate are measured using
a high accuracy pressure transducer and a Figure 3. ZBOT CFD simulations of microgravity jet mixing and ullage penetration at three different jet flow
Coriolis flow meter. Engineers embedded 43 rates. Image: NASA
RTDs in the systemon a rack in the fluid, and a range of Weber numbers covering no operations, NASA plans to release its data to
on the inside and outside surfaces of the tank ullage penetration, partial penetration and the entire scientific and engineering community.
wall, on the VC and in the jet flow lineto complete ullage penetration and break-up.
measure fluid and wall temperatures with the Figure 3 shows sample microgravity jet NASA is also planning two follow-on
precision and accuracy required for computa- mixing and ullage penetration CFD simula- ZBOT microgravity experiments. ZBOT-2 is
tional model validation. tions that were used to guide the design of designated to fly to ISS in 2022. It will focus
the microgravity experimental test matrix. on studying the transport and kinetics ef-
ZBOT-1 will conduct self-pressurization fects of noncondensable pressurant gases
tests under three modesvacuum jacket Since particle injection and PIV will be on interfacial evaporation and condensation
heating, strip heating and simultaneous vac- carried out for the first time with this class mass transfer rates during pressurization and
uum jacket and strip heatingin an attempt of nonpolar fluids in microgravity, ZBOT-1 pressure control. ZBOT-3 will follow at a still
to simulate heat leaks from the environment, tests will be performed with and without undetermined time. It will examine other ac-
the support structure and both together. In particle injection to ensure the integrity of the tive pressure control mechanisms such as the
order to have consistent data conducive for primary temperature and pressure data is not spray-bar droplet pressure control, with special
model validation, researchers will perform all compromised. The ZBOT-1 microgravity test attention devoted to delineating the details of
self-pressurization tests under the same quan- matrix will thus consist of an array of 67 tests droplet transport in microgravity and heat and
tifiable conditions established during the pre- performed first without particle injection and mass transfer interactions between the droplets
test tank preparation by intervals of constant PIV. Researchers will vary fill level, heating and the ullage during the spray mixing cycles.
temperature mixing and hold. mode, vacuum jacket temperature and heater
power during the self-pressurization runs, References
Researchers will also conduct pressure and vary fill level, jet speed and jet tempera-
1. J. Salzman, Fluid management in space-based sys-
control studies, performed either from an ture during the pressure control and ullage tems, in Proceedings of the Engineering, Construction,
elevated uniform temperature condition penetration tests. After the completion of the and Operations in Space, 5th International Conference on
or from thermally stratified conditions fol- first test array, researchers will inject particles Space, Vol. 1, 1996.
lowing a self-pressurization run. Liquid and conduct 25 additional self-pressurization 2. S. Barsi and M. Kassemi, Investigation of Tank
will be drawn from the tank for the stud- and jet mixing tests with PIV measurements. Pressurization and Pressure Control-Part I: Experimental
ies, passed through the heat exchanger in Study, in ASME Journal of Thermal Science and
the FSU and then injected into the tank at The digital imaging and machine readable Engineering Applications, Vol. 5, No 2, 2013.
a given flow rate, either at the average tank textual/numerical data from the experiments 3. C. Panzarella and M. Kassemi, On the validity of purely
fluid temperature for mixing only and ul- will be continuously downloaded. Both the thermodynamic descriptions of two-phase cryogenic fluid
lage penetration studies or at a prescribed raw experimental data and a set of reduced storage, in Journal of Fluid Mechanics 484, 2003.
subcooled level for active cooling pressure data analyzed and processed by the ZBOT
control tests. science team will be stored together with CFD Acknowledgement
simulation results on the ISS Physical Sciences Funding from the ISS Microgravity Physical Sciences
Jet flow rates are varied from 2-25 Open System Repository Server that is operated Program, NASA HQ, tireless efforts by William Sheredy,
ZBOT Project Manager, and John McQuillen, ZBOT Project
cm/s spanning a range of jet Re numbers in and maintained by NASA. Approximately one
Scientist, and CFD work by Sonya Hylton and Dr. Olga
laminar, transitional and turbulent regimes; year after the end of ZBOT-1s microgravity Kartuzova are gratefully acknowledged.
Figure 1. Liquid hydrogen tank structural qualification test article being prepared for shipping to NASAs Marshall Space Flight Center in Huntsville AL for testing later
in 2017. Image: NASA/MSFC Michoud, Judy Guidry
Engineers at multiple NASA facilities are The Michoud team will soon apply ther-
busy this summer with the continued manu- mal protection systems to the intertank, while
facture and testing of equipment for the agen- the liquid hydrogen tank is being prepared
cys Space Launch System (SLS). The rocket, for transport to Marshall.
often called the worlds most powerful,
will launch both crew and massive amounts NASA says that it has made significant
of cargo on future deep space missions. Each progress overall with SLS to prepare for
part of SLS must undergo numerous tests to deep space exploration, but acknowledges
ensure the rocket and its components have there have been production hurdles to
been designed, manufactured and integrated overcome. This includes delays at Michoud
to withstand the stresses of launch. due to both unforeseen issues, like tornado
Figure 2. SLS intertank. Image: NASA/MSFC Michoud, damage, and human error. Crews recently
An SLS core stage test article was re- Judy Guidry damaged the rear dome of the liquid oxy-
cently shipped by barge from the Michoud pad, says John Honeycutt, the SLS program gen tank test article, for example, during
Assembly in New Orleans to the Marshall manager at Marshall. Our upcoming core pre-weld preparations.
Space Flight Center in Huntsville AL for stage testing will continue the largest testing
planned structural loads testing. Engineers campaign for a NASA rocket since the space NASA and Boeing, the agencys prime
will use hydraulic cylinders to push, pull, shuttle. contractor for SLS, have done extensive work
twist and bend the test article with millions to develop weld parameters and processes for
of pounds of force to ensure the hardware Engineers at the Michoud facility have making the first-of-their-kind large fuel tanks.
can withstand the extreme forces of launch also finished manufacturing the liquid hy- Investigative teams from both groups are
and ascent. This test article is the first of four drogen tank structural test article (Figure 1) looking into the dome mishap. Small things
manufactured at Michoud and is designed to and are wrapping up assembly of the flight from the tiniest screws to each weld matter,
the same specifications as the engine section intertank structural assembly (Figure 2). The says Honeycutt. Our engineers are learning
that will fly on the first SLS mission with the intertank will be located between the core as we work with Boeing to tackle challenges
Orion spacecraft. It will be located at the bot- stage liquid oxygen and liquid hydrogen from aligning robotic weld machines off by as
tom of the rockets core stage, and will house tanks. It is the only piece of the core stage that little as the width of a paper clip to address-
four RS-25 engines and serve as an attachment is made by bolting pieces together, rather than ing the fact that tiny threads on welding pins
point for two solid rocket boosters. by welding. It is also the thickest core stage affect weld strength. Were working together
structure because it has to be strong to with- to ensure critical flight hardware is handled
Completing these SLS structural tests stand the forces of the solid rocket boosters safely in the factory and as it is moved thou-
puts NASA one step closer to the launch attached to it. sands of miles by ships, trains and planes.
The Defense Advanced Research Projects providing short-notice and low-cost access
Agency (DARPA) has inched closer to its goal to space, allowing the US to more rapidly re-
of fabricating a reusable aircraft capable of fly- cover from a catastrophic loss of military or
ing to the edge of space, selecting Boeing to commercial satellites.
complete design work for Phase 2 and 3 of the
Experimental Spaceplane (XS-1) program. XS-1 Phase 2 will run through 2019. It
covers design, construction and testing of
The XS-1 would be neither a traditional Boeings technology demonstration vehicle,
airplane nor a conventional launch vehicle but and calls for firing the vehicles engine on the
rather a combination of the two, with the goal ground 10 times over 10 days to demonstrate
of lowering launch costs by a factor of ten and Artist rendering of Phantom Express on launchpad. propulsion readiness for flight tests.
replacing todays frustratingly long wait time Image: Boeing
with launch on demand, says Jess Sponable, lbs.satellites into low Earth orbit using an Phase 3 is currently scheduled for 2020,
a DARPA program manager. Were very expendable upper stage deployed after the according to DARPA, and will include 12 to
pleased with Boeings progress on the XS-1 vehicle reaches suborbital altitude. The reus- 15 flight tests. The schedule calls for multiple
through Phase 1 of the program and look able first stage will then bank and return to shakedown flights designed to reduce risk,
forward to continuing our close collaboration its runway where engineers will prepare it and then 10 flights over 10 consecutive days,
in this newly funded progression to Phases 2 for another flight. DARPA and Boeing say at first without payloads and at speeds as fast
and 3fabrication and flight. this preparation could potentially be achieved as Mach 5. Subsequent flights, planned to fly
within hours and could help enable a future as fast as Mach 10, will deliver a demonstra-
Boeings designcalled Phantom commercial service that operates with recur- tion payload between 900 and 3,000 lbs. into
Expresswill be an unmanned vehicle, ring costs of as little as $5 million per launch. low Earth orbit.
roughly the size of a business jet. It will
take off vertically like a rocket but will land Phantom Express is designed to disrupt Were delighted to see this truly futur-
horizontally like modern aircraft. The vehicle and transform the satellite launch process as istic capability coming closer to reality, says
requires no external boosters. It is powered we know it today, creating a new, on-demand Brad Tousley, director of DARPAs Tactical
instead by the Aerojet Rocketdyne AR-22 en- space-launch capability that can be achieved Technology Office (TTO), which oversees XS-1.
gine, a reusable version of the legacy Space more affordably and with less risk, says Darryl Demonstration of aircraft-like, on-demand and
Shuttle main engine that operates using Davis, president of Boeing Phantom Works. routine access to space is important for meeting
liquid oxygen and liquid hydrogen fuel. critical Defense Department needs and could
DARPA says the new class of hyper- help open the door to a range of next-generation
It will be used to launch small3,000 sonic aircraft will bolster national security by commercial opportunities.
I think things in superconductivity are were often large, difficult to transport and ex- cautionary takeaway, however, is that HTS
going to stay in the niche market until they can pensive to build. SMES will remain a specialized niched ap-
expand elsewhere because people have to see plication for quite some time. But as we find
it working in certain applications, niche appli- The discovery of high temperature su- these applications where its performance is
cations, before they are going to feel comfort- perconductors (HTS) allowed SMES to ob- superior to conventional technology, he says,
able adopting it, says Dr. Christopher Rey, tain higher fields and increased the amount it will help pave the way for more typical,
e2Ps founder and president. And thats of energy a system could store. Energy stored recognized energy storage devices. We kind
something that my company focuses on, niche in a magnet is proportional to the square of of need to get our foot in the door before were
special applications where superconductivity the field. Switching from an LTS NbTi with a going to see more applications.
can offer a premium for performance. In this magnetic field of 7 Tesla to an HTS like Y-Ba-
case, the premium in performance is space Cu-O (YBCO) at 14 Tesla, for example, would The e2P prototype uses YBCO and a
savings, weight savings, safety savings and result in four times the energy storage. HTS commercial cryocooler for cooling. The design
power delivery. also allowed engineers to simplify the cryo- team has tested a nominal 75 kilojoule unit at
genics, developing SMES systems to operate 77 K and plans in the next phase of the project
Rey, a CSA Director and Boom with cryocoolers at higher temperatures and to scale up to ~150-200 kilojoules and down
awardee, says that e2P has developed a reduce the overall size and cost. towards 20 K. Rey says that he watches the
way of enhancing the amount of current HTS market and research closely, looking for
that high temperature superconductors can The e2P team is looking to take these ad- performance advancements in existing, prac-
carry. The method is proprietary, but the vancements even further. A future HTS SMES tical superconductors that may hint at lower
results are tangible. I think we can build device could be made small enough to transport cost and/or higher performing wire. I want
a power delivery device thats superior to by aircraft or rail, according to Rey, and could to emphasize to the materials community to
even ultracapacitors in terms of power den- be factory built at far lower cost in quantities keep struggling and making material better
sity and in terms of being able to scale to sufficient to take advantage of economies of and producing lower cost superconductors,
higher powers with fairly straightforward scale. The cost of such devices, however, would he says, Thats going to help everybody in
cryogenic logistics. remain a premium. SMES devices are not low the community.
cost energy storage devices, he says. A battery
A SMES device can be charged and dis- is a low cost energy storage device, but batteries After the next round of testing is complete,
charged rapidly without degradation or loss are not very good power delivery devices. You Rey hopes the Air Force, which is funding the
of system life, providing relatively high power can store a lot of energy in a battery, but you project, will decide to move on to aircraft trials.
delivery. Dr. Roger Boom, mentor to many at cannot pull it out quickly or too often. He acknowledges here a degree of uncertainty,
the University of Wisconsin-Madison, was but it is a playing field hes comfortable navi-
one of the first proponents of SMES, back in Rey says that SMES would work well on gating. Superconductivity is hard to introduce
the 1970s and 80s when the systems used low transportable craft, such as electric powered where existing lower cost conventional technol-
temperature superconductors (LTS) such as aircraft or military delivery systems where ogy exists, but find an application where per-
niobium-titanium (NbTi). These early SMES engineers want to safely achieve high power formance is the primary driver and youll have
devices had low energy storage densities and delivery that can be repeatedly cycled. His a great market opportunity.
University of Houston
Honeywell
Research Assistant Lead Cryogenic Scientist and Cryogenic Scientist
Professor (non-tenure)
The UH Department of Mechanical Engineering is looking Honeywell is looking for highly qualified cryogenic physicists
for candidates to conduct original research in electromagnetic, to apply their knowledge of cryogenic systems for unique industrial
thermal and mechanical testing of thin film high temperature su- applications. The ideal candidates will have a broad understanding
perconductor (HTS) tapes. A key responsibility of this position of low temperature physics, have intimate knowledge of cryogenic
is to investigate important issues such as flux pinning, critical systems and techniques, and will provide innovative techniques
current performance, AC losses, stabilization and mechanical and approaches to advance the state-of-the-art. Both positions lead
robustness so as to support the development of improved HTS research projects and assist in developing new concepts, project
tapes being fabricated at the University of Houstons Advanced proposals and new technologies for future products.
Manufacturing Institute.
US citizenship is required for obtaining and maintaining
Several reel-to-reel thin film vapor deposition tools, electro- government security clearance. Candidates must have a PhD in
magnetic, thermal and mechanical testing equipment and ad- Physics, Engineering or related field (or PhD degree expected
vanced characterization systems are available at the Institute. A within the next six months). The lead scientist position requires
faculty appointment requires a PhD in Engineering or Physics with 10 years experience with cryogenics principles, systems, and
specialization in Applied Superconductivity, five or more years of standard techniques (graduate work inclusive), while the sci-
relevant work experience and a strong publication record in this entist position requires five. www.careersathoneywell.com/
field. Apply online at: https://jobs.uh.edu/postings/35262 job/7076090/ or www.careersathoneywell.com/job/7076089/
Nikkiso Co., Ltd. announced its acqui- Indium Corporation (CSA CSM) and
sition of Cryogenic Industries (CSA CSM), Yunnan Tin Group Company Limited
a group of product and service companies have developed a strategic technology
supporting both liquefaction and separation and materials partnership to supply
plants for air gases and small-scale plants indium-based products to the Chinese
for LNG liquefaction. The deal is worth an electronics and flat panel display (FPD) Electron launch. Image: Rocket Lab
estimated $440 million and is expected to production markets. Benefits include the
close in August. local production and supply of technolog- maximize the payload. The Electron is made
ically advanced and high-quality indium- of carbon composite, and its Rutherford
based materials that meet the operational engines are the first oxygen and kerosene
Florida State University has hired requirements of generation 6.0 and higher engines to use 3D printing for all primary
Lance Cooley, CSA board member and a FPD coating processes. components.
scientist at the Fermi National Accelerator
Laboratory (CSA CSM), to join the Applied
Superconductivity Center (ASC) at the Scientists from the LArIAT experiment Air Products has opened a cryogenic
FSU-based National High Magnetic Field at Fermi National Accelerator Laboratory air separation plant in Guangdong Province
Laboratory (CSA CSM). He will also have (CSA CSM) have begun a proof-of-concept in southern China. The facility will produce
a faculty appointment in the Department test for the planned Deep Underground both gaseous oxygen and nitrogen in a
of Mechanical Engineering at Florida A&M Neutrino Experiment (DUNE). The re- modular space that allows for easier field
University-Florida State University College searchers are studying what will happen if installation and requires less land, accord-
of Engineering. the space between detection wires inside the ing to the company.
future DUNE detectors is increased from
three millimeters to five, a design that could
Linde Gas North America LLC pur- help reduce costs. The European Organization for
chased the assets and business of Transfill Nuclear Research (CERN) celebrated the
Equipment Supplies and Services, Inc., a completion of its Linac 4 during a ceremony
supplier of medical oxygen and cylinder GE Healthcare has acquired Asymptote on May 9. The new accelerator is expected
testing and repair services to healthcare Limited, a company specializing in cryo- to allow the Large Hadron Collider to reach
providers in the southeastern US. chain technology for sensitive cellular thera- higher luminosity by 2021. The machine is
pies. The acquisition fills a critical gap in GE almost 90 meters long, sits 12 meters below
Healthcares end-to-end ecosystem of prod- ground and took nearly 10 years to build.
Stirling Cryogenics, a DH Industries ucts and services for cell therapy production, Engineers will now begin an extensive test
(CSA CSM) company, delivered two of and will be an important piece of a portfolio period and hope to connect the instrument
its new generation StirLNG-4 cryogenera- enabling the industrialization of these life- to CERNs accelerator complex over the fa-
tors to Sustainable Energy Solutions. SES saving therapies, according to GE. cilitys long technical shutdown in 2019-20.
Cryoco LLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 ALL foreign add $40, remit in US $ on US bank. No bank transfers.
Special Lifetime membership: US, $600; outside US, $750.
Cryocomp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Cryoconnect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Charge your membership
Cryofab, Inc. . . . . . . . . . . . . . . . . . . . . . . Inside Back Cover __Discovery __Visa __MasterCard __AmEx
Cryogenic Control Systems . . . . . . . . . . . . . . . . . . . . . . . . 40
Account number Expiration Security code
Cryogenic Machinery Corporation . . . . . . . . . . . . . . . . . . 24
Cryomech, Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover Signature
HPD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Company
Indium Corporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Address
International Cryogenics . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Janis Research Co., Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . 19 City State/Country Zip + 4