Inspection and Test Plans (ITP) MUM-06

Pipework Installation Checklist

Client: Project Name: Project No:

Area: Drawing Nos: Date: Sheet: 1 of 3

Check Conducted By: Signature: Check Approved By: Signature:

INSPECTION CHECKLIST FOR: PIPEWORK

The below checks are to be completed by the Mechanical Contractor prior to start-up of associated pumps

INSPECTION HISTORY
NO: DESCRIPTION: INSPECTION:
ACCEPTABLE: DATE: COMMENTS:
Quality Control
1 Pipe material approved for use Yes No Yes No
2 Poly block approved for use Yes No Yes No
3 Fixing methods approved for installation Yes No Yes No
Existing system to be worked on have been isolated
4 prior to commencing work and university notified of Yes No Yes No
isolation
During Installation, open ends of pipe are to be sealed
5 Yes No Yes No
off with plastic and taped
All materials not being used are correctly stored
6 Yes No Yes No

Installation
7 Drawings on site are the latest issue Yes No Yes No
8 Pipework is free of damage Yes No Yes No
Confirm correct spacing of supports as specified
9 Yes No Yes No
Confirm pipework runs are correctly located and have
10 Yes No Yes No
adequate clearance from other services
Confirm pipework is installed with bends and offsets
11 allowing for flexibility to absorb movement and Yes No Yes No
vibration from connected equipment
Confirm couplings, unions and flanges securely fixed to
12 Yes No Yes No
the pipework

1
 Confirm all sensing devices have been installed, with
13 Yes No Yes No
binder test points adjacent to each sensor connection
Confirm all sleeves have been installed in penetrations
14 Yes No Yes No
through solid walls, rooves
Confirm air bleeds have been installed at the highest
15 point (manual or automatic as documented) and Yes No Yes No
drains at the lowest points
Confirm pipe work is supported separately to pump
16 Yes No Yes No
Confirm valves, strainers and major line fittings
17 Yes No Yes No
correctly installed as documented
Confirm vertical pipework is provided with anchors
18 and guides to keep long pipes in position and support Yes No Yes No
weight of water and pipework
Confirm anchors and guides are set at equal distances
19 Yes No Yes No
on each side of expansion devices
Confirm spacers provided with a thickness in
20 accordance with the specification, for pipes that will Yes No Yes No
be insulated
All valves that are installed are at a reachable height
21 Yes No Yes No
from the floor or platform
Confirm connections to plant permit dismantling
22 Yes No Yes No
without disturbing other pipes
Commissioning
All pipes have been pressurised to the test pressure
23 Yes No Yes No
nominated in the specification to ensure no leakages
All pipes have been power flushed with clean water
until no debris present in the water sample using a
24 Yes No Yes No
pump to achieve >110% of the maximum design flow
rate in that pipework
Chemical treatment of water provided by approved
25 Yes No Yes No
water treatment company
Rust, grease and other dirt removed from external
26 surface of pipe prior to painting and/or insulation Yes No Yes No
installed

2
 Mark alterations, sizes and location on As Built
27 Yes No Yes No
drawings for record purposes

ADDITIONAL COMMENTS: