You are on page 1of 88

Inverted Pavements

A TRB Webinar
(AFP70 Mineral Aggregates)

TRB Webinar - July 18, 2016 Inverted Pavement 1


Why now?
The IP topic was briefly reviewed in NCHRP
Synthesis 445 Practices for Unbound
Aggregate Pavement Layers (Erol Tutumluer,
Deb Mishra and Rick Boudreau).

download from the TRB website:


http://onlinepubs.trb.org/onlinepubs/nchrp/nchrp
_syn_445.pdf

We received tremendous audience feedback


following the TRB Webinar presented June
24, 2015 (Erol Tutumluer, Andrew Dawson, Deb
Mishra and Rick Boudreau).

TRB Webinar - July 18, 2016 Inverted Pavement 2


Invited Speaker Session
TRB 95th Annual Meeting
Sponsored by AFP70 Mineral Aggregates
(E. Tutumluer Chair)
Rick Boudreau (Moderator) Boudreau Engr.
Kevin Vaughan Vulcan
Wynand Steyn South Africa
David Frost Georgia Tech
Reza Ashtiani UTEP
Bryce Symons N. Mexico

TRB Webinar - July 18, 2016 Inverted Pavement 3


Invited Speaker Session
TRB 95th Annual Meeting
Sponsored by AFP70 Mineral Aggregates
(E. Tutumluer Chair)
Rick Boudreau (Moderator) Boudreau Engr.
Kevin Vaughan Vulcan
Wynand Steyn South Africa
David Frost Georgia Tech
Reza Ashtiani UTEP
Bryce Symons N. Mexico

TRB Webinar - July 18, 2016 Inverted Pavement 4


Outline
Introduction and Background (Boudreau)
Design Considerations (Frost)
Construction Methods (Vaughan)
Performance Assessment (Frost)
Summary Comments (Boudreau)

TRB Webinar - July 18, 2016 Inverted Pavement 5


Inverted Pavement - Alias
Inverted Base Pavement (IBP)
Inverted G1-Base Pavement (South Africa)
Stone Interlayer Pavement (Louisiana)
Upside Down Pavement
Sandwich Pavement

TRB Webinar - July 18, 2016 Inverted Pavement 6


Inverted Pavement - Defined
Alternative flexible pavement structure
Relatively thin upper AC layer(s)
Layered stiffness profile does not decrease
with depth
Structure typically looks like this (from
bottom up):
Compacted Subgrade
Cement-Treated Base (CTB w/ 2-5% cement)
Unbound Aggregate Base (UAB)
Relatively thin Asphalt Concrete (AC)

TRB Webinar - July 18, 2016 Inverted Pavement 7


Inverted Pavement Compared to
Conventional Pavement
Conventional Pavement Section

7-8 inches AC (HMA)

8-12 inches UAB

12 inches well-compacted
Subgrade Soil

TRB Webinar - July 18, 2016 Inverted Pavement 8


Inverted Pavement Compared to
Conventional Pavement
Inverted Pavement Section Conventional Pavement Section

3-4 inches AC (HMA)


7-8 inches AC (HMA)
6-10 inches UAB

8-12 inches UAB


8-12 inches CTB

12 inches well-compacted
Subgrade Soil
12 inches well-compacted
Subgrade Soil

TRB Webinar - July 18, 2016 Inverted Pavement 9


Inverted Pavement Compared to
Conventional Pavement
Inverted Pavement Section Conventional Pavement Section
Can reach up to 25% less $ to build the inverted
compared with conventional for similar performance
3-4 inches AC (HMA)
7-8 inches AC (HMA)
6-10 inches UAB

8-12 inches UAB


8-12 inches CTB

12 inches well-compacted
Subgrade Soil
12 inches well-compacted
Subgrade Soil

TRB Webinar - July 18, 2016 Inverted Pavement 10


Inverted Pavement Compared to
Conventional Pavement
Inverted Pavement Section Conventional Pavement Section
Can reach up to 25% less $ to build the inverted
compared with conventional for similar performance
3-4 inches AC (HMA)
7-8 inches AC (HMA)
6-10 inches UAB

$0.75 $1.00
8-12 inches UAB
8-12 inches CTB

12 inches well-compacted
Subgrade Soil
12 inches well-compacted
Subgrade Soil

TRB Webinar - July 18, 2016 Inverted Pavement 11


Inverted Pavement Compared to
Conventional Pavement
Inverted Pavement Section Conventional Pavement Section
Stiffness (layer modulus)

TRB Webinar - July 18, 2016 Inverted Pavement 12


Inverted Pavement Compared to
Conventional Pavement
Inverted Pavement Section Conventional Pavement Section
Stiffness (layer modulus)

TRB Webinar - July 18, 2016 Inverted Pavement 13


Inverted Pavement Compared to
Conventional Pavement
Inverted Pavement Section Conventional Pavement Section
Stiffness (layer modulus)

Still trying to
minimize strains

TRB Webinar - July 18, 2016 Inverted Pavement 14


Inverted Pavement Compared to
Conventional Pavement
Inverted Pavement Section Conventional Pavement Section

As a result of the
stiff CTB layer,
higher densities
can be achieved in
the UAB layer
during
installation.
This results in higher
stiffness properties,
and the UAB layer
remains in
compression.

TRB Webinar - July 18, 2016 Inverted Pavement 15


Inverted Pavement Compared to
Conventional Pavement
Inverted Pavement Section Conventional Pavement Section

1993 AASHTO Design Guide


hypothetical example

E = 80,000psi
ai = 0.24

E = 30,000psi
ai = 0.14

TRB Webinar - July 18, 2016 Inverted Pavement 16


Improving the Chance of Success
Unbound Aggregate Base (UAB) Layer
Equipment: Mixing should be accomplished by stationary plant such as a pugmill or
by road mixing using a pugmill or rotary mixer. Mechanical spreaders should be
utilized to avoid segregation and to achieve grade control. Suitable vibratory
compaction equipment should be employed.
Mixing and Transporting: The aggregates and water should be plant mixed
(stationary or roadway) to the range of optimum moisture plus 1% or minus 2% and
transported to the job site so as to avoid segregation and loss of moisture.
Spreading: The material should be placed at the specified moisture content to the
required thickness and cross section by an approved mechanical spreader. At the
engineer's discretion, the contractor may choose to construct a 500-ft long test
section to demonstrate achieving adequate compaction without particle
degradation for lift thicknesses in excess of 13 in. The engineer may allow thicker
lifts on the basis of the test section results.

Allen, et al. ICAR 501-5 (1998)

TRB Webinar - July 18, 2016 Inverted Pavement 17


Improving the Chance of Success
Unbound Aggregate Base (UAB) Layer
Equipment: Mixing should be accomplished by stationary plant such as a pugmill
or by road mixing using a pugmill or rotary mixer. Mechanical spreaders should be
utilized to avoid segregation and to achieve grade control. Suitable vibratory
compaction equipment should be employed.
Mixing and Transporting: The aggregates and water should be plant mixed
(stationary or roadway) to the range of optimum moisture plus 1% or minus 2%
and transported to the job site so as to avoid segregation and loss of moisture.
Spreading: The material should be placed at the specified moisture content to the
required thickness and cross section by an approved mechanical spreader. At the
engineer's discretion, the contractor may choose to construct a 500-ft long test
section to demonstrate achieving adequate compaction without particle
degradation for lift thicknesses in excess of 13 in. The engineer may allow thicker
lifts on the basis of the test section results.
Slushing: South African method to increase packing density of layer by careful
over-watering during the compaction process (slush acts as a lubricant to increase
density while the slush or cream exudes to the surface).

TRB Webinar - July 18, 2016 Inverted Pavement 18


Design

TRB Webinar - July 18, 2016 Inverted Pavement 19


The US Road System is vast and suffers from
insufficient funding.
Vast network Depleted funding
Federal Funds

$2.0b

$1.0b

GDOT
$0.0b
Wikipedia.org 04 06 08 10 12

Poor condition
Solution Sources
Innovative designs
Optimal use of materials

TRB Webinar - July 18, 2016 Inverted Pavement 20


An inverted base pavement (IBP) is an innovative technology
that can optimize the use of materials.
Conventional Flexible Pavement Inverted Base Pavement
Stiffness Stiffness
asphalt concrete asphalt concrete

unbound
aggregate base
asphalt base

cement-treated
unbound base
aggregate base

subgrade subgrade

Stiffness contrast between layers


Granular base : close to load demand for exceptional performance
(After Papadopoulos, 2015)

TRB Webinar - July 18, 2016 Inverted Pavement 21


South Africa has developed and utilized inverted base
pavements for half a century.
Crushed stone base pavement development

No Slushing
Slushing Accelerated Testing

G1 Base

G2 Crushed Stone Bases

Crusher Run

Macadam / gravel
Jooste & Sampson (2005)
1940 1950 1960 1970 1980

Slushing after
compaction

Ping when
struck with
rock hammer
www.Vti.se
Kleyn, 2012

(After Papadopoulos, 2015)

TRB Webinar - July 18, 2016 Inverted Pavement 22


US experience with inverted base pavements had also
been long but sparse.

New Mexico (1960s)


USACE (1970s)
Georgia Tech (1980s)
Louisiana (1990s)
Morgan County GA quarry (2000s)
Lagrange GA bypass (2000s)
Bull Run VA highway (2010s)
Pineville NC quarry (2010s)

2,000 0.9
Accelerated Testing, LA
Reps. to failure [103]

FWD measurements

Deflection [mm]
1,500 Conventional
IBP
0.6 Morgan Co
1,000 0.55
IBP-Lagrange
0.3
500 IBP-Morgan Co
Conventional 0.27
pavement 0.21
0 0.0 Data from Lewis et al 2009
0 1 2 3 4 5
Structural Number SN
(Adapted from Papadopoulos, 2015)

TRB Webinar - July 18, 2016 Inverted Pavement 23


Top quality unbound aggregate base is the
fundamental block of IBPs.
South Africa G1 base CALTRANS base GDoT GAB
Fines LL<25%, PI<4 Sand Equivalent <21 Sand Equivalent <20

Shape flakiness (sphericity) <35% N/A elongated particles <10%

86-88% of apparent solid density


Density (~102% mod Proctor)
95% of CTM 231 98% mod. Proctor

100 900

Resilient modulus [MPa]


GDOT Crushed stone
80
CALTRANS
% passing

G1 South Africa 600


60

40
300
20
Gravel
1mm=
0 39mils 0
0.01 0.1 1 10 100 0 100 200 300 400
Grain diameter [mm] mean stress p [kPa]

(After Papadopoulos, 2015)

TRB Webinar - July 18, 2016 Inverted Pavement 24


Key component of Inverted Pavement construction is
slushing technique

Slushing

Process to wash away excess fines to achieve optimum fine to coarse soil matrix
Water migrates to surface by capillary action carrying excess fines

TRB Webinar - July 18, 2016 Inverted Pavement 25


Comprehensive laboratory field numerical study that
expanded understanding of IPB component performance.
Compaction

Lab Characterization In situ testing

Inverted Base Pavements

Study completed in 2014

Mechanistic analysis (After Papadopoulos, 2015)

TRB Webinar - July 18, 2016 Inverted Pavement 26


Field: fully documented construction project provides
basis for long-term IBP performance assessment.

LaGrange By-Pass
Test section:
0.65 miles long
2 lanes
PCC typical section
IBP test section

Construction
completed in
2009
Super Pave 3
. Portland Cement Concrete 9
Graded Aggregate Base 6
5 .
5
Cement Treated Base 1 Graded Aggregate Base
1
0 0

Subgrade Subgrade
6 6

TRB Webinar - July 18, 2016 Inverted Pavement 27


Field: fully documented construction project provides
basis for long-term IBP performance assessment.
780

1000
760 Montmorillonite

Specific Surface
Cut

Specific Surface [m2g-1]


740
Cut 100
Elevation [ft]

Fill
720

10 Kaolinite
700

680
Fill 1
280 285 290 295 300 305 310
660 Station

640
280 285 290 295 300 305 310 120%

LL & m/c
Liquid Limit
Station In-situ
100%

80%

Water Content [ ]
60%

800 40%

20%
Elevation [ft]

0%
750 280 285 290 295 300 305 310
Station

700 2500

2000

650 1500

Dry Density [kgm-3]


280 285 290 295 300 305 310 1000

Station 500
Dry Density
0
280 285 290 295 300 305 310
Station

100%

2500

P-wave Velocity
80%

GSD
2000
Percent Passing

1500
VP [ms-1]

60%

1000

40% 500

0
20% 280 285 290 295 300 305 310
Station

0%
0.01 0.1 1 10
Particle Size [mm]
Laboratory Characterization of Subgrade
(Data from Santamarina, 2015)

TRB Webinar - July 18, 2016 Inverted Pavement 28


Field: fully documented construction project provides basis
for long-term IBP performance assessment.
-1 -1 -1 -1
PR (mmblow ) PR (mmblow ) PR (mmblow ) PR (mmblow )
0 5 10 15 20 0 5 10 15 20 0 5 10 15 20 0 5 10 15 20
0 0 0 0

10 10 10 10

20 20 20 20

30 30 30 30

Depth (cm)
Depth (cm)

Depth (cm)
40

Depth (cm)
40 40 40

50 50 50 50

60 60 60 60

70 70 70 70

80 80 80 80

90 90 90 90

100 100 100 100

100000

(Data from Santamarina, 2015)


10000
Constrained Modulus [Mpa]

1000

100

10

Subgrade Stabilized Subgrade CTB GAB


1
280 285 290 295 300 305 310
Station

800
Elevation [ft]

750

700

650
280 285 290 295 300 305 310
Station

Extensive lab and field characterization studies for various layers

TRB Webinar - July 18, 2016 Inverted Pavement 29


Field and Lab: current laboratory methods do not account
for the complex nature of aggregate base stiffness.

Inherent Anisotropy Stress-Dependent Stiffness

Stiffness
Force
Cortes 2010

In-chamber compaction.
Independent control of the 3
principal stresses.
P-wave instrumentation in
each direction.
(After Papadopoulos, 2015)

TRB Webinar - July 18, 2016 Inverted Pavement 30


Lab: stress ratio has small influence on the small-strain
stiffness as long as the material is away from failure.

Horizontal propagation x
2000
Isotropic Compression
1500 = =
[m/s]

1000 Triaxial Extension


= =
500
Triaxial Compression
= =
0
0 500 1000 1500
Horizontal Stress [kPa]

Characterization of unbound aggregate base stiffness:


Granular Bases: inherent & stress-induced anisotropy exist.
Mmax : function of normal stress (Adapted from Papadopoulos, 2015)

Loading conditions: almost no effect on Mmax

TRB Webinar - July 18, 2016 Inverted Pavement 31


Field and Lab: Soil compaction is omnipresent in
construction and has known impact on performance.

Inadequate compaction results Post-placement changes in material

Pavement Interactive

Lab-field discrepancies


test-llc.com Heavyequipment.com

TRB Webinar - July 18, 2016 Inverted Pavement 32


Lab: an extensive lab study was conducted to assess
the compaction process in terms of stiffness.

Specimens compacted using Modified Proctor (Adapted from Papadopoulos, 2015)


Stress-dependent stiffness for different water contents
Piezocrystal
Signal Generator

Digital Oscilloscope

Effect of compaction on granular base stiffness:


: not sufficient to assess compaction
Granular base stiffness not affected by water content
Water content affects permanent deformation
Velocity changes reflect accumulation of deformation

TRB Webinar - July 18, 2016 Inverted Pavement 33


Field: Two new field tests were conceived to measure the
stiffness of as-built aggregate bases.

Measure stiffness of as-built unbound aggregate bases


Crosshole Uphole
Dump Truck Dump Truck

AC AC Accelerometer
GAB GAB
Actuator
Piezopads

CTB CTB

Subgrade Subgrade

(After Papadopoulos, 2015)

TRB Webinar - July 18, 2016 Inverted Pavement 34


Field: Successive forward simulations were conducted to
determine the state of stress in the pavement.

AC
GAB

CTB

Subgrade

Two configurations to capture anisotropic stiffness 2 case histories


In situ GAB: anisotropic stress-dependent stiffness
Field values lab values: Due to preconditioning and compaction
method (field versus lab)
Field-Compacted GAB: great stiffness
(Adapted from Papadopoulos, 2015)

TRB Webinar - July 18, 2016 Inverted Pavement 35


Modeling: Numerical simulations were conducted to
compare IBPs to conventional pavements.
Conventional Inverted Base Pavement

Low structural capacity


asphalt concrete
25mm
asphalt concrete 160 mm aggregate base
GAB 150mm

aggregate base
GAB 200mm cement-treated base
CTB 250mm

High structural capacity

Mechanistic analysis asphalt concrete


asphalt concrete 190mm 100mm
aggregate base GAB
150mm

aggregate base
GAB 305mm cement-treated base
CTB 300mm

(Adapted from Papadopoulos, 2015)

TRB Webinar - July 18, 2016 Inverted Pavement 36


Aggregate base stiffness in IBP is high due to the
confinement provided by the CTB.

Constitutive model:
Anisotropy, stress-dependency, shear AC
softening = 190mm
= 305mm

Inverted base pavements:


85
Unique load-bearing mechanism 105

Granular base: 130


Underutilized in conventional
pavements
Great contribution in inverted base
pavements
AC
Thin asphalt layers:
Potential for economic savings 240 90
Caution when subjected to strong shear 390

Tangent Vertical Youngs CTB = 100mm


(Adapted from Papadopoulos, 2015) modulus Ev (MPa) = 150mm
= 300mm

TRB Webinar - July 18, 2016 Inverted Pavement 37


Construction ..

TRB Webinar - July 18, 2016 Inverted Pavement 38


Inverted Pavement Construction
Standard construction methods may be used for
most layers in an inverted pavement

Subgrade, Cement Treated Base and Asphalt may


be constructed in the normal way

Unbound Aggregate Base course may take a little


more effort to ensure the higher density required
South African methods vs. traditional

TRB Webinar - July 18, 2016 Inverted Pavement 39


Subgrade Construction
Generally use standard subgrade requirements

Remove/correct saturated soils, organics,


unsuitable, etc.

Typical density requirements

Variety of subgrades have been used in US inverted


pavements
TRB Webinar - July 18, 2016 Inverted Pavement 40
Subgrade Construction
South Africa
90% to 93% Modified Proctor
Georgia
Mixed in graded aggregate base to improve CBR to 15
New Mexico
Lime treated subgrade
Luck Stone Virginia
Standard VDOT subgrade requirements
Vulcan North Carolina
Standard NCDOT subgrade

TRB Webinar - July 18, 2016 Inverted Pavement 41


Vulcan North Carolina Subgrade

TRB Webinar - July 18, 2016 Inverted Pavement 42


New Mexico Subgrade Construction

TRB Webinar - July 18, 2016 Inverted Pavement 43


Cement Treated Base
Can generally use traditional CTB requirements

Relatively low level of strength & cement


South Africa requires 100 to 200 psi

Pugmill or mix in place

Recommend spreader box to reduce segregation

Typical density requirements


TRB Webinar - July 18, 2016 Inverted Pavement 44
Cement Treated Base
Pugmill system works
well if available

TRB Webinar - July 18, 2016 Inverted Pavement 45


Cement Treated Base

TRB Webinar - July 18, 2016 Inverted Pavement 46


Cement Treated Base
Asphalt paver used in
NM for CTB
Good control over
depth and segregation

TRB Webinar - July 18, 2016 Inverted Pavement 47


Cement Treated Base

TRB Webinar - July 18, 2016 Inverted Pavement 48


Cement Treated Base

TRB Webinar - July 18, 2016 Inverted Pavement 49


Cement Treated Base

TRB Webinar - July 18, 2016 Inverted Pavement 50


Cement Treated Base

TRB Webinar - July 18, 2016 Inverted Pavement 51


Cement Treated Base

TRB Webinar - July 18, 2016 Inverted Pavement 52


Cement Treated Base

TRB Webinar - July 18, 2016 Inverted Pavement 53


Cement Treated Base
Seal with emulsified
asphalt tack coat

Allow to cure for 7 days

TRB Webinar - July 18, 2016 Inverted Pavement 54


Unbound Aggregate Base
Typical laydown
Spreader box should be required for thickness and
consistency

Density requirements higher than normal

How is this achieved


South Africa requires slushing
Will normal methods work?

TRB Webinar - July 18, 2016 Inverted Pavement 55


Unbound Aggregate Base

TRB Webinar - July 18, 2016 Inverted Pavement 56


Unbound Aggregate Base

TRB Webinar - July 18, 2016 Inverted Pavement 57


Unbound Aggregate Base

TRB Webinar - July 18, 2016 Inverted Pavement 58


Unbound Aggregate Base

TRB Webinar - July 18, 2016 Inverted Pavement 59


Slushing Process
What is slushing?
After initial compaction UAB flooded with water

Rolled at high speed to suck the fines out of the UAB


Fines and water act as a lubricant
As they are removed, larger particles are consolidated for high
density and stiffness

Excess fines collect on top of the UAB

Excess fines broomed off

TRB Webinar - July 18, 2016 Inverted Pavement 60


Slushing Process

No vibration
High speed rolling

TRB Webinar - July 18, 2016 Inverted Pavement 61


Slushing Process
15 to 17 ton minimum
27 to 37 ton towards end of cycle

High speed rolling sucking fines from


saturated layer
Fines being expelled

TRB Webinar - July 18, 2016 Inverted Pavement 62


Slushing Process

Notice air being expelled


= interlocking taking place

TRB Webinar - July 18, 2016 Inverted Pavement 63


Slushing Process

Initial slush/fines same color as


parent rock

Dried fines

TRB Webinar - July 18, 2016 Inverted Pavement 64


Slushing Process

Well-knitted mosaic being Bristles of broom should just touch surface


exposed

TRB Webinar - July 18, 2016 Inverted Pavement 65


Slushing Process

TRB Webinar - July 18, 2016 Inverted Pavement 66


Unbound Aggregate Base
To Slush or not to Slushthat is the question
First test section in Georgia saw no benefit to
slushing
New Mexico specified slushing
All others used traditional compaction methods
Easily achieved 102 to 103% of modified Proctor

TRB Webinar - July 18, 2016 Inverted Pavement 67


Unbound Aggregate Base

On Vulcan section, the


UAB on the
conventional & inverted
sections compacted
same time
Density on
conventional: 99.8%
Density on inverted:
103.4%
86.4% of apparent

TRB Webinar - July 18, 2016 Inverted Pavement 68


Unbound Aggregate Base
Used the same
compaction techniques
on both

Roller operated
commented that the
inverted section caused
more bouncing when
compacting with
vibration

TRB Webinar - July 18, 2016 Inverted Pavement 69


Hot Mix Asphalt
Normal HMA
construction in
accordance with local
DOT requirements

Nothing new

TRB Webinar - July 18, 2016 Inverted Pavement 70


Vulcan Final Density Comparison
Inverted Conventional
Layer Densities Layer Densities
Required Achieved Required Achieved
9.5mm A 90% of Gmm 90.8% 9.5mm B 92% of Gmm 93.2%
9.5mm B 92% of Gmm 94.3% 19.0mm 92% of Gmm 93.1%
102% of Mod. 100% of
UAB Proc. 103.4% UAB Mod. Proc. 99.8%
97% of Mod.
CTB Proc. 99.2%

TRB Webinar - July 18, 2016 Inverted Pavement 71


Construction Summary
Subgrade standard methods
Cement Treated Base standard methods
Unbound Aggregate Base requires higher density
Standard methods have been shown to work
Slushing will work, but may not be required
Asphalt Paving standard methods
QA/QC: Stiffness-based measurements vs density-
based measurements
Intelligent Compaction (IC)
LWD, PLT, DCP ..

TRB Webinar - July 18, 2016 Inverted Pavement 72


Performance Assessment

TRB Webinar - July 18, 2016 Inverted Pavement 73


Test sections with well documented loading over
15 year period (Morgan County Quarry).

Seven Islands Road


Station 0+50 through Station 10+00
Conventional Haul Road
Station 10+00 through Station 14+00
South African Base
Station 14+00 through Station 18+00
Quarry Entrance Road Georgia Base

Construction completed in 2001


TRB Webinar - July 18, 2016 Inverted Pavement 74
FWD evaluations of test sections (2009).

Performance Evaluation: 853,719 ESALs (63.5% design life cycle)

Lewis et al., 2012

TRB Webinar - July 18, 2016 Inverted Pavement 75


Surface distress study using imaging and LiDAR (2016).

3D Laser Imaging System Range Image Detected Crack Map

The GDOTs Pavement Condition Evaluation System (PACES) is used for


conducting the annual asphalt pavement condition surveys in Georgia.
Ten different distress types and their severity levels are defined.
Four of them are crack related distresses: load cracking, B/T cracking,
edge distress, and reflective cracking.
(Courtesy of James Tsai)

Inverted Pavement
TRB Webinar - July 18, 2016 76
Surface distress study using Imaging (2016).

Abnormal sections
due to truck
braking at main exit

Abnormal sections due to


truck braking at
temporary crossing

TRB Webinar - July 18, 2016 Inverted Pavement 77


Surface distress study using Imaging (2016).
Georgia Inverted South Africa Inverted Conventional

Inbound

Outbound

1800 1400 1000 0

Fine transverse crack Transverse and Block cracking Alligator cracking


longitudinal crack

TRB Webinar - July 18, 2016 Inverted Pavement 78


Pavement surface distress study using imaging.
Load cracking is caused by repeated (Courtesy of James Tsai)
heavy loads and always occurs in the
wheel paths:
Severity Level 1 usually starts as
single longitudinal cracks in the
wheel path.
Severity Level 2 has a single or (a) Severity Level 1

double longitudinal crack with a


number of 0-2 feet transverse cracks
intersecting.
Severity Level 3 shows an increasing
number of longitudinal and (b) Severity Level 2

transverse cracks in the wheel paths.


This level of cracking is marked by a
definite, extensive pattern of small
polygons.
(c) Severity Level 3
Severity Level 4 has the definite
alligator hide pattern but has
deteriorated to the point that the
small polygons are beginning to pop
out.
(d) Severity Level 4

TRB Webinar - July 18, 2016 Inverted Pavement 79


Surface distress study using imaging (2016).

Inbound

Outbound

TRB Webinar - July 18, 2016 Inverted Pavement 80


Surface distress study using imaging (2016).

Conventional Conventional
Severe cracking Less severe cracking

Conventional South African IP Georgia IP


Inbound Outbound Inbound Outbound Inbound Outbound
Load 1 32.5 % 25.8% 33.8% 37.5% 20 % 32.5%
Cracking 2 0% 5. % 0 0 0 0
3 0% 12.5% 0 0 0 0
Block 1 52.5% 31.7% 32.5% 31.3% 32.5% 30%
Cracking
Max Rutting (1/8) 0 4 0 0 1 2
Average Rating 79 68.7 81.8 80.5 85.5 81.5
Rating Range 71-85 43-80 81-83 76-86 GA IBP
82-89 79-86

SA IBP

TRB Webinar - July 18, 2016 Inverted Pavement 81


Rutting study using LiDAR (2016).
Conventional South African IP Georgia IP
Inbound Outbound Inbound Outbound Inbound Outbound
Load 1 32.5 % 25.8% 33.8% 37.5% 20 % 32.5%
Cracking 2 0% 5. % 0 0 0 0
3 0% 12.5% 0 0 0 0
Block 1 52.5% 31.7% 32.5% 31.3% 32.5% 30%
Cracking
Max Rutting (1/8) 0 4 0 0 1 2
Average Rating 79 68.7 81.8 80.5 85.5 81.5
Rating Range 71-85 43-80 81-83 76-86 82-89 79-86

Comparable rating
for SA IBP and GA
IBP far superior to
conventional design.

Less rutting with SA


IBP than with GA
IBP possible link to
benefits of slushing?

TRB Webinar - July 18, 2016 Inverted Pavement 82


Laboratory simulation study of slushing process.

Ongoing laboratory simulation study to examine evolution of aggregate


shape, pore structure and load path during slushing
TRB Webinar - July 18, 2016 Inverted Pavement 83
Laboratory study of slushing on cracking and rutting.

TRB Webinar - July 18, 2016 Inverted Pavement 84


Selected References
Cortes, D. D. (2010). "Inverted Base Pavement Structures." Ph.D., Georgia Institute of Technology, Atlanta, GA.
Terrell, R.G., Cox, B.R., Stokoe II, K.H., Allen, J.J., and Lewis, D. (2003). Transportation Research Record, No.
1837, pp. 50-60.
Papadopoulos, E. (2014). "Performance of Unbound Aggregate Bases and Implications for Inverted Base
Pavements." Ph.D., Georgia Institute of Technology, Atlanta.
Cortes, D.D., Shin, H.S. and Santamarina, J.C. (2012), Numerical Simulation of Inverted Pavement Systems, ASCE
J. Transportation Engineering, vol. 138, no. 12, pp. 1507-1519.
Cortes, D.D. and Santamarina, J.C. (2013), Inverted Base Pavement Case History (LaGrange, Georgia):
Construction, Characterization and Preliminary Numerical Analyses, International J. Pavement Engineering,
International Journal of Pavement Engineering vol. 14, 463-471
Lewis, D.E. and Jared, D.M. (2012). "Construction and Performance of Inverted Pavements in Georgia."
Proceedings of 91st TRB Meeting, Washington D.C., Paper # 12-1872.
Papadopoulos, E., D. Cortes, and Santamarina J.C., (2015). "In Situ Assessment Of The Stress-Dependent
Stiffness Of Unbound Aggregate Bases: Application In Inverted Base Pavements, International Journal
Pavement Engineering., http://dx.doi.org/10.1080/10298436.2015.1022779
Papadopoulos, E. and Santamarina J.C., (2015). "Analysis Of Inverted Base Pavements With Thin Asphalt
Layers", International Journal of Pavement Engineering, http://dx.doi.org/10.1080/10298436.2015.1007232
Papadopoulos, E., and Santamarina, J. C. (2014). "Optimization of Inverted Base Pavement Designs with Thin
Asphalt Surfacing." Geo-Congress 2014 Technical Papers, ASCE, Atlanta, GA, 2996-3004.

TRB Webinar - July 18, 2016 Inverted Pavement 85


In Conclusion .

TRB Webinar - July 18, 2016 Inverted Pavement 86


Pooled fund study to leverage current knowledge to expedite
implementation of IBP design specifications for US state DOTs.
GDOT Led Pooled-Fund Study:
Closing Sept 25, 2016 IBP Test Sections
http://www.pooledfund.org/Details/Solicitation/1416

Objective:
To expedite the implementation of inverted base pavement
design specifications for state DoTs and to make IBP a
practical and reliable alternative design approach for
highway pavements.

Broad Tasks:
Further study of existing field cases with detailed construction
records and long-term performance monitoring data
Advanced material characterization and modeling with emphasis on granular base
Numerical simulation of IBP performance
Relevant calibrations for design within framework of Mechanistic-Empirical Pavement design Guide
(MEPDG)

TRB Webinar - July 18, 2016 Inverted Pavement 87


Pooled fund study to leverage current knowledge to expedite
implementation of IBP design specifications for US state DOTs.

GAPS in knowledge:
Improved understanding of IBP component performance,
particularly of unbound granular base, through advanced
material characterization and modeling
Better understanding of relationship between
construction and long-term performance of CTB, in
particular, and IBP, in general, through continued
assessment of test sections and associated numerical
simulations

BARRIERS to implementation:
Need for reliable framework for assessment of economics
of IBP for both construction and performance stages
Need for material model calibrations and damage
functions suitable for IBP designs in MEPDG
Guidelines for implementation through all phases of
design, construction and maintenance

PROPOSED POOLED-FUND STUDY CAN RESOLVE GAPS AND ELIMINATE BARRIERS

TRB Webinar - July 18, 2016 Inverted Pavement 88

You might also like