Professional Documents
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OPERATION MANUAL
FOR
CONTROL CONSOLE FOR DRILLING CHOKE OF
CHOKE MANIFOLD
JY1-35T
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The control console for choke manifold implements the following standards:
API Spec 16C 2nd Edition
((specification for choke and kill systems))
Q/SYJJ. 02. 012004
((Control console for choke manifold enterprise standard))
Test Report:
Report ID: BGW 2005317
Testing department: Petroleum industry center for quality
Surveillance and inspection of well-control equipment
Petroleum industry center for quality surveillance and determination
And review of well-control
Production: control console
Model: JY1-105BX
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Safety Instruction
1 . Control console operator and maintainer shall be well qualified and certificated. Take measure
against pressure containers breaking.
Read this operational manual thoroughly before you operate or repair the control console, and
correctly install, use and repair it according to the manual. The user should know rules to the
safety in the operation of the well control equipment related to this control console.
The accumulator bank is the major source of pressure for the normal operation of the control
console. The user should make regular checks on the nitrogen pressure pre-charged in the
accumulators to eliminate the malfunctions as damaged bladder or lack of nitrogen pressure.
The accumulator bottle should be pre-charged with nitrogen only. It is not allowed to pre-charge
the bottle with oxygen, compressed air or other Flammable gases, in order to avoid equipment
damage and personnel injury.
The oil tank should be full filled with hydraulic oil according to regulations in case the
accumulator is not filled with oil. The hydraulic oil shall be kept clean to avoid damage the
components. As for damaged, replace it in good time. No oil supplementation to the oil tank is
allowed after the accumulator is filled with oil and is pressurized. No fuel oil is allowed to fill into
the tank.
The control console should be safely inspected and regularly maintained timely after used. The
relevant components such as air, hydraulic valves, and gauges and so on, shall be adjusted
and calibrated.
In case the safety may not be guaranteed after long term use, great accident occurring,
and maintenance for many times, overhaul or discard and renewal should be taken into account.
The service life of control console should not exceed ten years on the condition of normal usage
and maintenance. In case the safety may not be guaranteed after long term use, great accident
occurring, and maintenance for many times, overhaul or discard and renewal should be taken
into account. Parts manufactured by Huada or recommended by Huada shall be first used for
replacing when repair.
The product composition of the control console is subject to the design improvement and range
of customers order. You are kindly advised to refer to the list of the files with shipment.
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Contents
1. Introduction
2. Model Illustration
3. Main technical parameters
4. Features and structurE
4.1 Control console for choke manifold
4.2 Pump stroke counter
4.3 Air pipeline
4.4 Oil pipeline
4.5 shock resistant pneumatic pressure transmitter
4.6 Air-operated valve position transmitter
4.7 Angle valve driver
5. Working principles and operation instruction
5.1 Air-operated hydraulic pressure pump control
5.2 Hand-operated pump control
5.3 Hydraulic control principle
6. Installation and Test-run
6.1 Installation
6.2 Test Run
7. Usage and Maintenance
7.1 Usage
7.2 Maintenance
8. Trouble shootinG
9. Instruction of order
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1. General
The control console is control device of choke manifold, and can close and Open hydraulic
valve in remote. It can display standpipe pressure, casing Pressure, and choke valve position,
also show three mud pumps stroke and Frequency in simultaneity respectively. Therefore, the
console can be used to Hold well pressure, and it is key indispensability equipment in well
control service.
*
The long time service productions which are discarded with useless or remanufactured are not
included in scope of the book, by this is not meant that control console service life isn t limited.
The user or operator should make proper judgment, if required.
2. Model Illustration
The symbols of the models of the control console are shown as below:
JY 1 35 B J T
0QVG5RGEKCNQTFGTKUPGGFGFYJGPDG[QPFVJGCDQXGVGEJPKECNRCTCOGVG4
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Layout andFRQQHFWLRQRIWKHFRQWUROFRQVROHDUHDVVKRZQLQ
)LJXUH
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The schematic drawing for control console are shown as figure 2 and figure 3.
4.2 Pump stroke counter
The pump stroke counter consists of 6 LCD screen, main cable, branch cable, and pump
stroke sensor and so on. The main function: store and display three pumps stroke counter and
frequency respectively, and also show three pumps total stroke number simultaneous.
Pump stroke counter features:
1. There are function buttons like power supply, selection, clear.
2. It can show the three pumps frequency respectively by using selection button.
3. The counter is completed with self-feeding power (6V low voltage DC buttery), with 2-3
years service life.
4. After complete installing and debugging, and power is off, as the counter is of save function,
the counter could open for relevant datum about mud pump at any time.
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Pump stroke counter panel is shown as figure 4
4. 4 Oil Hose
The oil hose is connection between console and hydraulic choke valve on choke manifold. The line is
nominal 8 rubber hose with steel wire interlayer,
15 m long in normal.
CONTROL PANEL FOR DRILLING CHOKE
Feature: corrosion proof, anit-shock, and be of good impact performance. See figure 5
Angle valve driver is for controlling control consol angle valve to open and close, which
could be showed on panel.
Feature: corrosion resistance, anit-shock, and good impact performance. See figure 7.
600
)LJXUH$QJLHYDOYHGULYHUVWUXFWXUDOGUDZLQJ
CONTROL PANEL FOR DRILLING CHOKE
Futures: construction type ---------------- large diameter, maintain from the fop of
Accumulator.
Fixed type: dead ring
Installation type: vertical
Work medium : nitrogen - Petro base hydraulic oil
Work temperature : - 10C+70C
Work pressure : 3Mpa- 6Mpa(435psi-870psi (3000 6000kpa)
Charge pressure: Use the charging tools to charge, discharge, measure and correct the
charging pressure and so on. The accumulator can t be charged with oxygen, compressed air
or other inflammable gas. The charging pressure of the accumulator is thirty percent of working
pressure of the control console for the choke manifold.
Inspect and Repair: When control console has ceased to be used for a long time, the stop
valve for the accumulator should be closed to keep the oil pressure in the accumulator over the
charging pressure. In case of the accumulator doesn t work, please check if the air valve is
leakage and charge when necessary. If there is no nitrogen in the bladder and bleed from the
air valve, please check if the bladder is damaged. If the bladder is leakage, please tighten the
connection part. If the leakage is going on, all the relative parts should be replaced.
Model NXQ accumulator structural Figure.
CONTROL PANEL FOR DRILLING CHOKE
CONTROL PANEL FOR DRILLING CHOKE
CONTROL PANEL FOR DRILLING CHOKE
6.1 Installation
1, Open mainframe and spare parts case, fit mainframe on corresponding place of rig floor.
Take out two Air-operated shock proof pressure transmitters from the spare case, one installed
on standpipe of rig floor, the other installed on choke manifold. Then install Air-operated valve
position transmitter on hydraulic choke valve of choke manifold. Connect well air and oil line
according to connection figure 12,13.
Caution: Pipeline must be connected accurately, or else cause equipments damage and
system failure.
CONTROL PANEL FOR DRILLING CHOKE
Quick coupler connected with hose shall not be blocked, or else the system will be
unreliable.
After complete oil and air pipeline connecting, keep them in sequence as per well
equipments installation requirements.
If choke manifold complete with pump stroke counter, install the pump stroke sensor on the
corresponding place of mud pump according to the pump stroke counter instruction. Separate
main cable and branch cable in right direction, and signal plug on main cable shall connect with
the port of pump stroke counter on the left of control console.
If completed with angle valve driver, the driver shall be installed on choke manifold angle
valve according to its instruction.
After control console completely installing, if any fault is found in oil or air line connection,
and adjustment is needed. First of all, close the external air supply and unload the system oil
pressure to zero, and then move the open/close button of the manual change valve on the
control panel for two times or three times. Adjust the oil /air hose connection after unloading the
oil pressure in the oil hose.
CONTROL PANEL FOR DRILLING CHOKE
6. 2 Debugging
The following procedures shall be performed before choke manifold control console to be
operated.
1-. Check to know accumulators' nitrogen pressure, and the pressure is 1 0. IMPa
(14514. 5psi)(1000kpa) , nitrogen must be charged when in shortage.
2. Oil reservoir oil charge:oil charge-amount should be controlled at 4/5 nonius.
When ambience temperature is above 0C, use LHM32 normal hydraulic oil or
substitute.
When ambience temperature is below 0C, use bHM32 hydraulic oil for low
temp, or substitute.
Debugging procedure
1. Air-operated hydraulic pump start and stop running test
Close hydraulic system unloading valve, adjust regulator to run Air-operated hydraulic
pump, stop adjustment of the unloading valve when the system pressure is up to 3MPa (435psi)
(3000kpa). When the pump reaches the balance between gas and liquid, it shall stop working.
Turn on hydraulic system unloading valve gradually,, when system pressure drop to around 2.
5MPa (362 psi)(2500kpa), hydraulic pump automatically run.
In the above process of checking, adjust regulator on air operated pump to assure that the
regulator pressure could make air operated hydraulic pump work properly. While the hydraulic
system pressure goes up, check and see if there is any leak, and take measure timely if
necessary.
Refer to the figurel3 air-operated hydraulic pump to debug.
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Open unloading valve on combination valve, accumulator globe valve and regulator on the
Air-operated hydraulic pump, then close the unloading valve after control console' s running
l-2minitues without load, check to know whether the oil pressure indicated on the panel rise up,
or else perform the above operation again to make sure the oil pressure rise up. Secondly,
adjust regulator of Air-operated hydraulic pump to pump pressure up to specified pressure
value( pressure set value for choke manifold control console is 3MPa(3000kpa), and
6MPa(6000kpa) for angle valve control console). Then lock down handle of regulator, adjust
regulator of Air-operated F. R. L combination to reach output pressure of 0. 35MPa(350kpa),
lock down the handle. Operate directional control valve on the panel, valve position indicator
shall take less than ($0 seconds to indicating position form open to close, or from close to open.
The pressure difference between practical pressure of casing & standpipe and indicator
pressure shall not exceed 2. 5% of full-scale. Otherwise, check whether all inside and outside
pipeline is connected well, and have defective/parts rectified, repaired or replaced.
Reference to practical figure 16,18 choke manifold control console chart to debug
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7. Usage and maintenance
Choke manifold control console is critical for well control. Thus, the operating personnel
must be specially qualified to well know configure principle, and how to install, operate and
maintain the control console.
The operator shall grasp the following standards and relative documentations.
SY/T5225-2005 oil and gas drilling, exploiting, storage and transports safety regulation
SY/T5742-1995 oil and gas drilling, well control technique assessing management code
SY/T5964-2003 combined well control equipments installation, debugging and
maintenance.
SY/T6203-1996 wrecking method for oil and gas well blowout and fires SY/T6283-1997
Health, safety and environment management system guideline for oil and gas drilling
SY/T6426-2005 Well drilling& control technic regulation.
7. 1 Operating notice
In general, the handle of manual directional control valve shall locate in central section.
And the hydraulic choke valve is in fully closed position.
The control console outside connection pipeline must not be passed vehicles in event of
being pressed broken.
Choke manifold control console must be checked every tour in drilling. Tested item
include:
1. If oil reservoir liquid level is correct A If accumulator pressure is correct
2. If air-operated, hydraulic components work safely and reliably A If there is any leak in
3. Oil & gas circuits A If automatic start and stop of hydraulic pump work properly.
4. If indicating valve of pressure gauges are in demand.
5. According to relation safety regulation, perform hydraulic valve opening and closing
test.
User should make a record for usage, failure, testing and repairmen. All documents and
record must be run in random.
7. 2 Maintenance
Keep all filter and screens of reservoir oil inlet clean. Take the screens out and have
them washed carefully in order to protect them from dirt stuff .
To the water-trap in the air treatment unit: open the water discharge valve at its lower
end and drain dirty water out of the cup daily, remove and wash the filter cup and the water cup
once every two weeks, wash them with gasoline or other mineral oils, dry them with
compressed air. Do not use acetone or toluene to wash them avoiding damage.
Check the pressure of the pre-charged nitrogen in the accumulator periodically. During
the beginning period, check nitrogen pressure weekly, and thereafter, during normal operation,
check it monthly, (charge nitrogen pressure of choke valve control console is 1 + 0. IMPa 145 +
14. 5psi (1000kpa) and chare pressure of angle vale control console is 2 + 0. IMPa 290+29psi)
(2000kpa) recharge nitrogen when the pressure is low. Check nitrogen pressure only after the
accumulators releases pressure thoroughly.
Check air-operated hydraulic pump and manual pump seals, and replace damaged one
timely.
Clean console panel, be careful of broking any identification plate.
After one well drilling completed, check all pressure gauge.
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8. Failure and elimination
1. Air-operated hydraulic pump doesnt' work.
Reason: Air-operated directional control valve with excessive displacement.
Measure: Demount muffler and clean it up, then restart after installing Reason: Pilot valve
with excessive displacement.
Measure: Demount muffler and clean it up, then restart after installing Reason: There is
leakage of air line
Measure: Examine air line connector whether exist break, replace the broken connector timely
if required.
Reason: Check whether directional control, pilot valve, and regulator is damaged or failure.
Measure: Do replacement and adjustment.
Aair operated hydraulic pump start system pressure doesn' t rise or rise up slowly
Reason: The oil reservoir oil level is too low, and pump sucks air
Measure: Refill oil
Reason: The valve for the oil suction orifice is closed or the oil filter is
blocked.
Measure.- Open unload valve, run it without load, discharge air in the pipeline; wash oil filter
Reason: Hydraulic system unloading valve is not closed
Measure: Close the unload valve
Reason: There is no pressure in accumulators
Measure: Check the accumulators capsule, replace it timely if required
Air operated hydraulic pump could not stop automatically after start
Reason: Oil sucking one way valve couldnt be seal completely ( oil may be
dirty, or to much feculence)
Measure: Replacing oil
Reason: There is leak in hydraulic components, connector or oil circuit.
Measure: Check hydraulic components, connector and oil circuit
Reason: Overflow valve open pressure is lower
Measure: Adjust overflow valve open pressure
The hydraulic choke valve cant be opened /closed from the choke manifold or the relative
action is out phase.
Reason: The connection of hydraulic pipeline is not accuracy or pipeline is broken or quick
coupler is blocked.
Measure: Replace the broken pipeline and blocked quick coupler after checked. If the
opening/closing is out of phase, exchange the hydraulic pipeline.
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9. How to order
Console standard configuration
Controlled object: 1 PC hydraulic choke valve
Console panel: standpipe pressure, casing pressure, hydraulic choke valve position.
Hydraulic system completed with double pump: Air-operated hydraulic pump and
manual pump
Oil reservoir capacity: 40L
Accumulator capacity: 10L
Air line control line: nominal size 6mm, length 15m, rubber hose
Oil line control line: nominal size 8mm, length 15m, rubber hose
Air-operated shock resistance pressure transmitter: 2 ea
Air-operated valve position transmitter: 1 ea.
If there are any special requirements, please express clearly in order. Without special
expression, the console shall be manufactured according to standard configuration.
The choke manifold control console manufactured by our company is in accordance with
national standard and ministerial standard, and could satisfy general service. The special
requirements proposed by buyer are according to the technical agreement.
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Mass
1 kg = 2. 2 lbs
1 lbs=0. 45 kg
Capacity
1 L=2. 64 US gal = 61 cn. in 1 US
gal =3. 785 L=231cn. in
Pressur
e 1 MPa=145 psi
1 psi=0. 069MPa
Length
1 m=3. 28 ft = 39. 37 in 1 ft=0.
305 m
Temperature
1 C = 5/9 (C - 32)
1 "C = l. 8XC +32
ISO: HM32 (lower zincs or non-zincs hydraulic oil for plunger pump. )
Mobil: D. T. E24 (lower zincs or non-zincs hydraulic oil for plunger pump.)
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Operation manual
Pressure Transmitter Structure Drawing
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1. Description
Serial of Pressure transducer are designed for detection case pipe' s pressure of pipe riser
on the oil drilling operation. It has the advantages of high accuracy, excellent shock resistance,
natural explosion protection and so on. Therefore, it can be used for the pressure detection on
all kinds of bad circumstances.
2. Technical parameter
1. Air Supply:
The air supply is the air respirator of cleaning the impurity such as dusts, oil and water etc. the
rated pressure is 0.35Mpa,350kpa the dew point is at lest lower than the temperature of the
apparatus by 10C.
Surrounding Temperature:
-20 C - +60 C
Relative humidity of surrounding air:
Less than 95%
3. Operating Principle
The operating principle see the chart drawing 2, when the pressure is 0. 35Mpa 350kpa and
after the air supply enter into Room A, if without the signal pressure of detection, valve needle 4
is shut and the air is closed in room A. here the output pressure of the apparatus is 0.
When adding the signal pressure of detection P o , the signal pressure is acted on
measuring rubber 6 to make the rubber deformed. Move membrane grout 3 upward by the
piston rod. First close the deflating valve to prevent the air in room B into the atmosphere, keep
moving and open valve needle 4. then the air in room A flow into the output room B and produce
a downward pressure to memberane group 3 to overcome the upward pressure of piston 5. till
the pressure on membrane group 3 is equal to the signal pressure on rubber 6, the pressure on
output room B is the output pressure A P oof the transmitter.
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7. Instruction of order
Customers are kindly requested to provide product name and specification and quantity and
operation requirements as detailed as possible when ordering. The detailed specification see
above table, if customers would like to place an order for Y150TZ standpipe & casing pressure
indicator, please specify in detail.
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Operation Manual
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1. Introduction
The model QFW-47A transmitter is designed to inspect the position of the chock valve,
which converts the valve opening degree into air pressure signal for opening gauge to indicate
the opening of the valve position.
2. Technical parameters
1. The accuracy of primary instrument is 1.5 level, the precision of opening table is 2.5 level.
2. The air source is compressed air free from dust, oil , water and so on .Air pressure is
0.35Mpa
3. Measured stroke range: 35-50mm, adjust the stroke to 47mm (standard stroke) when leave
factory.
4. Ambient temperature: -20C- +60C.
5. The relative humidity of ambient air is less than 95%.
4. Instruction of order
Customers are kindly requested to provide product name and type and specification and
quantity. If the open degree instruments are not needed, please indicate in the contract.
Figure 16-Air-operated valve position transmitter regulating
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The power supply button is used for closing /opening the screen and doesnt' affect the
display and storage of data. Close the screen only to save electrical energy.
The choice button can display individual the stoke frequency of pump 1, pump2, pump 3.
The clear button can clear all the data for storage or display in turn. All the records return to
zero.
7. Caution
1. Battery replacement: The battery box is behind the instrument, turns on the battery lid, replaces
2 batteries with the same model, the polarity of battery shouldn' t be backward. The useful life of
stochastic battery is between 4 and 5 years. After replaces the battery, all the previous data will
lose completely, the data on display area mightn t zero when turn on the pump stroke counter for
the first time. Press clear button and the instrument may return to original condition.
2. The numeral and character of the pump stroke counter adapts LCD to display. The numeral
and character display use LCD to demonstrate, Observation should be done under illumination
condition.