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Electrical System
177 RD Main Breaker 662 YL Speedometer Lamp - Smart EMS CONN 31 E-3 61
188 WH Keypad Supply 663 GY Gauge Lamps - Smart EMS 59 CONN 32 F-3 61
199 RD Aux. Ckt. 691 GY Warning Lights To Bkr CONN 33 I-3 34
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Ground Circuits 692 YL Flasher Bkr To Flasher
It has a coil that makes an electromagnet when current flows through it. The electromagnet can
CONN 34 I-2, I-1 60
200 BK Main Chassis Control Circuits
E A
open or close the switch part of the relay.
AAH511-UP
14 35 CONN 35 I-2, I-1 60
201 BK Operator Monitor Return 709 OR Sensor Power Supply 5 18 12 CONN 36 E-2, G-2, H-2 47
3 56
3ZS709-UP
202 BK XMSN Ctrl 720 PU XMSN Brake SW 57
45 24 CONN 37 D-2 31
250 BK Payload Mon - Customer Gnd 727 GN Sec Ster Motor Relay
22
9 C 58
CONN 38 C-2, D-1 23
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
27 60 makes an electromagnet when current flows through it. The electromagnet can open or close
7LS405-UP
28
251 BK Payload Mon - System Gnd 728 BU Sec Ster Cont SW 2 CONN 39 D-1 31
270 BK CMS Ident Code 0 751 GN Xmsn Shift Sol No. 1 or 3
21
8 46 a valve or move a piece of metal that can do work.
37 29 CONN 40 E-1 31
9RS1400-UP
44 34 61
271 BK CMS Ident Code 1 752 YL Xmsn Shift Sol No. 2 15 42 62
53 11 10 26 17 16 CONN 41 F-1 35
54
272 BK CMS Ident Code 2 754 BU Xmsn Shift Sol No. 3 or 1 CONN 42 Customer Data Conn. C-4 C
273 BK CMS Ident Code 3 755 OR Xmsn Shift Sol No. 4 or 5
55
13
36
6
20
47
31
CONN 43 ECAP Service Tool Conn F-10 C 1EW700-UP Harness And Wire Symbols
25
274 BK CMS Ident Code 4 761 GY Lift Kickout Sol SW 23
AAW402-UP
4 40 1
275 BK CMS Ident Code 5 762 YL Bucket Positioner Sol Sw
7
19
The connectors shown in this chart are for harness to harness connectors.
Harness identification code * Harness identification letter(s) and a
39 Connectors that join a harness to a component are generally located at or
290 BK CMS Service 779 WH Coupler Engage Sol This example indicates serializing code. The "C" stands for
33 near the component. See the Component Location Chart. wire 135 in harness "AG".
291 BK CMS Clear 795 YL Dual Hip Sol connector and the number indicates
299 BK WTL Impl Ctrl Gnd E701 PK Auto Ride Cntl SW
Wire, Cable, or Harness which connector in the harness.
A201 BK Options Code Plug E702 OR Auto Ride Cntl SW
Assembly Identification
* * Part Number For
A202 BK Options Code Plug E707 GN VMIS Display +V E72059 C-C4 AG-C3 AG-C4* L-C12*
A203 BK Options Code Plug E708 PK VMIS Display Clock 130-6795 130-6795 3E-5179 Connector Assembly
111-7898
A204
A205
BK
BK
Options Code Plug
Options Code Plug
E735
F781
PU
BR
Smart Ems Tack/Serv Mtr/Odometer Select
Downshift SW (N.O.)
Machine Harness Connector And Component Locations Component Identifiers (CID) 325-A135 PK-14 1 325-A135 PK-14
A273 BK MAC-14 Trans Ctrl B- F783 GN Powertrain E.C.M. to Upshift Sw. Module Identifier (MID)
Basic Machine Circuits F784 YL Down shift SW (N.C.) Socket
304 WH Starter Relay No. 1 Output F785 WH Powertrain E.C.M. to Upshift Sw.
Caterpillar Monitoring System Pin Wire Wire Receptacle Fuse
Color Gauge
306 GN Starter Relay Coil To Neut Start Sw Or Key Start Sw. G746 WH Powertrain E.C.M. to Pedal Position Sensor (MID No. 030)
307 OR Key Start SW To Power Train ECM G750 BU XMSN Cont Fwd SW To Gnd CID Component Single Wire Plug
Ground
308 YL Main Power Relay Coil G755 GY XMSN Cont Rev SW To Gnd 0096 Fuel Level Sender Connector Circuit Connection 2 200-L32 BK-14
310 PU Start Aid SW To Start Aid Sol G763 PU XMSN Cont Neut SW To Gnd 0100 Engine Oil Pressure Sensor Number
311 WH Start Aid Sol To Temp SW G764 PK XMSN Cont Pk Brk Lever SW To Gnd 0110 Engine Coolant Temperature Sensor Identification
321 BR Backup Alarm Lamp Travel Alarm G766 GN Impl Cont SW TO Gnd N.O. 0177 Torque Converter Oil Temperature Sensor Pin or Socket 105-9344
322 GY Warning Horn (Forward) G767 WH Impl Cont SW To Gnd N.C. Component Location 0248 Data Link Number
326 PU Key Start SW "C" Term H708 OR Impl. Cont. to Lift Kickout Set Sw.
Component
Schematic Machine
Component
Schematic Machine 0263 Sensor Power Supply Typical representation of Component
327 PK Shutdown Solenoid H709 BU Impl. Cont. to Lift Kickout Set Sw. a Deutsch connector. The Typical representation of a
Location Location Location Location 0271 Action Alarm 1 Part Number
334 BU Start Aid Sol #2 H710 PK Lift Lever 5 Khz Actuator - Blend Door H-11 56 Sensor - Pedal Position C-3 58 0324 Action Lamp plug contains all sockets 1 Sure-Seal connector. The plug
397 OR Hood Raise Motor H711 GN Tilt Lever 5 Khz 2 and the receptacle contains 2 and receptacle contain
Actuator - Hood As. A-14 1 Sensor - Third Lever Position F-9 18 0427 Temp Sensor (Front Axle Oil)
398 BU Hood Raise Motor H713 PK Impl Cont Lift Proportional Sol 0428 Temp Sensor (Rear Axle Oil)
all pins. both pins and sockets.
Actuator - Water Valve H-11 56 Sensor - Trans. Output Speed (Leading) C-13 26
A300 GN Hood Raise Relay Coil H714 OR Impl Cont Lower Proportional Sol
0600 Hydraulic Oil Temperature Sensor
A301 WH Hood Raise Relay Coil H715 PU Impl. Cont. to Lower Kickout Detent Solenoid Alarm - Action E-10 C Sensor - Trans. Output Speed (Trailing) B-13 26
0819 Display Data Link
Monitoring Circuits H716 WH Impl Cont Sol Return Alarm - Backup A-15 2 Sensor - Trans. Oil Temp B-13 26
0821 Display Power Supply 2001 Caterpillar Printed in U.S.A.
403 GN Alternator (R) Term H717 BR Impl Cont Pilot Press Sol Alternator C-15 3 Shifter G-5 A 0826 Temp Sensor (Torque Converter Oil) All Rights Reserved
405 GY Opr Mon Oil Press (Low aSetting) H719 OR Impl. Cont. to Lift Kickout Detent Solenoid Arc Suppressor E-6 A Solenoid - A/C Clutch D-15 27 0830 Brake Oil Temperature Sensor
410 WH Opr Mon Action Alarm H720 BU Impl. Cont. to Bucket Kickout Detent Solenoid
411 PK Opr Mon Master H728 GN Powertrain E.C.M. to Auto / Man Sw. (3rd Gear)
Batteries F-14,15 4 Solenoid - Aux Lift Prop B-2 31 Payload Control System
Breaker - Alternator A-14 5 Solenoid - Aux Lower Prop C-2 31
416 OR Sec Ster SW H729 WH Powertrain E.C.M. to Auto / Man Sw. (2nd Gear) (MID No. 074)
417 GY Primary Ster SW H730 PK Powertrain E.C.M. to Auto / Man Sw. (1 - 4) Breaker - Engine Shutdown B-14 5 Solenoid - Dump Prop C-2 31
CID Component
419 YL Opr Mon Parking Brake 818 BR Serial Data (Transmit) Breaker - Hood B-13 5 Solenoid - Engine Shutdown D-14 15 0168 Electrical System Voltage
432 PK Opr Mon Brake Press (Oil) 819 GY Serial Data (Receive) Breaker - Main B-14 5 Solenoid - Lift Lever K.O. Detent F-7 18 0254 Payload Electronic Control Module
441 OR Eng Coolant Temp Gauge 900 PU XMSN Shift Sol No. 5 or 4 Breaker - Running Lamp B-14 5 Solenoid - Lift Lever Lower Detent F-7 18 0350 Lift Linkage Position Sensor
442 GY Hyd System Temp Gauge 901 WH XMSN Shift Sol No. 6
Breakers - 15A D-11 C Solenoid - Lift Prop B-2 31 0364 Head End Lift Cylinder Pressure Sensor
Failure Mode Identifiers (FMI) Resistor, Sender and Solenoid Specifications
443 YL Power Train Temp Gauge 910 YL XMSN Neutizer Override Indicator FMI No. Failure Description
Control - Cat Monitoring System E-5 A Solenoid - Lower Prop C-2 31 0769 Rod End Lift Cylinder Pressure Sensor Part No. Component Description Resistance (Ohms)
447 PK Fuel Level Gauge 944 OR Data Link + (CAT) 0 Data valid but above normal operational range.
Control - Engine Shutdown I-5 17 Solenoid - On / Off Pilot B-2 31 0817 Internal Backup Battery 110-6465 Solenoid: Engine Shutdown 5.12 .26
450 YL Tach Sender (+) 945 BR Data Link - (CAT)
0820 Keypad Data Link 1 Data valid but below normal operational range.
453 PK Sec Ster Action Lamp 973 BR CST Autoshift- Auto/Manual SW 2 Control - Implement (Full Electronic) I-7 28 Solenoid - Pilot Valve Gp F-9 E Dump Prop
484 YL Primary Ster Lamp 975 WH CST Autoshift- Sol Return Control - Power Train ECM I-10 57 Solenoids - Prop Valve C-13,14 26
Power Train ECM 2 Data erratic, intermittent, or incorrect. Lower Prop
496 WH Opr Mon Panel Hyd Oil Level 976 OR Ride Cont Solenoid 1 (MID No. 081) 3 Voltage above normal or shorted high. Aux Lower Prop
Control - Water Valve / Blend Door G-11 A Solenoid - Quick Coupler E-1 31 124-3052 Solenoid: 7.75 1.0
499 GY Opr Mon Implement Oil Filter 977 YL CST Autoshift- Auto/Manual SW 1 CID Component 4 Voltage below normal or shorted low. Rackback Prop
Control - WLPCS ECM C-4 59 Solenoid - Rack Back Prop B-2 31
C413 YL Display Data E900 WH ECPC Trans Output SPD + 0041 +8 Volts Sensor Supply 5 Current below normal or open circuit. Lift Prop
C414 BU Display Load E901 GN ECPC Trans Output SPD - Converter - Voltage H-5 B Solenoid - Tilt Lever Bucket K.O. Detent F-7 18
6 Current above normal or grounded circuit.
Monitoring System Service Modes
0070 Parking Brake Switch Aux Lift Prop
E416 PU PMS Lift Cyl Press Sensor E902 PU ECPC Trans Intermediate SPD + Dimmer - Control E-11 C Solenoid Valves - Ride Control D-1 31 Service Mode Number
0149 Ride Control Solenoid 2 7 Mechanical system not responding properly. 129-4023 Solenoid: On / Off Pilot 20.1 1.0
G485 BU Opr Mon Front Brake Temp E903 YL ECPC Trans Intermediate SPD - Flasher F-10 C Solenoid - Start Aid I-5 14 Operator Mode Sequence 0
0168 Electrical System Voltage 8 Abnormal frequency, pulse width, or period. 152-8340 Solenoids: Ride Control 32.6 1.6
G486 GN Opr Mon Rear Brake Temp E904 BR EPC Trans Intermediate SPD Q+ Fuses A-14 5 Stud - Terminal D-11 C 0177 Transmission Oil Temperature Sensor 9 Abnormal update. 160-8408 Solenoids: Prop Valve 8.7 0.4 Harness Code 1
Accessory Circuits E905 BU ECPC Trans Intermediate SPD Q- Fuses - 10A D-11 C Switch - A/C Refrigerant D-15 27 0190 Engine Speed Sensor 10 Abnormal rate of change.
500 BR Wiper - Front (Park) E906 OR EPC Trans Output SPD Q+ Full: 20 - 35 Numeric Readout 2
Fuses - 15A D-11 C Switch - Auto Ride Control B-5 D 0270 Cat Monitor System Harness Code 175-7507 Sender: Fuel Level
501 GN Wiper - Front (Low) E907 GY ECPC Trans Output SPD Q- 11 Failure mode not identifiable. Empty: 240 - 265 Service 3
Guage - Quad E-4 A Switch - Auto / Manual B-6 D 0363 Ride Control Solenoid 1
502 OR Wiper - Front (Hi) E908 BR ECPC Trans Input SPD + 12 Bad device or component. 3E-1906 Solenoid: A/C Clutch 17.6 0.6
Ground - Cab A-8 D Switch - Beacon B-9 D 0367 Ride Control Switch Tattletale 4
503 BR Wiper - Rear (Park) E909 WH ECPC Trans Input SPD - 13 Out of calibration. 3E-6332 Solenoid: Start Aid 6
0368 Transmission Auto/Manual Switch Units 5
504 YL Wiper - Rear (Low) E917 WH Impl. Cont. to Implement Lockout Sw. Ground - Cab F-9 28 Switch - Blower B-9 D 14 Parameter failures.
0444 Start Relay 3E-8575 Solenoid: Quick Coupler 24.9 0.4
505 BU Wiper - Rear (Hi) E918 GN Impl. Cont. to Implement Lockout Sw. Ground - Cab F-10 57 Switch - Brake Oil Pressure I-3 34 Cal 1 6
0562 Cat Monitoring System 15 Parameter failures. Lift Lever K.O. Detent
506 PU Washer - Front E919 YL AUX Lower Proportional Sol Ground - Cab H-8 57 Switch - Bucket Positioner F-1 35 0585 Tranmission Output Speed Sensor 1 16 Parameter not available. 3E-9366 Solenoid: Lift Lever Lower Detent 137 6.7 Cal 2 7
507 WH Washer - Rear E920 BR AUX Lift Proportional Sol
Ground - Cab H-10 57 Switch - Dimmer C-3 58 0621 Downshift Switch 17 Module not responding. Tilt Lever Bucket K.O. Detent
508 PU Radio Speaker - Left E921 PK Rackback Proportional Sol Cal 3 8
509 WH Radio Speaker - Left (Common) E922 GN Dump Proportional Solenoid Ground - Chassis H-5 29 Switch - Disconnect B-15 36 0622 Upshift Switch 18 Sensor supply fault. Hydraulic Oil Temperature 560 to 716 @ 54C (130F)
0623 Directional Switch 4W-9972 Sender:
511 BR Radio Speaker - Right E955 OR WLPMS PHII Keypad Data Ground - Right Frame Boss B-15 6 Switch - Downshift F-8 E 19 Condition not met. Torque Converter Temperature 72 to 82 @ 110C (230F)
512 GN Radio Speaker - Right (Common) G939 PK Mac14 Switch Return Ground - Right Rear Frame B-15 7 Switch - Engine Oil B-14 37 0631 Transmission Clutch 1 Solenoid 560 to 716 @ 54C (130F)
20 Parameter failures.
0632 Transmission Clutch 2 Solenoid 7N-8532 Sender: Engine Coolant Temperature
513 OR A/C Compressor/Refrigerant Pressure SW G942 OR 3rd Lever 5 Khz Ground - Steer Column E-5 A Switch - Forward Horn G-4 A
515 GY Blower Motor (Hi) G943 BU Impl. Cont. to Implement Function Select Sw. 0633 Transmission Clutch 3 Solenoid
The FMI is a diagnostic code that indicates what type of failure has 72 to 82 @ 110C (230F) Monitoring System Operator Modes
Ground - (Strap) Frame to Cab G-12 8 Switch - Front Axle Temperature D-1 39 occurred. Overall: 2.0 0.1
516 GN Blower Motor (Medium) G944 YL Impl. Cont. to Implement Function Select Sw. 0634 Transmission Clutch 4 Solenoid 9G-1950 Resistor: A/C, Heater Blower Motor Operator Mode Number
Ground - To Engine C-15 9 Switch - Front Intermittent Wiper B-4 D Tap: 1.0 .05
517 BU Blower Motor (Low) G947 WH 4th Lever 5 Khz 0635 Transmission Clutch 5 Solenoid Service Meter 0
518 OR Hazard Flasher To SW K933 GN Stick 2 Bypass Sol Ground - To Engine Block D-14 10 Switch - Gear Select B-6 E 0636 Transmission Clutch 6 Solenoid At room temperature unless otherwise noted.
Odometer - Machine Travel Distance 1
521 YL A/C SW To Refrigerant SW K977 PK ECPC Trans Oil Temp Sensor Horn - Forward H-1 12 Switch - Hazard Lamp G-9 B 0638 Starter Solenoid
522 WH A/C Clutch To Thermostat SW N939 GN Ride Cont Solenoid 2 Horns - Forward E-1 12 Switch - Hood Actuator A-14 40 0668 Transmission Shift Lever Tachometer 2
537 GN Turn Signal SW To Flasher P910 BR Secondary Steering Test SW Input Horns - Forward I-1 12 Switch - Hydraulic Filter Bypass Pressure I-3 17 0672 Torque Converter Output Speed Sensor Scrolling (Diagnostic) 3
538 BR Hazard Indicator P976 BR Quick Coupler SW to Low Pressure Sol
Keypad - WLPCS C-4 59 Switch - Hydraulic Oil Level A-2 19 0673 Speed Sensor (Transmission Output 2)
539 BU Turn Signal Indicator Basic/Right X972 GN Part Throttle Auto Shift Pos 1
Motor - Actuator A-14 1 Switch - IMPL Filter I-4 17
0793 Pressure Switch (Primary Steering) Off Machine Switch Specification
540 WH Turn Signal Indicator Left X973 BU Part Throttle Auto Shift Pos 2 0794 Pressure Switch (Secondary Steering) Part No. Function Actuate Deactuate Contact Position
A513 PK DC/DC Converter Memory Output X974 BR Part Throttle Auto Shift Pos 3 Motor - Blower G-11 56 Switch - Implement Lock Out F-8 18
0795 Secondary Steering Intermediate Relay 275 to 1750 kPa -
Motor - Front Wiper D-5 A Switch - Key Start D-5 A 1327 Position Sensor (Left Brake Pedal) 114-5333 A/C (High / Low) Pressure Normally Open
(39.9 to 253.8 psi) -
Motor - Rear Wiper F-10 C Switch - Lift K.O. Set H-8 B 1521 Part-Throttle Autoshift Selector Switch Rear Axle Temperature 125 3.0C 117C Min Machine Codes
155-8999 Normally Closed
Motor - Secondary Steer I-4 C Switch - Lift Position F-1 35 Electronic Implement Control Front Axle Temperature (257 37.4F) (242.6F Min) Machine Code
Motor - Starter D-14 15 Switch - Park Brake Pressure I-3 42 79 kPa 24 kPa
(MID No. 082) 174-4058 Engine Oil Pressure
(11.5 psi) (3.5 psi)
Normally Open 966G 18, 20, 42
Motors - Washers A-3 16 Switch - Primary Steer I-3 C
CID Component 8270 kPa MAX 6890 345 kPa A-B, Normally Open 972G 19, 21, 44
Relay - Backup Lamp I-15 25 Switch - Quick Coupler G-7 A 0168 Electrical System Voltage 174-4212 Park Brake Pressure
(1200 psi MAX) (1000 50 psi) A-C, Normally Closed
Relay - Front Flood E-10 C Switch - Rear Axle Temp C-14 33 0248 CAT Data Link 10700 kPa MAX 8960 537 kPa A-B, Normally Open
175-3244 Brake Oil Pressure
Relay - Hood Raise / Lower A-14 5 Switch - Rear Wiper C-9 D 0270 Harness Code (1550 psi MAX) (1300 79 psi) A-C, Normally Closed
Relay - Implement Interlock D-10 28 Switch - Run/Work/Panel/Tail C-8 D 0296 Power Train ECM
3E-6425 Start Aid Coolant
38 3 C 27 C MIN
Normally Closed Related Electrical Service Manuals
0350 Lift Linkage Position Sensor (100 5 F) (81 F MIN)
Relay - Main A-14 5 Switch - Secondary Steering Test H-8 B Title Form Number
0352 Lift Lever Position Sensor Primary Steering Pressure 1200 kPa MAX 700 100 kPa A-B Normally Open
Relay - Rear Flood E-11 C Switch - Secondary Steering I-3 C 3E-6450
0353 Tilt Lever Position Sensor Secondary Steering Pressure (174.0 psi MAX) (102 14.5 psi) A-C Normally Closed Alternator: 107-7977 SENR4757
Relay - Secondary Steering I-4 56 Switch - Selector AC/Heat B-9 D Implement Filter Switch 110.3 - 137.9 kPa 86.2 - 103.4 kPa
0354 Raise Solenoid 7X-8549 Normally Open Electric Starting Motor: 6V-5227
Relay - Secondary Steering Intermediate F-11 C Switch - Service Brake Pedal As. B-3 58 0355 Lower Solenoid Hydraulic Filter Bypass Pressure (16 - 20 psi) (12.5 - 15 psi)
Consist: 106-8552 SENR3536
Relay - Start B-14 5 Switch - Start Aid G-5 A 0356 Dump Solenoid
Consist: 6V-5537 SENR3581
Resistor - Blower G-11 56 Switch - Start Aid Coolant B-15 22 0357 Rackback Solenoid
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed Consist: 6V-5538 SENR4975
Sender - Engine Coolant Temp B-15 A Switch - Stop Lamp B-3 60 0358 Pilot Pressure Solenoid
condition can be maintained down to 170 kpa (25psi).
Sender - Fuel Level A-14 2 Switch - Opr. Mon. Mode Select G-5 A 0359 Raise Detent Electromagnet Cat Monitoring System: SENR1394
0360 Lower Detent Electromagnet Contact postion at the contacts of the harness connector.
Sender - Hydraulic Temperature A-3 19 Switch - Temperature Selector B-9 D Electro - Hydraulic System: RENR2148
0361 Rackback Detent Electromagnet Specifications represent a differential pressure measurement.
Sender - Torque Converter Oil Temp B-15 20 Switch - Thermostat G-11 56 Payload Control System: SENR6614
0365 Kickout Set Switch
Sensor - Engine Speed C-14 21 Switch - Trans. Neutralizer Override B-5 D 0487 3rd Lever Position Sensor Power Train ECM: RENR2105
Sensor - Input Speed B-13 26 Switch - Turn Signal F-6 A 0489 Implement Function Select Switch
Sensor - Lift Cycle Head End Pressure B-2 23 Switch - Variable Shift Control B-6 B 0490 Implement Lockout Switch
Sensor - Lift Position G-1 24 Tach / Speedometer E-4 A 0491 3rd Function Forward Solenoid
Machine locations are repeated for components located close together. 0492 3rd Function Rearward Solenoid
A = Operator Compartment - Dash Console 0596 Implement Control
0687 Options Code Incorrect
B = Operator Compartment - Left Overhead Console
The CID is a diagnostic code that indicates which component is
C = Operator Compartment - Relay / Fuse Panel
faulty.
D = Operator Compartment - Right Overhead Console
The MID is a diagnostic code that indicates which electronic
E = Operator Compartment - Right Console
control module diagnosed the fault.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L103 L103
L103
966G AAA C OPERATOR STATION OPERATOR STATION OPERATOR STATION + BATTERY RD-18 1 107-RD-14 HYD FILTER BYPASS PRESS SW CONN 33
201-BK-18 6 275-BK-18 GROUND BK-18 2 200-BK-14 7X-8549
SEE ELECTRONICS GP FULL ELECTRONIC FULL ELECTRONIC IMPLEMENT CONTROL V
5 274-BK-18 1 1 299-BK-18 ENG SOL BU-18 3 327-PK-14 NN
CONFIGURATIONS J
DOWNSHIFT SW (N/O)
SEC STER PR SW N/O
DOWNSHIFT SW (N/C)
RIDE CONTROL SW 2
RIDE CONTROL SW 1
SOLENOID RETURN
SOLENOID RETURN
2 271-BK-18 4 299-BK-18 4 OFF (KEY) WH-18 5 326-RD 2 202-BK-18 J
NEUTRALIZER SW
148-5660 SINGLE AXIS LEVERS 4Y-4580
BACKUP ALARM
VSC MODERATE
VSC ECONOMY
AUTO/MAN (1-4)
ENGINE SHUTDOWN CONTROL J
INPUT SPEED -
FOR S/W INFO BRAKE OIL
KEY SW TO B+
FORWARD SW
K V 201-BK-18 7 201-BK-18 7X-6315 STRAP 6 299-BK-18 6 299-BK-18 5 G764-PK-18 611-PU-14 4 J
START RELAY
NEUTRAL SW
VSC POWER
SOLENOID RETURN
SOLENOID RETURN
TA PU-18 614-PU C 617-BR-14 8 PPP RRR 6 499-GY-18 605-YL-14 3 605-YL-14 YL-18 T
- BATTERY
- BATTERY
MOUNTING
IMPL LO SW (N/O)
STOP/TAIL/ 175-3244 CLEARANCE
IMPL LO SW (N/C)
BUCKET POS SW
NN
KO SET SW (N/C)
S A 604-OR
UNUSED
617-BR-14 6 617-BR-14 PU-18 C
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
V
OPTION CODE 1
OPTION CODE 2
OPTION CODE 3
OPTION CODE 4
OPTION CODE 5
PARK/TURN BOLT C FFF 3 FUNCTIONS WITH LAMP F
G BK-18 K B 200-BK-14 MOUNTING 499-GY-18 BK B 201-BK-18 200-BK-14 2 J J J LEFT
CONN 22 DEDICATED 3RD LEVER START AID J
LAMP K V SSS NO YES 1 1 299-BK-18 RD A 432-PK-18 327-PK-14 200-BK-14 1 200-BK-14 4Y-3580 605-YL-14 3 605-YL-14 1 RD-18
BOLT TURN
- BATTERY
- BATTERY
+BATTERY
+BATTERY
+BATTERY
I
4Y-3460 TU YL-18 605-GY 1 605-YL-14 972G AAA C CONN CONN C 2 2 299-BK-18 SOLENOID BU C 306-GN 200-BK-14 1 200-BK-14 2 BL-18
I
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
OPTIONS LAMP
G BK-18 K 2 200-BK-14 201-BK-18 6 275-BK-18 J2 J1 3 FUNCTIONS WITH 3 3 3E-6332 IMPL FILTER SW 326-RD 2
CODE PLUG BOTH SHOWN F 3E-6466
1
6
2
5
4
36
37
20
22
21
29
31
32
33
24
39
15
27
18
12
23
19
26
25
30
14
13
28
16
38
40
34
7
17
11
10
35
5
9
7
1
8
2
11
10
15
17
16
13
26
28
27
29
30
24
25
12
20
14
SELECTOR SWITCH
39
40
34
33
32
22
19
37
38
23
36
35
31
18
21
5 274-BK-18 RRR YES YES 4 299-BK-18 4 7X-8549 727-GN-18 114-RD 617-BR-14 6
C C (LOC I-5) WITH BRAKE OFF L17 J
K V 4 273-BK-18 CONN CONN 5 299-BK-18 5 311-WH 499-GY-18 322-GY 619-GN-14 5 619-GN-14 FLOOD
BK-18
BK-18
K POWERTRAIN JOY STICK LEVER F LAMP
BR-18 612-GY 1 612-GY 3 272-BK-18 J2 J1 6 299-BK-18 6 299-BK-18 310-PU BK A 202-BK-18 310-PU 611-PU-14 4 200-BK-14
A273-BK
A273-BK
H729-WH-18
G755-GY
901-WH-18
G746-WH-18
E900-WH-18
E909-WH-18
G750-BU
G763-PU
P910-BR-18
H728-GN-18
709-OR-18
755-OR-18
416-OR-18
976-OR
N939-GN-18
E901-GN-18
E906-OR-18
X972-GN-18
G767-WH-18
417-GY-18
E907-GY-18
G939-PK-18
334-BU-18
321-BR-18
754-BU-18
900-BU-18
E908-BR-18
E904-BR-18
X973-BU-18
H730-PK-18
BACKUP LAMP 9X-1439
307-OR-18
2
7
5
2
9
3
1
CONTROL
24
20
23
15
16
17
18
21
22
29
30
31
32
33
34
36
13
38
40
14
11
39
19
21
22
20
29
35
18
12
13
14
23
24
27
28
26
16
15
30
31
32
33
36
37
38
34
40
K977-PK-18
453-PK-18
5
4
1
8
3
8
7
4
728-BU-18
G766-GN-18
35
19
37
10
11
12
25
26
27
28
39
10
17
25
202-BK-18
450-YL-18
J
484-YL-18
E905-BU-18
E902-PU-18
E903-YL-18
727-GN-18
F785-WH-18
751-GN-18
BK-18 271-BK-18 727-GN-18 419-YL-18 311-WH
X974-BR-18
200-BK 2 2 X972-GN-18 1 RD B
944-OR-18
720-PU-18
G764-PK-18
F783-GN-18
945-BR-18
F781-BR-18
752-YL-18
QQQ
419-YL-18
CONN 34
F784-YL-18
C C SSS F
973-BR-18
977-YL-18
975-WH
126-9288 K 142-3363 2 FUNCTIONS QQQ NO NO FORWARD
975-WH
1
2
3
4
5
6
126-PK
126-PK
1 270-BK-18 X973-BU-18 2 BU C G764-PK-18 114-RD
306-GN
F
795-YL
C SECONDARY CONN 24 HORN FORWARD
1
2
V 201-BK-18 7 201-BK-18 X974-BR-18 SS V NN 322-GY 114-RD
A272-BK
A272-BK
H716-WH
V F
146-GY
146-GY
146-GY
G947-WH-18
3 FUNCTIONS WITH STEERING PARK 4Y-7882 HORN
E917-WH-18
G942-OR-18
H711-GN-18
H714-OR-18
H708-OR-18
H719-OR-18
G943-BU-18
E922-GN-18
E918-GN-18
130-RD 1 8 H730-PK-18 1 322-GY
944-OR-18
C530-BU-18
H720-BU-18
H717-BR-18
H709-BU-18
H715-PU-18
321-BR-18
H710-PK-18
E920-BR-18
H713-PK-18
G944-YL-18
945-BR-18
E921-PK-18
762-YL-18
E919-YL-18
299-BK-18
299-BK-18
A201-BK-18
A202-BK-18
A203-BK-18
A204-BK-18
A205-BK-18
JAPAN V C SELECTOR SWITCH TTT YES YES RELAY ARC SUPPRESSOR BRAKE SW F 7T-0970
F J
H716-WH
2 H728-GN-18 2 J
A201-BK-18
A202-BK-18
A203-BK-18
A204-BK-18
A205-BK-18
299-BK-18
30 85 F
1
2
BACKUP 139-2599 106-8704 174-4312 RH TURN &
311-WH
605-YL-14
310-PU
975-WH MONITOR HARNESS CODE PLUGS H729-WH-18 3 299-BK-18 606-GY-14 3 YL-18 T 114-RD FORWARD
V L69 L16
87A
L84
L74 L73 L83 L18 L93 C XX VV PRESS SW BK
L83
944-OR-18 944-OR-18 944-OR-18 945-BR-18 H716-WH TTT A 202-BK-18 611-PU-14 4 605-GY-14 3 605-YL-14 1 RD-18
L103 L83 L21 3E-6450 J RIGHT
945-BR-18 944-OR-18 2 619-GN-14 200-BK-14 1 200-BK-14 2 BL-18
146-GY
146-GY
146-GY
L74 L19 SECONDARY
973-BR-18 L93 L93 200-BK-18 611-PU-14 HI/LO BEAM 2 TURN
L21
V L103 L74 L83 OPTIONS CODE PLUGS STEERING V CONN 35
LICENSE YL 614-PU-14 977-YL-18 PRIMARY J HEAD LAMP 614-PU-14 6 LAMP
L93 L83 MOTOR/PUMP SS J
PLATE (LOC I-7) BU C 484-YL-18 200-BK-14 4Y-4580 619-GN-14 5 619-GN-14 FLOOD 3E-6466
H708-OR-18 183-6970 VV STEERING
LAMP CAB GROUND J LAMP
L64
H709-BU-18 A273-BK G942-OR-18 BK-0 MOTOR RD-0 PRESS SW RD B 417-GY-18 611-PU-14 4 200-BK-14
608-GN-14
J
200-BK-14
200-BK-14
5A-3808 YY A JAPANESE ROADING LIGHTING 9X-1439
L82
299-BK-18 G764-PK-18 299-BK-18 H719-OR-18 3E-6450 BK 202-BK-18
910-YL-18
CONN 35
CONN 3 251-BK-18 976-OR 251-BK-18 C 299-BK-18 E917-WH-18 JAPAN FRONT FRAME
L21
K L21
K V 728-BU-18 G939-PK-18 251-BK-18 200-BK G944-YL-18 BK-0
RIGHT V F F LLL
L81
TA PU-18 614-PU C 617-BR-14 614-PU N939-GN 299-BK-18 L81 200-BK G943-BU-18 L22 RD-0 F
L72 L22
334-BU-18
321-BR-18
STOP/TAIL/
453-PK-18
450-YL-18
S OR-18 604-OR A 604-OR 614-PU E920-BR-18 202-BK-18 H715-PU-18 14 619-GN-14 6 619-GN-14 FLOOD LAMP
975-WH
PARK/TURN G BK-18 K B 200-BK-14 H713-PK-18 E918-GN-18 21 611-PU-14 4
L19 L103 L103 9X-1439
LAMP V 910-YL-18 L19 L103 19 605-YL-14 1 605-YL-14 F
K H714-OR-18 H710-PK-18
4Y-3264 L18 L18 LEFT
F
L19
TU YL-18 606-GY 1 606-GY-14 H716-WH 945-BR-18 H711-GN-18 23 617-BR-14 3
L73
K L73 TURN
L70
G BK-18 2 200-BK-14 H717-BR-18 728-BU-18 944-OR-18 L15 G947-WH-18 20 606-GY-14 5 2 RD-18
L85 L15 L15 L15
608-GN-14
608-GN-14
L70
200-BK-14
200-BK-14
E921-PK-18 307-OR-18 307-OR-18 H720-BU-18 L15 L15 L15 8 200-BK-14 2 200-BK-14 1 BK-18 LAMP
L84 L84 3E-6466
K K V L69 E922-GN-18 614-PU 299-BK-18 7 200-BK-14
BACKUP LAMP L69 L82 L82 L16 L16
BR-18 612-GY 1 612-GY VVV E919-YL-18 200-BK L82 L16 L16 L16 22 614-PU-14
126-9288 L85 L85 L17 L17
BK-18 200-BK 2 762-YL-18 G746-WH-18 L16 L17 L17
L16
L16 L17
K L150 LH DOME LAMP F
201-BK-18 CONN 36 5
L15
L73 L73 C RIGHT
C 3E-6389 508-PU 1 606-GY-14 2 RD-18
H
508-PU
H
L72 L15 TURN
LIGHTING GP-JAPANESE ROADING VVV CONN 17 4 201-BK-18 122-RD A RD-18 509-WH 509-WH 3 1 BK-18
L72 L15 L55 LAMP
LEFT 126-PK 614-PU SERVICE 3 E735-PU-18 C WH-18 512-GN C 6 619-GN-14 3E-6466
REAR 614-PU MODE 2 291-BK-18 201-BK-18 201-BK-18 200-BK B BK-18 511-BR LEFT 2 200-BK-14 F
CAB 614-PU PLUG 1 290-BK-18 201-BK-18 A513-PK SPEAKER 200-BK-14 3 GROUND 4 FLOOD LAMP
FLOOD L94 L94 6T-7695 9X-1439
614-PU-14 C 201-BK-18 200-BK-14 200-BK-14 200-BK-14 6 GROUND F KKK
F
L15
LAMP 6 275-BK-18 201-BK-18 A272-BK 200-BK-14 200-BK-14 102-RD-14 1 +24 V BATTERY IN VOLTAGE
176-0780 CONN 16 CONVERTER
5 274-BK-18 CAB 200-BK-14 120-YL 120-YL 2 +24 V SWITCHED IN COSA LIGHTING GP
L81 L81 MONITOR RIGHT 119-1733 XXX L103 ANTENNA AS.
L17
L81 4 273-BK-18 GROUND 200-BK-14 135-BU A513-PK 4 +12 V MEMORY OUT
HARNESS L17 SPEAKER (AM/FM RADIO)
BLOWER UNIT 3 272-BK-18 102-RD-14 135-BU 5 +12 V SWITCHED OUT
CODE 2 271-BK-18 LH REAR HEADLINER 6T-7695 9U-2331
C
WATER VALVE BLEND DOOR PLUG 1 270-BK-18 C XXX LLL
MTR+
608-GN-14
MTR-
200-BK-14
200-BK-14
ACTUATOR C
ACTUATOR 7 201-BK-18 511-BR 508-PU 2 5
126-5610 126-5611 (LOC I-13) 8 200-BK 512-GN 509-WH 1 611-PU-14 4 BU-18
B SECONDARY STER
C 200-BK C 512-GN 7 619-GN-14 6 RD-18
C TEST SW L55 L55 TO ENTERTAINMENT
200-BK-18 614-PU 511-BR 8 617-BR 3 WH-18
BU-18
PK-18
A CONN 36
251-BK-18
143-3001 RADIO
WH-18
A513-PK 5 1 YL-18
OR-18
H709-BU-18 614-PU 605-YL-14
BU-18
PK-18
YL-18
LIFT KICKOUT C 2 V F F LLL
H708-OR-18 202-BK-18 C 102-RD-14 135-BU 6 200-BK-14 2 BK-18
L79 L79 3 L54 L54
L85
L84
L94
L64
L69
SET SW (MOM)
L70
CD 202-BK-18 P910-BR-18 120-YL 120-YL 120-YL 4 24 619-GN-14 6 619-GN-14 WW
WIRES THAT HAVE BATTERY VOLTAGE RESISTOR 116-4506 VVV TO BUCKET
1
2
516-GN-14 200-BK 200-BK-14 3 200-BK-14 21 611-PU-14 4 611-PU-14 200-BK-14 1
WHEN THE KEY SWITCH IS OFF. H H 9G-1950
C 5 POSITION-TURN
L62
C
1
2
3
4
5
6
614-PU 136-GN-18 WWW CAB 19 605-YL-14 1 605-YL-14 605-YL-14 4
H L62 C C 6 LAMPS HARN
517-BU-14 515-GY-14 614-PU 615-YL-14 FLOOD 23 617-BR-14 3 617-BR 617-BR 2
WIRES THAT HAVE BATTERY VOLTAGE H H C 2 1 C
C VVV 3 LH HI/LO/POSITION
A527-BU-18
299-BK-18 H709-BU-18 727-GN-18 FRONT DASH ASSEMBLY/STEERING WHEEL 20 606-GY-14 5 606-GY-14 606-GY-14
A526-PK-18
LAMP
L22
WHEN THE KEY SWITCH IS ON. CONN 15 OPERATOR MON MODE SELECT SW TURN LAMP
A594-WH-18
A593-OR-18
A595-GN-18
C C
A592-BU-18
H 200-BK H708-OR-18 608-GN-14 176-0780 8 200-BK-14 2 200-BK-14
A596-YL-18
B 3 C L24 L24 (MOMENTARY) VVV 105-4849
124-GN-14 1 124-GN-14 200-BK 202-BK-18 C VVV 7 200-BK-14
STARTING CIRCUIT. A525-GN-18 2 A525-GN-18 112-6171 UPSHIFT SW 615-YL-14 22 614-PU-14
614-PU 202-BK-18 RH HI/LO/POSITION
WATER VALVE/BLEND DOOR A D B 152-5709
522-WH-14 200-BK-14 A524-BR-18 3 A524-BR-18 614-PU C 200-BK CONN 25 CONN 26 200-BK-14 TURN LAMP
L80
OPERATOR STATION
D
CAT MONITORING SYSTEM CIRCUIT. CONTROL ASSEMBLY H H L79
A523-PU-18 4 A523-PU-18 QUICK COUPLER SW 614-PU A
VVV 105-4850
126-6010 H B 189-0788 1 2 WA W
517-BU-14 5 517-BU-14 200-BK WA W D CAB
RIGHT C D 2 3 4
PANEL LAMP CIRCUIT. REAR
WATER VALVE MTR (A) 12 A526-PK-18
THERMOSTAT
516-GN-14 6 516-GN-14 614-PU
A 1
E735-PU-18 D GN-20 5 F783-GN-20 5 F783-GN 1 202-BK-18 FLOOD
200-BK-14
WATER VALVE MTR (B) 10 A527-BU-18 515-GY-14 7 515-GY-14 779-WH-18 WH-20 6 F785-WH-20 6 F785-WH 10 LAMP
H716-WH
CAB 3E-5464 C 2 3
BLEND DOOR MTR (A) 11 A592-BU-18 200-BK-14 8 200-BK-14 168-GN 168-GN E735-PU-18 DOWNSHIFT SW YL-20 7 F784-YL-20 7 F784-YL 3 176-0780 5
614-PU
TURN SIGNAL AND WIPER/WASHER CIRCUIT.
608-GN-14
200-BK-14
FLOOD 3
BLEND DOOR MTR (B) 9 A593-OR-18 522-WH-14 9 522-WH-14 P976-BR-18 P976-BR-18 201-BK-18 201-BK-18 152-5710 BR-20 8 F781-BR-20 8 F781-BR 4 VVV 1 606-GY-14 611-PU-14 4 BU-18
LAMP
BK-20
BLEND DOOR POS (+) 5 A594-WH-18 10 779-WH-18 C413-YL-18 3 G750-BU-20 3 G750-BU 5 G750-BU 615-YL-14 3 614-PU 619-GN-14 6 RD-18
L53
126-PK
BLOWER 1 2
HEATER AND AIR CONDITIONER CIRCUIT. 176-0780 BLEND DOOR POS (SIG) 8 A595-GN-18 11 200-BK E707-GN-18 1 G763-PU-20 1 G763-PU 6 G755-GY 200-BK-14 6 619-GN-14 614-PU 3 WH-18
G 174-1494 H L23 3 4 L39
G
VVV BLEND DOOR POS (-) 3 A596-YL-18 12 200-BK E708-PK-18 4 G755-GY-20 4 G755-GY 7 F783-GN-18 VVV 2 200-BK-14 606-GY-14 1 YL-18
L23 C
POTENTIOMETER HI 6 A525-GN-18 MOTOR BK-14 2 200-BK-14 614-PU C414-BU-18 2 202-BK-20 2 202-BK 8 F785-WH-18 603-PK-14 4 611-PU-14 200-BK-14 2 BK-18
GROUND CIRCUIT.
L60
V. USER 7 A524-BR-18 L79 WH/RD-14 1 515-GY-14 663-GY 9 F784-YL-18 WWW 5
C FORWARD/NEUTRAL/ DDD F KKK
BK
VVV POTENTIOMETER (COM) 4 A523-PU-18 727-GN-18 REVERSE SW 11 F781-BR-18 KKK
BK-20
B
ENGINE CONTROL CIRCUIT. +24V 1 124-GN-14 200-BK 136-GN-18 177-7582 12 G763-PU
GROUND 2 200-BK-14 HAZARD 614-PU 310-PU 2 322-GY BEACON
LAMP SW 1 A F 128-6983(US)
C 614-PU 308-YL BU-20
IMPLEMENT CONTROL CIRCUIT. STRAP AS. 8X-5804
YYY 112-6167 2
537-GN-14 201-BK-18 BK-20
N
PU-20 108-1029(COSA) LIGHTING GP-ROADING (COSA)
L84 L84 L61 L61 C 3 R
YYY 538-BR L51 DDD GY-20 STD FRONT FRAME
START AID CIRCUIT. 4 L51 WWW
614-PU 200-BK F
5 C D B ETHER AID SW
L61
C 6 102-RD-14 200-BK 603-PK-14 1 RD 761-GY C
L94 L81 D (MOMENTARY)
TRANSMISSION CONTROL CIRCUIT. 102-RD-14 539-BU-18 200-BK-14 2 BK A
L94
FRAME CAB L82 L81 518-OR-14 614-PU A XMSN SHIFTER SW AS. 112-9711 299-BK-18
GROUND GND 126-PK L82 537-GN-14 614-PU 3E-7176 146-GY B
L64 L70 D 2
L70
537-GN-14 605-YL-14 310-PU FORWARD F
200-BK
200-BK
200-BK
200-BK
WLPCS ECM CIRCUIT. L69 L60 L60 D LIFT POSITION
L69
606-GY-14 308-YL HORN SW C530-BU-18 C WH-18 SIGNAL
L64 3 SENSOR
L54
A525-GN-18 LH REAR HEADLINER A541-PU-18 2T-3360 W 251-BK-18 B BK-18 GROUND
L54
ALL DASHED LINES ARE ATTACHMENTS. A524-BR-18 L80 L80 L54 540-WH-18 308-YL 322-GY 138-GN-18 A RD-18 +24V 121-0284
RD-0
L85
BK-0
L85
40 A523-PU-18
CONN 10 CONN 23
39
516-GN-14 REAR WIPER S D CONN 41 BUCKET POSITIONER SW
38
L39
L17
L15
L16
37 515-GY-14 124-3636 6 A541-PU-18 CAB F B B 164-3583
727-GN-18 12 124-GN-14 L 146-GY-18 A RD-18 +V LIFT LEVER 4 605-YL-14 FLOOD 146-GY A 146-GY A RD-18 + BATTERY
L
L24
L23
L51
L40 L40
L22
663-GY
310-PU
3RD LEVER POS SENSOR
308-YL
E707-GN-18
C414-BU-18
+V RD-18 A 146-GY-18 299-BK-18 B BK-18 GROUND 5 606-GY-14 299-BK-18 B 299-BK C BK-18
E735-PU-18
36 517-BU-14 GROUND
E708-PK-18
LAMP
C413-YL-18
GND
201-BK-18
26 504-YL 4 GN MOTOR H POS SENSOR GROUND BK-18 B 299-BK-18 H710-PK-18 C YL-18 SIGNAL 161-8979 2 539-BU-18 176-0780 762-YL C 762-YL B BU-18 SOLENOID
28 416-OR-18 1 161-8979 SIGNAL YL-18 C G942-OR-18 1 537-GN-14 113-OR-18 RIDE CONTROL
L L97 D VVV
27 484-YL-18 200-BK 2 BK T 3 540-WH-18 113-OR-18 113-OR-18 LAMP 615-YL-14
L97 D F
L82
201-BK-18 18 795-YL-18 417-GY-18 118-GY 6 GY L 308-YL E702-OR-18 7N-5876 200-BK-14 322-GY FORWARD
L67 L67 B+ P
VVV HORN
L69
L69
779-WH-18 C529-GY-18 3 795-YL 503-BR 3 BR 146-GY-18 A RD-18 +V 114-RD
L53
L53 D AUTO RIDE F
P976-BR-18 35 505-BU 5 OR 299-BK-18 B BK-18 GROUND E701-PK-18 7T-0970
OPERATOR STATION
306-GN CAB
L52
L40
L40 D CONTROL LAMP F
G486-GN-18 G486-GN-18 34 419-YL-18 C H711-GN-18 C YL-18 SIGNAL 113-OR-18 FLOOD 619-GN-14 FLOOD LAMP
7N-5876
484-YL-18 605-YL-14 14 251-BK-18 200-BK C 200-BK D LAMP 200-BK-14 9X-1439
TILT LEVER L48 L48 F
146-GY
146-GY
453-PK-18 N939-GN 25 N939-GN-18 975-WH FUSE PANEL 200-BK 299-BK-18 611-PU-14 HIGH BEAM 176-0780
CAB POS SENSOR L52 S 2 LEFT
L
L85
499-GY-18 975-WH 30 334-BU-18 200-BK-14 606-GY-14 200-BK IND LAMP VVV F
L85 GROUND 2 1 L 161-8979 L D TURN
727-GN-18 C530-BU-18 4 450-YL-18 727-GN-18 G 200-BK E918-GN-18 7N-5876 615-YL-14 605-YL-14 2 RD-18
E919-YL-18 321-BR-18 728-BU-18 200-BK E917-WH-18 H719-OR-18 1 BK-18 INDICATOR LAMP 200-BK 200-BK-14 1 BK-18 LAMP
F
19 H
F 417-GY-18 E920-BR-18 20 453-PK-18
Z Z
975-WH-18
SEC STER
ECAP SERVICE
TOOL CONN
J 299-BK-18
L B 3
L H716-WH-18 2 BK-18 605-YL-14
S 3
POSITION
COLUMN
D
HAZARD FLASHER
LAMP
VVV
F
3E-6466
136-GN-18
416-OR-18 33 G485-BU 522-WH-14 A 105-RD 614-PU 200-BK RIGHT
496-WH-18 32 123-WH 146-GY INTERMEDIATE B 200-BK L A LIFT LEVER 538-BR
D 7N-5876 606-GY-14 2 RD-18
Z S 6 TURN
299-BK-18
299-BK-18
299-BK-18
299-BK-18
442-GY-18 614-PU-14 29 G939-PK-18 RELAY CONN 43 IMPLEMENT K.O. DETENT SOL 539-BU-18 200-BK-14 1 BK-18
V F D LEFT TURN LAMP
FLOOD Z 3E-5239 LOCK OUT SW 3E-9366 5
200-BK-14 L102 506-PU 606-GY-14 17 E919-YL-18 D 944-OR-18 540-WH-18 D 540-WH-18 3E-6466
LAMP 116-4502 S IND LAMP
608-GN RD-00 RD-00 507-WH 506-PU 1 E920-BR-18 E 945-BR-18 37 UNUSED F
9X-1439 V L TURN SIGNAL SW 7N-5876 D C FLOOD LAMP
202-BK-18 507-WH 2 H713-PK-18 Z MUR440 C 38 UNUSED 200-BK D
JJ AA AA BB 134-9569 CONN 32 9X-1439
V 419-YL-18 604-OR 5 H714-OR-18 2 Z 728-BU-18 H715-PU-18 1 BK-18 4 1 11 UNUSED 18 E735-PU-18 619-GN-14
F
496-WH-18
G485-GN-18
N939-GN-18
H714-OR-18
L94
138-GN-18
727-GN-18
416-OR-18
E922-GN-18
C529-GY-18
107-RD-14
417-GY-18
442-GY-18
606-GY-14
C530-BU-18
H717-BR-18
G764-PK-18
499-GY-18
611-PU-14
614-PU-14
E416-PU-18
S RD-18 604-OR
E920-BR-18
H713-PK-18
251-BK-18
201-BK-18
201-BK-18
453-PK-18
P976-BR-18
201-BK-18
A
432-PK-18
202-BK-18
327-PK-14
E921-PK-18
E919-YL-18
779-WH-18
L81 S S F
FLASHER FORWARD
H716-WH
507-WH
975-WH
311-WH
T WH-18
976-OR
617-BR A541-PU-18
306-GN
H717-BR-18
114-RD
322-GY
762-YL
692-YL
326-RD
761-GY
L70
310-PU
C530-BU-18
H713-PK-18 8 G764-PK-18 106-8704 L43 21 IMPL FILTER 8 13 114-RD
L64
LOWER
L67
L43 F
L84
12V BATTERY 12V BATTERY 7T-0970
BK-00
STOP/TAIL/PARK LAMP 761-GY H714-OR-18 9 E921-PK-18 TURN IND C A541-PU-18 201-BK-18 2 GROUND C413-YL-18 4 WH-18 DATA 12 310-PU 273-BK-18
DETENT SOL L17
614-PU-14
115-2422 GP31 115-2422 GP31
614-PU
976-OR H716-WH 10 E922-GN-18 BUCKET IND C2 633-BU-18 CIGAR 275-BK-18 6 HARNESS CODE 5 201-BK-18 2 BK-18 GROUND F785-WH-18 1 633-BU-18 274-BK-18
202-BK-18
107-4401
L53
3E-9366
H716-WH-18
LIGHTER
E917-WH-18
G942-OR-18
H711-GN-18
H719-OR-18
E918-GN-18
H715-PU-18
H720-BU-18
H710-PK-18
322-GY H717-BR-18 11 976-OR WARNING LAMPS 49A 537-GN-14 538-BR 200-BK 274-BK-18 16 HARNESS CODE 4 E707-GN-18 1 OR-18 +V DISPLAY F784-YL-18 2 118-GY 275-BK-18
299-BK-18
146-GY-18
146-GY-18
299-BK-18
299-BK-18
V 619-GN-14 G764-PK-18 16 201-BK-18 +V (TURN SIG) 49 691-GY 9W-0335 L E735-PU-18 E702-OR-18 273-BK-18 22 HARNESS CODE 3 E708-PK-18 3 GN-18 CLOCK F781-BR-18 4 270-BK-18 290-BK-18
L53
129-BU
614-PU
200-BK
ARC SUPPRESSOR (2)
L48
L48
RD-18 2 605-YL-14 611-PU-14 762-YL 15 762-YL-18 N939-GN 691-GY +V (HAZARDS) 30B 518-OR-14 L H720-BU-18 1 BK-18 E735-PU-18 E701-PK-18 272-BK-18 12 HARNESS CODE 2 C414-BU-18 5 YL-18 MODULE LOAD F783-GN-18 5 271-BK-18 291-BK-18
200-BK
106-8704
200-BK
BK-18 1 200-BK-14 138-GN-18 761-GY 13 762-YL-18 GROUND 31 200-BK L H716-WH-18 2 BK-18 499-GY-18 611-PU-14 271-BK-18 3 HARNESS CODE 1 6 BU-18 HARNESS CODE G750-BU 6 272-BK-18 F785-WH-18
TT L39
146-GY 611-PU-14 22 614-PU-14 691-GY 633-BU-18 538-BR 270-BK-18 31 HARNESS CODE 0 G755-GY 7 273-BK-18 F784-YL-18
L54
L61
L62
200-BK-14
L60
21 33 CLEAR 8
MUR440
MUR440
QUAD GAGE LAMP(2)
L106
200-BK-14 FRONT 762-YL E922-GN-18 23 202-BK-18 E701-PK-18 275-BK-18 290-BK-18 23 SERVICE 166-6928 7N-5876 322-GY 9 275-BK-18 F783-GN-18
L106 D D D D
G947-WH-18
H716-WH-18
G942-OR-18
H711-GN-18
E917-WH-18
G943-BU-18
H715-PU-18
H719-OR-18
H710-PK-18
E918-GN-18
FRONT
H720-BU-18
G944-YL-18
200-BK-14 107-RD-14 C529-GY-18 CONN 11 V C 506-PU GROUND 1 200-BK 274-BK-18 272-BK-18 944-OR-18 5 CAT DATA LINK + 200-BK 310-PU 15 500-BR G763-PU
146-GY-18
146-GY-18
299-BK-18
299-BK-18
RELAY PANEL
2
1
2
1
V 200-BK-14 306-GN H713-PK-18 419-YL-18 27 507-WH L65 LIGHTS ON 2 614-PU 614-PU D 273-BK-18 271-BK-18 410-WH-18 4 ACTION ALARM 200-BK 16 501-GN G746-WH-18
614-PU
129-BU
D
200-BK
202-BK-18
202-BK-18
201-BK-18
201-BK-18
BK-OO 200-BK 200-BK H714-OR-18 122-RD 2 521-YL-14 SPEEDO LAMP 4 662-YL 662-YL EH IMPLEMENT CONTROLS 272-BK-18 270-BK-18 C413-YL-18 35 MODULE DATA 200-BK 202-BK-18 17 502-OR 910-YL-18
FF V TACH LAMP
200-BK-14 H716-WH 432-PK-18 30 617-BR 5 661-GN 661-GN CONN 19 271-BK-18 291-BK-18 C414-BU-18 15 MODULE LOAD 200-BK A541-PU-18 19 537-GN-14 307-OR-18 L15 GGG MUR440
538-BR
538-BR
200-BK-14 H717-BR-18 146-GY 5 C529-GY-18 GAUGE LAMPS 6 663-GY 663-GY 270-BK-18 290-BK-18 E707-GN-18 34 CLUSTER +V 537-GN-14 24 663-GY 944-OR-18 200-BK-18 2
L45
L L
606-GY-14
605-YL-14
LEFT FRAME 200-BK-14 E919-YL-18 201-BK-18 6 291-BK-18 E735-PU-18 E708-PK-18 25 MODULE CLOCK 661-GN 20 605-YL-14 945-BR-18 779-WH-18 1
E416-PU-18 CONN 18
2
3
5
6
8
4
1
1
7
5
6
7
2
3
9
10
12
4
11
GROUND BOSS 200-BK-14 E920-BR-18 130-RD 3 608-GN-14 290-BK-18 945-BR-18 442-GY-18 10 HYD TEMP SENSOR 662-YL 21 606-GY-14 614-PU
P976-BR-18 ZZZ ZZZ CATERPILLAR MONITORING SYSTEM ARC SUPPRESSOR
200-BK-14 8 L23 L23 945-BR-18 944-OR-18 443-YL-18 614-PU 661-GN 200-BK
E921-PK-18 251-BK-18 779-WH-18 28 CNVT TEMP SENSOR 22 106-8704
OPERATING MODES
200-BK-14 E922-GN-18 306-GN 10 646-OR-18 L43 944-OR-18 410-WH-18 441-OR-18 8 COOL TEMP SENSOR 326-PU 23 662-YL 201-BK-18 CONN 40
200-BK
200-BK
200-BK
200-BK
G947-WH-18
H716-WH-18
MODE FUNCTION
G942-OR-18
H711-GN-18
E917-WH-18
G943-BU-18
H715-PU-18
H719-OR-18
H710-PK-18
E918-GN-18
H720-BU-18
G944-YL-18
200-BK-14 299-BK 308-YL 11 647-GN-18 647-GN-18 410-WH-18 C413-YL-18 447-PK-18 9 FUEL LEVEL SENSOR 5 307-OR-18 202-BK-18
608-GN-14
146-GY-18
146-GY-18
299-BK-18
299-BK-18
L22 L22 0 NORMAL MODE CONN 31
L97
E416-PU-18 310-PU 12 299-BK-18 200-BK 442-GY-18 C414-BU-18 K933-GN-18 24 +8V SENSOR SUPPLY 501-GN D C 126-PK F GGG GGG
129-BU
200-BK
614-PU
1 HARNESS CODE L44 L44
447-PK-18 310-PU 321-BR-18 13 604-OR REAR FLOOD 200-BK 200-BK 443-YL-18 E707-GN-18 432-PK-18 20 BRK OIL PRESS 3 118-GY 14 A541-PU-18 126-PK 200-BK-18 A 200-BK-18 2
E E
L24
Z Z Z Z 2 NUMERIC READOUT
605-YL-14 326-RD 102-RD-14 14 K933-BU-18 RELAY 200-BK 441-OR-18 E708-PK-18 405-GY-18 19 ENG OIL PRESS 1 500-BR 40 E735-PU-18 118-GY 779-WH-18 B 779-WH-18 4
FRONT FLOOD 3 SERVICE MODE
200-BK-14 617-BR 614-PU-14 202-BK-18 7 443-YL-18 Z 3E-5239 Z 447-PK-18 442-GY-18 G485-BU-18 40 FRONT AXLE TEMP 5 502-OR 35 F785-WH-18 E702-OR-18 P976-BR-18 C P976-BR-18 1
606-GY-14
Z Z 4 TATTLE TALE MODE
605-YL-14
113-OR-18
113-OR-18
604-OR 604-OR 617-BR 403-GN-18 20 447-PK-18 RELAY K933-GN-18 443-YL-18 403-GN-18 30 ALTERNATOR 105-RD 32 F784-YL-18 K933-BU-18 G764-PK-18 200-BK-18 3
L58 L51 5 US/METRIC MODE (UNITS MODE)
538-BR
608-GN 608-GN 606-GY-14 405-GY-18 21 496-WH-18 3E-5239 615-YL-14 432-PK-18 441-OR-18 496-WH-18 29 HYD OIL LEVEL 7 201-BK-18 33 F781-BR-18 443-YL-18 416-OR-18
L107 6 IMPLEMENT CONTROL CALIBRATION
606-GY-14 606-GY-14 605-YL-14 499-GY-18 38 441-OR-18 127-OR-14 SUSPENSION GP 405-GY-18 447-PK-18 G486-GN-18 32 REAR AXLE TEMP 5 E702-OR-18 34 F783-GN-18 447-PK-18 417-GY-18 QUICK COUPLER
SEAT
L114 L67 L67
REAR
200-BK-14 614-PU-14 605-YL-14 P976-BR-18 39 442-GY-18 150-7718 403-GN-18 K933-GN-18 113-OR-18 1 + BATTERY D E701-PK-18 30 G750-BU 496-WH-18 453-PK-18
L50 SOL 3E-8575
614-PU-14 614-PU-14 606-GY-14 417-GY-18 26 432-PK-18 ACTION 134-YL-14 496-WH-18 432-PK-18 7 UNUSED C413-YL-18 4 WH-18 DATA 611-PU-14 31 G755-GY 441-OR-18 484-YL-18
L51
SEAT
L64 L50
ALARM
L88
614-PU-14 321-BR-18 617-BR 138-GN-18 4 403-GN-18 RD 1 410-WH-18 410-WH-18 113-OR-18 405-GY-18 39 UNUSED 201-BK-18 2 BK-18 GROUND 275-BK-18 36 G763-PU 442-GY-18 727-GN-18 L17 251-BK-18
L107 L88 L84 L84 3E-6328
2
1
975-WH 175-RD-14 175-RD-14 L108 614-PU-14 105-RD 1 405-GY-18 BK 2 201-BK-18 201-BK-18 615-YL-14 403-GN-18 26 UNUSED E707-GN-18 1 OR-18 +V DISPLAY 274-BK-18 5 202-BK-18 432-PK-18 201-BK-18 CONN 36 GGG MUR440
L108 C
321-BR-18 130-RD 130-RD 614-PU-14 450-YL-18 15 322-GY Z 201-BK-18 910-YL-18 496-WH-18 36 UNUSED L50 E708-PK-18 3 GN-18 CLOCK 273-BK-18 1 105-RD 403-GN-18 432-PK-18 138-GN-18 200-BK-18 2
L107
L50
L113 130-RD 975-WH 608-GN 299-BK 9 299-BK-18 326-RD 692-YL TURN SIGNALS E707-GN-18 G485-BU-18 113-OR-18 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL-18 MODULE LOAD 272-BK-18 2 113-OR-18 405-GY-18 419-YL-18 18 C530-BU-18 P976-BR-18 1
E707-GN-18
C414-BU-18
108-BU-14
A541-PU-18
E708-PK-18
175-RD-14 975-WH 975-WH 321-BR-18 22 SEAT AIR COMPRESSOR 108-BU-14 E708-PK-18 G486-GN-18 201-BK-18 6 BU-18 271-BK-18 200-BK 146-GY
C413-YL-18
522-WH-14 308-YL HARNESS CODE 3 322-GY 202-BK-18 3
540-WH-18
ARC SUPPRESSOR
537-GN-14
606-GY-14
539-BU-18
201-BK-18
605-YL-14
201-BK-18
200-BK-14 975-WH 604-OR 416-OR-18 23 310-PU 124-GN-14 BLOWER MOTORS 124-GN-14 C413-YL-18 975-WH-18 499-GY-18 CATERPILLAR 270-BK-18 4 201-BK-18 326-RD 311-WH 10 299-BK-18 106-8704
L52
L65
L67
661-GN
614-PU
146-GY
662-YL
201-BK-18 201-BK-18 447-PK-18 E416-PU-18 24 605-YL-14 126-PK XMSN CNTRLS 126-PK C414-BU-18 G485-BU-18 MONITORING SYSTEM TACH/SPEEDOMETER 291-BK-18 6 307-OR-18 308-YL 310-PU 32 762-YL
X Z
108-BU-14
200-BK-14
447-PK-18 LEFT SIDE ENGINE 443-YL-18 G939-PK-18 25 606-GY-14 136-GN-18 SEC STER 136-GN-18 C414-BU-18 C414-BU-18 G486-GN-18 200-4412 153-8061 290-BK-18 7 308-YL 310-PU 107-RD-14 31 761-GY
15A D D D D L4
126-PK
E V 405-GY-18 619-GN-14 29 611-PU-14 144-GN BEACON 144-GN C413-YL-18 C413-YL-18 201-BK-18 945-BR-18 8 326-RD 605-YL-14 200-BK-14 11 322-GY
G947-WH-18
H716-WH-18
E917-WH-18
G942-OR-18
H719-OR-18
H711-GN-18
E918-GN-18
G943-BU-18
H715-PU-18
H710-PK-18
G944-YL-18
H720-BU-18
L49
5 311-WH 441-OR-18 441-OR-18 31 619-GN-14 168-GN-18 QUICK COUPLER 168-GN-18 E708-PK-18 E708-PK-18 910-YL-18 200-BK 661-GN 944-OR-18 9 403-GN-18 606-GY-14 327-PK-14 1 114-RD
146-GY-18
ENGINE X
299-BK-18
Z L49 D
24 327-PK-14 521-YL-14 442-GY-18 32 130-RD 118-GY WIPER MOTORS 118-GY E707-GN-18 E707-GN-18 615-YL-14 662-YL 410-WH-18 10 405-GY-18 611-PU-14 306-GN 24 619-GN-14
614-PU
15A
129-BU
200-BK
304-WH-8 1 304-WH-8 200-BK-14 522-WH-14 443-YL-18 33 499-GY-18 138-GN-18 PAYLOAD 138-GN-18 200-BK-14 539-BU-18 539-BU-18 539-BU-18 STEER 200-BK 442-GY-18 410-WH-18 610-OR-14 7 200-BK-14
L57 11 326-RD
G S COLUMN
18 201-BK-18 403-GN-18 447-PK-18 34 G486-GN-18 15A CIRCUIT Z Z Z Z Z Z 120-YL VOLT CONVERTER 120-YL 200-BK 540-WH-18 540-WH-18 633-BU-18 200-BK 443-YL-18 12 975-WH 619-GN-14 499-GY-18 19 605-YL-14
STARTER V GROUND CONN 39
L43
21 201-BK-18 450-YL-18 484-YL-18 36 G485-BU-18 BREAKERS Z 113-OR-18 ZZZ 201-BK-18 201-BK-18 975-WH-18 441-OR-18 13 G486-GN-18 105-RD C530-BU-18 20 606-GY-14
L43
ZZZ
L102
10A
10A
10A
BB
10A
10A
10A
10A
7
4
8
6
3
3
5
2
6
4
9
7
11
10
12
(QTY 12) FRONT AXLE
1
521-YL-14 11 521-YL-14 975-WH G486-GN-18 521-YL-14 17 608-GN-14 CONN 20 CONN 21 K933-GN-18 16 G485-BU-18 501-GN 299-BK 611-PU-14 21 1 G485-BU-18 1 BK-16
C
112-PU-14
112-PU-14
BLOCK AS. 3K-8782 C ACTION TEMP SW
RD-00 RD-00 13 975-WH 18 129-BU 200-BK 432-PK-18 441-OR-18 762-YL 2 201-BK-18 2 BK-16
101-RD-4
15A FUSE
129-BU
200-BK
H716-WH
G947-WH-18
CC T
146-GY
614-PU
G942-OR-18
H711-GN-18
G943-BU-18
L54
H715-PU-18
H710-PK-18
RELAY 9W-2111
E917-WH-18
H719-OR-18
H720-BU-18
E918-GN-18
RD-00 22 405-GY-18 308-YL 37 112-PU 146-GY 201-BK-18 403-GN-18 443-YL-18
L45
496-WH-18 102-RD-14 E701-PK-18 322-GY 26
G944-YL-18
19
299-BK-18
L90 (QTY 2)
JJJ PANEL L22 D
XX RD-0 FF GG 25 521-YL-14 105-RD 453-PK-18 35 105-RD G 112-PU 8M-8948 133-OR-18 201-BK-18 201-BK-18 496-WH-18 20 447-PK-18 410-WH-18 114-RD 6 G485-BU-18
BK-00 17 522-WH-14 306-GN 28 123-WH G 112-PU 128-PK 614-PU 614-PU 113-OR-18 496-WH-18 113-OR-18 201-BK-18
L44 21 619-GN-14 5
G FUSE HOLDER L45 L44
200-BK
200-BK
101-RD-4 20 101-RD-4 450-YL-18 102-RD-14 779-WH-18 40 122-RD G 112-PU A541-PU-18 A541-PU-18 910-YL-18 22 499-GY-18 615-YL-14 200-BK-14 36 E922-GN-18 E922-GN-18 11
G (QTY 14)
120-YL
RD-00 12 G939-PK-18 112-PU-4 V C 112-PU 537-GN-14 537-GN-14 200-BK 615-YL-14 23 538-BR 663-GY 605-YL-14 28 H714-OR-18 H714-OR-18 5
L113
102-RD-14
L114
G 4K-5122
RD-00 200-BK 23 G486-GN-18 130-RD 112-PU-4 1 X G 112-PU 661-GN 661-GN 200-BK E735-PU-18 39 E702-OR-18 661-GN 606-GY-14 33 E919-YL-18 E919-YL-18 8
118-GY
G G Z D NEUTRALIZER
REFRIG SW 311-WH 6 311-WH 304-WH-8 4 112-PU 15A 134-YL-14 REAR FLOODS L22 605-YL-14 605-YL-14 975-WH-18 G485-BU-18 537-GN-14 E416-PU-18 E416-PU-18 12 CONTROL MANIFOLD
200-BK-14 200-BK-14 L49 L49 OVERRIDE LAMP 27 910-YL-18 614-PU-14 12
G
105-RD
G Z
D D
114-5333 441-OR-18 14 441-OR-18 109-RD-4 5 112-PU 15A 127-OR-14 FRONT FLOODS 614-PU 200-BK-14 200-BK-14 606-GY-14 606-GY-14 910-YL-18 G486-GN-18 28 944-OR-18 E922-GN-18 29 H716-WH H716-WH 6
GG G G Z L60 L60 7N-5876
727-GN-18
136-GN-18
NOTE A TO ENGINE D 945-BR-18
102-RD-14
450-YL-18 16 450-YL-18 101-RD-4 6 112-PU 10A 129-BU CIGAR LIGHTER H716-WH 200-BK-14 200-BK-14 975-WH-18 29 130-RD H714-OR-18 6 H713-PK-18 H713-PK-18 4
G G Z
614-PU
200-BK
E BLOCK G939-PK-18 3 G939-PK-18 7 112-PU 10A 123-WH AXLE OIL COOLER 200-BK-14 308-YL 605-YL-14 37 K933-BU-18 604-OR E919-YL-18 5 H717-BR-18 H717-BR-18 7 CONN 38
G G Z L50 L50 D BUCKET TURN L47
BK-18 1 513-OR-14 443-YL-18 15 443-YL-18 V C 112-PU 10A 133-OR-18 WORK LAMPS 200-BK 606-GY-14 E701-PK-18 633-BU-18 761-GY 138-GN-18 138-GN-18 1
L115
3 DR 38 2
306-GN
606-GY-14
L
L102
F
605-YL-14
L58 D DS ON
E 521-YL-14 L108 L58 307-OR-18 3 OR-16 610-OR-14 202-BK-18 E416-PU-18 4 779-WH-18
ST D
538-BR
ARC CONN 5 L66 L66 L57 GND B FLOOD LAMP
2 522-WH 522-WH-14 L88 L57 501-GN 4 GN-16 MOTOR H 105-RD 4 BR-16 200-BK 202-BK-18 G485-BU-18 H716-WH 25
SUPPRESSOR L88 L11 L11 L44 D L49 IND LAMP Q RIDE CONT "OFF"
L65
L4
L67 L67 L24 L24 L46
175-RD-14
107-RD-14
102-RD-14
304-WH-8
200-BK-14 L24 118-GY 6 GY-16 500-BR 604-OR 975-WH P976-BR-18 976-OR-18 2 GN-18
A541-PU-18
17
112-PU-4
L24 P
168-GN-18
L64 L64
975-WH-18
D
975-WH
410-WH-18
L8 B+
727-GN-18
944-OR-18
608-GN-14
647-GN-18
306-GN
133-OR-18
E L8
633-BU-18
728-BU-18
945-BR-18
124-GN-14
138-GN-18
113-OR-18
136-GN-18
537-GN-14
518-OR-14
122-RD
646-OR-18
E
108-BU-14
201-BK-18
130-RD
114-RD
130-RD
105-RD
F
308-YL
L47
129-BU
L63
118-GY
123-WH
L63 L62 L62
200-BK
105-RD
144-GN
614-PU
661-GN
146-GY
CLUTCH SOLENOID
663-GY
126-PK
128-PK
120-YL
662-YL
GN 1 513-OR-14 L86 136-GN-18 502-OR 5 OR-16 201-BK-18 539-GN-18 126-PK 138-GN-18 40 976-OR-18 C 976-OR-18
COIL AS. 110-6465 L86 L61 L61 D 7N-5876 SOLENOID
GN 2 522-WH-14 727-GN-18 G746-WH-18 251-BK-18 39 975-WH-18 B 975-WH-18 975-WH-18 2 GN-18
3E-1906 L84 L84 L46 L46 152-8340
CONN 13 1 C529-GY-18 38 N939-GN-18 A N939-GN-18 N939-GN-18 1 GN-18
L110 L110 L47
LEFT SIDE ENGINE 24 CONN 14 G485-BU-18 V CONN 37
F
RD-0
BK-0
6 FRONT DASH ASSEMBLY/STEERING WHEEL 201-BK-18 STD FRONT FRAME
19
2 Z
202-BK-18 RH HEADLINER P976-BR-18
L8
L11
L61
L62
L24
39
15
16
26
19
27
21
17
37
35
38
23
25
31
36
29
10
40
33
30
24
22
34
32
28
13
11
18
20
4
5
3
17 E909-WH-18 118-GY L100 779-WH-18
L115
L90
L63
L64
L65
L66
L67
L100
15 E905-BU-18 118-GY RH DOME LAMP LIFT POSITION SENSOR 20 C530-BU-18 507-WH
123-WH
975-WH
661-GN
144-GN
663-GY
146-GY
168-GN
126-PK
200-BK
662-YL
120-YL
410-WH-18
SPEED
A541-PU-18
944-OR-18
608-GN-14
118-GY
ROADING
614-PU
113-OR-18
138-GN-18
124-GN-14
646-OR-18
647-GN-18
133-OR-18
108-BU-14
728-BU-18
945-BR-18
633-BU-18
201-BK-18
118-GY
VALVES (6) C C C 1 D 197-0739 00 D-3 DASH
20 900-BU-18 200-BK B BK-18 LIFT PRESS-ROD END 16 E416-PU-18
160-8408 H B B E 136-1873 07 D-14 ENGINE
21 901-WH-18 RD 1 118-GY +BATTERY 24V (IN) 1 138-GN-18
L111 L11 B1
614-PU
200-BK
F 146-9825 09 D-2 FRONT FRAME
1
2
1
2
1
2
1
2
1
2
1
2
200-BK
200-BK
J 150-1411 00 I-1 FRONT LIGHTS(JAPAN) STD
WH-18
GY-14
975-WH-18 10 E906-OR-18 YL 5 5 138-GN-18 E IMPLEMENT E/H CONTROL MANIFOLD J 138-0171 01 I-1 FRONT LIGHTS(JAPAN ROAD) ATCH
BR-14
504-YL B CHAN RS232 RECEIVE
L86 L86 L66 L L37 CUSTOMER DUMP LOWER AUX LOWER K 138-0172 01 H-15 REAR LIGHTS(JAPAN ROAD) ATCH
1 G486-GN-18 1 BK-16 975-WH-18 13 E901-GN-18 BU 6 503-BR PANEL TX A CHANNEL 9 818-BR-18 D C DD
L66 PW DATA PROP SOL PROP SOL PROP SOL L 124-8355 01 F-8 IMPL CNTRL CONSOLE(2LVR/3LVR) ATCH
C 2 201-BK-18 2 BK-16 975-WH-18 7 E900-WH-18 BR 7 507-WH LAMP TX B CHANNEL 3 A 619-GN-14 B
C
L84
L84 3
2
1
975-WH-18 23 K977-PK-18 REAR 8 7N-5876 A CHAN RECEIVE 4 819-GY-18 C CONNECTION 611-PU-14 C 124-3052 124-3052 124-3052 L 124-8356 01 F-8 IMPL CNTRL CONSOLE(4FCN/3FCN STICK) ATCH
RR RR T
975-WH-18 T 3 709-OR-18 WIPER SW GROUND 8 250-BK-18 B 610-OR-14 A 200-BK-14 M 136-1872 03 B-2 HYDRAULIC CNTRL VALVE MANIFOLD
REAR AXLE TEMP SW. 112-6174 B2 L99 N 146-1892 00 B-3 STOP LAMP SW
PK-14
975-WH-18 975-WH-18 9 E904-BR-18 608-GN-14 UNUSED 10
OPERATOR STATION
155-8999 C C 4 L100 P P 162-5597 00 A-4 PAYLOAD MONITOR ATCH
751-GN-18 8
E900-WH-18
E902-PU-18 STORE SW 11
E901-GN-18
752-YL-18 T C 118-GY 727-GN-18 B3 REWEIGH SW 22 DD 619-GN-14 Q 136-1880 04 D-2 RIDE CONTROL VALVE ATCH
RD
RD
RD
RD
RD
RD
PU-14
614-PU
200-BK
R 142-2200 04 A-13 RELAY PANEL(CHASSIS)
202-BK-18
720-PU-18
ALTERNATOR T 186-2455 01 C-12 TRANSMISSION
1
2
1
2
1
2
900-PU-18 C530-BU-18 EXCESS SW 17 A 610-OR-14
L114
L113
L8
L26 L8 DD M M M
YL-14
107-7977 901-WH-18 944-OR-18 200-BK GROUND 21 251-BK-18 U 176-3555 00 C-15 FUEL TANK
403-GN-18 L26 L37 L37 5 DD V 204-2482 00 D-12 REAR FRAME(US & COSA)
403-GN-18 E900-WH-18 975-WH 945-BR-18 KEYPAD SUPPLY +12V 7 188-WH-18 DIMMER SW E922-GN-18
BU-14
E 109-RD-4
109-RD-4 E901-GN-18 E416-PU-18 E416-PU-18 KEYPAD DATA 14 E955-OR-18 2H-1855 H714-OR-18
L90
OR-14
L63
R
L64
L65
200-BK
200-BK
D+ B+ BK-4 WH-18 2 450-YL-18 E907-GY-18 503-BR 251-BK-18 251-BK-18 HVAC OPERATOR CONTROLS GN-14 RH HEADLINER +V DISPLAY OR-18 A 188-WH-18 WA 152-6432 05 STEERING WHEEL
200-BK
E 1 K977-PK-18 L99 H716-WH-18 Y 135-2628 03 A-3 HYDRAULIC TANK
B- BK-18 G939-PK-18 504-YL 118-GY L99 GROUND BK-18 B 251-BK-18
200-BK-14
TO ENGINE HH TEMPERATURE SELECTOR SELECTOR SW BLOWER SW L100 PEDAL POS SNSR Z 200-2470 00 D-11 FUSE PANEL(CAB)
HH 202-BK-18 A525-GN-18 120-YL L100 DATA WH-18 C E955-OR-18 H716-WH H716-WH-18
BLOCK ENGINE SPEED POTENTIOMETER C (A/C,OFF,HTR) (LOW,MED,HI) C 147-1680 DD 121-8038 02 C-13 DIMMER SWITCH JUMPER STD
E906-OR-18
E907-GY-18
L34
6V-2455 C C 185-6335 L100 WLPCS LL 125-6239 02 A-15 LICENSE PLATE LAMP(COSA) ATCH
E909-WH-18 T 517-BU-14 202-BK-18 614-PU C 200-BK 202-BK-18 B BK-18 RETURN H716-WH-18
L115 L25 L25 A 1 B KEYPAD
C
T SPEED SENSORS (3) L67 L24 L24 C 2 149-3253 NN 136-1870 01 I-3 BRAKE MODULE
1
2
3
7
5
6
4
8
2 200-BK 200-BK 515-GY-14 P910-BR-18 L24 H713-PK-18
118-GY
L7
118-GY
C
L110
RD-0
T
L111
P
L102
BK
C 5 CONN 30
122-RD
L66 3 3
617-BR
614-PU
ON 0 1 SS 146-1548 00 I-4 SECONDARY STEERING ATCH
WH-18
(UP)
158-BR-14
133-OR-18
647-GN-18
610-OR-14
646-OR-18
X973-BU-18 3
102-RD-14
133-OR-18 P976-BR-18 BK-16
BK-18
6 C C 4 C 2 N M
L8
ETHER AID C M M M WW XXX-XXXX 00 H-1 BUCKET POS/WARNING LAMPS (COSA) ATCH
WH-18
L62
L62 D
GROUND
C 5 1 COM
614-PU
COOLANT OFF 1 1 GGG XXX-XXXX 00 E-1 QUICK COUPLER ATCH
+8V
158-BR-14
2
1
2
1
2
1
2
1
(CENTER)
SIGNAL
102-RD-14
646-OR-18 H708-OR-18 C 118-GY 1 RD-14 B+ 604-OR 604-OR
RD-14
2
BR-14
BK-14
RD
RD
RD
RD
RD
RD
3E-6425 AUTO (DOWN) 1 0 STOP LAMP SW KKK 141-3885 00 G-1 RH FRONT LIGHTS (COSA) ATCH
GN-18
GN-18
615-YL-14 138-GN-18 H709-BU-18 118-GY 2 RD-18 B+
L61 C 3E-5520 LLL 141-3884 01 H-1 LH FRONT LIGHTS (COSA) STD
158-BR-14
E BK-18 1 201-BK-18 608-GN-14 647-GN-18 124-GN-14 200-BK 200-BK-14 3 BK-18 GROUND CONN 38
L61 521-YL-14 C B SERVICE BRAKE LLL 141-3886 00 H-1 LH FRONT LIGHTS (COSA) ATCH
441-OR-18 443-YL-18 BK-18 2 405-GY-18 168-GN 647-GN-18 C 202-BK-18 502-OR 4 WH-14 HIGH M
124-GN-14
C A L10
614-PU
AUTO RIDE C 178-3186 H714-OR-18 VVV 195-5281 00 G-3 (US & COSA) ATCH
200-BK
200-BK
126-PK-18 A525-GN-18 500-BR 6 BU-14 PARK 5
614-PU
614-PU
516-GN-14
L101
515-GY-14
1
517-BU-14
ENGINE COOLANT TORQUE CONVERTER ENGINE OIL SPEED SENSOR SPEED 537-GN-14 615-YL-14 A524-BR-18 122-RD CONTROL SW 506-PU 7 BR-18 WASH NOTE C 8 E919-YL-18 RACKBACK LIFT AUX LIFT WWW 119-8984 01 G-3 BEACON LAMP ATCH
TEMP SENDER OIL TEMP SENDER PRESS SW SENSOR 100-3055 SENSOR L27 L27 103-6333 2 ON/OFF PROP SOL PROP SOL PROP SOL WWW 139-3396 00 G-3 BEACON LAMP (COSA) ATCH
A525-GN-18
L27 E920-BR-18
L37
122-RD L102
L37 C 3 C L102
521-YL-14
7N-8532 4W-9972 174-4058 (TRAILING) 661-GN 102-RD-14 AUTO/MANUAL GEAR SELECT SW 200-BK C 10 E921-PK-18 PILOT SOL 124-3052 124-3052 124-3052 ZZZ 155-2243 01 E-8 SEAT
B B
L28 L37 B C
662-YL E416-PU-18 144-GN 201-7952 200-BK FRONT INTERMITTENT 12 129-4023 WIRE AS.
102-RD-14
(SHOWN IN MANUAL POSITION) WIPER SW H716-WH G 116-2247 01 D-11 TERM STUD TO FUSES(CAB)
647-GN-18
646-OR-18
RIGHT SIDE ENGINE 663-GY 506-PU 122-RD AUTO 614-PU RD-0 6
102-RD-14
610-OR-14
L86 L28 1 C
614-PU
A 110-7886
614-PU
113-OR-18 507-WH 727-GN-18 614-PU C 4 H713-PK-18 X 116-2246 01 D-11 TERM STUD TO BREAKERS(CAB)
L28
122-RD
L25 4 3 2
617-BR
126-PK
ECPC TRANSMISSION 410-WH-18 617-BR C530-BU-18 500-BR 2 C 202-BK-18 TRANSMISSION 7 H717-BR-18 M LIFT CYL AAA 203-4266 00 I-13 MONITOR CODE PLUG
L111 L65 MAN 2 3 C
126-PK
A541-PU-18 727-GN-18 C529-GY-18 501-GN (1-4) BK 2 973-BR-18 202-BK-18 C NEUTRALIZER SW CONN 27 BK-0 1 138-GN-18 138-GN-18 A OR-18 +24V HEAD END DDD XXX-XXXX 00 G-4 XMSN SHIFTER SW ASSEMBLY GND
RD-00 L10 L33 1 3
L10 L27 L27 4 188-4804 PRESSURE PPP 125-3556 01 I-6 OPTIONS CODE PLUG - IMPL 2 FCN
BK-00 RELAY PANEL 633-BU-18 C529-GY-18 728-BU-18 502-OR BK 3 977-YL-18 L7 2 251-BK-18 251-BK-18 B BK-18 GROUND
200-BK-14
200-BK-14
200-BK-14
4 5
614-PU
C SENSOR
200-BK
BK-18 1 306-GN K933-BU-18 C530-BU-18 500-BR 506-PU X972-GN-18 BK 4 H728-GN-18 614-PU 7 3 C529-GY-18 C529-GY-18 C WH-18 SIGNAL QQQ 127-3003 01 I-5 OPTIONS CODE PLUG - IMPL 2 FCN STICK
JJ L95 5 6 L7
ENGINE SHUTDOWN BKR START RELAY BK-18 2 975-WH 443-YL-18 521-YL-14 E701-PK-18 X973-BU-18 BK 5 H729-WH-18 C 200-BK 2 124-4672 RRR 127-3011 01 I-6 OPTIONS CODE PLUG - IMPL 3 FCN STICK W/SELECT SW
R R 6
101-RD-14 6T-3643 125-1302 447-PK-18 P976-BR-18 G767-WH-18 614-PU L35 X974-BR-18 BK 6 H730-PK-18 C 944-OR-18 8 L1 E/H IMPLEMENT CONTROL MANIFOLD SSS 125-8811 00 I-6 OPTIONS CODE PLUG - IMPL 3 FCN W/3RD LVR
15 R R R L95 CONN 9 L1
107-RD-14 304-WH-8 496-WH-18 779-WH-18 G766-GN-18 BK 1 202-BK-18 945-BR-18 9 TTT 125-8812 00 I-5 OPTIONS CODE PLUG - IMPL 3 FCN W/SEL ECT SW
L96 L33 L33
G767-WH-18
R V UUU 127-2994 01 G-8 BUCKET/FORK SELECT SW JUMPER
G766-GN-18
E702-OR-18
177-RD-8 177-RD-8 441-OR-18 728-BU-18 E702-OR-18 E701-PK-18 H728-GN-18 H728-GN-18 C530-BU-18 6
E701-PK-18
L4 L4
202-BK-18
KK 177-RD-4 101-RD-4 101-RD-4 442-GY-18 944-OR-18 G766-GN-18 H729-WH-18 973-BR-18 C529-GY-18 5 CABLE AS.
R R L26 L26 L8 L6 L6
DISCONNECT SYMBOL DESCRIPTION
202-BK-18
101-RD-12 R V 432-PK-18 945-BR-18 944-OR-18 G767-WH-18 973-BR-18 977-YL-18 251-BK-18 3 AA 116-0080 01 F-15 BATTERY(+) TO BATTERY(-)
20 L31
SWITCH BK-00 RUNNING LAMP BREAKER 175-RD-12 11 175-RD-14 403-GN-18 973-BR-18 945-BR-18 E702-OR-18 977-YL-18 H729-WH-18 138-GN-18 1 BB 8V-0615 01 F-14 BATTERY(+) TO CRANKING MOTOR STD
R
L110
496-WH-18
101-RD-12
101-RD-14
442-GY-18
RD-00 102-RD-14 RUNNING LAMPS 107-RD-14 9 107-RD-14 322-GY H708-OR-18 608-GN-14 537-GN-14 200-BK-14 G766-GN-18 E701-PK-18 10
201-BK-18
AUX START MAIN 15A 6T-3644 L61 L61 9X-9639 FF 1P-1010 00 D-14 CRANKING MOTOR TO FRAME
538-BR 538-BR
507-WH
BK-00 BK-0 141-RD 21 L4 326-RD H709-BU-18 614-PU G767-WH-18 G767-WH-18 11 RD RED
506-PU
200-BK
BUSS BAR
RIGHT REAR 9S-4693 R (820'S ONLY) L64 L37 2 HH 2W-8715 00 C-15 ALTERNATOR(B-) TO ENGINE BLOCK
RELAY PANEL
C C P OR ORANGE
L28
CONN 2 FRAME GND FUSE 22 605-YL-14 299-BK-18 504-YL 977-YL-18 102-RD-14 C 144-GN 614-PU ELECTRICAL CONNECTION TO JJ 8W-0323 00 F-15 BATTERY(-) TO MASTER DISCONNECT SW
R YL YELLOW
L113 L113 HOLDER 3 L99 T KK 8G-4090 01 B-15 MASTER DISCONNECT SW TO FRAME
ALT 101-RD 10A 122-RD TAIL/DOME 13 130-RD 606-GY-14 507-WH H729-WH-18 122-RD 200-BK-14 PK PINK MACHINE STRUCTURE
L114 R R L35 CONN 29
L114 4K-5122 VV 165-6629 00 I-4 SEC STEER RELAY TO SEC STEER MOTOR ATCH
1
6
5
2
3
4
BREAKER 101-RD 10A 130-RD STOPLAMP/HOODSW 130-RD 4 130-RD 611-PU-14 251-BK-18 500-BR X972-GN-18 617-BR 603-PK-14 200-BK BK BLACK
BACKUP ALARM R R 10A FUSE Y INTERNAL ELECTRICAL CONNECTION XX 158-6280 01 D-14 TERM BLOCK TO SEC STEER RELAY ATCH
9S-4693 101-RD 10A 114-RD FORWARD HORN 102-RD-14 7 102-RD-14 619-GN-14 P910-BR-18 501-GN X973-BU-18 610-OR-14 200-BK-14 614-PU GY GRAY
123-6449 R R 3K-8782 CAB C YY 2V-7396 02 I-4 SEC STEER MOTOR TO FRAME ATCH
U 101-RD 10A 105-RD KEY 122-RD 18 122-RD 130-RD 614-PU 502-OR X974-BR-18 200-BK PU PURPLE TO SURFACE OF COMPONENT
L33 L33 GROUND JJJ 114-7929 00 B-14 AUXILIARY JUMPSTART RECEPTACLE ATCH
BK-18 1 975-WH 114-RD 614-PU
WH-18
114-RD 3 604-OR 506-PU H730-PK-18 614-PU BR BROWN
PU-18
BK-18
80A CONNECTOR XXX 124-4884 00 H-3 ANTENNA(ENTERTAINMENT RADIO)
BK-18 2 321-BR-18 R 101-RD-4 105-RD 2 105-RD 499-GY-18 H728-GN-18 521-YL-14 614-PU GN GREEN
606-GY-14
R
614-PU-14
614-PU-14
200-BK-14
200-BK-14
L96 L96
101-RD-4 975-WH 16 975-WH G486-GN-18 X972-GN-18 515-GY-14 RH HEADLINER H# CIRCUIT GROUPING DESIGNATION STRAP AS.
L95 L8 L8 Y
COSA LL LL V 101-RD-14 304-WH-8 1 304-WH-8 118-GY X973-BU-18 516-GN-14 L8 EEE 7X-6315 03 I-10 TRANSMISSION CNTRL MODULE GROUND
LICENSE L95 A C B ATCH WIRE, CABLE, COMPONENT FFF 7X-6315 03 I-9 IMPL CNTRL MODULE GROUND ATCH
614-PU-18 1 V U U 306-GN 10 306-GN 610-OR-14 X974-BR-18 610-OR-14 CONN 28
PLATE L10 L10 MM YYY 8X-5804 01 G-12 CAB TO FRAME GROUND
200-BK-18 2 201-BK-18 3 201-BK-18 2 BK-18 2 308-YL 24 975-WH H730-PK-18 617-BR L10 L10 L10 CIRCUIT CONNECTED
LAMP U L31 L31
LL 447-PK-18 6 447-PK-18 1 BK-18 1 200-BK 15 E702-OR-18 610-OR-14 L31
XXX-XXXX CONN 1 U HYD OIL
9 321-BR-18 2 R 8 500-BR 975-WH OPERATOR STATION OPERATOR STATION OPERATOR STATION BLADE, SPADE, RING OR SCREW
507-WH-18
LEVEL SW
506-PU-18
200-BK-18
CONN 6 10 975-WH 1 BK-18 6 E702-OR-18 973-BR-18 Y TERMINAL
A RIGHT TURN LAMP
162-2073
11
12
U NOT USED FUEL BK-18
MAIN RELAY 308-YL
5
12 308-YL
502-OR
501-GN
122-RD
502-OR
977-YL-18
614-PU
L4
L4 L4 L4 L4 L4
L4
201-BK-18
496-WH-18
1
2
BK-18
BK-18
123-2993
SPLICE
A
LEVEL L96 R R
V 397-OR-14 7 OR-14 HOOD UP PWR 177-RD-4 167-0138 200-BK 14 200-BK E701-PK-18 501-GN 614-PU
SENDER
RD-18 1 606-GY-14 A300-GN 4 GN-18 HOOD UP SW 175-7507 177-RD-8 112-PU-4 112-PU-4 19 112-PU-4 538-BR 500-BR H728-GN-18
BK-18 2 200-BK-14 200-BK-14 2 BK-14 GROUND E701-PK-18 L102 L102 L102
H729-WH-18 L102
RD-0
398-BU-14 8 BU-14 HOOD DN PWR RELAY PANEL CONN 8 102-RD-14 102-RD-14 H730-PK-18 RD-0 RD-0 RD-0 RD-0 Y
BK-0 HYD TEMP DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED
STOP/TAIL/PARK LAMP 175-RD-14 1 RD-14 + BATTERY CONN 7 122-RD 538-BR X972-GN-18 BK-0 BK-0 BK-0 BK-0 442-GY-18
A301-WH 5 WH-18 HOOD DN SW T B 122-RD 118-GY X973-BU-18 SENDER SIGNAL WIRES (450-YL & G939-PK) AND TRANSMISSION
107-4401 L90 T
V 130-RD B BK-18 105-RD X974-BR-18 4W-9972 SPEED SENSOR WIRES (E900-WH & E901-GN),(E902-PU & E903-YL),
S RD-18 A 604-OR HOOD RAISE/LOWER RELAY A300-GN C BK-18 102-RD-14 (E904-BR & E905-BU), (E906-OR & E907-GY),(E908-BR & E909-WH)
L4 L4 THIS DIAGRAM IS FOR THE 966G/972G
T WH-18 C 614-PU-14 149-2612 A301-WH A BK-18 MM MOTOR MUST BE TWISTED PAIRS AT LEAST 1 TURN PER INCH.
B B WITH COMAND STEER (153-8943 CHG 01)
G BK-18 B 200-BK-14 HOOD L63 MOTOR
HOOD 1 3 L63 MM MM NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE COMPONENTS ARE SHOWN INSTALLED ON A FULLY
397-OR-14 RD ACTUATOR
T ACTUATOR REAR NOTE B: PROVIDES 3RD FUNCTION WITH JOYSTICK CONTROL OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
V AS.
FLOOD 608-GN MOTOR SW WASHER FRONT NOTE C: CONTACT OPEN WHEN PEDALS ARE FULLY UP AND XMSN SHIFTER IN NEUTRAL
161-4002 2 L102
LAMP 200-BK-14 T 146-0240 L102 7T-8890 WASHER NOTE D: ENERGIZE S1 TO ENGAGE PINS
MOTOR AS. B RD-0
9X-1439 V 398-BU-16 BK RD-0 7T-8890 ENERGIZE S2 TO DISENGAGE PINS UNLESS OTHERWISE SPECIFIED, ALL WIRE IS 16 GAUGE
161-4007 BK-0
BK-0
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1