“eat 4 CATALOGé Section.D 2200/1 Fuel Injection Service Manual ty: cyt SERVICE TOOLS American Bosch 7; Ambac ‘Wms: Springfield, Mass. 01107 Supersedes Sections D 2200/1, Issued May, 1977 & D 2200/4; Issued October, 1978 INJECTION SYSTEM SERVICE TOOL CATALOGUE THIS CATALOGUE.LISTS ALL CURRENTLY ACTIVE SERVICE TOOLS IMPORTANT: 4. TOOL NUMBER WITH A SUFFIX LETTER IS A MODIFIEDVERSION OFTHE ORIGINAL TOOL (EXAMPLE: TSE 76199B IS A MODIFIED TSE 76199). IN MOST CASES, BOTH TOOLS PERFORM THE SAME FUNCTIONS. INDEX = a & PSU Tools PUB Tools GVA/GVB Tools: |! Hydraulic-Head Tools Hand Primer & Supply Pump Tools » Nozzle & Nozzle Holder Tools . . « Illustrations Miscellaneous Tools . . Model 100 Tools... . APE Tools APF Tools PLB Tools PSB Tools es PS] & PSM Tools... « Printed in U.S.A. Page 1 ISSUED JUNE, 1979 ounuawerSection D 2200/1 1 ). TSE 7995-6 is not supplied separately ). TSE 8500 is no longer supplied by American Bosch. NOTES LLU 2003-6 is supplied by the Electrical Products Div- Ision, P.O. Box 2228, MeCxary Road, Columbus, Mississippi 39701," ‘TSE 4500 and TSE 7664D are no longer sublied by ‘American Sosch, Contact “batiarach for a stable equivalent, Servicé parts for. TSE 4500 and TSE 76640 that are available are supplied by “Bacharach. }. TSE 77220 is no longer supplied by American Bésch. "Bacharach #65-0030 with #65-0275 isa suitableequiva- lent. Service.parts for TSE 7722Dthat are available are supplied by "Bacharach, ‘TSE 7733,1s no longer supplied ty American Bosch. *Bacharach #66-085¢ Js a suitable equivalent, ‘TSE 7762 is no longer supplied by American Bosch. ‘A Handylite #222 (Welch Allyn Inc.,, Auburn, N.Y.}; SF equivalent, is « suitable replacement and ean be ob- tained at any medical supply house. Light bulb TSE 7762-1 is available for use with TSE 7762. No longer supplied by American Bosch. However, de~ tails will be provided upon request so that the teotcan, be fabricated locally. TSE 7971 is no longer supplied by American Bosch. ‘TSE 76233 is a sultable replacement. | TSE 77105 is no longer available. TSE 77108is @ suit- able replacement when used with the appropriate ac~ Use TSE 7995. Service parts for TSE 8500 are available from the Federal Machine & Tool Co. , Emmitt & Pine Sts.» Bristol, Conn. 06912. Federal Machine Tool #FMT No. 1 is suitable replacemeit for TSE 8500. ‘TSE 8810 is no longer supplied by American Bosch. Use #1 internal "Tru Arc” pliers? ‘TSE 761414 18 n0 longer supplied by American Bosch. Use “Bacharach #67-5598 (Viscor #1487C calibrating oil). . TSE 76160D is primarily an APE tapper compressing tool incorporating a bar which is adaptable for use as a head holding tool: A fabricated bar can be made from brass 9. 765"-0.775" (19. 4-19. 7am) wide by 0.490" = 9,500" (12. 4-12. 7mm) thick by 6" (15.3em) long. TSE 76176 te no longer supplied by American Bosch. Use #22, external, "Tru-Arc” pliers. 5. TSE 76189 is no longer supplied by American Bosch. ‘TSE 761996 is a suitable replacement. 5. TSE 76202 is no longer supplied by American Bosch. Use #23 "Tru Arc" pliers. . TSE 4500-512 is for 8 éjlinder pumps that require ADN 8S 2C nozzles for calibration. This TSE includes: 8 = ADN aS 2c 8 = AKB 50s 34958, ‘TSE 4500-850 is for 8 cylinder pimps that require ADN 12 SD 12C nozzles for calibration, This TSE in- cludes: S-ADN12SD12C 8 - AKB 50S 34958 ‘TSE 4600-1000 i for 6 cylinder pumps that require ADN 12SD 12Cnozzles for calibration. This TSE in- cludes: $ 6=,ADN12SD12C 6 - AKB 505 34958 “ESE 4600-2000 is for 6 cylinder pumps that require ADN $$ 2C nozzles for calibration. This TSE includes: 6 AKE 50S 34958 6+ ADN 88 36 18, -TSE 4500-506 is bo longer supplied by American Bosch. Bacharach #67-0108 is a auftable equivalent. 19, "TSE 7664-80 is no longer supplied byAmerican Bosch “Bacharach #67-0741 is a sutable equivalent. 29. TSE 4500-122 is no longer supplied by American Bosch ‘Bacharach #167-7033 1s a suitable equivalent. 21, ‘TSE 4500-123 is no longer supplied by American Uosch. ‘Bacharach #167-0194 1s a suitable equivalent. 2. TSE 77518 is no longer supplied by American Bosch. “Bacharach #65-7038 with #65-0274 Is a sultable equiva- lent. Service parts for TSE 77518 that are available are supplied by “Bacharach. 3. TSE 76118 is no longer supplied by American Bosch. Use TSE 761181 and an appropriate delivery valve holder and gasket either from stock or from the pump being serviced IMPORTANT: TSE 76118 &76118-1 axe applicable to delivery valves that require copper gaskets. (Gee Note 24) ‘TSE 76197 is no longer supplied by American Bosch. Use TSE 76197-1 and an appropriate delivery valve holder and NT 7664 holder mut either from stock oF {rom the pump being serviced. IMPORTANT: ‘TSE 76197 & 76197-1 are applicable to Gelivery valves that require "O" ring gaskets. (See Note 23) ‘TSE 26218 is no longer supplied by American Bosch. ‘TSE 76282 is a suitable replacement. ST425-1&ST425-3 are no longer supplied by Ameri- an Bosch. Snap-on $C] 81D, oF equivalent is a suit- able replacement. (aws may xéquire slight grinding for some applications. ) Use TSE 762408 with Snap-on puller CJ 81D and jaws Cf 282-1. (aws requize slight grinding to elimi- hate any side loading.) |. TSE 76238 is no longer supplied by American Bosch. ‘TSE 76160D is a sultable replacement. . The accessories for TSE 77108,(TSE 77108-5, -6, -7, “8 & -9)must be ordered separutely. BACHARACH INSTRUMENT CO. , 625 Alpha Drive, RIDC Industrial Park, Pittsburg, Pennsylvania 15238Section D 2200/1 Evel injection Service Manual. . ox. SERVICE TOOLS #00 Springfield, Mass. 01107 American Bosch 3; Ambac MISCELLANEOUS ‘TOOL APROX, NUMBER DESCRIPTION WEIGHT™ SEE NOTE BM 10007, Lapping Compound (Fine) 9.02. 055 gm) 6 Grease (High Temperature) 6.5 ibs. Gp) Mutton Tallow Boz. (170 em) Lapping Compound (Medium) 9.02. 55 gm) ‘SE 76121 Gesket Seater (1 quart ~ .9 liter) 20 oz. (367 gm) ‘TSE 761414 Calibrating Ot: 2 ; TSE 77103, Lapping Compound (Silicon Carbide ~ Coiitsie} {or nitealloy material 7.02. (198 gm) ‘TSE 17107-4/6 or /8 | Calibesting Unit Kit (neludes 6 or 8 - PCO28D v40 | 12.3 Ibs ‘w/ 4mm orifice plates) 16.5 tbs. -S/6or /8| Calsbrating Unit Kit (includes 6 or 8 - PCU25D 050 | -12.3 tbs. ‘w/ .S mm orifice plates) 16.5 Ibs. -6/6 or /8| Calibrating Unit Kit (ncludes 6 or 8 - PCU 25D 060 3 Ws "w/ . 6am orifice plates) 5:5 Ibs. “7/6 or /8| “ Calibating Unit Kit (Includes 6 or 8 + PCU 25D 070 | 12.3 Ibs. ‘W/ .7mm orifice plates) 73 ths. -8/6 08 /8| Calibrating Unit Kit (includes 6 or § ~ POU 25D 080 Ibs. (5.7 kg ‘w/ .8ium orifice plates) 5 Ibs (7-5 ke.) 4 Orifice Place “6 fot Som a mm, “8 Tamm ‘TSE 77110-5/8, Calibrating Unit Kit (Includes 8 - PCU 25D 67071 © w/ 5mm orifice plates) MODEL 100 FUEL INJECTION PUMPS. ‘Tool APPROX. SEE NUMBER DESCRIPTION WEIGHT FIGURE Drive Hub Puller : Puller Jars (Set of 2) Seon Nozzle & Holder Calibrating Kit) For Her- | 18.5 Ibs. (6. L kg) Nozele & Holder Calibrating Kis) cules Pumps | 10.5 Ibs (4.8 kp) - Coupling Holding Wrench 24 ee, (680 gm) 28 Delivery Valve Seat Lapping Tool (150°) Sz, (170 gm) 8 Lapping Arbor Part of TSE 7986) 202. 67 gm) a Governor Bushing (BG 8526) Installation Kit (neludes TSE 7995-1, -2, -6 & -8) 2 tbs. (907 gm) 50 Governor Bushing (BG 8526) Reamer 12 a2. (340 gm) 50 Governor Bushing (BG 8526) Puller 3 02. (85 gm) 50 Governor Bushing (BG 8526) Pressing Teo! : 50 Governor Bushing (8G 8526) Epoxy Kit 8 02. (227 gm) : Head Holding Tool 24 oz. (680 gm) 6 ump Mounting Beacket 2 bs. (907 gm) 0 Plunger Spring Compressing Tool S02. (142 gm) m Camohaft Protection Cap 202. 67 gm) 7 Goveraor Spring Adjustinent Gauge 2 oz. (624 gm) 31 Delivery Valve Testing Adapter 402. (113 em) ca ‘Tapper Clearance Checking Gauge * | ies @t em 83 Governor Drive Cear Nur Spanaer Wrench | 1 oz. @8 gm) 4 Fe2d08 Drive Gear Hub Puller (For British Leyland Pumps) 28 02. (784 gm) 87s ett Drive Gear Hub Hotding Wrench (For British Leyland Pumps), 30 02, (640 gem) 88 7107-5/6 | Pump Calibrating Unit Kit (ncludes 6 or 8 or /8 = PCU 25D 050 w/ 5mm orifice plates) 12.3 Ibs. 6.7 kg) oF (For I.H. and British Leyland Pomps) 16.5 lbs. (7:5 kg) a ‘TSE 79103 Puff Limiter Clamp Calibration Tool 15.0 0 (425 gm) 101 Pages ISSUED JUNE, 1979Section D 2200/1 APE FUEL INJECTION PUMPS (Aico see “Gva/cvs Governo: * and "Hand Primcrs and’Supply Pumps") TOOL NUMBER DESCRIPTION “APPROX. WEIGHT: ‘APPLICABLE To SEE NOTE, SEES FIGURE 95- 425-3 761 4500-512 4500-850 4600-1000 4600-2000, 7619-1 7620-1 7621 7621-1 7621-6 7621-7 7621-8 7635 7661 7668 76873 7682 7695 7687 7599 7130 79 7900 790-2 7933 79478 7960 7998 761188 76118 76118 76145 76150 761568 76137 761595. 761600 76176 75196 76197 76197-1 76237 76238 76242 76242-1 76043 76246 76247 76249 176250 707-716 or /8 79100 Drive Hb Puller Hub Poller Jaws (Set of 2) Tapper Lever : Nozzle & Holder Calibrating Kit Nozzle & Holder Calibrating Kit Nozzle & Holder Calibrating Kit Nozzle & Holder Calibrating Kit Spring Collet Spring Collet (Outer Bearing Race Puller Spring Collet ‘Spring Collet Spring Coliet Spacer Control Rack Bushing Reamer Mechanical Fingers Calibrating Stand Closing Flug Wrench Delivery Valve Puller Segment Adjusting Pin Tappet Liter j Delivery Valve Puller (Excluding Mack! ‘& Allis-Chalmers) j Coupling Holding Wrench Friction Cluteh Drive Hub Nut Weench Friction Clutch Puller Serew Drive Coupling Puller (Excluding Mack) Adjustable Friction Clutch Torque Wrench ‘Camshaft Barring Tool (for checking end play) Governor Spring Gap Gauge Camshaft Hall & Roller Bearing Inner ‘Race Way Pressing Tool Delivery Valve Testing Too! Delivery Valve Testing Adapter Control Rack Bushing Pressing (in) Teal Control Rack Bushing Drive Rod ‘Tappet Retaining Pin Base Plug Wrench Plunger Spring Compressing Toot Tappet Compressing Tool “Tru Arc” Piers Delivery Valve Puller for Threaded Valve Bodies(Allis-Chalmers & Mack) Delivery Valve Testing Tool Delivery Valve Testing Adapter Pronged Socket for Overflow Valve “Tappet Compressing Tool Non-Threaded Delivery Valve (VA76264A &VA76272A) Extractor Delivery Valve Extractor Nylon Body (Included in TSE 76242) Camshaft Protection Cap Idler Gear Shaft Puller Control Rack Bushing Reemer(spiral) Bearing Plate Retaining Screw Socket ichometer Drive Coupling Puller Calibrating Unit Kit (Includes 6 or 8~ PCU25D070 w/. 7mm orifice plates) "K" Dimenston Gauge (for pumps applied] 10 1975, 1976, etc. Mack ENDT 675, 676, 865 & 866 engines) 6 02. (370 gm) 13.5 Ibs. (6.1 kg) rk) 8 kp) 8 kp) (468 gm) (468 gm) . (867 gm) 5.5 02. (468 gm) 16,5/02. (468 gm) 16.5 02. (468 gm), 13,5 02. @54 gm) 21/02. (95 gm) 42. (113 gm) $ 02. (170 gm) 14 02. (897 gm) Voz. (28:¢m) 202. (57 gm) 14 oz. (897 gm) 24.02. (680 gm) 30 oz. (283 gm) 13 02. G69 gm) 2oz. (57 gm) 1692. (454 gm) 8 03. (227 gm) 19 02." G39'gim) 8 02. (227 gm) 7.02. (198 gm) 13 02. G69 gm) ‘3 oz. (85 gm) 402. (113 gm) 4 Ibs. (1.8 kg) 24 oz. (680 gm) S oz. (142 gm) 9 oz. (258 gm) 2oz. (57 gm) 102. (28 gm) 3.02. (85 gm) 2.7 Ibs. (1.2 Kg) 2202. (624 gm) 2 oz. (57 gr) 6 02. (170 gm) 12.3 Ibs. G.7 Kg) 16,5 lbs. 7-5 Ke) 9 02. (255 gm) Page 4 Aly ALL all 26 26 7 a 7 7 . SEE FIGURE 6 FOR ! REFERENCE INFORMATION Allexcept Mack ‘All ‘all BB, z all Allexcepesv_ | BB, 8v 8, BB, vBB, Z 2B BB BB, 8V 3, BB, 2 688 "Q", BV ‘Sa "Q" Ba, 8V Bo, SV av Be, sv Be, Sv Be, 8 BV Be, Sy BB, 8V 8B, BV BV BV. BB, BV 88, BV av BB (Fiat Only) , 8v3 3 ce Section D 2200/1 injection Sezvice Manual sy, Sasi ot 3 SERVICE TOOLS American Bosch 7; Ambac "imooous Springfield, Mass. 01107 APF FUEL INJECTION PUMPS TOOL APPROX. APPLICABLE NUMBER DESCRIPTION WEIGHT TO TSE 7682 Delivery Valve Piller Sz. (142 gm) 410 Nozzle & Holder Assembly for Full Load Calibration(1.25 mmm dia, orifice) 2.5 tbs. (2 kg). |e, cc, cg, D ean Nozzle & Holder Assembly for idle Load. Calibration {.Smes ala. Srifice) | 2. 5.1bs."(.2 ke} T6183 Control Rack Bushing Keamer 26 ozs (137 gm), 76uS Control Rack Bushing. Pressing (Gir). : "Fool 7.68. (198 gm) 76152 Controt Rack Bushing Reamer: 16 02. (454 gm) 76153 CControt Rack Bushing Pressing (Out) Tool Wor. 83 gm) | CC,.CG, CQ 76154 Control Rack Bushing Pressing (Ia) ‘Tool Wor. (397 em) | C0, CG, 6Q PLB FUEL INJECTION PUMPS Toot, APPROX. NUMBER DESCRIPTION WEIGHT TSE 7682 Delivery Valve Puller S02. (142 gm) TSE 76188 Pump Mousting Plate - PSB FUEL INJECTION PUMPS WITH INTERNAL TOOL, ‘APPROX, OR EXTERNAL | SEE NUMBER DESCRIPTION WEIGHT, SPRINGGOVERNOR | NOTE ST 425-1 | Drive Hub Puller : 26 ST_ 425-3' | Hub Puller Jaws (Set of 2) : 26 TSE 4500 | Calibrating Stand > 2 TSE 4500-512 | Nozzle& Holder Calibrating Kit 13.5 Ibs. (6.1 ke) v7 TSE 4500-850 | Nozzle & Holder Calibrating Kit 13.5 Ibs. (614g) a ‘TSE 4600-1000| Nozzle & Holder Calibrating Kit 30.5 tbs. (4.3 kg) a ‘TSE 4600-2000] Nozzle & Holder Calibrating Kit 10.5 Ibs. (4.8 kg) a TSE 76640 | Calibrating Stand s 2 TSE 7682 | Delivery Valve Puller S oz. (142 gm) TSE 77220 | Nozzle Tester For pressurizing pomp) . TSE 7919 | Friction Clutch Drive Hub Nut Wrench (283 em) TSE 7935 | Weight Bushtag Pressing (In) Tool =. (3 gra) Tater. Spring. TSE 7937 | Weight Bushlag Pressing (Out) Tool (113 gm) Inter. Spring TSE 7938 | Ball Bearing Pressing (In) Tool (198 gm) Exter. Spring TSE 7950 | Camshate Locking Device (97 gm) TSE 7971 | Sleeve Assy (SV 901A & SV 79104) ‘Bal Bearing Pressing Tool e TSE 76175 | Camshaft Bushing Pressing Tool (667 em) TSE 76176 | "Tru Aro” Pliers . TSE 761798 | Camshaft & Ball Bearing Pressing Tool 255 gm) Pages > ISSUED JUNE, 1979‘Section D 2200/1 ‘WITH INTERNAL ‘Too APPROX. OR EXTERNAL NUMBER DESCRIPTION WEIGHT _| SPRINGGOVERNOR ‘TSE 76189 | Plunger Spring Compressing Tool : 2 TSE 76190 | Spring Gap Gauge 20x. (57 gm) Inter. Spring TSE 76191 | Weight Bushing Reamer 30 oz. (283 gm) | Inter. Spring ‘SE 761930 | Pump Mounting Bracket 2 lbs. (607 gm) TSE 76198 | Delivery Valve Testing Adapter 5 oz. (142 gm) TSE 761998 | Plunger Spring Compressing Tool, Internal Spring Governor Spider Pressing Tool & Tool for Remov- ing Camshaft 5 oz. (142 gm) ‘Tension Bridge for Compressing Outer Plunger Spring 6 02. (170 gm) Torque Lever 10 oz. (283 gm) Tru Arc” Pliers - Camshaft Protection Cap 202. (57 gm) Weight & Spider Pressing Tool 10 o2- (283 gm) Spanner Wrench (Camshaft all> Bearing Lock Nut) 5 02. (142 em) Sleeve all Bearing Disassembly & Asuembly Tool 37 oz. (482 gm) Sleeve Support Plate (Included in ‘TSE 76233) 10 02. (283 im) PSJ_ & PSM FUEL INJECTION PUMPS TOOL APPROX. APPLICABLE NUMBER DESCRIPTION WEIGHT 70 st 425-1 | Drive Hub Puller = all ST 425-3 | Puller Jaws (Set of 2) es all TSE 4500-506] Calibrating Stand Drive Coupling : * AML TSE 77220 | aNozzle Tester (for pressurizing pump) - all TSE 7913D | Coupling Holding Wrench 24 02. (680 gm) TSE 7986 | Delivery Vaive Seat Lapping Toot! (50°) yw }6-ex. (270 gm) au 7986-1 | Lapping Arbor,(Pazt of TSE 7986) 202. (7 gm) all 7995 | Governor Bushing 68526) Installa~ ton Kit (includes TSE 7995-1,°°2, -6 &-8) Z 2 ths. (907 gm) 7995-1} Governor Bushing ®G8526)Reamer | 12 o2. (340 em) 7995-2 | Governor Bushing (1G8826)Puller Boz. (85 gm) 7995-6 | Governor Bushing (6G8526)ressing Toot - 7998-8 | Governor Bushing(®G8526) Epoxy Kit | 8 or. (227 gm) 8810 | "Tru Are” Pliers - 76x75 | Camshaft Bushing Pressing Tool 2002. (567 gm) 76176 | “teu Arc" Pliers - 761930 | Pump Mounting Bracket 2 tbs. (907 gm) 7602 | "teu Arc" Pliers : 76733 | Camshaft Protection Cap 202. (57 gm) 76215 | Plunger Spring Compressing Tol 210 o2. (283 gm) 6218 | Gov. Drive Gear Nut Spanner Wrench - “162208 | Gov. Spring Gap Gauge 22 02. (624 gm) 76226 | Delivery Valve Testing Adapter 402. (113 gm) 76227 | Tappet Clearance Gauge 11 02, (812 gm) 76232 | Gov. DriveGearNutSpanner Wrench | 1 02. (28 gm)f Seetion D 2200/1 Fuel Injectioa Service Manaal Sibir ot SERVICE TOOLS. American Bosch # Ambac S@Wii.com Springfield, Mass. 01107 PSU FUEL INJECTION PUMPS Took, f “APPROX, SRE NUMBER DESCRIPTION WEIGHT FIGURE 7986 Delivery Valve Seat Lapping Tool (130°) 602. (170 gm) 45 7986-1 Lapping Arbor (Part of TSE. 7988) 2 ez. (7 gm) 8 4500-122 Gallbrating Stand Drive Fixture a : 4500-123, Calibrating Stand Discharge Tubing 77220 Nozzle Tester (For pressurizing pimp) u 76215 Plunger Spring Compressing Too! 10 o2. (283 gm) 30 76226 ‘Delivery Valve Testing Adapter 402. (U3 gm) 82 PUB FUEL INJECTION PUMP TOOL ~~ APPROX. NUMBER DESCRIPTION WEIGHT ‘TsE_7682 Delivery Valve Piller Sox. (M2 gm) GVA/GVB GOVERNORS: "TOOL ‘APROX, ‘APPLICABLE | SEE | NUMBER DESCRIPTION WEIGHT To NOTE TSE 79130 __ | ‘Coupling Holding Weench 24 02. (660 gm) | Al TSE 7919) Exiction Clutch Drive ub Nut Wrench luding Mack) 10 02. 283 gm) | A,B.BK,C,PK TSE 7920 Friction Cluteh Puller (includes TSE 7820-2) 13 02. (869 gm) | Alt TSE Puller Bolt (Part of TSE 7920) 362. 5 gm) | Al TSE 793 Weight Bushing Pressing (in):Toot 42, (13 gm) | C, D, PK TSE (Operating Shafe Bushing & Oil Seal Pressing (Out) Tool Boz. 85 gm) |, D, PK TSE Weight Bushing Pressing (Out) Too) 4oz-(113 gm) | Cc, Dd) PK TSE, it Seal Pressing (in) Tool 7 oz. (198 gm) | ai TSE Adjustable Friction Cluteh Torque ‘Wrench 802. 27 gn) | all 138 Weight Nectle Bearing Pressing (I) Tool - c, D, Pk TSE Sleeve Assembly (SV 901A & SV 79104) Ball-beering Pressing Tool : Tse (Ope ating Shaft Bushing (8G 7947) Pressing (Ia) Tool 4 oz. (413 gm) | All TSE Manifold Piston Installation Toot Loz. @8gm) | GvB/D TSE Retard Stare Piston Installation Tool 3.02. (5 gm) |. GvB~D TSE, Manifold Piston Ring installation Tool | 4 02. (113 gm) | GVB/D TSE Retard Start Piston Ringinstallation Too!| 5 oz. (142 gm) | GVB/D TSE Spring Gap Gauge 2oz. G7 gm) | GVB/C &D TSE Retard Start Piston Bore Reamer 9 oz: @58 ama) | GvB/D TSE Sleeve Ball Bearing Disassembly & “Assembly Tool 17 02. (482 gm) | AU TSE 76283-4 | Sleeve Support Plate (Included in TSE, 76233) 10 2. 283 gm) | au 79100 "K" Dimension Gauge (For governors applied to 1975, 1976, etc. Mack ENDT 675,676,865 & 866 engines) - veyc, D 101 Serrated Parallel Fuel Adjustment ‘Wrench Sez. (85 gm) | GVB/C,E 7102 Gulmite Screw Socket Lez. (28 gm) _|GVB/C,E (MACK) ISSUED JUNE, 1979Section D 2200/1 HYDRAULIC HEADS TooL. APPROX: APPLICABLE NUMBER DESCRIPTION WEIGHT 70 TSE 76R2 Delivery Valve Puller Sox. (2 gm)| FSB TSE. 7986 Delivery Valve Lapping Tool (150°) 6 oz. (170 gm)| Model 100, PS}, PSM ‘TSE 761600 | Head Holding Tool 24 02. (680 gm)| Model 100,P5}, PSM. TSE 76189 Plager Spring Compressing Tool - PSB TSE 76198 Delivery Valve Testing Adapter Sox. (142 gm)| SB TSE 761998 | Plunger Spring Compressing Toot 5 oz. (142 gm)'| ‘Model 100, PSB 76215 Plunger Spring Compressing Tool. |, 10 02, 283 gm) | PS], PSM, PSU. TSE 76226 Delivery Valve Testing Adapter 402. (13 gm),} Model 100, PS}, =| PSM, Psu! HAND PRIMERS & SUPPLY PUMPS, Toot, APPROX. APPLICABLE NUMBER DESCRIPTION WEIGHT TO TSE 7e6i-00 | Discharge Tubing 3A TSE 77220. | Noszle Tester (For pressurizing supply pump) - sea TSE 7914 Valve Seat Retatshing Toot 9.02. (255 gm)| SPA TSE 7914-3 | Emery Discs For use with TSE 7918) (Peg. of 100) tox @8am) | sea TSE 7943 Spinile Bore Reamer 2oz. G7 Em) | SPA tse 76176 | "ruse Pere - 508, SOE NOZZLES & NOZZLE HOLDERS TOOL, APPLICABLE. NUMBER DESCRIPTION. TO 778 Centering Sleeve ‘ADL/S, ADN/S ™ Centering Sleeve ADB/T, ADL/T, ADN/T 75 Centering Sleeve - ADL/U & UM 72D | Nozzle Tester All Nozzles 7724 g | Needle Holder . All Nozzles 778 + 25mm Dia. Hole Cleaning Needles et of 5) 2 19 30mm Dia. Hole Cleaning Needles Ger of 5) 770 35mm Dia, Hole Cleaning Needles (Set of 5) 7733 15mm Dia. Hole Cleaning Needles Get of 5) 4 Lapping Arbor (0°angle, 7mm Dia. a Valve) (Set of 4) . ADL/T 75 Lapping Arbor (60° angle, 8mm Dia. Valve) (Set of 4) : ADL/T&U,ADN/T 7748 Brass Wire Brush 7 ‘All Nozzles 77318 | Nozsle Tester ‘All Nozzles 7762 Nozale inspection Light All Nozzles 7168 Lapping Arbor (60°angle, émm Dis. Valve) (See of 4) . ADB/S Centering Sleeve 7 AD8/S Nozzle Tip Assembly Tool : ADE Nozzle Tip Plate : ADE ‘Adapter Ring w/Thet Stud (Disc. ) AKE/U,AKK/T.Section D 2200/1 Fuel Injection Service Manual Wz, Scary ot SERVICE TOCLS American Bosch 7+ Ambac ‘Tatoos Springfield, Mass. 01107 APPLICABLE NUMBER DESCRIPTION WEIGHT TO, TE 77 Nozzle Holding Tool - ‘ADE 10878476 TBE 775 Lapping Arbor (90°angle-Special EMD) (Get of 4) Smen Dia. 22. (87 gm) | ADH150SP-120-6 TSE 3500 Valve Refinisher - All-Nezales TSE 8801 Grinding Wheel (Used w/TSE 8500) Loz. (28 gm) |. All Nozzles TSE 77108 _ | “"Nozalé assembly &Disassembly Tool - M, SMHolders "s10,]) Insert (576" gap) 2 02: (67 gm) | it, SM Holders -11] Insert ( 553" gap) 202. (67 gm) | M, SM Holders -12| Spacer - M, SM Holders 77308 Lapping Arbor (60%angle, 4.5mim Dia. Yaive) (See of 4) 202. (57 am) | ADB/M: 708 Nozzle Holder Fixture-includes ‘TSE 77108-3 13ibs. (6.9 kg) | _M&SMHolders 7-3. | Securing Bolt 5 oz. (142 gm) | M&SMHolders -5 | Clamping Place 9 02. (255 gm),| AKN 83M 6609 "6 | Clamping Plate (u/w TSE 77108-9) 9 oz. (255 em).| AKN1S7M 6567 & ‘AKN 137M 6732 (Clamping Plate 1002, (283gm) | AKN90M6425, ‘AKN 12006547 & ‘AKN 11006566 Clamping Plate 10 07, (283 gm)] AKD98M6562 Adapter (u/w TSE 7708-6) 4402. (113 gm) | AKNI37M 6567 & | AKINIS7M 6732 ISSUED JUNE, 1979Section D 2200/1 Figure 4 - TSE-773, TSE 774 Figure’S - TSE 7635 & TSE 775 q)- | | nsizc8 Tse7019-3 SEE NOTE 35, 2 SEENOTE D6 HO RGoN NT eBOn See SPRING COLLET co Figure 6 - TSE 7621 NOTE 35. TSE 7621 includes collet TSE 7621-1. Other collets are'sold separately. See the following table for recommended usage: COLLET PUMP TYPE BEARING ‘TSE 7619-1 APE-B ANY ‘TSE 7620-1X APE-BB, Z, 6G, 8VG NKL8/25Z, BB 1035, RB 1006 ) OF (KNT6LE Ie") : oz. (28 gr), ListPrice: $15.05 ea Applicable To: Use To: Woighe: ‘TSE. 76257 - DELIVERY VALVE dfRSTING ADAPTER Applicable To: APE 6G & AVG putts Test Delivery valves (VA 76276-1A) for eat leakage 8.8 oz (238.gr): List Pree: $18.50 ea Use appropriate holder and eecating nit when fering valve Waighe: ‘TSE 7108-10 &11-HOLDER ADAPTER PLATE AND RE- TAINING SCREWS Applicable To Used Tor AK 190 Si 684A ‘issemble and dleaasemible holder and nozzle, ow (282 gt) Lise Pelee: $97.0 ea. 9,5.0u. (14 gz) Lime Pelee: $180 eu: {59 77108-10'nd -11 are provided copa rataly. Latest hase fixtres (TSE 77108) have Boon modifid to accept now part Details walle. gplted on demand to convert earlier veralon tools, Plao-Welgi Serave-Weight Noro ZG : Za, {TSE 79105 ~ RING INSTALLATION TOOL, {TSE 79104 - GOVERNOR WEIGITT & SHAFT ASS¥ TOOL Applicable To Uses To Weighs ove governors Repaty Weight and sham asdombiies Abs, Soz. (1488 kg) Lise Prie:$63.0048¢ Applicable To: GVB governors wed bn APE 6G pumps UUsed‘To: Assemble apical lock rng on GE 79100A ‘novernor drive goa 120% (36 gc) ListPrice: $17.70 o8, C23) Welgne: