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Near-infrared (NIR) spectrometry and electronic nose (EN) data were used for on-line monitoring of
yogurt and filmjolk (a Swedish yogurt-like sour milk) fermentations under industrial conditions. The
NIR and EN signals were selected by evaluation of principal component analysis loading vectors
and further analyzed by studying the variability of the selected principal components. First principal
components for the NIR and the EN signals were used for on-line generation of a process trajectory
plot visualizing the actual state of fermentation. The NIR signals were also used to set up empirical
partial least-squares (PLS) models for prediction of the cultures pH and titratable acidity (expressed
as Thorner degrees, T). By using five or six PLS factors the models yielded acceptable predictions
that could be further improved by increasing the number of reliable and precise calibration data. The
presented results demonstrate that the fusion of the NIR and EN signals has a potential for rapid
on-line monitoring and assessment of process quality of yogurt fermentation.
Figure 3. Relative response of five selected gas sensors during yogurt Figure 4. First principal component loadings for the whole set of NIRS
(a) and filmjolk (b) fermentation: (9) PtPd140; (b) Pt175; (2) 2181; signals for yogurt (a) and filmjolk (b) fermentation.
(1 ) SP53; ([) SP42.
Table 2. Summary of Near-Infrared Calibration Results of pH and T Models for Unmodified Yogurt and Filmjolk Samples
Figure 7. Correlation between actual and NIR-predicted pH values for Figure 8. Correlation between actual and NIR-predicted T values for
yogurt (a) and filmjolk (b) fermentation: (0) calibration dataset; (b) yogurt (a) and filmjolk (b) fermentation: (0) calibration dataset; (b)
validation dataset. validation dataset.
models can be attributed to variation in reference methods with
the portable pH and T devices, the precision of which in the on-line prediction of these parameters using NIR spectroscopy
complex yogurt media is low and subject to systematic errors. is of interest. Consequently, it is attractive to predict these in
Major discrepancies occur in the midpart of the fermentation order to accurately terminate the culture at a well-defined
as shown in the correlation plot. optimal and reproducible quality state.
Correlation of the pH and T models for the filmjolk In this paper exploitation of NIR spectroscopy for on-line
fermentations is more scattered than those for yogurt. This can pH and titratable acidity prediction was explored. However,
probably be attributed to distorted interpolation. Due to a limited there are numerous studies describing the applicability of NIR
number of off-line data from the process compared to the spectroscopy for the analysis of other physicochemical param-
extensive access of on-line data, the pH and T predictions were eters of milk and fermented milk products (6-8, 19). Previous
less accurate than would be possible with more off-line results from our laboratory also have shown that NIR spectro-
sampling. However, samples from the boundary zones (around scopy and EN have potential to monitor the main chemical
initial and final pH and T values) allow a precise prediction, components (lactose, galactose, and lactate concentrations) and
where the corresponding points are located close to the physical characteristics (viscosity) on-line (11). These findings
correlation line. This part is also the decisive one from can, as we have shown here, be implemented on a large scale
manufacturing control considerations.
with refined modeling.
For efficient surveillance and control of yogurt fermentation
it is important to be able to monitor the change of pH and In the present study it has been shown that despite the
possibly the progression and balance of the mixed anaerobic complexity of the yogurt and filmjolk matrices, changes in their
lactic acid culture in relation to its utilization of lactose in the key process variables can be captured from the NIR spectra
milk. These parameters are key indicators of the quality of the and the EN signals. The information developed by one of the
yogurt product and are decisive for its taste, aroma, and texture. chemometrics methods applied exhibits relatively high robust-
The industrial pH measurement is mostly performed in a ness in performance over an extended process time and has the
discontinuous manner because of signal drift and protein deposit potential to provide rapid on-line monitoring and assessment
(18). Determination of titratable acidity is laborious; therefore, of the process quality and state.
420 J. Agric. Food Chem., Vol. 52, No. 3, 2004 Navratil et al.
ABBREVIATIONS USED (8) Hermida, M.; Gonzales, J. M.; Sanchez, M.; Rodriguez-Otero,
J. L. Moisture, solids-non-fat and fat analysis in butter by near
NIR, near-infrared; EN, electronic nose; PC(A), principal infrared spectroscopy. Int. Dairy J. 2001, 11, 93-98.
component (analysis); PLS, partial least-squares; Q2, cross- (9) Mandenius, C.-F. Electronic noses for bioreactor monitoring.
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error of prediction; T, Thorner degrees of titratable acidity of milk with an electronic nose. J. Food Sci. 2002, 67, 758-764.
(11) Cimander, C.; Carlsson, M.; Mandenius, C.-F. Sensor fusion for
dairy products.
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ACKNOWLEDGMENT (12) Wold, S.; Sjostrom, M.; Eriksson, L. PLS-regression: a basic
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