320D2 Troubleshooting5 PDF

320D2 Excavators MDJ00001-UP (MACHINE) POWERED BY C7.1 E... https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?return...
The crankcase breather (if equipped),

or the tubing must be cleaned or
replaced.
A. Check the crankcase breather for Verify that the problem is resolved.
restrictions.
Result: The crankcase breather does
not have restrictions.
Proceed to Test Step 3.
Result: The turbocharger is loose or

the clamps and bolts on the
turbocharger are loose.
3. Check for Proper Installation of the Correctly position the turbocharger and
Turbocharger tighten the clamps and bolts.
A. Verify that turbocharger is not loose or Turbocharger Verify that the problem is resolved.
the clamps and bolts on the turbocharger
are not loose. Result: The turbocharger is not loose
or the clamps and bolts on the
turbocharger are not loose.
Result: The incorrect type of engine

oil is being used.
Drain the engine oil. Install the correct

4. Check the Engine Oil quantity and type of engine oil.
A. Verify that the correct type of engine Engine oil Verify that the problem is resolved.
oil is being used.
Result: The correct type of engine oil
is being used.
5. Inspect the Engine Oil Drain Pipe Result: The engine oil pipe has
Restrictions restrictions.
24 of 124 10/4/2017, 10:18 AM

The drain pipe must be repaired or

replaced.
A. Inspect the engine oil drain pipe for Verify that the problem is resolved.
restrictions.
Result: The engine oil pipe does not
have restrictions.
Result: The engine oil pipe has

restrictions.

6. Inspect the Engine Oil Drain Pipe replaced.
A. Inspect the engine oil drain pipe for Restrictions Verify that the problem is resolved.
restrictions.
have restrictions.
Result: The turbine housing is

damaged or has a restriction.
The turbine housing must be repaired

or the turbocharger must be replaced.
7. Inspect the Turbocharger
Verify that the problem is resolved.
A. Inspect the turbine housing for damage Restriction/damage
or a restriction.
Result: The turbine housing is not
damaged or does not have a restriction.
Result: The turbocharger bearings are

not OK.
8. Inspect the Turbocharger Bearings
Turbocharger Replace the turbocharger.
A. Inspect the turbocharger bearings. Bearings
25 of 124 10/4/2017, 10:18 AM

Result: The turbocharger bearings are

OK.
Result: The piston rings have wear.
Replace the piston rings.
9. Inspect the Piston Rings Verify that the problem is resolved.

Piston rings
A. Inspect the piston rings for wear. Result: The piston rings do not have
wear.
Result: The oil supply line has leaks.
The supply line must be repaired or

replaced.
10. Inspect the Oil Supply Line
Leaks
A. Inspect the oil supply line for leaks.
Result: The oil supply line does not
have leaks.
Result: The high idle operates for an

excessive time.
The fuel injection pump must be

repaired or replaced.
11. Verify the High Idle Speed
A. Verify the high idle speed of the High idle
engine.
Result: The high idle does not operate
for an excessive time.
Result: The turbocharger has a

12. Inspect the Turbocharger for a restriction in the bearing housing.
Restriction Restriction
26 of 124 10/4/2017, 10:18 AM

The bearing housing must be repaired

or the turbocharger must be replaced.
A. Inspect the turbocharger for a
restriction in the bearing housing.
Excessive engine oil exists at the end of the turbine.
Probable Cause
Table 11
Troubleshooting Test Steps Values Results
Result: The crankcase breather

has restrictions.
The crankcase breather (if

equipped), or the tubing must be
1. Check for Restrictions in the Crankcase
cleaned or replaced.
Breather
Restrictions Verify that the problem is
A. Check the crankcase breather for
resolved.
restrictions.
does not have restrictions.
Result: There is damage or a

restriction in the exhaust system
components.
The component must be repaired

2. Check for a Restriction in the Exhaust or replaced.
System
Verify that the problem is
Restriction/damage
A. Check for damage or a restriction in the resolved.
exhaust system components.
Result: There is not damage or a
components.
27 of 124 10/4/2017, 10:18 AM

Result: The turbocharger is loose

Correctly position the

3. Check for Proper Installation of the turbocharger and tighten the
Turbocharger clamps and bolts.
A. Verify that turbocharger is not loose or the Turbocharger Verify that the problem is
clamps and bolts on the turbocharger are not resolved.
loose.
Result: The turbocharger is not
loose or the clamps and bolts on
the turbocharger are not loose.

restrictions.

replaced.
4. Inspect the Engine Oil Drain Pipe
A. Inspect the engine oil drain pipe for Restrictions
resolved.
restrictions.
Result: The engine oil pipe does
not have restrictions.
Result: The turbine housing is

damaged or has a restriction.
The turbine housing must be

repaired or the turbocharger must
5. Inspect the Turbocharger
be replaced.
A. Inspect the turbine housing for damage or a Restriction/damage
restriction.
resolved.

damaged or does not have a
restriction.
28 of 124 10/4/2017, 10:18 AM

Result: The turbocharger bearings

are not OK.
Replace the turbocharger.
6. Inspect the Turbocharger Bearings Verify that the problem is

Turbocharger resolved.
are OK.
Result: The turbocharger rotor

has carbon build-up.
Remove the carbon.

7. Inspect the Turbocharger Rotor
resolved.
A. Inspect the turbocharger rotor for carbon Carbon build-up
build-up.
Result: The turbocharger rotor
does not have carbon build-up.
Result: The piston rings have

wear.
8. Inspect the Piston Rings Verify that the problem is

resolved.
Piston rings
A. Inspect the piston rings for wear.
Result: The piston rings do not
have wear.
Result: The turbocharger has

9. Inspect the Turbocharger for Fluid Anti-corrosion fluid excessive anti-corrosion fluid.
29 of 124 10/4/2017, 10:18 AM

Clean the turbocharger in order to

remove the anti-corrosion fluid.

A. Inspect the turbocharger for excessive anti- resolved.
corrosion fluid. This condition only exists on a
new engine which has not been operated. Result: The turbocharger does not
have excessive anti-corrosion
fluid.
Result: The high idle operates for

an excessive time.

High idle resolved.
A. Verify the high idle speed of the engine.
Result: The high idle does not
operate for an excessive time.

11. Inspect the Turbocharger for a
The bearing housing must be
Restriction
Restriction be replaced.
A. Inspect the turbocharger for a restriction in
the bearing housing.
resolved.
Excessive engine oil exists at the compressor end of the turbocharger.
Probable Cause
Table 12
30 of 124 10/4/2017, 10:18 AM

Result: The air filter element is

dirty or has restrictions.
The air filter element must be

1. Check for Restrictions in the Air Filter
cleaned or replaced.
Element
Air filter element Verify that the problem is resolved.
A. Check the condition of the air filter
element.
Result: The air filter element is not
dirty or does not have restrictions.
Result: The crankcase breather has

restrictions.
The crankcase breather (if

2. Check for Restrictions in the Crankcase equipped), or the tubing must be
Breather cleaned or replaced.
Restrictions
A. Check the crankcase breather for Verify that the problem is resolved.
restrictions.
does not have restrictions.
Result: There is damage or a

restriction to the tube between the
air filter and the turbocharger.
3. Check for a Restriction in the Tube
Find the restriction and repair or
between the Air Filter and the
replace the component.
Turbocharger
Restriction/damage Verify that the problem is resolved.
A. Check for damage or a restriction in the
tube between the air filter and the
Result: There is not damage or a
turbocharger.
air filter and the turbocharger.
31 of 124 10/4/2017, 10:18 AM

Result: There is a leak or a

intake manifold and the
turbocharger.
4. Check for an Air Leak or Restriction in
Find the leak or restriction and
the Tube between the Intake Manifold and
repair or replace the component.
the Turbocharger
Air leak or
A. Check for a leak or a restriction in the tube restriction
between the intake manifold and the
Result: There is not a leak or a
turbocharger.
intake manifold and the
turbocharger.
Result: The turbocharger is loose

5. Check for Proper Installation of the Correctly position the turbocharger

Turbocharger and tighten the clamps and bolts.
A. Verify that turbocharger is not loose or the Fuel Nozzle Verify that the problem is resolved.
clamps and bolts on the turbocharger are not
loose. Result: The turbocharger is not
loose or the clamps and bolts on the
turbocharger are not loose.

combustion gas or air leaks.
6. Inspect the Turbocharger Seals Replace the turbocharger.
A. Inspect the turbocharger for combustion Leaks Verify that the problem is resolved.
gas or air leaks.
Result: The turbocharger does not
have combustion gas or air leaks.
32 of 124 10/4/2017, 10:18 AM


are not OK.
Replace the turbocharger.

7. Inspect the Turbocharger Bearings
Turbocharger
are OK.
Result: The compressor housing

contains debris.
Clean the compressor housing.

8. Inspect the Compressor for Debris
Debris
A. Inspect the compressor housing for debris.
Result: The compressor housing
does not contain debris.
Result: The piston rings have wear.
9. Inspect the Piston Rings Verify that the problem is resolved.

Piston rings
A. Inspect the piston rings for wear. Result: The piston rings do not
have wear.

excessive anti-corrosion fluid.
10. Inspect the Turbocharger for Fluid
Clean the turbocharger in order to
A. Inspect the turbocharger for excessive anti- remove the anti-corrosion fluid.
Anti-corrosion fluid
corrosion fluid. This condition only exists on a
new engine which has not been operated. Verify that the problem is resolved.
33 of 124 10/4/2017, 10:18 AM

Result: The turbocharger does not

have excessive anti-corrosion fluid.
Result: The high idle operates for

an excessive time.

High idle
A. Verify the high idle speed of the engine.
Result: The high idle does not
operate for an excessive time.

12. Inspect the Turbocharger for a
Restriction The bearing housing must be
Restriction
A. Inspect the turbocharger for a restriction in be replaced.
the bearing housing.
Engine oil exists in the exhaust manifold.
Probable Cause
Table 13
Result: The crankcase breather has

restrictions.
1. Check for Restrictions in the
Crankcase Breather The crankcase breather (if equipped), or
Restrictions the tubing must be cleaned or replaced.
A. Check the crankcase breather for
restrictions. Verify that the problem is resolved.
Result: The crankcase breather does not
34 of 124 10/4/2017, 10:18 AM

have restrictions.
Result: There is damage or a restriction

in the exhaust system components.
The component must be repaired or

2. Check for Restriction in the replaced.
Exhaust System
Restriction/damage
A. Check for damage or a restriction in
the exhaust system components. Result: There is not damage or a
components.

restrictions.

3. Inspect the Engine Oil Drain Pipe replaced.
A. Inspect the engine oil drain pipe for Restrictions Verify that the problem is resolved.
restrictions.
have restrictions.
Result: The turbine housing is damaged

or has a restriction.
The turbine housing must be repaired or

4. Inspect the Turbocharger the turbocharger must be replaced.
A. Inspect the turbine housing for Restriction/damage Verify that the problem is resolved.
damage or a restriction.
damaged or does not have a restriction.
35 of 124 10/4/2017, 10:18 AM

320D2 Troubleshooting5 PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

320D2 Troubleshooting5 PDF

Uploaded by

Copyright:

Available Formats

320D2 Excavators MDJ00001-UP (MACHINE) POWERED BY C7.1 E... https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?return...

The crankcase breather (if equipped),

Proceed to Test Step 3.

Result: The turbocharger is loose or

Proceed to Test Step 4.

Result: The incorrect type of engine

Drain the engine oil. Install the correct

Proceed to Test Step 5.

24 of 124 10/4/2017, 10:18 AM

The drain pipe must be repaired or

Proceed to Test Step 6.

Result: The engine oil pipe has

The drain pipe must be repaired or

Proceed to Test Step 7.

Result: The turbine housing is

The turbine housing must be repaired

Proceed to Test Step 8.

Result: The turbocharger bearings are

25 of 124 10/4/2017, 10:18 AM

Result: The turbocharger bearings are

Proceed to Test Step 9.

Result: The piston rings have wear.

Replace the piston rings.

9. Inspect the Piston Rings Verify that the problem is resolved.

Proceed to Test Step 10.

Result: The oil supply line has leaks.

The supply line must be repaired or

Proceed to Test Step 11.

Result: The high idle operates for an

The fuel injection pump must be

Proceed to Test Step 12.

Result: The turbocharger has a

26 of 124 10/4/2017, 10:18 AM

The bearing housing must be repaired

Excessive engine oil exists at the end of the turbine.

Result: The crankcase breather

The crankcase breather (if

Proceed to Test Step 2.

Result: There is damage or a

The component must be repaired

Proceed to Test Step 3.

27 of 124 10/4/2017, 10:18 AM

Result: The turbocharger is loose

Correctly position the

Proceed to Test Step 4.

Result: The engine oil pipe has

The drain pipe must be repaired or

Proceed to Test Step 5.

Result: The turbine housing is

The turbine housing must be

Result: The turbine housing is not

28 of 124 10/4/2017, 10:18 AM

Proceed to Test Step 6.

Result: The turbocharger bearings

Replace the turbocharger.

6. Inspect the Turbocharger Bearings Verify that the problem is

Proceed to Test Step 7.

Result: The turbocharger rotor

Remove the carbon.

Proceed to Test Step 8.

Result: The piston rings have

Replace the piston rings.

8. Inspect the Piston Rings Verify that the problem is