g

IEC Porcelain Post Insulators

Insulators for AC and DC Applications

GE
Digital Energy
IEC Porcelain Post Insulators

Overview

For more than a century, utilities have relied on GE to deliver electrical products
and services to meet their reliability and operational performanceneeds.GE
is a leading provider of transmissionand distribution solutions as well as grid
automation systems that maximize a utilities operational efficiencies and provides
their customers with reliable power.
Through an alliance with XD Electric, GE has extended its portfolio to include In order to guarantee the electrical and mechanical properties, all insulators
high and ultra high-voltage power equipment, supporting the highest are individually examined by an ultrasonic detector and a four-directional
transmission voltage levels in the world. XD Electric is one of China's largest cantilever stress test.
high voltage equipment manufacturers dedicated to the research, application
and development of critical transmission equipment and solutions. XD Electric
has a broad range of products to transform and direct the flow of power for Quality
industrial, commercial and residential users. The XD|GE partnership brings Quality is critical for XD|GE and this focus is evident throughout our
end-to-end transmission solutions to meet the growing global demand for manufacturing environment. Quality begins with an incoming inspection of
electricity. The combined portfolios of GE and XD provide a comprehensive all purchased and outsourced materials to ensure that before we begin the
range of technology solutions to address the unique challenges faced by the manufacturing process, we have the best possible inputs. Each production facility
utility sector and energy intensive industries. maintains working environment standards including controls of cleanliness,
temperature and humidity.

XDlGE IEC Post Insulators Through production and assembly, there are multiple checkpoints for critical
process steps, including both visual inspection as well as stopped flow
XD|GE provides a full range of porcelain and polymer housed IEC rated
inspection performed to documented test plans. Our production facilities
insulators for AC and DC transmission, substation, and distribution
follow a strict non-conforming procedure to identify and control and to avoid
applications. In most cases, one of our standard product offerings will meet
the use and delivery of the non-conformity.
your application needs. However, if your requirements do not match one of
our standard products, we will work to provide the product you need for your In addition, XD|GE has a dedicated measuring and inspection department
application. with certified, full-time inspectors in each of our manufacturing sites. This
department provides a secondary cross-inspection for work in process and
XD|GE solid core post insulators are widely used in power plants, transmission
finished products, ensuring quality is achieved throughout the manufacturing
substations, distribution substation and high voltage power equipment up
process. First pass yield and cost of quality data is maintained and analyzed
to 1100kV. These solid core post insulators are used in applications for both
per product family.
insulating and structural support of live components.

Product Features
High mechanical strength design of insulators including cantilever,
torsion, compression and expansion strength
Anti-ageing, anti-UV, anti-sandstorm design
Smooth surface with high hardness and exceptional anti-pollution
performance
Minimal displacement under load

Manufacturing Excellence
XD|GE produces a variety of insulators in its modern production facilities.
The isostatic production processing line is the most advanced insulator
production technology, developed in Sweden and adapted by XD|GE to attain
the highest performance.

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 IEC Porcelain Post Insulators

Advanced Test Facilities

XIHARI is the Xian High Voltage Apparatus Research Institute and is an integral
part of the XD|GE alliance. XIHARI has extensive testing capabilities at its
facility sites, which include: High Power Laboratory, High Voltage Laboratory,
Artificial Climate Laboratory, and EMC Laboratory and an Operational Test
Circuit for HVDC Thyristor Valves. The testing hall meets the requirements of
ISO/IEC 17025, and boasts some of the largest test equipment in the world,
creating capacity to test insulators as large as 1,100kV AC.

The high voltage apparatus laboratory in XIHARI is a government authorized

national high voltage apparatus quality supervision and inspection test
center. It is an independent third-party laboratory in type tests, routine tests, Post-Sales / Installation Support
performance tests and certificate tests for high voltage apparatus. The 24/7 Global customer service
testing facilities at XIHARI also include an extension environmental laboratory. Multilingual operators available to respond to customer requests
Testing capabilities here include high altitude testing, high humidity testing,
Emergency response hotline
and temperature testing from -70 C up to +150 C.
Several customer support access points available to obtain support
(telephone, e-mail, fax, or web)
Global Project Engineering Services Warranty backed by the strength of GE

XD|GE is dedicated to the success of its customers and provides an array Local spare parts availability reinforced by a global spare parts reserve
of services to help successfully deploy and maintain XD|GE products and We offer a global system of maintenance and repair facilities
business solutions globally. World-class post-sales support, professional
services, and supportive resources are ready to ensure that you
effectively leverage the technical power and business advantages that come Insulator Type Tests
with XD|GE products. All insulators are designed and tested per requirements in IEC60168,
IEC60273, and IEC60815 and are available upon request.
This support infrastructure covers the entire life cycle of the product. You
can count on our XD|GE global services team from the coordination of
transportation logistics through the completion of site acceptance testing Testing Includes
and into warranty and support phases of the product life cycle. Power frequency wet withstand Mechanical failing load
Lightning critical flashover cantilever test
Access to our XD|GE support team for post commissioning needs
is simplified to a single phone number or email address. Our global Lightning withstand Compression strength
support center will be staffed 24x7 to field any incoming concerns Wet switching critical flashover Torsion test
and ensure our customer needs are fulfilled as quickly as possible. Verification of dimensions
Our experienced and qualified XD|GE field service team has significant reach
and leverage across the globe. The field service team will also have access Sample Tests
to significant high-voltage power equipment domain expertise within XD|GE.
Multiple standard creep ratings are shown. Units need to have the following
Our dedicated global service team comprises of qualified service engineers, minimum creep requirements for the pollution severity classes defined in
in addition to a global field service network to deliver world-class Installation, IEC600815-1.
commissioning and post-sales support.
Verification of dimensions Galvanizing
Temperature cycle Cantilever failing strength
Specialized Installation & Commissioning Porosity Tensile failing strength
Logistics including coordination of ocean and inland transportation
If there are additional creep requirements or any special application that
Complete installation services include rigging, labor (mechanical, cannot be met by items shown in catalog, contact your XD|GE representative.
and electrical)
Receiving, rigging, and unloading
Routine Tests
Testing system commissioning
Verification of dimensions Tensile proof strength
Site acceptance testing
Cantilever proof strength Bending moment

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IEC Porcelain Post Insulators

Post Insulators (10kV - 20kV)

170

92 4-M12 140
92

36

15
2-M8

44
2-M8 36
10

10
42

42

350
140 180
140
220

210

82
45
53
15

12

20
4-M10 4- 18
55 2- 12
130 210
106
155 260

2210 2211 2220

132 170
170
76 4-M12 140
2-M12 M16 4-M12 140
20

15
15

68
15
63

50

400
165 190 205
350
350

110
82
70
14

20

25

180 4- 14 210 4- 18 250 4- 18

210 260 300

2222 2224 2225

Cat. No 2210 2211 2220 2222 2224 2225

Type ZS-10/5L ZS-10/4 ZS-20/10 ZS-20/8 ZS-20/16 ZS-20/30
Rated Voltage (kV) 10 10 20 20 20 20

Nominal Creepage Distance (mm) 230 230 400 400 470 470

Mechanical Load Bending (kN) 5 4 10 8 16 30

(min) Torsion (kN.m) -- -- -- -- -- --
Lightning Impulse 75 75 150 150 150 150
Withstand
Voltage Power Dry 60 47 75 75 75 75
(kV) Frequency Wet 30 30 50 50 50 50
Shed Number 2 2 4 4 5 5
Weight (kg) 6 6 18 15 20 32

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 IEC Porcelain Post Insulators

Post Insulators (20kV - 35kV)

170
170
4-M12 140 4-M12 140
275

15

15
44

44
4- 18 225
20

82

165
165
210

420
420
370

70
82

68
20

15

14
225 4- 18 4-M12 4- 14
140 180
275 170 210

2229 2200 2204

170
162
170 4- 14 140 4-M16 127
4- 14 140
12

20
40

85
12

40

560
155 235
150
480
400

70
70
60

14
14

14

140 4- 14 180 4- 14 180 4- 14

170 210 210

2206 2209 2213

Cat. No 2229 2200 2204 2206 2209 2213

Type ZY-20/20 ZS-35/6L ZS-35/8 ZS-35/4K ZS-35/4-G ZSW1-35/4-4

Rated Voltage (kV) 20 35 35 35 35 35

Nominal Creepage Distance (mm) 400 648 625 648 650 1260

Mechanical Load Bending (kN) 20 6 8 4 4 4

(min.) Torsion (kN.m) 3.0 2.0 1.2 1.2 1.8

Lightning Impulse 150 185 185 185 200 250

Withstand
Voltage Power Dry 75 100 100 100 110 135
(kV) Frequency Wet 50 80 80 80 70 95

Shed Number 4 7 6 7 7 big5 small4

Weight (kg) 31 17 16 12 15 27

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IEC Porcelain Post Insulators

Post Insulators (35kV - 63kV)

ANSI TOV (No Prior Duty)

170 170
170
4- 14 140 4- 14 140 4-M12 140
12

12

15
40

40

63
180
170 170

710
480
480

82
68
68

20
15

15
140 4-M12 140 4-M12 225 4- 18
170 170 275

2270 2271 2240

260 170
4- 18 210 4-M12 140
170
20

15
140
82

4-M12

63
15

63

235
230

850
840

170
760

82
110
70

20

20
14

180 4- 14 250 8- 18 225 4- 18

210 300 275

2241 2242 2830

Cat. No 2270 2271 2240 2241 2242 2830

Type ZSW-35/4-G ZSW-35/4-G ZS-63/5 ZS-63/4 ZS-63/15 ZSW-63/4-4

Rated Voltage (kV) 35 35 63 63 63 63

Nominal Creepage Distance (mm) 875 875 1160 1104 1104 2010

Machanical Load Bending (kN) 4 4 5 4 15 4

(min.) Torsion (kN.m) 1.2 1.2 2.0 2.0 4.0 2.0

Lightning Impulse 200 200 325 325 325 325

Withstand
Voltage Power Dry 110 110 175 175 175 175
(kV) Frequency Wet 70 70 140 140 140 140
Shed Number 7 7 11 10 9 15
Weight (kg) 15 15 38 29 61 50

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 IEC Porcelain Post Insulators

Post Insulators (110kV)

170 275 230

4-M12 140 4- 18 225 4- 14 190

20
15

17

70
92
63

1200

1200
170 250
1200

245

100
82

80
20
20

18
225 4- 18 250 4- 18 225 4- 18
275 300 265

2243 2272 2295

260 290 260
4- 18 225 8- 18 254 4- 18 225
20
18

18
80

92

80
1050

1050

220 240 220

1050
92

92

92
20

20

20

254 8- 18 254 8- 18 254 8- 18

290 290 290

2810 2811 2813

Cat. No 2243 2272 2295 2810 2811 2811

Type ZS-110/4-G ZSW-110/8K-2 ZSW-110/4K-2 ZS-110/10K ZS-110-16K ZS3-110-10K

Rated Voltage (kV) 110 110 110 110 110 110

Nominal Creepage Distance (mm) 2016 2830 3025 2142 2200 2650

Machanical Load Bending (kN) 4 8 4 10 16 10

(min.) Torsion (kN.m) 2.0 4.0 3.0 4.0 6.0 4.0

Withstand Lightning Impulse 550 550 550 450 450 450

Voltage Power Dry 300 300 300 245 245 245
(kV) Frequency Wet 230 230 230 185 185 185
Shed Number 16 big 12 small 12 big12 small 12 18 18 23
Weight (kg) 49 89 70 76 93 75

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IEC Porcelain Post Insulators

Post Insulators (110kV - 145kV)

ANSI TOV (No Prior Duty)

290 170 170

8- 18 254 4-M12 140 4-M12 140

15
20

15

85
80
92

1400

1200
1050

240 210
250

92
82
92
20

20

20
254 8- 18 225 4- 18 225 4- 18
290 275 275

2814 2868 2819

260 170
290
225 8- 18 4-M12 140
4- 18 254

15
18

20

63
80

92

195
1150

260
1150

285

1050
105
92

80
20

22

18
254 8- 18 254 8- 18 225 4- 18
290 290 265

2820 2821 2831

Cat. No 2814 2868 2819 2820 2821 2831

Type ZS-110/16K ZS2-110/4-G ZSW-110/6-3 ZSW-110/10K-3 ZSW-110/20K-3 ZSW-110/4

Rated Voltage ( kV) 110 110 110 110 110 110

Nominal Creepage Distance (mm) 2650 2520 3150 3150 3200 2016

Machanical Load Bending (kN) 16 4 6 10 20 4

(min.) Torsion (kN.m ) 6.0 2.0 3.0 4.0 6.0 2.0

Withstand Lightning Impulse 450 650 450 450 450 450

Voltage Power Dry 245 375 245 245 245 245
(kV) Frequency Wet 185 275 185 185 185 185
Shed Number 23 19 big 12 small 12 big12 small12 big12 small12 16

Weight (kg) 93 70 77 87 102 50

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 IEC Porcelain Post Insulators

Label
Post Insulators (110kV)

170 226
170
4-M12 140 4- 14 190
4-M12 140

16
15

82
15

63
80

1060
210

1060
1400

197
255

92
80

82

20
20
18

225 4- 18 225 4- 18 225 4- 18

265 275 275

2832 2833 2837
162
170 170
4-M16 127
4-M12 140 4-M12 140
20

120

15

15

80
63

230
1200
1500

1200
205 245
82

80
92
20

20

18

254 8- 18 225 4- 18 225 4- 18

290 275 265

2867 2886 2888

Cat. No 2832 2833 2837 2867 2886 2888

Type ZSW-110/4-4 ZS2-110/4 ZS-110/5 ZS-110/10-G ZSW-110/4-2 ZSW2-110/4-2

Rated Voltage (kV) 110 110 110 110 110 110

Nominal Creepage Distance (mm) 3906 2142 1941 3300 2520 3050

Machanical Load Bending (kN) 4 4 5 10 4 4

(min.) Torsion (kN.m ) 2.0 2.0 2.0 4.0 3.0 3.0
Lightning Impulse 650 450 450 650 550 550
Withstand
Voltage Power Dry 375 245 245 375 300 300
(kV) Frequency Wet 275 185 185 275 230 230
Shed Number big12 small11 19 15 26 big14 small13 big12 small12

Weight (kg) 72 50 56 108 59 71

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IEC Porcelain Post Insulators

Post Insulator (154kV - 220kV)

170 170
275 300 4-M12 140
4-M12 140 230 170
4- 14 190 4-M12 140 4- 18 225 4- 18 250

15
15

20
20
15
17

180 190

1320
710

1200

1100
1200
245 245 250 280

710

2420
1770

2300

2300

2300
2300

1100
1060

1100

245 280 290 240

1100
230 245
1100

1200

20
22
20
20

20

20

250 4- 18 250 4- 18 250 4- 18 250 8- 18 310 8- 18 250 4- 18

300 300 300 300 360 300

2245 2261 2262 2274 2276 2278

Cat. No 2245 2261 2262 2274 2276 2278

Type ZS-154/4 ZSW4-220/4K ZSW2-220/4 ZSW1-220/8K-2 ZSW1-220/15K-2 ZS-220/4-G

Rated Voltage (kV) 154 220 220 220 220 220

Nominal Creepage Distance (mm) 2832 5500 5500 5500 5500 4510

Machanical Load Bending (kN) 4.0 4.0 4.0 8.0 15.0 4.0
(min) Torsion (kN.m) 2.0 2.0 2.0 2.0 6.0 2.0
Lightning Impulse 660 1050 1050 1050 1050 1050
Withstand
Switching Impulse -- 850 850 850 850 850
Voltage
(kV) Power Dry 375 525 525 525 525 525
Frequency Wet 290 460 460 460 460 460
Stack Components 2240+2836 2295+2889 2888+2889 2272+2273 2273+2275 2283+2847

Weight (kg) 115 146 150 189 239 139

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 IEC Porcelain Post Insulators

Post Insulator (220kV)

260 290
260 290 265
4- 18 225 8- 18 254 170
225 8- 18 254 4- 18 225
4-M12 140 4- 18
18

15

18

20

18
15
1050

1050

220 240

1220
1150

1150
1200
250 260 285 270

2300
2300

2300
2100

2100

2350

1080
1150

1150
1050

285 310 295

1050

240 270 260

1150

22
22

22
20

22

20

8- 18 8- 18 8- 18 254 8- 18 300 8- 18 254 8- 18

254 300 254
290 335 290 290 335 290

2703 2706 2712 2713 2716 2719

Cat. No 2703 2706 2712 2713 2716 2719

Type ZS-220/10K ZS4-220/16K ZSW-220/6-3 ZSW-220/10K-3 ZSW-220/16K-3 ZSW-220/8K-3

Rated Voltage (kV) 220 220 220 220 220 220

Nominal Creepage Distance (mm) 4284 4284 6300 6300 6300 6300

Machanical Load Bending (kN) 10.0 16.0 6.0 10.0 16.0 8.0
(min) Torsion (kN.m) 4.0 6.0 3.0 4.0 6.0 10.0
Lightning Impulse 950 950 1050 1050 1050 1050
Withstand
Switching Impulse 750 750 850 850 850 850
Voltage
(kV) Power Dry 490 490 525 525 525 525
Frequency Wet 390 395 460 460 460 460
Stack Components 2810+2811 2811+2812 2819+2820 2820+2821 2821+2822 2850+2851

Weight (kg) 169 207 164 190 232 219

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IEC Porcelain Post Insulators

Post Insulator (220kV - 330kV)

ANSI TOV (No Prior Duty)

260 170 265

4- 18 4-M12 4- 18
226 225 140 225
4- 18
190

18
15
18
226

16
4- 14 190
16

600
600 600 600

600 220
220 250 270

1220
1200
1050
170

1300
210
1060

4-M12 140
15

1060

195

1080
1150
1050
240 260 295
230
1100
1060

230

3500

3500
3150
3480
3200
2120

230
1060

1200
285 315

1150
240 240 270
1070
1070

1200
20

20

22
20

22

22
250 4- 18 250 8- 18 250 8- 18 300 8- 18 254 8- 18 275 8- 18
300 300 300
335 290 310

2860 2265 2277 2737 2744 2745

Cat. No 2860 2265 2277 2737 2744 2745

Type ZS-220/4 ZS-330/4K ZS-330/5K ZS3-330/10K ZSW-330/6-3 ZSW1-330/8K-3

Rated Voltage (kV) 220 330 330 330 330 330

Nominal Creepage Distance (mm) 3740 5610 6740 7800 9075 9075

Machanical Load Bending (kN) 4.0 4.0 5.0 10.0 6.0 8.0
(min) Torsion (kN.m) 2.0 2.0 2.0 6.0 3.0 10.0
Lightning Impulse 950 1425 1550 1425 1550 1550
Withstand
Switching Impulse 750 1050 1175 1050 1175 1175
Voltage
(kV) Power Dry 490 695 740 695 740 740
Frequency Wet 680
395 630 630 680 680

Stack Components 2831+2836 2837+2836+2848 2244+2847+2848 2813+2814+2815 2819+2820+2821 2850+2851+2852

Weight (kg) 128 230 250 295 274 361

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 IEC Porcelain Post Insulators

Post Insulator (400kV - 500kV)

4- 14 275
225

20
1000
245 310 310
230

1300
4- 18 210 8- 18 275 8- 18 275

15

22
22
176
4-M16 127 155
8-M10
16

127

15

1500
200 230 270

1500

1500
800
240 200
1100

270

1500
1250

230
4580

1500
4400
200

4400
4400
270

1500
270

1500
4400
3650
1200

295 240 200

1070

1500

200 290 290

1100

1400
1500

1400
1400
315
1200

240 200
15

23

23
210 4- 18 300 8- 18 325 8- 18
22

25

15

300 8- 18 300 8- 18 127 8-M10 245 335 360

335 335 155

2749 2267 2750 2751 2753 2754

Cat. No 2749 2267 2750 2751 2753 2754

Type ZSW-400/8/3 ZS1-500/5K ZC1-500/N4L ZC1-500/N4K ZS-500/8K ZS1-500/11K

Rated Voltage (kV) 400 500 500 500 500 500

Nominal Creepage Distance (mm) 10810 8710 8800 8800 8800 800
Bending (kN) 8.0 5.0 -- -- 8.0 11.0
Machanical Load
(min) Torsion (kN.m) 10.0 2.0 4.0 4.0 10.0 10.0
Lightning Impulse 1675 1950 1950 1950 1950 1950
Withstand
Voltage Switching Impulse 1175 1300 1300 1300 1300 1300
(kV)
Power Dry 820 900 900 900 900 900
Frequency Wet 740 800 800 800 800 800
Stack Components 2854+2855+2856 2846+2847+2848+2849 2871+2872+2873 2872+2872+2877 2861+2862+2863 2866+2866+2865

Weight (kg) 390 385 193 198 432 465

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IEC Porcelain Post Insulators

Post Insulator (500kV)

ANSI TOV (No Prior Duty)
265
4- 18
225

18
1000

310

1200
162 290 270
155 245
4-M16 127 8- 18 275 8- 18 254 8-M10 127 4- 18 210
20

22

20

15

15
1500

245 245 230

1500

1500
240 240

1500

1500

1080
295

4700
1500
4400

280

1500
280 270
1500
4400

240 240

4400
1500
4400
1500

1200
315

4400

240

305 290 335

1200
1400

305 240 240

1400

1400

1400

1400
23
23

23

15

23
15

325 8- 18 325 8- 18 325 8- 18 127 8-M10 210 4- 18 300 8- 18

360 360 360 155 245 335

2755 2756 2757 2770 2771 2773

Cat. No 2755 2756 2757 2770 2771 2773

Type ZS1-500/14 ZS1-500/14K ZS1-500/10K ZCW-500/N4L-3 ZCW-500/N4K-3 ZSW1-500/8K-3

Rated Voltage (kV) 500 500 500 500 500 500

Nominal Creepage Distance (mm) 8800 8800 8800 13750 13750 13750

Machanical Load Bending (kN) 14.0 14.0 14.0 -- -- 8.0

(min) Torsion (kN.m) 10.0 10.0 10.0 4.0 4.0 10.0
Lightning Impulse 1950 1950 1950 1950 1950 1950
Withstand Switching Impulse 1300 1300 1300 1300
1300 1300
Voltage
Power Dry 900 900 900 900 900 900
(kV)
Frequency Wet 800 800 800 800
800 800
Stack Components 2881+2882+2883 2880+2882+2883 2864+2862+2865 2874+2875+2876 2875+2875+2878 2850+2851+2852+2853

Weight (kg) 532 536 423 242 247 540

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 IEC Porcelain Post Insulators

Post Insulator (500kV)

310 162 310 290 310 310

275 8- 18 254 275 8- 18
8- 18 4-M16 127 8-M18 275 8- 18 275

22
20

20

22
22

20

1000

295 275 275 270 270 295

1500

1500
1500

1500

1500
1500
4400
1500

4400
4400
295 310 310 295 295 295

1500

1500
1500
4400
4400
4400

1500
1500

1400
1400

1400
335 335 320 320
1400

1400

1400

320 320
23
23
23

23

23

23
325 8- 18 325 8- 18 325 8- 18 325 8- 18 300 8- 18 325 8- 18
360 360 360 360 335 360

2774 2775 2776 2777 2778 2784

Cat. No 2774 2775 2776 2777 2778 2784

Type ZSW1-500/11K-3 ZSW1-500/14-3 ZSW1-500/14K-3 ZSW1-500/10K-3 ZSW2-500/8K-3 ZSW2-500/11K-3

Rated Voltage (kV) 500 500 500 500 500 500

Nominal Creepage Distance (mm) 13750 13750 13750 13750 13750 13750

Machanical Load Bending (kN) 11.0 14.0 14.0 10.0 8.0 11.0
(min) Torsion (kN.m) 10.0 10.0 10.0 10.0 10.0 10.0
Lightning Impulse 1950 1900 1900 1950 1950 1950
Withstand
Switching Impulse 1300 1300 1300 1300 1300 1300
Voltage
(kV) Power Dry 900 900 900 900 900 900
Frequency Wet
800 800 800 800 800 800

Stack Components 2896+2896+2897 2884+2885+2887 2890+2885+2887 2895+2896+2897 2894+2896+2898 2896=2896+2897

Weight (kg) 530 530 554 494 494 540

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GEDigitalEnergy.com

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