Pre- Insulated Ducting

Pre insulated ducting is a type of ducting which is pre insulated and no other insulating
material is required to insulate, and hence insulation cost reduces.
Pre- insulation ducting is a highly efficient ductwork system that distributes cleaner air.
The system is constructed with a insulation core, faced on both sides with an aluminum
coated, corrosion-resistant polymer.
This system offers excellent thermal and acoustic performance in a fire safe system and
is a more economical and efficient all in one alternative to conventional sheet metal and
insulation ductwork.
Suitable for use in commercial projects i.e. schools, hospitals, office blocks etc.

Advantages of pir

Economically priced than GI Ducting with Insulation material.

Energy saving up to 20%.
No Vapour Transmissions.
No Water Absorption.
Anti -Rodent, No Fungus growth.
Uniform Insulation Density.
More than 95% closed cell.
Cleanable and Hygienic.
Excellent Dimensional Stability.
Damps Maximum noise.
No Corrosion.
Clean Air, contains no Microfiber.
Light Weight only 15 % of GI Ducting System with Insulation.
Space Saving.
Fully Sealed systems.
Low handling costs.
Low Structural Support requirement.
Site Fabrication capability.
Fast track fabrication and installation.
Fine aesthetics; visually more appealing.
No flaking of Insulation.
No limit to duct sizes.
HighCompressive Strength.
Fire Resistance BS 476 Part 5, 6 & Part 7 of Class O.
Environment Friendly CFC and HCFC Free.
Low U value
Highest R value
Lowest thermal conductivity.

Disadvantages

PIR insulation can be a mechanical irritant to skin, eyes, and upper respiratory system
during fabrication (such as dust).
Types of supporting

Teardrop hangers - offers stability and ease of installation with only one connection
fitting. The tear-drop design makes installing and hanging a variety of duct simple.
Saddle hangers - A sturdy, vertically and horizontally stable option, sometimes called a
'pipe hanger,' is typically attached to rods or angel supports. This installation provides
excellent support and security of the ductwork system. Saddle hangers usually take a bit
longer to position and install, so they are often used in conjunction with other hangers.
Cable hangers - Often called 'trapeze' or Gripple hangers, cable hangers are fast and
easy. The cables are secured by Gripple style clamps and suspend the duct in a 'trapeze-
like' hammock. This option is most often used in conjunction with other more stable
hangers as it offerings little horizontal support.
Fast lock hangers - A great option for installing clamp together duct. The bracket slides
under the clamp, over the rolled lip of the duct and is secured when the clamp is locked.
Sturdy, easy to install and offers flexibility of support.
Clamp Hanger - A lighter weight version of the fast lock hanger that is composed of a
smaller bracket that attaches to the clamp.
Hat Hangers - A saddle hanger style hanger with an added 'hat' at the top to allow for a
threaded rod/nut to attached to the ceiling, floor or wall.

Types of Pre Insulated Material

Mineral wool : It is a good insulator but it is not fire safe

Cellulose : Cellulose is fire resistant but is difficult to install.
Fibreglass : Fiberglass material need to be handled with care and is very difficult to
install.
Polyurethane foam : It is cheap, fire resistant and easy to install making it the most
preferred choice.

Uses of PIR Panels

It is used in Industries
It is extensively used as roofing insulation and vertical walls.
It is used in warehousing, factories, and office building etc.
It is also used in Industrial and Commercial Pipe Insulation
Cooling chambers and areas of constant temperature
Airports and shelters
Prefabricated constructions
 Exhibition areas and trade buildings
Containers and
Buildings for cattle and poultry breeding units
mobile sheds
Military establishment

Types of Joint(flanges) in GI

Welding Neck flange

Slip On flange
Socket Weld flange
Lap Joint flange
Stub End
Threaded flange
Blind flange

Difference between GI and PIR

Description GI PIR
Insulation Uniform and self-insulated Insulation is required
Leakage No leakage Chance of air leakage
Energy Energy saving Higher electricity cost
Fire property No fire Hazards No fire Hazards
Corrosion NO Yes
Product life More Less

Different sized ducts

Spiral duct
Flat oval duct
Round duct
Rectangular duct