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Operation
04/2016
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content, except for a non-exclusive license to consult it on an "as is" basis, at your
own risk. All other rights are reserved.
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
As standards, specifications, and designs change from time to time, please ask for
confirmation of the information given in this publication.
40130 kVA 480 V,20120 kVA 400 V
Table of Contents
Important Safety Instructions SAVE THESE
INSTRUCTIONS .........................................................................................5
FCC Statement ..........................................................................................6
Safety Precautions .....................................................................................6
User Interface ..............................................................................................7
Overview of the Mimic Diagram ...................................................................8
Menu Tree .................................................................................................9
UPS Configuration ....................................................................................10
View Measurements .................................................................................10
View Alarms .............................................................................................10
View Status..............................................................................................10
Configure Settings .................................................................................... 11
Configure the Personalization Functions............................................... 11
Configure Controls....................................................................................13
Configure the Synchronization Module (Option) ..........................................13
Controls Settings ................................................................................13
Source Type Settings ..........................................................................13
Operation ...................................................................................................14
Operating Modes......................................................................................14
Normal (Double Conversion) Mode ......................................................14
ECO Mode (Single UPS Only)..............................................................14
Frequency Converter Mode .................................................................14
Load on Battery Power ........................................................................14
Synchronization Module Modes (Option) ..............................................15
Operation Procedures...............................................................................16
UPS Breakers and Switches ................................................................16
Start Up a Single UPS on Input Source.................................................17
Start Up a Single UPS on Bypass Source .............................................18
Shut Down a Single UPS .....................................................................19
Restart a Single UPS ..........................................................................20
Shut Down a Parallel Configuration ......................................................21
Restart a Galaxy 5000 480 V Parallel Configuration...............................22
Restart a Galaxy 5500 400 V Parallel Configuration...............................23
Isolate the UPS...................................................................................24
Return the UPS to Normal Operation....................................................31
Operation of the Dry Contact Communication Card ............................37
Standard Mode.........................................................................................37
Programmable Mode ................................................................................38
List of Operating Status Conditions for Dry Contact Output
Relays ...............................................................................................38
Maintenance ..............................................................................................41
Life Cycle Monitoring (LCM) ......................................................................41
Servicing Batteries....................................................................................42
Troubleshooting ........................................................................................43
Identify the Alarms ....................................................................................43
Synchronisation Module Alarms (Option)....................................................44
Alarm or Status Display Messages.............................................................44
990-5219B-001 3
Important Safety Instructions SAVE
THESE INSTRUCTIONS 40130 kVA 480 V,20120 kVA 400 V
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
990-5219B-001 5
Important Safety Instructions SAVE
40130 kVA 480 V,20120 kVA 400 V THESE INSTRUCTIONS
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
FCC Statement
NOTICE
RISK OF INTERFERENCE
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to correct the
interference at his own expense.
Failure to follow these instructions can result in equipment damage.
Safety Precautions
DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
After the UPS system has been electrically wired, do not start up the system.
Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
6 990-5219B-001
User Interface 40130 kVA 480 V,20120 kVA 400 V
User Interface
Overview of the Display, the ON/OFF Buttons, and the Function
Keys
A. Help key
B. Function keys. Each key corresponds to a function presented on the display.
C. Menu key. Provides direct access to the main menu.
D. Inverter OFF button
E. Inverter ON button
NOTE: The display indicates the UPS operating status conditions and any alarms
and events related to the input source or the UPS as well as necessary corrective
action.
The load LED is ON: The load is supplied and protected by the UPS.
990-5219B-001 7
40130 kVA 480 V,20120 kVA 400 V User Interface
The warning alarm LED is ON: The load is supplied, but not protected by the UPS.
The critical alarm LED is ON: The load is not protected. The load is either not
supplied or will reach the end of battery runtime very soon.
A. Input/PFC LED
B. Inverter LED
C. Battery LED
D. Load LED
E. Bypass LED
8 990-5219B-001
User Interface 40130 kVA 480 V,20120 kVA 400 V
Menu Tree
Measurements Battery measurements
Voltage measurements
Current measurements
Power measurements
Frequency measurements
Ratio measurements
Parallel measurements (optional)
Alarms
Statistics
Settings Language
Password
Relay contacts
Test LEDs
Turn buzzer OFF
Enable LCM indications
Disable LCM indications
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40130 kVA 480 V,20120 kVA 400 V UPS Configuration
UPS Configuration
View Measurements
1. Press the Menu key.
2. Use the function keys or to highlight Measurements on the display and
press the function key to select.
3. Use the function keys or to choose between the following measurements
and press the function key to select:
Battery Measurements
Voltage Measurements
Current Measurements
Power Measurements
Frequency Measurements
Ratio Measurements
Parallel Measurements (optional)
View Alarms
Detailed information on all alarms is supplied on the display. See the Alarm or
Status Display Messages, page 44.
View Status
1. Press the Menu key.
2. Use the function keys or to highlight Status on the display and press the
function key to select.
3. Use the function keys or to choose between the following two status screens
and press the function key to select.
Time-stamped events
Statistics
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UPS Configuration 40130 kVA 480 V,20120 kVA 400 V
Configure Settings
1. Press the Menu key.
2. Use the function keys or to highlight Settings on the display and press the
function key to select.
3. Use the function keys or to choose between the settings screens and press
the function key to select:
Language
Date and time
Contrast
Buzzer volume
Personalization
Output voltage
Password
Relay contacts
NOTE: The default password is set to:
990-5219B-001 11
40130 kVA 480 V,20120 kVA 400 V UPS Configuration
Operating Mode
Frequency
Automatic Bypass
Battery
12 990-5219B-001
UPS Configuration 40130 kVA 480 V,20120 kVA 400 V
Configure Controls
1. Press the Menu key.
2. Use the function keys or to highlight Controls on the display and press the
function key to select.
3. Use the function keys or to choose between the controls screens and press
the function key to select:
Reset Alarms
Inverter on
Inverter off
Force load transfer to inverter
Force load transfer to bypass
Desynchronize inverter from bypass
Resynchronize inverter and bypass
Test LEDs
Turn buzzer OFF
Enable LCM indications
Disable LCM indications
990-5219B-001 13
40130 kVA 480 V,20120 kVA 400 V Operation
Operation
Operating Modes
Normal (Double Conversion) Mode
When in normal mode, the UPS supports the load with conditioned power from the
input source.
The load LED is on.
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Operation 40130 kVA 480 V,20120 kVA 400 V
990-5219B-001 15
40130 kVA 480 V,20120 kVA 400 V Operation
Operation Procedures
UPS Breakers and Switches
480 V
400 V
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Operation 40130 kVA 480 V,20120 kVA 400 V
480 V 400 V
990-5219B-001 17
40130 kVA 480 V,20120 kVA 400 V Operation
480 V 400 V
18 990-5219B-001
Operation 40130 kVA 480 V,20120 kVA 400 V
480 V 400 V
990-5219B-001 19
40130 kVA 480 V,20120 kVA 400 V Operation
480 V 400 V
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Operation 40130 kVA 480 V,20120 kVA 400 V
480 V 400 V
990-5219B-001 21
40130 kVA 480 V,20120 kVA 400 V Operation
1. Check that the output switch CB2 in the external bypass cabinet is closed.
2. Check that the bypass switch CB1 in the external bypass cabinet is open.
Carry out steps 3 to 6 below on each of the UPSs.
3. Set the input switch Q1 to ON.
4. Wait until the end of the start sequence.
5. Set the battery circuit breaker of the auxiliary cabinets to ON.
6. Press the Inverter ON button to start the UPS.
On each UPS, the warning alarm LED and the critical alarm LED turn OFF and
the load LED turns ON. The load is protected by the UPSs.
If the load LED remains OFF and the warning alarm LED or the critical alarm
LED is ON, see Identify the Alarms, page 43.
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Operation 40130 kVA 480 V,20120 kVA 400 V
1. Check that the bypass switch Q4S in the external bypass cabinet is closed.
2. Check that the output switch Q5N in the external bypass cabinet is closed.
3. Check that the maintenance bypass switch Q3BP in the external bypass
cabinet is open.
Carry out steps 4 to 7 below on each of the UPSs.
4. Set the input switch Q1 to ON.
5. Wait until the end of the start sequence.
6. Set the battery circuit breaker QF1 (or the battery circuit breakers of the
auxiliary cabinets, if any) to ON.
7. Press the Inverter ON button to start the UPS.
On each UPS, the warning alarm LED and the critical alarm LED turn OFF and
the load LED turns ON. The load is protected by the UPSs.
If the load LED remains OFF and the warning alarm LED or the critical alarm
LED is ON, see Identify the Alarms, page 43.
990-5219B-001 23
40130 kVA 480 V,20120 kVA 400 V Operation
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
After this operation, power will still be present on the power connection
terminals. Ensure that the protection covers are installed.
Failure to follow these instructions will result in death or serious injury.
480 V 400 V
24 990-5219B-001
Operation 40130 kVA 480 V,20120 kVA 400 V
2. Press the Inverter OFF button for 3 seconds to shut down the UPS. The load is
no longer protected by the UPS.
3. Set the battery circuit breaker QF1 (or the battery circuit breakers of the
auxiliary cabinets, if any) to OFF.
4. Set the input switch Q1 to OFF.
5. Open all Q4S and Q5N switches.
UPS maintenance can now be carried out.
1. Check in the mimic diagram that the load is supplied by the bypass source. The
bypass LED must be on.
2. Set the maintenance bypass switch Q3BP to ON.
3. Set the output switch Q5N to OFF.
4. Set the battery circuit breaker:
For 480 V: Set the battery circuit breaker of the auxiliary cabinets to OFF.
For 400 V: Set the battery circuit breaker QF1 (or the battery circuit breakers
of the auxiliary cabinets, if any) to OFF.
5. Set the input switch Q1 to OFF.
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40130 kVA 480 V,20120 kVA 400 V Operation
480 V 400 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
After this operation, power will still be present on the power connection
terminals. Ensure that the protection covers are installed.
Failure to follow these instructions will result in death or serious injury.
26 990-5219B-001
Operation 40130 kVA 480 V,20120 kVA 400 V
480 V 400 V
480 V 400 V
990-5219B-001 27
40130 kVA 480 V,20120 kVA 400 V Operation
480 V 400 V
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Operation 40130 kVA 480 V,20120 kVA 400 V
UPS Cabinet
990-5219B-001 29
40130 kVA 480 V,20120 kVA 400 V Operation
2. Press the Inverter OFF button for 3 seconds on each UPS to shut them down.
3. Set the Q3BP switch in the external bypass cabinet to ON.
4. Set the Q5N switch in the external bypass cabinet to OFF.
5. Set the Q4S switch in the external bypass cabinet to OFF.
6. Set the output switch Q5N on each UPS to OFF.
7. Set the battery circuit breaker QF1 (or the battery circuit breakers of the
auxiliary cabinets, if any) to OFF.
8. Set the input switch Q1 on each UPS to OFF.
9. Set the bypass switch Q4S on each UPS to OFF.
10.Wait until the control electronics of all UPSs have fully shut down.
The load is no longer protected by the UPSs, but continues to be supplied
directly from the bypass source. UPS maintenance or servicing can now
be carried out.
UPS Cabinet
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Operation 40130 kVA 480 V,20120 kVA 400 V
480 V 400 V
990-5219B-001 31
40130 kVA 480 V,20120 kVA 400 V Operation
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Operation 40130 kVA 480 V,20120 kVA 400 V
480 V 400 V
990-5219B-001 33
40130 kVA 480 V,20120 kVA 400 V Operation
480 V 400 V
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Operation 40130 kVA 480 V,20120 kVA 400 V
990-5219B-001 35
40130 kVA 480 V,20120 kVA 400 V Operation
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Operation of the Dry Contact
Communication Card 40130 kVA 480 V,20120 kVA 400 V
Standard Mode
This system is compatible with all Schneider Electric systems that are I2C
compatible.
All SA1 microswitches must be set to OFF.
In this mode, the relays switch when the UPS changes status. The information
listed below is transmitted if the parameters are enabled.
990-5219B-001 37
Operation of the Dry Contact
40130 kVA 480 V,20120 kVA 400 V Communication Card
Programmable Mode
The programmable mode is specific to the Galaxy 5500 UPS.
Microswitch 3 on SA1 must be set to ON.
In programmable mode, it is possible to assign operating status conditions to the
various dry contact output relays and predefined UPS commands to the SELV
inputs. Output relay assignments are configured using the UPS display: Settings >
Relay contacts.
38 990-5219B-001
Operation of the Dry Contact
Communication Card 40130 kVA 480 V,20120 kVA 400 V
990-5219B-001 39
Operation of the Dry Contact
40130 kVA 480 V,20120 kVA 400 V Communication Card
40 990-5219B-001
Maintenance 40130 kVA 480 V,20120 kVA 400 V
Maintenance
Life Cycle Monitoring (LCM)
The life cycle monitoring function provides UPS maintenance advice:
In addition to these messages, the warning alarm LED turns on and the buzzer
sounds. These messages can be cleared by pressing the indicated function key.
This also causes the warning alarm LED to turn off, the buzzer to stop and
removes the installed external LED signalling box alarm (this alarm is optional).
You can disable the life cycle monitoring indications via the display by selecting
Controls > Disable LCM indications.
990-5219B-001 41
40130 kVA 480 V,20120 kVA 400 V Maintenance
Servicing Batteries
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Battery circuit breakers must be installed according to the specifications and
requirements as defined by Schneider Electric.
Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
Do not dispose of batteries in a fire as they can explode.
Do not open, alter, or mutilate batteries. Released electrolyte is harmful to the
skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short circuit current. The
following precautions must be observed when working on batteries
Remove watches, rings, or other metal objects.
Use tools with insulated handles.
Wear protective glasses, gloves and boots.
Do not lay tools or metal parts on top of batteries.
Disconnect the charging source prior to connecting or disconnecting battery
terminals.
Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can
result in electric shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply circuit).
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of
batteries or battery packs.
Failure to follow these instructions will result in death or serious injury.
42 990-5219B-001
Troubleshooting 40130 kVA 480 V,20120 kVA 400 V
Troubleshooting
Identify the Alarms
Identify the alarm conditions via the load LED, warning alarm LED, critical alarm
LED, and the buzzer.
990-5219B-001 43
40130 kVA 480 V,20120 kVA 400 V Troubleshooting
44 990-5219B-001
Troubleshooting 40130 kVA 480 V,20120 kVA 400 V
990-5219B-001 45
40130 kVA 480 V,20120 kVA 400 V Troubleshooting
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Troubleshooting 40130 kVA 480 V,20120 kVA 400 V
990-5219B-001 47
40130 kVA 480 V,20120 kVA 400 V Troubleshooting
48 990-5219B-001
Schneider Electric
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92500 Rueil Malmason
France
+ 33 (0) 1 41 29 70 00
www.schneider-electric.com