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Fuel Processing Technology 96 (2012) 237249

Contents lists available at SciVerse ScienceDirect

Fuel Processing Technology


journal homepage: www.elsevier.com/locate/fuproc

Review

Review of the effects of biodiesel on NOx emissions


S. Kent Hoekman , Curtis Robbins
Desert Research Institute, 2215 Raggio Parkway, Reno, NV 89512, USA

a r t i c l e i n f o a b s t r a c t

Article history: Compared to conventional diesel fuel, use of biodiesel is generally found to reduce emissions of hydrocarbons
Received 23 June 2011 (HC), carbon monoxide (CO), and particulate matter (PM); but to increase oxides of nitrogen (NOx) emissions.
Received in revised form 28 December 2011 This paper reviews and summarizes relevant literature regarding the so-called biodiesel NOx effect, and pre-
Accepted 30 December 2011
sents theories to explain this effect. In modern diesel engines, several factors related to fuel composition and
Available online 30 January 2012
engine control strategies are important, though no single theory provides an adequate explanation of the bio-
Keywords:
diesel NOx effect under all conditions. There is evidence to suggest that effects on injection timing, ignition
Biodiesel delay, adiabatic ame temperature, radiative heat loss, and other combustion phenomena all play some
NOx role. The biodiesel NOx effect can be mitigated by modifying engine control settings particularly by retard-
Emissions ing injection timing and increasing exhaust gas recirculation (EGR). The absolute magnitude of the biodiesel
FAME NOx effect appears to be reduced with modern engines, although there are cases where the percentage change
is still substantial. Sophisticated after-treatment systems required to achieve the 2010 diesel engine emissions
standards do not appear to be signicantly affected by use of biodiesel. However, longer term study is war-
ranted, as such systems have only been in commercial use for a short time.
2012 Elsevier B.V. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
2. NOx formation mechanisms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
2.1. Thermal NOx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
2.2. Prompt NOx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
2.3. Fuel NOx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
3. Theories of biodiesel's impacts on NOx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
3.1. Speed of sound and bulk modulus of compressibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
3.2. Decreased radiative heat loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
3.3. Higher adiabatic ame temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
3.4. Combustion phasing theories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
3.5. Engine control/calibration theories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
4. Experimental evidence of biodiesel's impacts on NOx emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
4.1. Fuel effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
4.1.1. Fuel composition effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
4.1.2. Combustion phasing effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
4.1.3. Other fuel effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
4.2. Engine effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
4.2.1. Injection parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
4.2.2. Engine calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
4.2.3. Engine load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
5. Mitigation of NOx increases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
5.1. Engine modications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
5.2. Fuel modications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

Corresponding author. Tel.: + 1 775 674 7065; Fax: + 1 775 674 7016.
E-mail address: kent.hoekman@dri.edu (S.K. Hoekman).

0378-3820/$ see front matter 2012 Elsevier B.V. All rights reserved.
doi:10.1016/j.fuproc.2011.12.036
238 S.K. Hoekman, C. Robbins / Fuel Processing Technology 96 (2012) 237249

6. Impacts of biodiesel on exhaust after-treatment systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244


7. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Acronyms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246

1. Introduction fuel. The logarithmic t to these data closely resembles the EPA-
reported NOx effect shown in Fig. 1. Inclusion of the approximately
Biodiesel is dened by ASTM as a fuel comprised of mono-alkyl 200 data points illustrates that most test data were generated using
esters of long-chain fatty acids derived from vegetable oils or animal B20 and B100 fuel blends, and highlights the variability of the NOx ef-
fats, designated B100 [1]. The U.S. Congress has adopted a similar fect. Another illustration of this variability is shown in Fig. 3, which
denition for biomass-based diesel, with the additional require- directly compares the measured emission rates expressed as g/
ment that the fuel have life-cycle greenhouse gas (GHG) emissions bhp-hr from biodiesel and petroleum diesel when used in the
that are at least 50% less than baseline life-cycle GHG [2]. The same engine under the same operating conditions. The 1:1 equiva-
vegetable- and animal-derived feedstocks used to produce biodiesel lence line is included, showing that most data points (but certainly
are known as triacylglycerides (TAGs), or more simply, triglycerides. not all) lie slightly above the line.
Biodiesel is commonly produced by a process known as transesteri- With the magnitude of the NOx effect generally being much less
cation, by which the triglycerides are reacted with alcohols, in the than the CO, HC, and PM effects, it is often difcult to quantify or
presence of a catalyst, to produce fatty acid alkyl esters. A byproduct even condently detect a NOx effect when using low concentration
of transesterication is glycerine, also known as glycerol. Since the biodiesel blends, such as B20 or below. McCormick and co-workers
most common alcohol used to produce biodiesel is methanol, another have concluded that the NOx emissions arising from B0 and B20
name for biodiesel is fatty acid methyl esters (FAME). Unless other- test fuels across a large number of test cycles and engines are not sig-
wise indicated, the term biodiesel refers to neat materiel i.e. nicantly different [6,7].
100% FAME, often designated as B100. Lower concentrations, such
as B20, are properly referred to as biodiesel blends, not biodiesel 2. NOx formation mechanisms
itself.
There is considerable interest in biodiesel because of its domestic In diesel exhaust, NOx is predominantly composed of NO,
and renewable origin, as well as its reduced life-cycle emissions of with lesser amounts of NO2. Under most conditions, other oxides
GHG. Furthermore, there is a substantial body of evidence showing of nitrogen such as N2O, N2O5, NO3 are negligible. NOx formation
that use of biodiesel (and biodiesel blends) has a strong and consis- mechanisms have been studied in some detail, and several literature
tent benecial effect on emissions of hydrocarbons (HC), carbon references give good summaries of this area [4,811]. In general,
monoxide (CO), and particulate matter (PM) [3]. The effects of biodie- the three formation processes described below are believed to be
sel are smaller and more variable for NOx emissions, although gener- important:
ally NOx increases slightly with use of biodiesel. This increase is
referred to as the biodiesel NOx effect. Fig. 1 illustrates the effects 2.1. Thermal NOx
of biodiesel blend level upon these four criteria emissions when
used in heavy-duty (HD) diesel engines [4]. This assessment was con- At high temperatures, such as those occurring within the combus-
ducted by EPA nearly a decade ago, and therefore included data from tion chamber of a diesel engine, N2 and O2 can react through a series
some engine types now considered obsolete. In an updated assess- of chemical steps known as the Zeldovich mechanism. NOx formation
ment limited to engines of model year 1987 and later, we showed occurs at temperatures above 1500 C, and the rate of formation in-
that biodiesel still provided signicant reductions of HC, CO, and creases rapidly with increasing temperature. Under most diesel en-
PM, while NOx emissions increased [3,5]. Fig. 2 shows the NOx emis- gine combustion conditions, thermal NOx is believed to be the
sions results from our assessment of 4-stroke HD and medium-duty predominant contributor to total NOx [8,1114]. The kinetics of the
(MD) engines when tested on both biodiesel and a petroleum base Zeldovich mechanism are such that the timescale of NOx formation

40

30
Change from Base Fuel, %
Percent Change in Emissions

y =5.0264ln(x) - 13.795
R2 = 0.2353
20

10

-10

-20
0 20 40 60 80 100
Biodiesel Blend Level, %
Percent Biodiesel
Fig. 2. NOx emissions effects of biodiesel fuels compared to petroleum diesel fuel in
Fig. 1. Average emission impacts of biodiesel for HD highway engines. 4-stoke HD diesel engines (1987 and newer).
Figure taken from EPA [4]. Data taken from Hoekman et al. [5].
S.K. Hoekman, C. Robbins / Fuel Processing Technology 96 (2012) 237249 239

12
3. Theories of biodiesel's impacts on NOx
B20 (n = 88) Total (n) = 207
Above line= 154 NOx emissions do not show a single, uniform response to the use
10 B100 (n = 69) of biodiesel. Rather, the results vary depending upon numerous fac-
Below line = 45
Biodiesel NOx Emissions, g/bhp-hr

other (n = 49) Online = 8 tors including engine type and conguration, duty cycle, fuel injec-
tion strategy, emissions control strategy, and other factors. A number
8 of theories have been developed to help understand these factors and
help explain the predominance of test data showing increased NOx
with use of biodiesel. The literature contains several reports that pro-
6 vide useful summaries of these theories, in particular, reports by
Mueller et al. [15], Cheng et al. [17], and Ban-Weiss et al. [19]. Many
theories relate to differences in the way biodiesel and petroleum die-
sel inuence temperatures within the engine cylinder both maxi-
4
mum temperature and duration of time at elevated temperature.
This is consistent with the understanding that thermal NOx domi-
nates total NOx formation in diesel engines.
2 Several of the most common theories are briey described below;
experimental evidence to support them is discussed in Section 4. It
should be emphasized that these theories are not mutually exclusive.
0 Rather, they should be regarded as inuential factors that partially
0 2 4 6 8 10 12
explain the overall effect of biodiesel usage upon NOx emissions.
Base Diesel Fuel NOx Emissions, g/bhp-hr More complete explanations of the biodiesel NOx effect under a vari-
ety of fuel/engine operating conditions invoke portions of several the-
Fig. 3. NOx emission rates from 4-stroke HD diesel engines (1987 and newer) using
biodiesel compared to base petroleum fuel. ories. Due to the complexity and variability of combustion processes,
it is not possible to completely describe the NOx effect of biodiesel
usage under all conditions by any single combination of these
is comparable to combustion duration in a diesel engine [15]. Because theories.
of this, any effect of biodiesel that increases the residence time of the
in-cylinder mixture, or increases the in-cylinder temperature, could 3.1. Speed of sound and bulk modulus of compressibility
lead to increased thermal NOx.
In older style pump-line-nozzle (PLN) fuel injection systems, the
2.2. Prompt NOx uid properties of speed of sound and isentropic bulk modulus have
important impacts on the injection process. The isentropic bulk mod-
The formation of prompt NOx (also known as Fenimore NOx) ulus is a measure of a uid's compressibility under pressure it af-
involves intermediate hydrocarbon fragments from fuel combustion fects the amount of pressure rise that will occur from the fuel pump
particularly CH and CH2 reacting with N2 in the combustion cham- pulse. The speed of sound in the fuel affects the time required for
ber [16]. The resulting C\N containing species then proceed through the pressure rise to proceed through the fuel line and reach the injec-
reaction pathways involving O2 to produce NOx. Prompt NOx is only tor. Compared to petroleum fuel, biodiesel is less compressible and
prevalent under fuel rich conditions, where there is an abundance has a higher speed of sound [20,21]. Both of these factors contribute
of hydrocarbon fragments to react with N2. Due to this dependence to an advance in fuel injection timing by about 12 [2225]. Injec-
on hydrocarbon fragments, prompt NOx is sensitive to fuel chemistry, tion timing advance can lead to earlier start of combustion, which
whereas thermal NOx is largely insensitive to fuel chemistry. Al- raises peak in-cylinder temperature, thereby increasing thermal
though it is recognized that thermal NOx generally dominates total NOx formation [14].
NOx formation, changes in fuel chemistry or combustion conditions With more advanced common rail electronic-controlled injec-
can shift the relative importance of thermal and prompt NOx [17]. tion systems that are typically used today, these uid properties of
Also, combustion modeling studies by Miller and Bowman have speed of sound and bulk modulus of compressibility are no longer
shown that without considering prompt NOx mechanisms, total very important with respect to the start of fuel injection. However,
NOx is underestimated [9]. In a recent modeling study, Ren and Li even with modern injection systems, a biodiesel NOx effect remains.
showed an inverse relationship between prompt NOx and soot emis- Therefore, this theory does not provide a complete explanation of
sions from combustion of biodiesel [18]. This is explained by compe- the NOx effect.
tition for the intermediate CH species that are involved in both
prompt NOx and soot formation mechanisms. Ban-Weiss et al. postu- 3.2. Decreased radiative heat loss
lated that due to high levels of unsaturated compounds, combustion
of FAME may produce more hydrocarbon radicals than combustion It is well known that use of biodiesel reduces PM emissions sub-
of conventional diesel, thus leading to higher NOx formation [19]. Al- stantially. Within the combustion chamber, soot particles are effec-
though there is some modeling support for this theory, there is little tive in radiative heat transfer, thereby lowering the overall ame
experimental evidence for it. temperature. Therefore, a reduction in soot concentration would
lead to higher combustion chamber temperatures, thus increasing
2.3. Fuel NOx thermal NOx formation (Zeldovich NOx). Mueller and co-workers
have provided experimental evidence from optical engine work to
Nitrogen-containing fuel species are oxidized to NOx during the support this theory [15,17], and it is consistent with the observation
combustion process within a diesel engine. However, since the natu- that use of biodiesel generally reduces PM while increasing NOx.
ral nitrogen levels in both diesel fuel and biodiesel are extremely low, Yet, this theory does not provide a complete explanation, as Schon-
this formation process is generally negligible. Fuel NOx can become born et al. have shown that combustion of some FAME species (espe-
more signicant when nitrogen-containing fuel additives (e.g. deter- cially unsaturates) simultaneously increases both PM and NOx
gents/dispersants) are used in high concentration. [26,27].
240 S.K. Hoekman, C. Robbins / Fuel Processing Technology 96 (2012) 237249

3.3. Higher adiabatic ame temperature at any blending level (see Fig. 3). This variability of the NOx effect is
understandable, considering the complexity of the combustion pro-
Based on combustion of model compounds, Ban-Weiss et al. cess and the wide range of factors that inuence emissions. The liter-
showed that unsaturated molecules exhibit higher adiabatic ame ature contains many reports of experimental studies in which use of
temperature than their saturated counterparts [19]. This has been biodiesel either reduced NOx emissions, or had no impact. Some of
used to hypothesize that biodiesel gives higher ame temperature these involve simple, single-cylinder laboratory test engines, with
than conventional diesel, due to the higher concentration of unsatu- rather unsophisticated controls [3236], while others involve labora-
rated compounds in biodiesel. With higher ame temperature, in- tory engines (and vehicles) more representative of commercial appli-
creased thermal NOx formation would be expected. However, there cations [10,3741]. Several recent studies using modern, highly
is little experimental evidence to suggest that changes in adiabatic instrumented test engines and sophisticated diagnostic systems
ame temperature when using biodiesel is a major contributor to have also demonstrated operating conditions whereby use of biodie-
the observed NOx effect [15]. sel resulted in reduced NOx emissions [4244].
In the following sections, we summarize the most signicant ex-
3.4. Combustion phasing theories perimental evidence that informs our understanding of biodiesel's
impacts on NOx emissions, and supports the conclusion that under
Several researchers have investigated ways in which biodiesel can most conditions, use of biodiesel increases NOx. Clearly, numerous
affect combustion phasing, thereby inuencing NOx emissions. In variable and interacting factors are involved in dening the overall
these explanations, it is useful to dene three separate periods within NOx effect. However, it is helpful to simplify the discussion by divid-
the overall combustion cycle: ing these factors into two broad categories of fuel effects and engine
effects, while recognizing that there is substantial overlap between
Ignition delay period
these areas. Section 4.1 summarizes experimental work and results
Pre-mixed combustion period
focused primarily on understanding how fuel parameters affect NOx
Diffusion combustion period
emissions; Section 4.2 summarizes experimental work and results fo-
The ignition delay period is the time between start of injection and cused primarily on understanding how engine parameters affect NOx.
start of ignition. This period is related to the cetane number of the
fuel, with higher cetane leading to shorter ignition delay. Typically,
4.1. Fuel effects
biodiesel fuels have higher cetane numbers than petroleum diesel
[28,29]. A shorter ignition delay could allow the fuel mixture and ini-
Biodiesel differs from petroleum diesel in several important as-
tial combustion products to have a longer residence time at elevated
pects. Compositionally, the most signicant differences are the high
temperature, thereby increasing thermal NOx formation. However, as
oxygen content and high degree of unsaturation present in biodiesel
cetane improving additives are sometimes used to reduce NOx emis-
[29]. These compositional factors are responsible for differences in
sions (discussed later) it is apparent that reduced ignition delay alone
other physical and chemical properties. For example, compared to pe-
is not an adequate explanation of the biodiesel NOx effect.
troleum diesel, biodiesel has higher specic gravity, viscosity, and
During the pre-mixed combustion period, fuel and air that have
boiling point (as dened by T90); but lower mass carbon content, hy-
already mixed ignite, causing a rapid rise in temperature and pres-
drogen content, and energy content [5,29,45]. Described below are
sure. The extent to which these temperature and pressure increases
studies in which the effects of these biodiesel fuel properties upon
occur depends upon the amount of fuel that has already been
NOx emissions have been investigated.
injected, which is related to the length of the ignition delay. With lon-
ger ignition delays (related to low cetane number), more fuel is
injected and mixed with air before ignition occurs, thus leading to 4.1.1. Fuel composition effects
more extreme temperature and pressure increases. Despite the small and variable effects of biodiesel on NOx emis-
sions, a consensus has developed throughout the literature regarding
3.5. Engine control/calibration theories the impacts of certain fuel properties. As early as 2003, a report by
Graboski et al. identied FAME unsaturation and chain length as
Modern diesel engines are equipped with electronic engine con- two key properties affecting NOx [46]. It is generally accepted that
trol modules (ECMs) that are programmed to control air/fuel ratios, NOx emissions increase with increasing unsaturation, but decrease
injection timing, exhaust gas recirculation (EGR), and other impor- with increasing chain length. These effects have been noted in several
tant parameters. The control strategy typically employs measure- reviews of biodiesel emissions [47,48] and have been demonstrated
ments of engine speed and torque, which are used to dene experimentally in numerous studies involving pure FAME constitu-
operating conditions that maximize fuel economy while satisfying ents [26,49,50]; as well as complete biodiesel fuels used in single cyl-
emissions requirements [30]. Programming of the ECM control set- inder test engines [51,52], light-duty engines [53], and heavy-duty
tings is generally based upon use of conventional diesel fuel. If use engines [10,50,54,55].
of biodiesel causes perceived changes in speed or torque, the ECM The exact mechanisms responsible for these fuel compositional ef-
will make adjustments to operating conditions which could result in fects on NOx are still somewhat controversial, but largely follow the-
higher emissions. ories similar to those discussed above. For example, higher
unsaturation correlates with higher adiabatic ame temperature,
4. Experimental evidence of biodiesel's impacts on NOx emissions which inuences thermal NOx formation. Also, higher unsaturation
is related to lower cetane number, which affects ignition delay and
Although use of biodiesel is usually observed to increase NOx changes phasing between pre-mixed and diffusion ame combustion
emissions, this is not universally true. In a recent survey on the emis- processes. Iodine value (IV) is a good indicator for unsaturation, and
sions effects of biodiesel, Lapuerta et al. stated that about 95% of several researchers have noted the strong relationship between IV
the relevant literature indicates a reduction in HC and PM from use and NOx emissions [38,50,56,57]. Differences in NOx emissions by
of biodiesel, 90% indicates a reduction of CO, but only 85% indicates biodiesel type have also been noted in the literature, with more high-
an increase in NOx [31]. From our assessment of the literature (con- ly unsaturated feedstocks (such as soy) producing higher NOx than
sidering only 4-stroke HD engines of model year 1987 and newer) less unsaturated feedstocks (such as rapeseed, tallow, and yellow
74% of testing results showed a NOx increase when using biodiesel grease) [3,4,41,48].
S.K. Hoekman, C. Robbins / Fuel Processing Technology 96 (2012) 237249 241

There is some evidence that the composition of the base diesel fuel ame autoignition zone (AZ) will lead to higher temperatures and
into which biodiesel is blended has an impact on NOx emissions. In thus, higher NOx emissions. A major conclusion from this study is
EPA's 2002 review, it was observed that larger NOx increases oc- that no single mechanism or fuel property can explain the biodiesel
curred when biodiesel was blended into clean base fuels as com- NOx effect under all conditions, but rather, several mechanisms are
pared to average base fuels [4]. Clean base fuels generally had important. These different mechanisms can either reinforce or cancel
lower aromatics, higher cetane number, lower density, and lower dis- one another, depending upon specic operating conditions. Two
tillation temperatures as compared to average base fuels. To ad- factors identied as being most important are: (1) combustion
dress this concern of larger NOx increases in clean base fuels, the phasing earlier start of combustion with biodiesel, leading to longer
California Air Resources Board (CARB) is currently conducting an ex- residence times and higher temperatures, and (2) lower radiative heat
perimental program to quantify the NOx effects in CARB diesel, and loss with biodiesel.
identify effective mitigation measures [48,58,59]. However, in our re- Adi and co-workers compared the performance of soy-FAME with
cent assessment of the literature, we found only weak evidence that conventional diesel in a modern, electronically-controlled HD engine
base fuel had an impact on the observed NOx effect [3,5]. under various operating conditions [63]. Using a combination of ex-
In the 2003 NREL report, both biodiesel methyl esters (FAME) and perimental and modeling approaches, they showed that biodiesel
ethyl esters (FAEE) were tested in a 1991 DDC HD engine [46]. Differ- can increase NOx emissions due to high in-cylinder temperatures
ences in NOx emissions between the FAME and FAEE fuels were var- under both pre-mixed and diffusion combustion conditions. During
iable and inconclusive. The authors concluded that neat FAME and the pre-mixed stage, higher oxygen levels with biodiesel (due to the
FAEE originating from the same base stock produced the same NOx fuel oxygen) produce conditions closer to stoichiometric, resulting
emissions. More recently, using a LD diesel engine with common in higher in-cylinder temperatures. During diffusion combustion,
rail injection, Lapuerta et al. determined that FAEE (from used cook- greater availability of oxygen with biodiesel leads to higher ame
ing oil) gave slightly reduced NOx compared to FAME [60]. This effect temperature. An additional factor with EGR-equipped engines is
was attributed to FAEE's slightly higher cetane number, or its slightly that EGR gases from biodiesel combustion contain higher O2 levels
lower oxygen content. Using pure compounds in a single-cylinder than gases from conventional diesel combustion. Consequently, use
test engine, Schonborn et al. also observed a slight decrease in NOx of EGR with biodiesel is less effective in reducing in-cylinder temper-
emissions with FAEE as compared to FAME [26,27]. atures; or alternatively, a greater degree of EGR is necessary when
using biodiesel.
4.1.2. Combustion phasing effects In another carefully controlled laboratory study, Schonborn et al.
Several researchers have studied the effects of biodiesel fuel on conducted a series of experiments in which they controlled three pa-
the phasing of combustion events, and how this impacts NOx emis- rameters: (1) injection timing, (2) ignition timing, and (3) ignition
sions [11,15,17,25,61,62]. Sophisticated experiments involving modi- delay [26,27]. Individual FAME species were used, rather than com-
cation and control of injection and combustion processes have been plete biodiesel fuels. Results showed that all three parameters were
conducted in an attempt to isolate and test various theories related to important, but to different degrees with different FAME structures.
combustion phasing. For example, Cheng at al. used an optically- These researchers also demonstrated the important role of unsatura-
accessible engine to permit clearer observation of these processes tion in determining NOx emissions, with higher unsaturation leading
[17]. They also modied engine and fuel conditions to maintain a con- to higher NOx. It was concluded that the formation of NOx is con-
stant start of combustion (SOC) and a constant premixed burn frac- trolled by several, layered effects, with the most important being igni-
tion; yet biodiesel was found to give higher NOx emissions than tion delay, which changes heat release behavior and stoichiometry of
conventional diesel. Experimental measurements indicated that com- the combustion process. Adiabatic ame temperature was regarded
bustion ame temperatures were higher with biodiesel, even though as a secondary effect, which only becomes important when the effect
there were no signicant differences in stoichiometric adiabatic ame of ignition delay is removed. Soot-inuenced radiative heat transfer
temperatures among the fuels. This was explained by differences in was regarded as a tertiary effect.
soot radiative heat transfer; with biodiesel producing less soot, thus Jacobs and co-workers used a modern medium-duty test engine to
having higher in-cylinder temperatures. These authors also deter- investigate differences in the response of an electronically-controlled,
mined the fuel mixture stoichiometry at the ame lift-off length, common rail injection system when using biodiesel and conventional
using an injector spray model. (Flame lift-off length is dened as diesel fuels [64]. They conrmed that the unintended advance in in-
the distance from the fuel injector orice at which the observed jection timing with biodiesel in pump-line-nozzle systems does not
ame stabilizes during diffusion combustion.) They showed that the occur with modern common rail systems. They also demonstrated
oxygen equivalence ratio was signicantly lower (less rich) with bio- that the injection pulse width is longer with biodiesel, since more
diesel as compared to petroleum diesel. This is understandable, since fuel must be injected to compensate for its lower volumetric energy
biodiesel contains oxygen, whereas petroleum diesel does not. It was content. From heat release measurements it was shown that biodiesel
hypothesized that this difference in stoichiometry with biodiesel had a shorter ignition delay (earlier start of combustion), earlier start
could be related to the NOx effect, although the exact mechanisms of diffusion burning, and earlier termination of combustion. Consis-
for this were not explained. tent with the observations of Mueller at al. [15], biodiesel appeared
In subsequent work with the same optical engine, Mueller et al. to promote a combustion process that is shorter and more advanced
maintained constant start of injection (SOI) and start of combustion than conventional diesel. These changes would be expected to in-
(SOC), used chemical additives to increase radiative heat transfer, crease thermal NOx emissions.
and used diluted intake air to simulate EGR [15]. Several different bio- The Jacobs research group recently published a review on NOx
diesel blends were tested, and the engine was operated over a range emissions from use of biodiesel, in which they discussed how several
of loads. It was shown that regardless of operating condition, the differences in biodiesel properties (compared to petroleum diesel)
combustion process was generally faster with biodiesel, which leads cause changes in the combustion behavior of diesel engines [11].
to overall higher in-cylinder temperature and longer residence time They explained that taken together, these complex and interacting
at elevated temperature both of which contribute to higher NOx. mechanisms make it difcult to fundamentally identify how biodiesel
As before, gas mixtures at ame lift-off length were closer to stoichio- affects NOx emissions. Nevertheless, it is clear that some factors are
metric (less rich) with biodiesel compared to petroleum diesel. The related to the NOx effect. For example, consistent with Mueller's
authors postulated that reacting gas mixtures that are closer to stoi- work, [15] biodiesel's generally shorter ignition delay and faster com-
chiometric during both the ignition event and subsequent diffusion bustion period contribute to increased thermal NOx formation.
242 S.K. Hoekman, C. Robbins / Fuel Processing Technology 96 (2012) 237249

Parameters that are consistently found to be important include injec- mechanical injection systems. However, Caresana pointed out that
tion timing, adiabatic ame temperature, radiative heat transfer, and this advanced injection timing may not be as pronounced in some me-
ignition delay. The authors also concluded that differences in engine chanical injection systems because use of biodiesel can reduce the re-
design, technology, and operating conditions may be responsible for sidual pressure in fuel lines after the injection event, thus
some of the apparent inconsistencies in the literature regarding the compensating for the increased injection pressure [73]. Benjumea et
biodiesel NOx effect. al. reported that the advanced timings of injection and combustion
when using biodiesel were more pronounced at higher altitudes
4.1.3. Other fuel effects above sea level [74]. Careful experimental studies have shown that
Several other fuel-related parameters have been suggested to help biodiesel's inadvertent timing advance does not occur with modern,
explain the biodiesel NOx effect. For example, it has been hypothe- common rail injection systems [17,75].
sized that the boiling point and volatility of FAME could have an effect Fluid dynamics of fuel sprays are highly complex, and important in
on the injection and combustion processes in such a way as to increase inuencing combustion phasing [76]. Fuel spray atomization and injector
NOx emissions [65,66]. FAME materials have much narrower distilla- penetration length also inuence the combustion process and can affect
tion ranges than conventional diesel, and have lower overall volatility. NOx emissions. Because of its somewhat different properties (viscosity,
[The biodiesel standard, ASTM D6751, includes a maximum T90 speci- density, surface tension, etc.) the use of biodiesel has been shown to af-
cation of 360 C [1], as compared to the conventional diesel standard, fect fuel droplet size and injection penetration [7779]. However, the lit-
ASTM D975, which has a maximum T90 specication of 338 C [67]]. erature is not consistent in demonstrating a signicant NOx effect
Boehman et al. have also reported relationships between FAME densi- resulting from changes in fuel spray behavior. In a recent study, Yoon
ty and NOx emissions [23]. With FAME having higher density than and coworkers observed that biodiesel gave larger droplet sizes, nar-
conventional diesel, equivalent volume injection results in greater rower spray patterns, and longer spray tip penetration into the combus-
mass injection of biodiesel, although lesser energy injection. tion chamber [80]. Others have used computational uid modeling to
Low temperature operation of biodiesel is a signicant concern show that narrower, but longer spray penetration would be expected
with respect to wax formation, fuel gelling, and the impacts on lter to increase NOx, due to higher average cylinder gas temperatures [81].
plugging and general engine operation [5,68,69]. A few researchers Ye and Boehman investigated the impact of injection strategies
have also investigated the effects of fuel temperature on the injection upon the biodiesel NOx effect using a direct injection diesel engine
process, and by extension, to NOx emissions. Using a mechanically ac- operated under moderate speeds and loads [62]. Because of biodie-
tivated fuel injection system, Kegl showed that injection delay was sel's lower energy content, a greater volume of fuel must be injected,
reduced as fuel temperature decreased, with both B0 and B100 [70]. compared to petroleum diesel, to maintain a xed speed and load.
It was also observed that at low temperature, the distribution of bio- This can be achieved by increasing the injection pressure or injection
diesel fuel among the 6 injectors comprising the entire fueling system duration, both of which were shown to increase NOx. The authors
became quite uneven, while the distribution of conventional diesel also employed a fuel spray model to compute the oxygen equivalence
did not. This was attributed to an elevated pressure drop resulting ratio of the gas mixture at the autoignition zone (AZ) near the ame
from increased biodiesel viscosity at low temperature. Such uneven lift-off length. Although the lift-off length itself varied with injection
fuel distribution would be expected to adversely affect exhaust emis- pressure, the oxygen equivalence ratio eld was largely unchanged.
sions, although this problem is likely minimized with today's modern With biodiesel, the gas mixture was closer to stoichiometric at the
electronically controlled injection systems, and by use of lower bio- AZ, regardless of the injection pressure. This lean combustion with
diesel blends, such as B20. biodiesel results in higher local temperatures and earlier maximum
Mamat et al. investigated the effect of biodiesel fuel temperature cylinder temperature, thus leading to higher NOx emissions.
upon engine operation and emissions from a common rail LD diesel
engine [71]. The objective was not to explore low temperature oper- 4.2.2. Engine calibration
ability, but to investigate the impacts of increasing fuel temperature Modern diesel engines are equipped with electronic engine con-
above ambient. It was shown that increasing the fuel temperature trol module (ECM) systems that permit various engine calibration
from 30 C to 40 C reduced NOx emissions in the absence of EGR. strategies to be employed. Such systems typically control air/fuel ra-
Application of EGR reduced NOx overall, but the benet of fuel tem- tios, injection pressure, injection timing, injection phasing, and EGR
perature increase no longer occurred. to achieve specic target values of engine speed and torque. Each en-
Finally, Bannister et al. conducted a temperature-controlled chas- gine manufacturer establishes detailed, proprietary maps of these
sis dynamometer study using a Euro 3, common rail, LD vehicle [72]. parameters to optimize the engine performance and fuel economy
Ambient temperature was controlled from 25 C to 5 C, and bio- while adhering to the applicable emissions specications.
diesel blend ratios were explored from B0 to B50. The usual increase Engine calibration is generally performed while using convention-
in NOx emissions with increasing B-level was observed, but the mag- al diesel fuel. Subsequent operation with biodiesel can result in oper-
nitude of this increase diminished at lower temperatures. ational changes that affect NOx emissions either increases or
decreases are possible. A recent paper by Eckerle et al. provides a
4.2. Engine effects thorough discussion of how NOx increases could occur because of
such ECM-related modications [30]. Due to biodiesel's lower volu-
Many experimental studies have been reported in which engine metric energy content, a higher fuel ow is required compared to pe-
operating parameters were varied, in a controlled manner, to under- troleum diesel to achieve the same power. The ECM interprets this
stand their impacts upon NOx emissions. This section discusses sever- higher fuel ow as an indicator of higher torque, and therefore
al of these studies, with a focus on how these engine parameters makes adjustments to engine operating parameters that, under cer-
differ with use of biodiesel. tain operating conditions, increase NOx emissions.
A recent report by Tompkins et al. supports this theory of increased
4.2.1. Injection parameters NOx from biodiesel usage in a modern, ECM-equipped diesel engine
The fuel injection process is an important aspect of engine opera- [82]. These authors found an average NOx increase of 20% over nine oper-
tion that affects emissions, and is inuenced by biodiesel. As shown ating points when using palm-FAME compared to conventional diesel. It
by Tat and Van Gerpen [20,21] the higher speed of sound and isentro- was noted that when using biodiesel, the ECM adjusted several parame-
pic bulk modulus of biodiesel as compared to conventional diesel ters (boost pressure, EGR level, and start of combustion) to attain the
leads to advanced injection timing with older engines using same torque. The authors suggested that these ECM-directed changes
S.K. Hoekman, C. Robbins / Fuel Processing Technology 96 (2012) 237249 243

could be partly responsible for the increased NOx that was observed. a HD Caterpillar engine [89]. The authors argued that these injection
Armas et al. used Euro 2 and Euro 3 LD diesel engines to show that the strategies reduced the amount of pre-mixed burning, thereby reduc-
biodiesel NOx effect during transient conditions depended upon both ing in-cylinder temperatures. The NOx reduction benets of split in-
the injection conditions and the EGR strategy employed in engine tuning jection techniques were further conrmed by Kim et al. using a
[83]. single-cylinder test engine with a common rail injection system,
[90] and by Stringer et al. using an optical access laboratory engine
4.2.3. Engine load [91]. Using a 6-cylinder MAN bus engine, Kegl demonstrated that bio-
In their 2006 report, McCormick et al. noted that the impacts of bio- diesel could produce lower NOx than conventional diesel fuel, if the
diesel blends (B20) upon NOx emissions were highly dependent upon injection timing were retarded to achieve maximum torque [92].
the test vehicle/engine and the driving cycle being used [10]. Mueller A second engine modication to reduce NOx emissions is use of
et al. noted in their optical engine work that the controlling mecha- EGR. The major effect of EGR is reduced cylinder temperature, due to
nisms leading to higher NOx from biodiesel were different between introduction of diluent gas of high specic heat (containing substantial
low and high engine load conditions [15]. Using a common rail LD diesel levels of H2O and CO2). Additionally, introduction of EGR reduces the
engine, Zhang and co-workers demonstrated that the NOx effect of bio- oxygen content in the cylinder. Both factors are believed to contribute
diesel was a function of engine load NOx increased under high load to reduced NOx emissions [93]. Several other investigators have
operating conditions, but decreased under low load [75,84]. More re- reported on the benets of EGR in reducing NOx emissions when
cently, Karavalakis et al. noted that NOx increased with biodiesel using biodiesel in laboratory test engines [9498]. EGR is also common-
usage in LD vehicles under some test cycles, but not under others [85]. ly employed to reduce NOx emissions when using conventional diesel
In the Cummins HD engine study described above, a combination fuel. Thus, to be effective in a biodiesel situation, a greater degree of
of experimental work and modeling showed that the NOx effect of EGR would be utilized. As pointed out by Muncrief et al., the use of
biodiesel varied signicantly with load [30]. Under high loads, specic EGR in combination with a diesel particulate lter (DPF) is an effective
engine calibration strategies that are employed could increase NOx way to reduce both NOx and PM from diesel engine exhaust [99].
signicantly; while under low loads, biodiesel could have no effect More effective than either injection timing or EGR alone is the com-
on NOx or even reduce NOx emissions. According to these authors, bination of both approaches, utilizing a control system to maximize
the total biodiesel NOx effect is determined by the sum of two differ- the overall benet [8]. Several investigators have demonstrated such
ent inuences: (1) engine control effects and (2) fundamental com- enhanced benets when using biodiesel in single-cylinder laboratory
bustion effects. The fundamental combustion effects are driven by engines, [93,100,101] and multi-cylinder engines [43,75,102104].
fuel chemistry and uid dynamics, and are applicable to all engines; Effective use of such engine strategies in real-world applications
while the engine control effects are specic to the particular engine also requires on-line analysis of the fuel composition, and an ability
calibration being employed, and likely differ from one engine type to adjust parameters depending upon this composition.
to another. The relative contributions of these two effects vary In recent years, several investigators have explored a type of com-
depending upon the specic fuel and engine load. Under high load bustion process known as low temperature combustion (LTC). Good
conditions, where diffusion ame combustion processes dominate, descriptions of LTC can be found in the literature [105107]. In gener-
it was shown that engine controls had a more signicant inuence al, LTC involves use of high EGR rates (up to 50%), high injection pres-
on biodiesel's NOx increase. Under low load conditions, with more sures, multiple fuel injection pulses per cycle, and late main injection
pre-mixed combustion, the fundamental combustion effects were even after top dead center (TDC). With LTC, ignition delay increases,
more inuential. thus increasing the pre-mixed combustion phase and decreasing
EPA employed dynamometer testing with a single HD diesel en- (or eliminating) the diffusion ame combustion phase. The overall
gine (2006 Cummins ISB) to investigate the NOx effects of several in-cylinder temperature is reduced substantially, thereby reducing
biodiesel blends when tested over 7 different engine cycles [86]. NOx formation. At the same time, PM is reduced due to the dominance
The results showed that NOx emissions increased as a function of av- of lean, pre-mixed combustion.
erage cycle load using both engine cycles and chassis-based cycles. LTC is not appropriate for all operating conditions, and it is known to
In their RFS2 Regulatory Impact Analysis, EPA included retrospective increase CO and HC emissions in some situations. Yet, it appears to be an
analysis of other literature-reported NOx effects, and concluded that attractive strategy since it offers simultaneous and signicant reductions
they could be understood by analyzing the emissions results as a of both NOx and PM. Numerous laboratory applications of LTC have been
function of cycle load [87]. The California Air Resources Board published in recent years, with positive results reported from modeling
(CARB) is now also investigating the impacts of test load when studies [91,108], single-cylinder test engines [107,109112], and multi-
using biodiesel blends in CARB diesel fuel [48,58,59]. cylinder production engines [105,106,113115]. One possible concern
with application of LTC when using biodiesel was pointed out by Nor-
5. Mitigation of NOx increases throp et al., who showed that condensation of unburned biodiesel can
lead to large increases in PM emissions under some conditions [116].
While use of biodiesel generally provides emissions benets with
respect to CO, HC, and PM, the slight NOx increase usually observed is 5.2. Fuel modications
regarded by some as a problem requiring mitigation. The numerous
mitigation approaches explored by different investigators can be cat- Changes in fuel composition have long been suggested as ways to
egorized broadly into two groups: (1) engine modications and (2) mitigate the NOx increase resulting from use of biodiesel (and biodie-
fuel modications. Examples of both categories are provided below. sel blends), while still benetting from the reductions in HC, CO, and
PM that such fuels offer. In 1996, Graboski et al. tested a variety of
5.1. Engine modications biodiesel blends in a 1991 DDC Series 60 engine, using the EPA HD
transient test protocol [117]. The authors concluded that the NOx in-
In their 1998 review paper, Graboski and McCormick noted that crease resulting from B20 usage could be eliminated by reducing the
use of biodiesel increased NOx emissions in both 2-stroke and 4- base fuel's aromatic content (from 34.3% to 29.7%) or by increasing
stroke diesel engines, but that these increases could be effectively the cetane number (from 46.2 to 52.8).
mitigated by retarding the fuel injection timing by 14 [88]. Subse- Some years later, the same DDC Series 60 engine was used in an ex-
quently, Choi and Reitz demonstrated the NOx reduction benets of perimental program to investigate NOx mitigation when using B20
both retarded and split injection techniques when using biodiesel in blends from soy oil and yellow grease [118]. Three different
244 S.K. Hoekman, C. Robbins / Fuel Processing Technology 96 (2012) 237249

hydrocarbon base fuels were used to produce the B20 blends: (1) fed- Table 1
eral certication fuel (31.9% aromatics; 0.04% sulfur), (2) 10% low ar- HD diesel engine emissions standards U.S.

omatics diesel (7.5% aromatics; 0.01% sulfur), and (3) FT diesel (0% Year US emission levels, g/bhp-hra
aromatics; b0.01% sulfur). Based upon results of HD FTP testing, it
HCb CO NOX PM
was demonstrated that NOx emissions from B20 blends were reduced
1988 1.30 15.50 10.70 0.60
considerably when using either the 10% low aromatics diesel or the F
1990 1.30 15.50 6.00 0.60
T diesel in place of conventional diesel fuel. Using linear extrapolation 1991 1.30 15.50 5.00 0.25
of the results, the authors concluded that a base fuel having 25.8% ar- 1994c 1.30 15.50 5.00 0.10
omatics would provide a NOx neutral B20 blend relative to use of the 1998 1.30 15.50 4.00 0.10
certication base fuel. When using the FT diesel as base fuel, a biodie- 2004d,e 0.50 15.50 2.50 0.10
2007f,g 0.14 15.50 1.20 0.01
sel blend as high as B55 was predicted to be NOx neutral. Also in this 2010 0.14 15.50 0.20 0.01
study, the effects of cetane improvers upon NOx were determined. a
Based on U.S. EPA Transient Federal Test Procedure (FTP) engine dynamometer
Both di-t-butyl peroxide (DTBP) and 2-ethylhexyl nitrate (2-EHN)
cycle. Useful life compliance period of 290,000 miles for HHDDE; 185,000 miles for
were shown to be effective. The authors concluded that use of cetane MHDDE; 110,000 miles for LHDDE.
improvers was a practical strategy for NOx reduction in the short term. b
For 2004 and beyond, HC refers to non-methane hydrocarbons (NMHC).
c
In a related study, McCormick et al. again demonstrated the effec- Maximum fuel sulfur level reduced to 500 ppm.
d
tiveness of cetane improvers, DTBP and 2-EHN, in reducing NOx emis- Optional standard of 2.4 g/bhp-hr for NMHC + NOx.
e
Venting of crankcase emissions prohibited except for turbocharged engines.
sions from biodiesel blends [41]. They also observed NOx reduction f
Additional requirements introduced for supplemental emissions test (SET).
with use of the anti-oxidant additive, t-butyl-hydroquinone (TBHQ). g
NOx and PM standards phased-in between 2008 and 2010.
Although both the cetane improvers and anti-oxidants were some-
what effective, no additive combination in B20 blends based on feder-
al certication diesel fuel could match the NOx reductions provided by
a CARB low aromatics (nominally 10% aromatics) diesel fuel. However, criteria emissions standards for HD diesel engines in the U.S. and
reducing the certication diesel fuel's aromatics content from 32% to Europe, respectively. To comply with current standards, sophisti-
25%, combined with use of DTBP, did meet the CARB fuel's perfor- cated exhaust after-treatment systems are being introduced into
mance. The authors also reported that B20 NOx emissions were higher both LD and HD applications. Because standards requiring use of
with soy-derived FAME than with yellow grease-derived FAME. This after-treatment are quite recent, there is little operational experi-
was attributed to higher unsaturation of the soy material, which had ence with such systems reported in the literature particularly
an iodine value of 127, compared to 79 for the yellow grease. with use of biodiesel.
Several other groups have reported benecial effects of cetane im- Two types of after-treatment approaches are commonly employed
provers in reducing NOx emissions from biodiesel and biodiesel to reduce NOx emissions from diesel engines. One involves use of a
blends, with DTBP and 2-EHN being the two most frequently NOx adsorber catalyst (NAC), which is sometimes called a lean-NOx
employed additives. Positive effects have been found in single cylinder trap. A NAC system utilizes an oxidation catalyst to convert all NO
laboratory test engines [119,120] as well as production HD engines to NO2, which is then trapped in an adsorbent bed. Once the adsorber
[48,121123], although the effectiveness varied depending upon spe- is saturated with NO2, the exhaust stream is forced into a fuel-rich
cic engine and operating conditions. In some cases, DTBP was found condition (by injection of excess diesel fuel, or other means) and
to be more effective than 2-EHN [48,59,122]. Nuszkowski et al. recent- the trapped NO2 is reduced to N2, which is exhausted. NAC systems
ly evaluated the effect of DTBP and 2-EHN in ve HD engines spanning are very sensitive to sulfur contamination, since SOx is collected in
a range of technology types [123]. They observed that the cetane im- the adsorbent bed along with NOx. However, the lean operation
provers were effective in reducing NOx from the older technology en- mode used to remove NOx is not effective in removing SOx, thus
gines, but had little benet with newer engines equipped with higher sulfur contamination gradually reduces the trapping capacity for
compression ratios and use of EGR. Also, these additives were most ef- NOx. To improve the effectiveness and durability of modern diesel
fective under low engine power condition, but offered little benet at emissions control systems, use of ultra-low sulfur diesel (ULSD) is
high power. Finally, Yanowitz and McCormick concluded that the ben- now required.
ets of cetane improvers appeared to diminish with newer engine The second NOx after-treatment approach is called selective cata-
technologies that already met lower NOx emission requirements [6]. lytic reduction (SCR). With SCR, a different catalyst bed is used to
Krahl et al. recently reported on addition of amine compounds at
relatively high concentrations (24%) to both conventional diesel
and biodiesel fuels [124]. It was shown that NOx emissions could be
reduced through a selective non-catalytic reduction (SNCR) process Table 2
with some amines under certain conditions, although NOx increased HD diesel engine emissions standards Europe.
under other conditions. However, challenges with respect to amine
Tier Year European emission levels, g/kw-hrh,i
solubilities and costs are likely to restrict commercial application of
HC CO NOX PM
this SNCR approach.
Another common fuel modication for reducing NOx emissions in- Euro 1 1992 1.10 4.50 8.00 0.36j
volves blending with other materials that are inherently low NOx emit- Euro II 1996 1.10 4.00 7.00 0.25
Euro IIIk 2000 0.66 2.10 5.00 0.10l
ting, especially FT fuels [48,118,125]. Other formulation strategies Euro IV 2005 0.46 1.50 3.50 0.02
have also been reported, including blending biodiesel with renewable Euro V 2008 0.46 1.50 2.00 0.02
diesel [48,58,59,126,127], blending soy FAME with pure methyl oleate Euro VI 2013 0.13 1.50 0.40 0.01
(18:1) [119], use of partially hydrogenated soy FAME [13], use of soy h
1.0 g/kW-hr = 0.7457 g/bhp-hr.
polyols [128], and use of water/biodiesel emulsions [129]. i
Based on steady-state engine test ECE R-49 from 1992 to 1998. Based on European
Stationary Cycle (ESC) and European Transient Cycle (ETC) in 1999 and beyond.
j
6. Impacts of biodiesel on exhaust after-treatment systems PM allowed to 0.612 g/kW-hr for engines b85 kW.
k
Voluntary stricter limits apply for extra low emission vehicles known as enhanced
environmentally friendly vehicles (EEV's).
Over the past 20-years, diesel emissions standards have become l
PM allowed to 0.13 g/kW-hr for engines with b0.75 dm3 swept volume per
increasingly stringent. This is shown in Tables 1 and 2, which give cylinder.
S.K. Hoekman, C. Robbins / Fuel Processing Technology 96 (2012) 237249 245

directly reduce NOx to N2. However, this requires separate injection B30 and below, minimal NOx increases were observed, while larger
of a chemical reductant into the exhaust stream, ahead of the SCR cat- increases occurred when using B100.
alyst. The most commonly used reductant is ammonia, typically used McWilliam and Zimmermann recently reported on the effect of bio-
in the form of an aqueous urea solution. A slight excess of ammonia is diesel usage in a HD Caterpillar engine equipped with a vanadium-
helpful in maximizing reduction of NOx in the SCR catalyst, but this based SCR system [135]. In testing over a non-road transient cycle,
results in ammonia slip emissions. An additional oxidation catalyst both B20 and B100 exhibited the expected small engine-out NOx in-
may be used to treat this ammonia slip. crease; but, much larger relative NOx increases were observed after
Both NAC and SCR are generally used as components within more the SCR unit. (Absolute emission rates, expressed as g NOx/kW-hr,
extensive after-treatment systems that also include components such were an order of magnitude lower after the SCR unit.) It was also
as PM traps, diesel oxidation catalysts (DOCs), O2 sensors, and other shown that the NOx conversion efciency of the SCR system was re-
devices. Optimized performance of a complete after-treatment system duced by 6% when operating on B100. This was explained by changes
requires sophisticated monitoring and control. Engine and vehicle in the NO2/NOx ratio of the exhaust stream exiting the diesel oxidation
manufacturers employ various proprietary strategies to integrate the catalyst (DOC), which preceded the SCR. When using biodiesel, the
multiple components within a complete after-treatment system, and NO2/NOx ratio was substantially reduced. This adversely affected the
control their operation and performance. Other engine parameters, ammonia-driven reduction reactions within the SCR, and caused an in-
such as EGR and injection phasing, are also included as part of the crease in ammonia slip emissions.
entire emissions control system. Because of the variations in control Williams et al. reported that use of B20 in a 2004 Cummins ISB en-
strategies, and variations in the performance of after-treatment sys- gine equipped with a zeolite-based SCR system produced no mea-
tems under different operating conditions, it is not likely that use of sureable difference in overall NOx compared to base fuel, despite
biodiesel will provide a consistent NOx effect in all situations. the fact that B20 gave slightly lower catalyst temperatures and higher
A few research groups have performed controlled laboratory ex- NO2/NOx ratios [136]. This was explained by the observation that
periments to better understand the NOx impacts of biodiesel in space velocity (or residence time) was the dominant variable control-
modern engines using advanced after-treatment systems. One re- ling the overall NOx conversion efciency of the SCR system, and this
search team, consisting of NREL and FEV, Inc., has reported testing was not affected by B20.
of biodiesel in a light-duty Tier 2 diesel engine and vehicle Williams et al. also investigated how use of biodiesel affects the
[130,131]. ULSD base fuel was used, with biodiesel blends of B5 performance of a Fe-zeolite SCR catalyst used for NOx reduction
and B20 (soy-based FAME). Three common chassis dynamometer [137]. These catalysts are meant to adsorb NOx during normal opera-
test cycles were investigated: FTP-75, US06, and HFET. Two differ- tion, and then release the NOx (as N2) during a fuel rich spike. How-
ent after-treatment systems were independently tested: (1) NAC ever, they also adsorb hydrocarbons during low temperature
followed by a catalyzed diesel particulate lter (CDPF) and (2) conditions, thereby inhibiting the catalyst's NOx reduction ability
SCR followed by a DPF. From testing of the NAC system it was until the temperature is increased sufciently to desorb the hydrocar-
shown that engine-out NOx was somewhat higher when using bons. These researchers used a combination of laboratory ow reactor
B20 compared to B0 (by up to 10%), while tailpipe-out NOx was and engine tests with ULSD and B100 fuels. It was demonstrated that
slightly lower. This was attributed to higher exhaust temperatures B100 exhibited the same catalyst masking behavior as did ULSD, but
with B0 compared to B20 resulting from calibration of the engine the recovery time was shorter with B100. Using ULSD, NOx conver-
using B20 rather than B0. As a consequence of the higher exhaust sion was inhibited until the catalyst reached a temperature of
temperature with B0, the NAC was less effective in trapping NOx. 400 C, while only 200 C was needed with B100.
Engine dynamometer testing of the NAC system showed no impact More recently, a consortium of organizations performed an ex-
of B20 with respect to timing or actuator settings for controlling tensive laboratory study to investigate potential impacts of biodiesel
lean-rich modulation. With the SCR system, no differences in fuel impurities upon the performance of after-treatment systems
tailpipe-out NOx were observed. Overall, the impacts of B20 on [138]. The B20 test fuel was doped with alkali and alkaline earth im-
the performance of both emission control systems were considered purities to achieve the upper limits of these impurities as allowed by
negligible. Furthermore, B20 use was not found to affect the dura- fuel standard, ASTM D6751. Accelerated durability tests were con-
bility of these emissions control systems. ducted to determine whether the higher ash levels produced from
In a laboratory study using a 4-cylinder, 4.0 L diesel engine this doped fuel affected the performance and durability of various
equipped with a NAC, Kawano et al. reported that use of 100% biodie- diesel emissions control system components. Results from testing a
sel (rapeseed-FAME) under steady-state operating conditions 2008 HD Caterpillar C9 ACERT engine provided several indications
resulted in much higher NOx compared to use of conventional diesel of adverse impacts including increased pressure drop across the
fuel [97,132]. (A smaller NOx increase was observed when using B5 diesel particulate lter (DPF), reduced catalyst activity of the DOC,
or B20.) This increase was attributed to insufcient desorption of and activity loss of the SCR catalyst, resulting in slight NOx emis-
NOx during the fuel-rich spike conditions used for trap regeneration. sions increases. The applicability of the testing conditions and re-
Two reasons for this poor performance with biodiesel were suggested: sults from this study to real-world situations is not fully known,
(1) because of its high oxygen content, a larger fuel spike volume of but this work has raised the possibility of concerns with long-term
B100 is required to achieve the rich conditions necessary to desorb usage of biodiesel.
the NOx trap, and (2) the higher density and viscosity of biodiesel ad-
versely affect atomization and vaporization of the fuel when spiked
into the exhaust system. 7. Conclusions
Yoshida et al. tested B30 (rapeseed-FAME) in a modern Toyota LD
passenger car equipped with a diesel particulate and NOx reduction The literature contains a rich amount of information regarding the
(DPNR) emission control system, which includes a NAC [133]. Com- effects of biodiesel on NOx emissions. In most cases though certain-
pared to the ULSD base fuel, use of B30 was shown to reduce CO, ly not all use of biodiesel or biodiesel blends increases NOx emis-
HC, and PM, but have no effect on NOx. Using the same vehicle sions in comparison with baseline petroleum diesel fuel. One reason
type, Lance et al. explored a range of biodiesel blends from B5 to for inconsistency in the literature is that no single factor is responsi-
B100, with the fuels produced from several different feedstocks ble for these NOx effects. Rather, numerous factors contribute, and
[134]. The New European Drive Cycle (NEDC) was utilized, and nu- their relative importance varies with engine technology and operat-
merous emissions species were measured. With blending levels of ing conditions.
246 S.K. Hoekman, C. Robbins / Fuel Processing Technology 96 (2012) 237249

Many theories have been proposed to help explain the effects of 2-EHN 2-Ethylhexyl nitrate
biodiesel on NOx emissions. These relate primarily to biodiesel's ef- EN European Norm
fect on injection timing, ignition delay, adiabatic ame temperature, EPA U.S. Environmental Protection Agency
radiative heat loss, and other combustion phenomena. The extent to FAEE Fatty acid ethyl ester
which these theories apply also varies with engine technology and FAME Fatty acid methyl ester
operating condition. For example, older engines having mechanical FT FischerTropsch
fuel injection systems exhibit an inadvertent advance in fuel injection FTD Fischer Tropsch diesel
timing, due to the higher bulk modulus of compressibility of biodie- FTP Federal test procedure
sel. Modern electronically-controlled diesel engines no longer experi- GHG Greenhouse gas
ence this effect, but they can exhibit other NOx effects (both positive HC Hydrocarbons
and negative) depending upon how the engine control system re- HCCI Homogeneous charge compression ignition
sponds to fuel changes, such as the lower energy content of biodiesel HD Heavy-duty
compared to conventional diesel. ICE Internal combustion engine
Recent laboratory experimental work has demonstrated that with IV Iodine value
modern engines, use of biodiesel typically results in a more advanced LAD Low aromatic diesel fuel
and faster overall combustion event, which leads to elevated in- LCFS Low carbon fuel standard
cylinder temperatures and increased NOx formation. A likely contrib- LD Light-duty
uting factor is the oxygen content of biodiesel, resulting in a charge LTC Low temperature combustion
gas composition that is closer to stoichiometric (less rich) in the LSD Low sulfur diesel
ame autoignition zone. N2O Nitrous oxide
Several approaches for mitigating the biodiesel NOx effect have NAC NOx adsorber catalyst
been investigated. The most effective engine modications involve NEDC New European drive cycle
retarded injection timing and increased use of EGR. Modern engines, NO Nitric oxide
with sophisticated computer control systems, offer the possibility of NO2 Nitrogen dioxide
other mitigation strategies, including a process called low-temperature NOx Oxides of nitrogen
combustion (LTC). Fuel modications including reduced aromatics NREL National Renewable Energy Laboratory
content and use of cetane improvers have been shown to mitigate OBD On-board diagnostics
the biodiesel NOx effect in some situations. However, it appears PM Particulate matter
that with modern engines and fuels (ULSD), the benets of such PM10 PM with diameter 10 m
fuel modications are quite limited. RFS Renewable fuel standard
Exhaust after-treatment systems required to meet the U.S. 2010 SAE Society of Automotive Engineers International
HD engine standards have only been in use for a short time. Conse- SCR Selective catalytic reduction
quently, there is little real-world operational experience with them. SNCR Selective non-catalytic reduction
However, based upon the information currently available, it appears SOC Start of combustion
that use of biodiesel especially at blend levels of B20 and below SOI Start of injection
does not seriously affect the short-term performance of either NAC- SOx Oxides of sulfur
based or SCR-based after-treatment systems. However, there are TDC Top dead center
some indications that long-term usage of biodiesel, and/or use of ULSD Ultra-low sulfur diesel fuel (max. of 15 ppmS)
poor quality fuel, could result in increased NOx emissions. Further
long-term study is warranted.
Acknowledgments
Acronyms and abbreviations
This work was sponsored, in part, by the Coordinating Research
API American Petroleum Institute Council (CRC), as Project AVFL-17a. The authors acknowledge the
ASTM American Soc. for Testing and Materials International entire AFVL-17a Panel for their helpful guidance and suggestions.
B100 Neat (100%) biodiesel We also acknowledge the following DRI colleagues for their contri-
B20 Blend of 20% biodiesel in petroleum diesel butions: Amber Broch, Eric Ceniceros, John Ford, and Elke Seymour.
BHP Brake horsepower
BTU British thermal unit References
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