2. Nozzle 3. Stand 4. Basin (catcher) 5. Filter 6. Motion mechanism of nozzle 7. Pipes and joint High pressure pump high pressure pump of pressure greater than 3000psi will be used there are two variants in pumps one with a built in motor in it and other with a shaft to be rotated using electric motor usually or with an IC engine. Pumps are available at ebay.com but they require a separate prime mover. Pumps are also available at Amazon.com having approximate prices $110 and $120. The prime mover can be either 7hp engine or 2hp motor having cost Rs.10,000 and Rs.12,000 respectively. Nozzle Nozzle is used to create a high velocity jet and then after jet creation abrasive is added in jet and abrasive particles are accelerated by jet and will perform cutting on striking with work piece. Orifice is available at Alibaba.com at $10 and remaining portion of nozzle can be machined in machine tool lab. The raw material costs Rs.3000 for manufacturing of remaining parts of nozzle. 1. Water inlet 2. Orifice plate 3. Abrasive inlet 4. Mixing Chamber 5. Protective covering 6. Abrasive jet 7. Work piece Stand Stand will be manufactured by welding angle irons and sheet metals. It would cost Catcher Two types of catcher designs are available one with a mesh type surface and other with closely spaced vertical sheets it is used to break the momentum of incoming jet and abrasives. Stand and catcher both will cost Rs.10,000. Filter Filtering medium is required to separate abrasive material from water for recirculation of water. Abrasive Hopper Abrasive hopper is used to store and direct hopper towards the jet. Having cost Rs.1000 Motion Mechanism Motion of nozzle is controlled by stepper motors and threaded bolts and nut type assembly will be used. Stepper motor will be controlled by Arduino which will take motion coordinates from g code. Rs.30,000. Pipes, joint and Valves Number of high pressure pipes joint and valves will be used to control and direct flow. Rs.15,000. Pressure measuring gauge Pressure gauge will be installed in water flow line to measure water pressure during experimentation. Rs.1500. NAME OF EQUIPMENT PRICE SOURCES
High pressure pump Rs.20000 Amazon, EBay
Motor or engine Rs.10000 City Saddar road nozzle Rs.4000 Orifice plate from Alibaba, raw material for manufacturing Taxila Stand and catcher Rs.10000 Raw material available in local Market Abrasive hopper Rs.1000 Raw material available in local Market CNC mechanism Rs.25000 Electronic equipment from Rawalpindi and designing of mechanical parts in Machine Tool lab. Raw material for mechanical parts is available in Taxila. High pressure pipes & Rs.15000 Amazon and local market fittings Pressure gauge Rs.1500 Rawalpindi