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ABSTRACT: The present work considers the convergence of two approaches for syngas production: solar fuels via the cerium
oxide (ceria) redox cycle and the partial oxidation of methane. The chemical thermodynamics of the ceriamethane system
reveal that coupling the reduction of ceria to the partial oxidation of methane enables isothermal cycling at temperatures as low as
1223 K with the additional production of high-quality syngas during the reduction step. The equilibrium non-stoichiometry of
the oxidation step has a substantial impact on the conversion of the oxidizer to fuel, with important implications for cycle
eciency. A model of the process thermodynamics is used to evaluate the eciency of the cycle and its sensitivity to oxidation
non-stoichiometry, temperature, and concentration ratio. Reduction with methane enables signicant gains in eciency over
other proposed approaches, with plausible solar-to-fuel eciencies reaching 40% without any heat recovery.
1. INTRODUCTION
Concentrated solar power is a sustainable source of high-
temperature process heat, enabling the solar-driven operation
of many useful endothermic processes. Of particular interest is
the storage of solar energy in chemical bonds via the splitting of
water and carbon dioxide to produce hydrogen and carbon
monoxide, referred to collectively as syngas. Syngas and its
constituents are valuable feedstocks used for production of
ammonia, methanol, dimethyl ether, or FischerTropsch
products.1,2 The versatility of syngas has motivated the study Figure 1. In the ceria redox cycle, concentrated sunlight drives the
of various pathways for converting methane to syngas, endothermic reduction of ceria, releasing O2 and increasing the non-
stoichiometry from ox to red. The reduced ceria is used to split H2O
especially variants of natural gas oxyforming,3 including steam
and CO2 to produce H2 and CO in the exothermic oxidation reaction.
reforming,4 dry reforming with carbon dioxide,1 and partial
oxidation.5 The present work considers the convergence of two
approaches for syngas production: solar fuels via the cerium The enthalpy change of reactions R1 and R2 varies with the
oxide (ceria) redox cycle and the partial oxidation of methane. change in the non-stoichiometry of ceria between the reduced
In comparison to the solar-only ceria cycle, this two-prong and oxidized states, red ox. The gravimetric
approach lowers the required reduction temperature, which production of CO and H2 is directly proportional to . The
allows for operation at a lower solar concentration ratio and oxidation step requires the use of excess oxidizer, which is
increases the eciency of conversion of sunlight to fuel. quantied by the stoichiometric oxidizer ratio
Of the metal oxide cycles, the ceria cycle is particularly nox,in
attractive because ceria retains a stable cubic uorite crystal
n fuel (3)
structure for large non-stoichiometries, < 0.25.6 Figure 1 is a
conceptual sketch of the solar-only ceria redox cycle. dened as the molar ratio of oxidizer supplied to fuel produced
Concentrated sunlight provides process heat to reduce ceria in reaction R2. For > 1, the oxidation products contain a
(R1). Ceria is then reoxidized when H2O and CO2 are split to mixture of CO and H2 and unreacted oxidizer.
produce H2 and CO (R2). Solar-only redox cycling of ceria has been studied over a
range of conditions, generally categorized as either a two-
CeO2 ox CeO2 red + /2O2 (R1) temperature approach, where reduction is carried out at a
higher temperature and lower oxygen partial pressure than
CeO2 red + CO2 oxidation,713 or an isothermal approach, where reduction and
oxidation temperatures are equal or near isothermal when
CeO2 ox + CO + ( 1)CO2 (R2a) oxidation is only a few hundred degrees (K) lower than
2014 American Chemical Society 4088 dx.doi.org/10.1021/ef500610n | Energy Fuels 2014, 28, 40884095
Energy & Fuels Article
reduction. In the latter approach, the dierence in oxygen CeO2 ox + CH4 CeO2 red + 2 H 2 + CO
partial pressure between reduction and oxidation provides the (R5)
driving force for the change in non-stoichiometry and, thus,
must be greater than for the two-temperature approach.1416 The evolved oxygen is used in the partial oxidation of methane,
Isothermal operation of the solar-only cycle obviates the need reaction R6, rather than simply being removed.
for solid-phase heat recuperation at the expense of very large CH4 + 1/2O2 2H 2 + CO (R6)
stoichiometric oxidizer ratios, > 100 at 1773 K, and more
demanding heat recovery requirements.17 Both approaches Although the partial oxidation of methane (R6) is exothermic,
require reduction temperatures above 1623 K to reach adequate reduction (R5) is endothermic, allowing the solar energy stored
red to enable meaningful fuel production. The primary in the reduced ceria to produce fuel in the same oxidation step,
methods proposed for attaining low oxygen partial pressure (R2) as the cycle in Figure 1. Unlike conventional processes for
during reduction are the ow of an inert sweep gas,9,16 which converting methane to syngas, which combust a portion of the
introduces signicant energy requirements for purifying and feedstock, the proposed cycle produces syngas with a larger
heating the sweep gas, or operation at reduced total pressure,13 heating value than the methane feedstock. Carbothermal
which also imposes an energy penalty and may prove dicult to reduction eliminates the need for an inert sweep gas or
implement at high temperature. Predicted solar-to-fuel vacuum operation. Furthermore, in the reduction step,
eciencies for reactors carrying out the solar-only redox cycle additional H2 and CO are produced in a ratio that facilitates
vary depending upon the assumptions but are optimistically on conversion to liquid fuels via FischerTropsch reactions or
the order of 1020%,9,13,16 where eciency is methanol synthesis. The use of a metal oxide as the oxygen
source for reaction R6 avoids the challenge of nitrogen
n fuel
HHVfuel handling in downstream processes, which prohibits commercial
Q sol (4) viability of partial oxidation of methane in air.5
The feasibility of using metal oxides as the oxygen source for
Prior experimental studies have demonstrated that excess methane partial oxidation has been demonstrated experimen-
oxidizer is necessary,6,14,18,19 and thus, energy not accounted for tally for cerium-based oxides2024 as well as tungsten
in eq 4 will be required to separate hydrogen or carbon oxide,2528 iron oxide,29 and zinc oxide.30,31 Partial oxidation
monoxide from the oxidant in the product stream. The solar- with undoped ceria has a high selectivity toward the desired
only ceria cycle has been demonstrated in prototype solar syngas products when operated at 1123 K.23 In a broader
reactors using a variety of ceria morphologies, with reported context, the solar carbothermal reduction of other metal oxides
cycle eciencies reaching 1.7%.1012 has been studied. Thermodynamic analyses indicate the
In the present work, we propose coupling the partial promise of the carbothermal reduction of SnO32 and ZnO33
oxidation of methane to the solar-driven reduction step of the as ecient means to store solar energy in chemical bonds. The
ceria redox cycle to attain high solar-to-fuel eciency. This solar carbothermal reduction of iron, zinc, and magnesium
coupled option lowers the required temperature for reduction, oxides has been demonstrated,3337 including the reduction of
thus permitting ecient operation of a solar reactor at a lower ZnO on a 300 kW pilot scale.35
solar concentration ratio and under isothermal (or near
isothermal) conditions (i.e., reduction and oxidation are carried 2. CHEMICAL THERMODYNAMICS
out at the same temperature). The approach was acknowledged For the proposed coupled cycle, chemical equilibrium calculations are
by Abanades and Flamant,7 when they rst proposed the solar- used to determine the ceria non-stoichiometry that is achieved by the
driven ceria cycle for hydrogen production, but no prior work reduction and oxidation steps and to dene the required amounts of
has considered the thermodynamics of the cycle. Carbothermal methane and oxidizer to accomplish the respective reactions. The non-
reduction with methane is a sustainable pathway for syngas stoichiometric states accessible to thermochemical cycling are related
production when biogenic methane is used as the reductant. An to the operating temperature and the oxygen partial pressure of the
analysis of the chemical and process thermodynamics of the gaseous environment according to eq 7.
ceriamethane system are used to evaluate the proposed pO
2
approach, and a comparison is given to solar-only approaches hO 2() T sO 2() = RT ln
pref (7)
to the ceria cycle.
The proposed coupled cycle is shown in Figure 2, in which The partial molar enthalpy and entropy of oxygen in ceria, hO2 and
reduction occurs according to reaction R5. sO2, depend only upon non-stoichiometry for 0.001 0.27.38
Curve ts of the experimental data for hO2 and sO2 are used to
calculate equilibrium non-stoichiometries for ceria as a function of the
temperature and oxygen partial pressure.
For reduction with methane, the oxygen partial pressure is
determined from the equilibrium of reaction R6 at 1 bar using the
software code HSC39 (Figure 3). Above 1223 K, syngas comprises
more than 99 mol % of the products and the oxygen partial pressure is
quite low, 1.8 1020 pO2 9.8 1017 bar for 1223 T 1773 K.
Below 1223 K, the equilibrium mixture contains complete combustion
products, solid carbon, and unreacted methane. To promote high-
quality syngas production, reaction R5 is evaluated for temperatures
Figure 2. Ceria redox cycle with ceria reduction coupled to the partial above 1223 K. Deviations from the 2:1 ratio of CH4/O2 lead to
oxidation of methane. In addition to the fuel produced by H2O and thermodynamic equilibrium compositions that also contain complete
CO2 splitting during the oxidation reaction, high-quality syngas is combustion products for lower ratios and unreacted methane and solid
produced from CH4 partial oxidation in the ceria reduction reaction. carbon for higher ratios at temperatures above 1223 K. In practice, the
ni , j
yi , j =
nj (16)
where the subscript i represents the species and the subscript j
represents the state in Figure 5. With a single subscript, nj refers to the
total molar ow rate at state j.
Applying the fully mixed model and introducing the reaction extent
of reaction R8a, , the species molar ow rates are
nCO
2,7 = (1 )nceria
(17)
nCO,7
= nceria
(18)
1
nO 2,7 = nceria
2 2 (19)
n7 = nCO
2,7 + nCO,7
+ nO 2,7 (20)
Figure 5. Schematic of a thermodynamic system for implementing the Treating ox and T as parameters enables calculation of and with
proposed cycle in Figure 2. Solid arrows represent mass ows, and eqs 7 and 15.
block arrows represent energy ows. With known species gas ow rates, energy balances on the heat
exchangers allow for calculation of the temperature of gases leaving the
system boundary. The methane is preheated to T2 by the reduction
euent in HXred, characterized by heat recovery eectiveness, HXred.
pressure of oxygen over the ceria.9 Reactants are supplied to the The reduction euent is cooled to T4 in the same heat exchanger. The
system at ambient temperature, T1 = T5 = T. Both reactions occur at amount of heat exchanged is
temperature T and the products exit the reactors at the reaction
temperature, i.e., T3 = T7 = T. The total pressure of the system and its n1 (h1(T ) h1(T)),
surroundings is assumed to be 1 bar. Q HX = HX red min
n3 (h3(T ) h3(T))
red
The system level energy balance is (21)
Q sol = Q s,red + Q s,ox + Q c,red + Q c,ox + Q reject + Q rerad where the molar enthalpy of the mixture at state j is
+ Q loss (10)
hj(Tj) = yi ,j hi ,j(Tj)
i (22)
The supplied solar energy, Q sol, must provide the enthalpy change of
T2 and T4 are calculated with eqs 23 and 24.
the reduction and oxidation gas ows, which include sensible heating,
Q s,red and Q s,ox, and chemical energy storage, Q c,red and Q c,ox. A Q HX = n1 (h2(T2) h1(T1))
red (23)
portion of the solar input is rejected to maintain isothermal operation
during oxidation, Q reject In addition, heat is lost by reradiation from the Q HX = n3 (h3(T3) h4(T4))
receiver, Q rerad, and convection to the ambient, Q loss. red (24)
Calculating the energy requirements for the reduction and oxidation The heating rate required to produce the total enthalpy change of the
gas ows requires the ow rates and gas compositions, which are reduction gases entering and leaving the system boundary is
linked to the ceria non-stoichiometry. In the reduction step, ceria is
reduced to red, as shown in Figure 4, and methane is supplied at the Q g,red = n4 h4(T4) n1 h1(T1) (25)
molar ow rate
To evaluate the impact of operating with excess methane, a special
nCH
4,1 = nceria
(11) case is considered with an increased reduction gas heating require-
ment. Li et al.23 demonstrated the partial oxidation of methane over
to achieve the 2:1 CH4/O2 ratio in reaction R6. The reduction
ceria with high syngas selectivity and methane conversion near 25%.
products are formed at the rates
On the basis of the methane conversion demonstrated by Li et al., the
nCO,3
= nceria
(12) additional sensible heating requirement is
nH
2,3 = 2nceria
Q CH ,excess = 3nCH
4,1hCH4(T4) 3nCH
4,1hCH4(T1) (26)
(13) 4
In the model system, gas compositions are modied only in the The oxidation side heat exchanger is evaluated in the same manner to
reactors, e.g., nCO,3 = nCO,4. determine Q HXox, T6, and T8. The heating rate required by the
The following equations for the oxidation step are presented only oxidation gases is
for CO2 splitting. The equations are identical for H2O splitting if one
simply replaces CO2 with H2O and CO with H2. In terms of the Q g,ox = n8 h8(T8) n5 h5(T5) (27)
quantities in Figure 5, the ratio of CO2 supplied to the stoichiometric
amount is Note that Q g,red and Q g,ox include both the sensible and chemical
energy storage terms. The net energy stored in chemical bonds for the
nCO
2,5 reduction and oxidation steps is
=
nceria
(14) Q c,red = (ni ,4 ni ,1)HHVi
The equilibrium condition for CO2 thermolysis becomes i (28)
4. RESULTS
To illustrate the benets of the proposed cycle, we present the
results of a parametric analysis of the eects of operating
parameters on eciency. We show that the oxidation non-
stoichiometry (ox) has a decisive impact on eciency, because
Figure 7. Stoichiometric oxidizer ratio required for oxidation from red
it prescribes the amount of oxidizer that must be supplied and to ox with CO2 (solid lines) and H2O (dashed lines).
heated to the oxidation temperature. We also report the eects
of the concentration ratio (C) and heat recovery eectiveness
(HXox and HXred) on the cycle eciency. Acknowledging that lines) and H2O splitting (dashed lines). Two important trends
complete methane conversion has not yet been demonstrated, are evident. First, with increasing ox, decreases and
the impact of unreacted methane on eciency is also shown. approaches the ideal value, = 1, corresponding to complete
Results are reported for the cycle operated isothermally at conversion of the oxidizer to fuel. Reducing is desirable for
temperatures from 1223 to 1273 K. Although higher temper- ecient operation, because it reduces the amount of unreacted
ature operation may be possible, raising the temperature oers oxidizer that is contained in the product gas mixture leaving the
no thermodynamic benet for the proposed cycle. The solar system at state 8. Second, although the stoichiometric oxidizer
energy input for the reported results is 1 kW, and results may ratio is larger for water than for carbon dioxide, the dierence is
be scaled to arbitrary input power. The fraction of convective signicantly reduced at larger oxidation non-stoichiometries.
losses from the system, F = 0.2, is selected to match previous Both trends show thermodynamic benets of operating with
analyses of ceria redox cycles.9,16 large oxidation non-stoichiometries. In the range considered,
The impact of the solar concentration ratio on eciency is the importance of the operating temperature also depends
shown in Figure 6 for CO2 splitting (solid lines) and H2O upon the oxidation non-stoichiometry. For CO2 splitting with
splitting (dashed lines) at 1223 K with ox = 0.1. These data are ox = 0.005, = 27 at 1223 K and = 56 at 1273 K. For ox =
0.1, oxidation is nearly stoichiometric; = 1.1 at 1223 K, and
for the simplest system without heat exchangers, i.e., HXred =
= 1.2 at 1273 K. For H2O splitting with ox = 0.1, = 1.2 at
HXox = 0. The trend is the same for all temperatures and ox 1223 K and = 1.4 at 1273 K.
considered. A concentration ratio of 1000, which is available in Selection of ox has a substantial impact on the process
commercial central receiver concentrating solar power plants,41 eciency, because of the energy requirement for heating the
4092 dx.doi.org/10.1021/ef500610n | Energy Fuels 2014, 28, 40884095
Energy & Fuels Article
Figure 10. Eciency for the proposed cycle for CO2 splitting (solid
lines) and H2O splitting (dashed lines) with HXred = 0.9 and 25%
methane conversion to syngas.
Figure 8. Solar-to-fuel eciency for CO2 splitting (solid lines) and increases the sensitivity of eciency to heat recovery from the
H2O splitting (dashed lines) versus Tox and ox with no heat recovery. reduction gases. With no heat recovery, the eciency is near
30% at 1223 K. Implementing heat recovery from the reduction
splitting at 1223 K and ox = 0.1, the eciency is 39%; for ox = gases with HXred = 0.9 enables 39% eciency for the cycle with
0.005, the eciency is 11%. The trends are the same for water excess methane.
splitting. For ox 0.02, the eciency is higher for CO2 In comparison to solar-only approaches to the ceria cycle
splitting than for H2O splitting, because H2O splitting requires (Figure 1), the proposed coupled cycle with methane-driven
a larger stoichiometric oxidizer ratio. However, at ox = 0.1, the reduction (Figure 2) provides signicant eciency and
eciency is slightly higher for H2O splitting, because the higher operational benets. The eciency of the proposed cycle at
heating value of H2 is larger than that of CO and the dierence the recommended operating conditions, ox = 0.1 at 1223 K,
in the stoichiometric oxidizer ratio is negligible. and the eciency reported for an isothermal solar-only
Although eciencies of 39% are possible without recovering approach to the ceria cycle that uses sweep gas for reduction
sensible heat from the process gases, heat recovery on the and operates at 1773 K9 are given in Table 1. The eciency
reduction side provides a modest improvement. For CO2
splitting with ox of 0.1, the sensible heating requirement of Table 1. Comparison of Reported Solar-to-Fuel Eciencies
the reduction gases, Q s,red, is on the order of 10% of the solar CO2 H2O HXred HXox
input. The eciency increases from 39 to 44% at 1223 K with process (%) (%) T (K) C (%) (%)
perfect heat recovery from the reduction gases. Recovering heat
from the oxidation gases is only benecial when Q reject = 0, but
isothermal with 11 5 1773 3000 90 90
sweep gas
for CO2 splitting with ox = 0.1, the stoichiometric oxidizer ratio proposed CH4 39 40 1223 1000 0 0
remains near unity for the considered temperature range and reduction
Q reject > 0.
To identify the eciency possible with the experimentally predicted for the proposed cycle without heat recovery is 39%,
demonstrated conversion of methane to syngas over ceria, a nearly quadruple the eciency predicted for the solar-only
special case is considered, where 75% of the supplied methane cycle with ambitious levels of heat recovery and a much higher
does not react and is contained in the reduction products. The concentration ratio. In contrast to the solar-only approach,
eciencies for this case are shown for ox = 0.1 with no heat water splitting may be carried out just as eciently as carbon
recovery (Figure 9) and 90% heat recovery from the reduction dioxide splitting with the proposed cycle, because the
gases (Figure 10). The additional sensible heating requirement thermodynamic disadvantage for water splitting is overcome
by a substantial increase in the accessible reduction non-
stoichiometry when methane is used. Because high eciencies
are predicted for the proposed coupled cycle operated
isothermally and without gas-phase heat recovery, the need
for high-temperature solid-phase heat recuperators and gas heat
exchangers is avoided. The lower operating temperature of the
proposed approach also allows for higher eciencies to be
attained at lower concentration ratios than for the solar-only
approaches, which has positive economic implications for
commercial implementation.
5. CONCLUSION
The present thermodynamic study shows that coupling the
partial oxidation of methane to the reduction step of the solar
Figure 9. Eciency for the proposed cycle for CO2 splitting (solid ceria redox cycle enables ecient conversion of solar energy to
lines) and H2O splitting (dashed lines) without heat recovery and 25% fuel at temperatures as low as 1223 K. The coupled cycle
methane conversion to syngas. produces high-quality syngas by the partial oxidation of
4093 dx.doi.org/10.1021/ef500610n | Energy Fuels 2014, 28, 40884095
Energy & Fuels Article
methane in the ceria reduction step in addition to the carbon red = reduction
monoxide and hydrogen produced by splitting carbon dioxide reject = heat rejected from oxidation reactor
and water in the oxidation step. The predicted solar-to-fuel rerad = reradiation
eciency is 39% for carbon dioxide splitting and 40% for water s = sensible energy storage
splitting for the cycle without heat recovery. The need for heat sol = solar
recovery from the oxidation euent is eliminated completely Abbreviations
by operating with large oxidation non-stoichiometry, ox, to HX = heat exchanger
allow for nearly complete conversion of the oxidizer to fuel.
Using biogenic methane sources, the proposed approach can be REFERENCES
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