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TOTAL LOAD AND REACTION OVER EACH ROLLER SUPPORT

1.0 FIGURE

2.0 MAIN COMPONENTS DIMENSIONS

DI 4600 [mm] Shell Inside Diameter

E1 50 [mm] Shell thickness


E2 50 ['mm] Shell Thickness
E3 50 [mm] Shell Thickness

Ep 32 [mm] End Plate Thickness


LC1 3000 [mm] Shell lenght to E1
LC2 3000 [mm] Shell Lenght to E2
LC3 6738 [mm] Shell lenght to E3
LC LC1 LC2 LC3 [mm] Total Shell lenght
[mm]
LC 12738.0
Shell refractory lining thickness
LR 18 [inch]

LRE 18 [inch] End wall Plates lining thickness

ABC 2.46 [m2] Liquid Charge mouth area


ABG 2.3 [m2] Off-gas mouth area
AB ABC ABG [m2] Total mouth area

DH 5848 [mm] End wall Head outside diameter


DP 5642 [mm] Riding Ring Outside Diameter

DIP 4648 [mm] Riding ring inside average diameter

DC1 6080 [mm] Average diameter between primitive and root diameter

DC2 5162 [mm] Inside diameter of spur gear wheel


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DIB 3800 [mm] Off-gas mouth inside diameter

DEB 5400 [mm] Off-gas mouth outside diameter

L 1100 [mm] Radial rollers distance

D 762 [mm] Radial roller diameter

DE 280 [mm] Radial roller Shaft diameter

AN 105 [Deg] Angle of shell refractory lining reinforced with 18 inches brick
lenght. Opposite sector to tuyeres line.

H 2150 [mm] White metal high level, concernig to the inside radio of the
converter (including the refractory lining)

B 100 [mm] Slag metal level over White metal level

0.476 [rad] Half angle for the radial roller arrangement

3.0 MATERIAL PHYSICAL PARAMETERS

g 9.806 [m/s2] Acceleration of gravity

3 [kg/m3] Specific weight of steel


PEA 7.85 10

PER 3520 [kg/m3] Specific weight of refractory brick lining

PEM 8900 [kg/m3] Copper specific Weight

PEE 3700 [kg/m3] Slag, specific weight

WP 25000 [kg] Riding Rings total weight

WCO 16000 [kg] Spur gear weight

WB 8000 [kg] Off-gas mouth weight and off-gas mouth protection

WT 28000 [Kg] Total End wall Weight


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4.0. CALCULATION DEVELOP

4.1 FURNACE TOTAL WEIGHT

Shell and End plate

PEA
K
3
4 1000
Constant factors for the shell and refractory weight calculation: (K)
for the shell and (K1) for the brick refractory.
PER
K1
3
4 1000

E1 E2 E3
DC DI [mm] Shell Average Outside Diameter
3

DE1 DI 2 E1

DE2 DI 2 E2

DE3 DI 2 E3


WCA K DE1 DI
2 LC1 DE22 DI2 LC2 DE32 DI2 LC3
2
[kg] Shell total weight

E3 [kg] Loss shell weight due to opening mouth area


WVB AB PEA
1000

WTC WCA WVB [kg] Total shell weight less mouths opening

Refractory brick shell lining weight

DIR DI 2 LR 25.4 [mm] Shell inside diameter less brick thickness

LRC LC 2 LRE 25.4 [mm] Effective lenght of the shell refractory lining

WCR K1 LRC DI DIR 2


2
[kg] Shell brick refractory lining weight

AB LR 25.4 PER
WBR [kg] Less lining weight for opening sector refractory brick
1000

Furnace inside diameter lining considering the


DIRA DIR LR 25.4 [mm] brick thickness

WTR WCR WBR [Kg] Shell effective brick refractory weight.

2
WRT 2 K1 DI LRE 25.4 [Kg] End wall plate brick refractory weight

WMR WTR WRT [Kg] Total brick refractory lining weight


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TOTAL CONVERTER WEIGHT (SHELL+COMPONENTS+BRICK LINING) [kg]

WTC 71169 [Kg] Total shell weight


WT 28000 [kg] Total end plate weight
WMR 293483 [kg] Total refractory lining weight
WP 25000 [kg] Total riding ring weight
WCO 16000 [kg] Total spur gear weight
WB 8000 [kg] Total off-gas mouth weight

WCV WTC WT WMR WP WCO WB

WCV 441652
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5.0 FURNACE INSIDE LIQUID WEIGHT

Sketch for the inside liquid levels

H 2150 [mm] White metal level measuring from the brick lining bottom
B 100 [mm] Slag level measuring from the brick lining bottom
B
B
1000 [m]

H
RIL B [m]
1000

DIR
Ri [m] Lining inside diameter
2 1000


AL RIL B
2 .5
2
[m] Dimension of inside liquid phase line

2 atan
AL
[rad] Angle OAC of the circular sector
B
2
RIL [m2] Area make for the angle OAC
AS
2

ATR AL B [m2] Area of triangle OAC

A2 AS ATR [m2] Copper inside area


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.5
S Ri ( Ri RIL) 2
2 2

AT
RIL
3 RIL 4 S 1.1
2 2
[m2] Total area of inside liquid
6S

A1 AT A2 [m2] Slag inside area

PEE A1 LRC
WE [Kg] Slag weight
1000

WE 7503.218

PEM A2 LRC
WMB [Kg] Copper weight
1000

WMB 789467.813

WL WE WMB [Kg] Total liquid weight in the Furnace inside

COMPLETE FURNACE WEIGHT (SHELL +BRICK + LIQUID) [kg]

WC WCV WL

WC 1238623.196 [kg]
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6.0 FORCES OVER THE RADIAL ROLLERS

: Radial roller location angle [rad]


R: Force on the roller [Kg]
P: Total shaft load [Kg]

L
2
2 atan
0.5
DP D 2 L 2

2 2 2

0.345
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Free Body Diagram

From the body diagram we obtain the value for R

1

1 0.922 rad
2 2

2

2 1.267 rad
2 2

3

2 2 3 1.874 rad

4

2 2 4 2.219 rad

Fy = 0 : R 1000000000 initial value

Given

WC
R ( sin ( 1) sin ( 2) sin ( 3) sin ( 4) ) = 0
2

R Find ( R)

R 176819.947 [Kg] Result


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Also from the following body diagram, we find P [kg]

P 2 R cos

2

P 348383.92 [Kg]

Py P cos ( ) Py 309655.799 [Kg]

Px P sin ( ) Px 159639.096 [Kg]

FINAL LOAD AND FORCE OVER RADIAL ROLLER

[kg] Force over radial roller


R 176819.95

P 348383.92 [kg] Load over radial roller support

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