ELECTROSTEEL STEELS LIMITED Report Status

Bokaro Works, CBM Cell ALERT

OIL ANALYSIS SECTION
Wear Debris Analysis
Report
DATE: 9/2/2017
REPORT NO:WDA_SP_SM1_17-18 Q2
General:
Department Attention:1 Attention:2 Area
SINTER PLANT G C MAHTO SANJAY BORAL

Equipment Item Sample_ID Date of Sample

SINTER MACHINE 1 CC104S1458V2 7/5/2017

Wear Debris Analysis:

Wear PC(ppm) Normal RB Red Oxides Black Oxide Sand/Dirt Sphere

78 F N N F
Low Al St SW CH St WP Hi AL St WP Md Al St WP Brg. WP Brg Fat WP
0 0 0 0 0 0 0 38 F 16 F
Brg Pit WP Babbitt WP Cu WP Gear WP Gear Fatigue Gear Pit WP
0 0 0 0 0 0 0 0 24 F-M 0 0

Observation based on above analysis: (All numbers units are in microns wherever not stated)
1: Oil contaminated with debris/wear particles.
2:

Suggestion based on the above observation:

1: Centrifuge/filter the oil to avoid cascading wear.
2:

FEEDBACK FROM DEPARTMENT :

Abbreviations used:
1:Al: Alloy 2:St: Steel 3:SW: sliding wear 4:CH: Case Harden 5: Hi: High 6:Md: Medium 7:Brg: Bearing
8:Fat: Fatigue 9:Pit: Pitting 10:WP: wear particle: 11:PC: Particle Concentration 12:RB: Rubbing Wear
13:Cu: Copper 14:S Small 15:M: Marginal 16:NL: Near Large 17: NM: Near Marginal 18:L: Large 19:N:
Negligible 2: WPC: Wear Particle Concentration

(All records are in CBM cell and can be verified if required)

(CBM Cell)