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3D Printing
ready for take-off?
June 2015
Fighting a Cyber
battle of Britain
Resilience
Recovering pilots
skills
cleaning up space
junk
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Volume 42 Number 6
MoD
June 2015 3D printing ready Fighting a cyber
for take-off Battle of Britain
How additive As with 75 years ago,
manufacturing looks speed of response is
14 set to revolutionise
the aerospace
30 critical to stopping the
new cyber raids of the
industry. 21st century.
Contents
Correspondence on all aerospace matters is welcome at: The Editor, AEROSPACE, No.4 Hamilton Place, London W1J 7BQ, UK publications@aerosociety.com
Comment Regulars
4 Radome
The latest aviation and 12 Transmission
aeronautical intelligence, Your letters, emails, tweets
analysis and comment. and feedback.
SkyTeam
on production aircraft. Challenges still remain, such as certification for structural
and flight-critical parts, but it is interesting to ponder whether the trajectory of 3D
26
printed parts will mirror that of composites where, after 50 years of incremental
growth in their use, we now have seen the first composite airliners enter service.
Or, will the technology path follow that of smart phones and tablet computers
where explosive consumer demand has led to them becoming almost a standard Alliances of convenience
part of flight and cabin crews equipment? But beyond that there is a bigger The global airline alliance
question the 3D printed pachyderm in the hangar, if you will. Today, the OEMs market assessed who
make much of their money through aftermarket support, knowing that a customer 18 benefits the most?
will have to buy spares over the active life of the aircraft or face it being grounded.
Richard De Crespigny
Yet 3D printing may potentially upend all that. What happens if an airline could Plane speaking: Sir
(in theory) just 3D print out the parts it needs, there and then? Will every MRO Michael Marshall
On the record with the
station have banks of 3D printers? What happens to the sophisticated inventory Executive Chairman of the
management systems? And what happens to OEMs if the aftermarket spares Marshall Group.
market becomes a cottage industry? Will they still be able to make money as
effectively owners of digital 3D blueprint IPs? Will the original purchase price
21 Paris show time
A preview of the Paris Air
32
of aircraft have to increase to compensate? The music and video industry, for Show on 15-21 June.
example, has already seen its business model disrupted completely by digital file Resilience recovering
pilots lost flying skills
sharing. How long, then, before the first 3D printed part from a pirated CAD file In this hard-hitting piece
appears on an aircraft? Captain Richard De
Crespigny argues there
are no easy shortcuts to
Tim Robinson mastering an aircraft.
41 Afterburner
tim.robinson@aerosociety.com Simon C Luxmoore Dovetail Services Ltd, 800 Guillat
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Production Editor publication is not permitted without the USA: Periodical postage paid at 47 Library Additions
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Editorial Office Distributed by Royal Mail aerospace-insight
Royal Aeronautical Society ISSN 2052-451X 53 Washington DC Branch Including: Print your own spaceship,
No.4 Hamilton Place
London W1J 7BQ, UK 55 Corporate Partners All-seeing eye, Fighting a cyber Battle of
+44 (0)20 7670 4300 Britain, NASA Titan sub concept, In the
publications@aerosociety.com 56 RAeS Elections May issue of AEROSPACE,
www.aerosociety.com Illusions of safety.
Fuel savings
Analysis of fuel efficiency using the 'cruiser-
feeder' concept just to transfer fuel, shows
between 11-23% saving for every 250
passengers over distances beyond 6,000nm.
Feeder aircraft
Moving passengers into smaller aircraft in
flight would create an airborne 'hub and
spoke' system. Smaller aircraft at airports
would also cut noise and emissions near
airports. This illustration also shows
ducted fan quadrotors suggesting a
VTOL capability to deliver passengers
directly to city centres.
NEWS IN BRIEF
NLR
Passenger pods
The researchers admit that: For the nuclear
cruiser concept, it is concluded that neither
airworthiness nor acceptance of the idea by
the general public is within sight.
Certification of the airborne transfer of
passengers, cargo and waste would also be Researchers from Zurich University of Applied Sciences
a major challenge. (ZHAW), part of the RECREATE project used flight
simulators and pilots to test the feasibility of civil air-to-air
refuelling. The RECREATE project noted: From the initial
flight simulation experiment, safe refuelling operations
NLR
Progress resupply
Northrop Grummans X-47B UCAV demonstrator spacecraft lost
has now successfully completed the first-ever aerial On 8 May, an unmanned Progress ISS
refuelling between a UAV and a manned tanker supply ship burned up on re-entry over
aircraft receiving some 4,000lb of fuel. The X-47B the Pacific. Launched ten days previously,
rendezvoused with an Omega Air 707 tanker off the
mission control in Russia lost control of
coast of Maryland on 22 April, before using its sensors
US Navy
to contact the tankers drogue, using its retractable IFR the craft and it entered an irrecoverable
probe. The X-47B will now be retired to a museum. spin and slow descent.
members and seriously Turkey and the UK have power 50 Airbus A380s
injuring another two. temporarily suspended that will enter service from
The aircraft, MSN23, was A400M operations. 2016.
NEWS IN BRIEF
Minister on 22 April. Police European companies were
Europes MIDCAS (Mid Colombian airline Avianca Space X has conducted say that the UAV tested breaking trade embargos.
Air Collison Avoidance has firmed up a $11bn a launch pad abort test of positive for very small
System) consortium has deal for 100 Airbus its Dragon human-rated traces of radiation. An as-yet-unnamed
announced that it has A320neo family aircraft: capsule at Cape Canaveral. joint Russian-Chinese
successfully completed the largest single order The test, on 6 May, saw the It has been reported leasing company is to be
flight test and simulation ever made in Latin unmanned capsule use six that Airbus Group is to established and will acquire
campaigns. The tests, America's aviation history, thrusters to accelerate to take legal action over a fleet of 100 Sukhoi
in conjunction with the according to Airbus. 100mph in 12 seconds, allegations that the Superjet 100s.
European Defence Agency reaching 5,000ft before German intelligence
(EDA) saw a modified In the wake of the UK parachutes deployed to service helped the US The US State Department
Alenia Sky-Y UAV perform General Election, the UKs return it to earth. NSA conduct industrial has officially approved the
detect and avoid tests with The Sun newspaper has espionage. German media sale of 17 Bell/Boeing
manned aircraft targets, reported that the UK is A small UAV was has reported that the V-22 Ospreys to Japan.
using co-operative and to acquire 12 Boeing P-8 discovered on the roof of countrys secret service
non-cooperative sensors Poseidon maritime patrol an office building used BND assisted the NSA in NASAs Messenger probe
and systems. aircraft in a $2bn order. by the Japanese Prime finding out whether any has ended its Mercury
AEROSPACE SPACEFLIGHT
GAO warns of airliner Blue Origin breaks
cyber attack risk cover with sub-
A report from the US communication systems
orbital test
Government Accountability are connected to the Secretive private company, Blue Origin,
Office (GAO) same Wi-Fi routers headed by Amazon founder Jeff Bezos,
claims that accessible by has conducted the first suborbital test
some modern passengers. The flight of its spacecraft, New Shephard.
commercial cockpit systems The test took place in Texas on 29 April
aircraft are protected by with the craft reaching 307,000ft, before
designs, firewalls but the the crew capsule separated and landed
such as the GAO interviewed back on Earth. Though the first stage
Boeing 787, four cybersecurity propulsion module (pictured at separation)
Airbus A350 and experts who say that was lost this time, it is intended to be
Blue Origin
A380, may be at risk from such safeguards could be reusable and to make controlled vertical
cyber attacks because hacked into for malicious landings.
the cockpit avionics and purposes.
mission by impacting the sidestick technology when until the end of August. It is galaxies. NASA plans sight (BLOS) operations.
planet in a planned crash. it enters service. The active joined by Belgium, Italy and to launch its successor, Its Pathfinder projects
Messenger was launched sidesticks, which enhance the UK. the James Webb Space include CNN using
in 2004 and had run out situational awareness for Telescope, in 2018. UAVs for newsgathering,
of fuel. pilots, will be supplied by NASA is celebrating 25 PrecisionHawk trialling
UTC Aerospace. years of operation of the Aircraft management them for precision
The Airbus Group has Hubble Space Telescope. and charter specialist agriculture and BNSF
selected Pau, in south east Bombardier has confirmed Launched in 1990, Hubble Jet Aviation is to add Railroad testing UAVs for
France, as the location for that Swiss will be the was upgraded and repaired two Gulfstream G650ER railway inspection.
production of its E-Fan launch customer for its several times in orbit by business jets to its fleet.
2.0/4.0 family of electric CSeries with the first astronauts. Hubble has The aircraft will be based in American Airlines was
GA aircraft. delivery set for 2016. enabled scientists to Hong Kong. forced to cancel flights
determine the age of the on 28 April because of a
Russias latest single-aisle Norway has taken over the universe as 138bn years, The FAA has revealed new faulty iPad app used by
airliner, the Irkut MC- lead responsibility for the confirm the existance of plans to trial commercial flight crews to view flight
21, will be the first civil NATO Baltic Air Policing dark matter and of black UAVs including in urban plans. The airline went
airliner fitted with active mission rotation which lasts holes in the heart of most areas and beyond line of paperless in 2013.
Pilatus Aircraft
The H225Ms will be batteries. Poland is also
assembled locally and are set to accelerate its
expected to enter service requirement for a new
in 2017. attack helicopter.
Pilatus Aircrafts new super versatile jet the PC-24 has
made its first flight from the manufacturers facility in
Buochs, Switzerland. The aircraft performed a 55-minute
AEROSPACE
flight and reached 10,000ft. Certification is set for 2017.
An-178 makes first flight
AIR TRANSPORT On 7 May, Ukrainian manufacturer Antonov conducted
the first flight of its An-178 transport with a one-hour test
Malaysia Airlines to sell flight. A development of the An-148 regional airliner, the
An-178 features a rear ramp and can carry up to 18t.
off widebody fleet?
Troubled Malaysia Airlines The carrier, which suffered
is reported to be the loss of two
set to sell off its 777s in 2014,
widebody fleet is said to be
including six selling or
Airbus A380s leasing some
as part of of its 13 777-
a $17bn 300ERs and
restructuring A330-200Fs,
Antonov
network. A380s.
NEWS IN BRIEF
contract for launching the charity which operates two Ash from the volcano, led inagurated a new zero-G
Russia is to restart HellasSat4/SaudiGeoSat dedicated EMS helicopters. to three airports being aircraft a modified
production of the Tupolev 1 in 2018 has gone to closed nearby, while LAN Airbus A310. The new
Tu-160 Blackjack Arianespace while SpaceX CFM has begun flight Chile cancelled over 20 aircraft replaces the older
supersonic strategic will launch the Arabsat 6A. testing of the LEAP-1B flights due to the incident. A300.
bomber. Russia currently engine for the Boeing
has 13 Tu-160s in service, Prince Williams new 737 MAX, using GE's A ShinMaywa US-2 A crash of a Pakistani
which are currently being employer the East 747 engine testbed. The amphibious aircraft from Army Mi-17 helicopter on
modernised into Tu-160Ms Anglian Air Ambulance first flight, from Victorville, the Japan Maritime Self 8 May in the north of the
with updated avionics and (EAAA) has taken California lasted 55hr Defence Force (JMSF) country killed four VIPs,
weapon systems delivery of its latest has been lost at sea including two ambassadors
helicopter an Airbus Flights in South America following an accident. All from The Philippines and
Saudi Arabian-based Helicopters H145 T2. The were disrupted after 19 onboard were rescued Norway along with three
Arabsat has awarded EMS-configured H145 the Calbuco volcano in from the hull. crew. Though the Taliban
a contract for two new T2 is the first of its type to southern Chile, erupted . claimed responsibility,
communications satellites go into service in England, in April spreading a large ESA, France's CNES and officials say it was a
to Lockheed Martin. The says the air ambulance cloud of ash into the sky. Germany's DLR have technical fault.
Japans All Nippon Airlines with a custom livery deal between ANA and
has revealed a special featuring Star Wars R2-D2 Disney and will start
paint scheme planned robot. The specially painted services in the third quarter
for a 787-9 with the aircraft is part of a five-year of this year, ahead of the
YouTube
Dreamliner to be painted marketing and promotion new Star Wars VII film.
Commercial Officer. 2 x Ilyushin IL-76 aircraft 3 x CH-46 Griffon 1 x C-130 aircraft 1 x C-130 aircraft
UN DAC
RAF Lakenheath
mission focused
R
eminders, if they were still needed, each comprising 24 F-35A aircraft will eventually
that sequestration and defence budget be based there in addition to the three squadrons of
constraint in the US is alive and well F-15 Eagles and Strike Eagles already there.
came with the shock announcement The decision to base the first two European
in January that the Pentagon intended F-35 squadrons at RAF Lakenheath is also very
to close as many as 15 military bases in Europe timely, particularly as it coincides with the work on
over the next few years. Given the extent of budget infrastructure planning required to accommodate the
pressure over the past three years, together with UK fleet of F-35B STOVL variants that will be based
the clear strategic redirection of US defence policy, at RAF Marham from 2018/19. Moreover, I believe
perhaps a move such as this should not really that, given the close proximity of RAF Marham
have surprised. The plan will take several years to and RAF Lakenheath, the decision to base F-35A
implement and it will do little to alter the military aircraft at Lakenheath presents a really valuable
balance in terms of US capability in Europe. The one-off opportunity for USAF and the UK F-35
need to do more with less and to increase the force to come together and leverage its capability.
efficiency of operation is writ large through the The potential benefits could be enormous, ranging
proposed changes. This is not the first time that the from trimmed costs, co-ordinated infrastructure
US has cut the number of active bases in Europe planning and, importantly, the potential to save costs
but it is the most significant list of closures that we by sharing the MRO support function requirement.
have seen over the past 20 years. It is also a timely With no cuts planned in terms of the existing
reminder for European members of NATO that need number of 67,000 USAF and other US military
to reconsider their diffident attitude to spending on personnel based in Europe predominantly
defence and their act together. in Germany, Italy and UK with smaller numbers
Defense Secretary, Chuck Hagels plan for based in Turkey, The Netherlands and Belgium and
future US basing in Europe has clearly been driven operational units serving on sovereign air bases
by political and military strategic considerations, elsewhere no one should be left in any doubt that
just as much as it has by cost considerations. the Pentagon, through its large scale involvement
While it may be considered the reverse of the more within NATO, remains very firmly committed to
cautionary attitude that Congress has expressed European defence.
on base closures, I think that the Hagel policy does
need to be taken in context with earlier Pentagon
claims that 20% of the military real estate is Engine shop at RAF Lakenheath.
probably surplus to requirements.
From a UK perspective, positives outweigh any
negatives. While the Hagel announcement said
that RAF Mildenhall, Suffolk, would, along with
two small bases in Cambridgeshire, close, it also
confirmed there would be substantial investment
and expansion in air power capability at nearby RAF
Lakenheath, home of the 48th Fighter Wing of the
USAF.
NASA
The National Aerospace unique collection until that
was firmly established.
i
Library
Meanwhile, the problem is
In recent years the UK has seemingly rising costs and
had a National Aerospace low visitor numbers. This
Library worthy of the name. should now be opened
Its extensive and unique up to the membership for
collection has been built up suggestions on how it might
around the core of historical best be addressed. Just for
material accumulated by instance, formal links could
far-seeing members of be made to the network of Bic Claudiu [On NASA
the Society in the past. UK national libraries that research paper on how
Today, this is a world-class already operates, which to land a robot submarine Artists concept of the Titan Mare Explorer floating in a lake on
resource and, for the most might provide access to to explore Saturns moon Saturns moon Titan.
part, is readily accessible grant-in-aid and other Titan printed in April
at its fine and appropriate sources of finance. For the issue of The Aeronautical to Titans nitrogen (+ steady (or to spin it in the
situation at Farnborough. immediate future, help might Journal (2,3)] From what I some methane and wanted direction this time,
So, as a regular user, I was be forthcoming from The understand it will be the hydrogen) atmosphere not just expected, so it
dismayed to learn from a Societys extensive range Junior Huygens probe (in which is twice as thick will create a good mosaic
column in the April issue of Corporate Partners. a shape of a submarine, as Earths, and somehow of pictures of the land) in
of AEROSPACE(1) that Increasing visitor numbers with wheels) but this the robot would have case of high winds and, of
a proposal is likely to be requires raising its profile by time you hope itll hit the to surpass the super course, a good parachute.
made to turn back the clock promotion and marketing, ocean, not the shoreline, rotator atmosphere in While approaching the
and return the operation to as notably used by other and maybe will be able the upper levels to reach surface, the acoustic
Hamilton Place. Through foundations like the National to travel, collect data its destination which I sounder will do its job and
lack of space there, most Archives and British Library. and send it to Cassini suppose is the ocean. The if the measurement will
of the collection would The location at Farnborough (then to Earth), not just most important instrument determine that there is no
then be accessible only could be an attractive venue to land and record it from would be the accelerators water below, maybe the
on advance notice from a for events with themes the same place. Well to measure the fans will help by changing
remote commercial storage connected to the interests ... for descending and displacements in all three the descent trajectory a
site. This is claimed to of the Society and so on. landing, I think there will axes while descending litle bit, so it will hit the
allow the library services Lets hear views from the be a lot of factors to take into the atmosphere and ocean (if there exists one
to be developed for the members! into account according also some fans to keep it nearby).
benefit of a greater number
of members, the same Brian Brinkworth
reasons that were given
not long ago for removing @Lukafoto One of the @trustaviation [On @SSYS_Toronto [On
it to Farnborough in the best articles on SMS CSeries at Paris Air Show] Raytheon UKs Schools
first place. It was correctly vulnerabilities I have read. I suspect CS100 FTV5 Quadcopter challenge]
recognised then that (interior installed) will be Great stuff! Love to see
although central London static and CS300 will be all the amazing #STEM
might be easier to reach, flying. That makes sense. initiatives. Especially as
@OzMP What a great
it was unrealistic to think #cseries STEM jobs are becoming
article... A must read for
of setting up something more & more prevalent,
pilots who actually want
like the NAL there. It is right?!
to become professional @nrogersSF [On
hard to see how returning
aviators! Germanwings blog(5)]
it now could do otherwise
@onelamportwo [On Thoughtful piece by
than make the collection @alanIrvinghoe [On
Illusions of Safety blog(4)] @RAeSTimR on #4U9525
less accessible. Certainly, SpaceXs Dragon abort
Excellent article @ @thatjohn [On lithium-ion tragedy and challenges of
off-site storage would make test] I was surprised by
RAeSTimR: Re-up! Do battery fire regulations] I Human Factors + SMS to
any sequential searching how close to shore it
modern airline safety find it very interesting that adapt to the modern world.
for information impossible. landed; did I hear thrust
management systems so much work on this is
What is needed is surely not below nominal called?
encourage a box-ticking coming out of the UK. CAA
to consign this resource to
culture? video, RAeS papers
obscurity, but to build on the @JoseM_SGP [On
operation at Farnborough to control column stolen @CardingtonSheds
strengthen its claim to be a from Vulcan To The Sky [On the Skyship airship in
@leonugent An apposite
national institution. @flyinggibbon I wonder Trust] In the Solent Sky A View to a Kill] I was
article. There are many
Perhaps ideally, it should if the UK manufactured (inc Museum somebody stole traumatised when it blew
SMS that just satisfy the
become an independent R&D) ICBMs whether all a historic piece a couple up, moral to the story?
PowerPoint in Board
foundation, but the Society political parties would be of months ago, no? Sad, Dont carry dynamite on
Room not the front line
could not reasonably pro nuke? sad, sad... your airship.
operation.
pass over control of its
Gary Parsons
survey that says 52% of
Britons think airliners will
Battle of Britain VC Typhoon
be unpiloted by 2025]
Makes no sense at all. I
think the idea will be short
lived.
@_vonrichtofen I wonder
why we want to get rid of
pilots after 110 years of
aviation while we keep ship
captains after centuries of
sailing.
@McGphoto Interesting
findings. Both in regards
to where public think
technology is at and
how they feel about that
technology.
As part of the commemorations of the 75th anniversary of the Battle of Britain, a 29(R) Squadron Eurofighter Typhoon was painted in
the No 249 Squadron markings of the Hawker Hurricane flown by Wing Commander Eric James Brindley Nicolson VC DFC, RAF
Fighter Commands only Victoria Cross recipient, during the summer of 1940.
@gcater A merchant navy
friend of mine once said,
@floatdouble [On RAF @NedtheMerciless @ThinkDefence That is @user47 The world
the captain is only there for
camouflage Typhoon] Looks like a tribute to Nick fantastic, on a stick! needs more delta winged
someone to blame if it all
What a stunning aircraft! Nicolson, 249 Sqd , the planes
goes wrong.
Love the markings. Looking only VC of the Battle of
forward to seeing it at Britain???
Duxford :) @TimmyC62 Nice @Boyinelaad Ooh I say.
@lloydphoto I would companion to the @ Id rather like to see that
presume a pilot would still @beaver_paul Cool RCAF_ARCs BoB in LFA7 for my annual trip
need to be onboard as a Boscombe Down VC too. commemorative CF-18! tomorrow.
fail safe though? How can
they guarantee systems
wont crash/fail?
@AmyJohnson_HBay @dallascampbell @FDF [On first Schools @laettalentfly [On
A wonderful day @ Thanks for having me @ Build-a-Plane now for premiere of SBAP
AeroSociety inspiring AeroSociety Great fun & sale] Get yourself a Rans documentary film on UK
@TheParkerEACT [On speakers, @dallascampbell lovely to talk with such a S-6ES for only 18K and sat TV] @AeroSociety
Ballantyne Event] Thanks energy, young people distinguished panel! help these students build @Boeing screens May
for an inspirational day at following #dreams. more! 11th, how exciting.
#Ballantyne2015. Thanks for giving us the
@trustaviation [On opportunity to make the
unlimited structural life @gavinwishart [On film #youhavecontrol.
of DC-8] That unlimited RAPS Airworthiness event]
The RAeS Ballantyne lecture was held on 1 May on the theme of
structural life was probably Looking forward to RPAS
Innovation Our Future, your Future?
why it guzzled so much airworthiness conference
fuel. today.
Online
Additional features and content are available to view
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Find us on LinkedIn f facebook.com/raes
Find us on Facebook. www.aerosociety.com
www.aerosociety.com JUNE 2015 13
TECHNOLOGY
Additive manufacturing
3D printing
ready for take-off
BILL READ reports on the 3D printing revolution that has the potential to
transform not only aerospace manufacturing and aircraft design but also
the MRO and space industries.
U
ntil recently, most metal components non-flight applications on the production floor or in
for aircraft and aerospace products training.
have been created by cutting large However, AM production is now being
billets down into the required shape increasingly adopted by many of the major
an expensive process that requires aerospace OEMs to create parts for aircraft,
both specialist tooling and generates a large engines, rockets and satellites. Smaller
amount of waste. However, the past few years manufacturers and other organisations are also
have seen the development of new 3D printing utilising 3D printing to construct customised parts
techniques which have enabled the creation of for UAVs, while its potential is also being considered
high-quality, complex aircraft parts in less time and for aircraft repairs and the supply of spare parts.
at a lower cost. 3D printing, also known as additive
YOUR ONLY manufacturing (AM), creates three-dimensional Printed parts
CONSTRAINT IS products by printing parts layer by layer from
BY WHAT YOU powdered plastics, aluminium, titanium or stainless AM manufacturing is already being used in aircraft
steel using computer-aided design (CAD) templates. manufacturing. Airbus has begun using 3D printed
CAN IMAGINE The first application of AM techniques in the parts for both new aircraft and for replacement
OR YOU CAN aerospace industry was the rapid creation of parts for out-of-production models. In May it was
QUALIFY customised, one-off prototype parts. AM techniques announced that Airbus had used Stratasys FDM
have also been adopted to produce tooling parts 3D production systems to create over 1,000 flight
Russ Dunn used in aircraft production such as templates parts for the first-of-type A350 which was delivered
Senior VP Engineering or jigs and to produce surrogates which are in December 2014. Meanwhile, Bell Helicopter is
and Technology, GKN used as substitutes for high-value assemblies in also working on plans to use AM components in its
Airbus
also already making widespread use of 3D Military applications
printing for up to 300 parts for ten different
aircraft types, including 30 parts in the 787 AM has also impacted the military sector.
Dreamliner. Lockheed Martins F-35 Lightning II reportedly
has 900 parts made by AM while Boeing is
Aero engines using around 150 parts produced by selective laser
A 3D printed bracket for the sintering in the F/A-18 Super Hornet. In January,
Additive manufacturing has also proved particularly Airbus A350. BAE Systems conducted a test flight of a Tornado
adaptable for the production of aero engine parts GR4 fitted with printed metal parts, including a
with complex geometries, such as fuel systems, protective cover for the radio, landing-gear guard
guide vanes and turbine blades, which would and air-intake door support struts. The aim of the
be either impossible or very expensive using test was to demonstrate how maintenance crews
conventional manufacturing. could make replacement parts for the Tornado
MTU Aero Engines in Germany claims to be wherever it was based, including the front line. As
one of the first companies to use AM techniques, well as being produced quickly, the parts could
becoming interested in the technology around also be produced more cheaply.
11 years ago. From May 2013, the company
EOS
Production research
Interest has also begun to focus on the AM
production process. In the UK, the newly formed
Aerospace Technology Institute (ATI) government
and industry partnership and the Technology
Strategy Board economic innovation agency now
renamed as Innovate UK is also taking an interest
in AM. One of the programmes they are backing
is a three-year, 3.1m collaborative research
programme to develop titanium powder specifically
formulated and blended to meet the needs of
additive manufacturing. Launched in April and led
The Southampton University Laser Sintered Aircraft (SULSA) by GKN Aerospace, the TiPOW (Titanium Powder
for net-shape component manufacture) programme
3D Printing company SelectTech Geospatial claims to have will also look at developing the techniques and
produced the first UAV made entirely from AM parts equipment that will produce the titanium powder
Disadvantages to take-off and land on its gear. In 2012, Southampton consistently, in quantity and at a lower price,
University designed a 3D printed UAV which was together with its re-use and recycling. Meanwhile,
Restrictions on developed and flown within a month. The University BAE Systems and Cranfield University have also
size of parts of Sheffields Advanced Manufacturing Research developed the wire arc additive manufacturing
Certification Centre (AMRC) Design and Prototyping Group (DPG) (WAAM) method to produce customised titanium
issues conducted a study of self-supporting printed structures parts, including a 1.2m spar section produced in 37
for unmanned aerial vehicle (UAV) wing design in hours.
Structural which the designers used fractal mathematics to
properties not model an internal structure resembling that of an
yet fully known The certification challenge
insect wing. The aim was to develop a wing that could
Slow production be printed by the fused deposition modelling (FDM) A major issue now being addressed by aerospace
rates process, using acrylonitrile butadiene styrene (ABS) manufacturers is the problem of how to get 3D
Rolls-Royce
there are millions of titanium parts flying around the
world. If you can reduce the cost of that by 10%,
thats a significant saving. If you can reduce the
weight by 10%, thats a major saving for the airlines.
The next stage after this will be to optimise
parts with reduced weight and better performance.
printed parts to meet the criteria required for However, you also have to consider the wider picture
GKN
certification by the aviation safety regulators. To of how it may affect the rest of the aircraft structure,
achieve certification, regulators, such as the Federal such as its loading, segregation, lightning strike, etc
Aviation Administration (FAA) in the US and the an issue which the OEMs are always looking at.
European Aviation Safety Agency (EASA) in Europe, The third stage will be the creation of larger,
require that aircraft parts must (a) be established more complex integrated structures. As far as
on the basis of experience or tests; (b) conform aerospace is concerned, the pace of development
to approved specifications that ensure that they of AM may develop at different rates in different
Top: Cutaway drawing of the
have the strength and other properties assumed in Trent XWB showing the front sectors. Engine manufacturers may adopt AM parts
the design data; and (c) take into account variable bearing housing in blue which faster than say the airframe side, which tends to
conditions in temperature, stress and humidity which Rolls-Royce has produced adopt a more progressive approach.
may be experienced in service. using 3D printing.
Above: An Arcam Q20 additive
Senior VP Engineering and Technology at manufacturing machine at The future is 3D
GKN, Russ Dunn, explains how his company has GKN Aerospace, Filton.
dealt with the problem: Once youve made an AM In addition to replacing traditional methods of
component, the next challenge is to certificate construction, many experts believe that AM
the powder, the part and the process. Weve spent techniques offer game-changing opportunities
a number of years working on both process and for both production and design techniques. The
part qualification. In part qualification, you are manufacturing supply chain can be done away with
constrained by the function of that part. In process by manufacturing parts on site closer to where they
qualification we look at how we can control the are needed. We intend eventually to be able to
way parts are made, including the material they are BOEING deploy a blueprint to be manufactured in any part of
made from. At the moment were trying to remove the world, says Dunn.
variables and concentrate on one thing. Were RECENTLY Another change is that designers can return to
currently focusing on replicating titanium parts. As FILED A PATENT first principles and radically rethink how products
part of the qualification process, were testing how APPLICATION can be designed with more complex geometries.
the strength and capability of AM parts might vary The really exciting capability of AM materials is
depending on how they are made. With a traditional
FOR A PARTS the ability to create integrated materials which fully
block material we test a billet and see how strong LIBRARY FOR optimise their strengths, says Dunn. Composite
it is in different directions, both in damage and in REPLACEMENT parts have proved to be very good for simple load
static loading. But with a 3D printed part, created AIRCRAFT paths while metal components are very capable for
from tiny particles of metal, its properties may differ more complicated load paths in different directions.
depending on its microstructure. To test these
PARTS WHICH Currently, composite parts in aircraft still use
properties, we are creating what we call hedgehogs ENABLE LOCAL traditional fastenings to connect them to metal
which are blocks with a series of structural rods MRO CENTRES structures. In the future we expect to see more
sticking out at different angles. By testing every TO CONSTRUCT complex organic structures which are optimised
single one of these time and time again which to provide the best load paths from both materials.
enables us to get data sets across the whole build THE PARTS Your only constraint is by what you can imagine or
envelope. THEY NEED you can qualify.
An online blog focusing on how 3D printing is being adopted in the space and satellite industry can be found on:
http://aerosociety.com/News/Insight-Blog
A
EROSPACE: Your life covers a fair quickly, such as agreeing in one day to design and
Marshall Group
chunk of post-war aviation what manufacture the Concorde nose and visor and the
do you think have been the most design, manufacture and installation of in-flight
significant changes you have seen refuelling on the C-130 in just 14 days at the
over your career? beginning of the Falklands conflict. By remaining
independent, we can make decisions very quickly
MM: My aviation career started with Tiger Moths and think longer-term. We have also been able to
and Vampires. In the post-war years we worked hold true to our family company values and also to
progressively with most of the UK aircraft maintain a constant programme of training which,
manufacturers, de Havilland, Bristol, Vickers, English in the case of apprentices, stretches right back to
Electric, all of which came together in the early 1920 in an unbroken line.
1960s, followed by Hawker Siddeley in 1977, into
what is now BAE Systems. Q: Marshalls long association with aviation
Rapid development of new technology dates back to pre-WW2 training services. What
spearheaded in the 1960s by Concorde with other opportunities do you see for these sorts
which we were delighted to be involved, followed of outsourced defence training services?
by the growth of Airbus in Europe and Boeing and
Lockheed Martin in the United States. Air-to-air MM: We see this as a significant opportunity. With
refuelling has grown and is now an essential military the armed forces under serious and significant
requirement. pressure to achieve more with less, there is
Throughout this we have seen UK aerospace a greater focus on through-life support; from
companies consistently demonstrate strength in the design, through manufacturing and production
international market, including large companies like into integrated operational support. This extends
BAE Systems and Rolls-Royce, as well as smaller to the Whole Force concept and the increased
private companies, such as our own. reliance on the use of reservists and closer working
There has been the continued sustained relationships with all the businesses who employ
growth of commercial aerospace, an increasing those reservists in their day job. Companies like
understanding of the value of intellectual property, Marshall are well placed to support the forces,
the importance of the environment and clean air as they strive to meet their objectives aided by
Marshall agreed to design initiatives and the progressive move across from appropriate Government funding to assist us in
and develop Concordes nose aluminium to advanced composite materials in many expanding training to our local SME community and
visor in just a day. applications. to overcome the significant shortage of licensed
engineers during the coming years.
Q: What difference do you think Marshall Group
being family-owned has made throughout its Q: Marshall now covers MRO, certification,
history when many of its peers are public engineering, training and business aviation.
plcs? Where do you see it going in the future?
Marshall ADG
RAeS/NAL
MM: Flexibility and speed of response so we can MM: We are a relatively unique company, being
help our customers get the solutions they need independent and offering a full spectrum of
Boeing
Poseidon auxiliary fuel tanks.
new Government to make and stick to the NATO
commitment to spend at least 2% of our GDP on
defence, especially at a time when our national
security is under threat from so many different
Marshall ADG
quarters. We also badly need a fully proven and
comprehensive Maritime Patrol Aircraft (MPA) for
maritime protection and rescue.
Interior of a Embraer Phenom 300 bizjet the latest Q: Inspiring the next generation is important.
aircraft to join Marshall Aviation Services managed Do you think we are doing enough to
fleet. encourage future generations of engineers,
pilots and technicians?
capability from initial design through to flight test
and certification of any modification to upgrade a MM: We can never do enough! However, it is good
military or civil registered aircraft. This platform- that there is now a national focus on encouraging
independent capability is attractive to all sorts of young people to make subject choices which opens
customers in the UK and elsewhere, including up career opportunities for them but there is a
overseas primes, particularly from the US, who lot more which needs to be done and we cannot
need our sort of capability in Europe and in other afford to be complacent. Our role as an industry is
parts of the world. We will focus on developing and to inspire them to choose a career in the aviation,
promoting our world-leading specialist capabilities aerospace or defence sectors. There are a huge
and we will also look to develop further our links number of very exciting opportunities for them and
with Cambridge and other leading universities when we must use all our channels to get the message
appropriate. across, whether that is through the DGP and AGP,
or the excellent work of the Air League and their
Q: What are your thoughts on the state of the extensive scholarship and bursary programme
UK aerospace and defence sector today? and the work of the Royal Aeronautical Society in THERE IS A HUGE
conjunction with Boeing and other organisations SKILLS GAP IN
MM: I am optimistic about the future for the UK doing great work to inspire young people. In
aerospace and defence sector which is made up Marshall, we continue to build on our 95-year THE UK AND THIS
of large and diverse collections of businesses and commitment to apprentice training and we have WILL GET WIDER
many of them have world-class reputations for the recently launched our LaunchPad programme IF WE DONT ALL
work they do. The support of the UK Government which, through partnership with their schools, seeks
WORK
through the Aerospace and Defence Growth to encourage young people between the ages of
Partnerships (AGP and DGP) is helping our industry 8 and 18, growing up in our part of the country, to TOGETHER TO
to continue to be a significant contributor to the consider careers in engineering or engineering- ENCOURAGE
UK economy, despite the substantial cuts in the related businesses. MORE YOUNG
UK defence budget. The UK is the second largest
net exporter of products to the global aerospace Q: In recent years weve seen the government
PEOPLE, GIRLS
and defence sector (second only to the US). To and industry highlight apprenticeships as a way AND BOYS, TO
keep this position, we must continue to invest in into aviation and aerospace are you pleased SIGN UP TO
training and technology. I do, however, urge our to see these become more popular? APPRENTICESHIPS
Marshall ADG
companies like Marshall have been offering full
apprenticeships for many years, in our case, now
for over 95 years. Apprenticeships are a great way
to bring new young talent into our industry and they Earlier this year, Marshall ADG opened a new
offer a great start to successful careers. After all, paint facility able to accommodate aircraft up to
A full spectrum of design and many of the senior posts, including at main board 747/A330 size.
engineering expertise is still level in our company and across the wider industry,
kept in-house to respond to
customers needs.
are held by former apprentices. There is a huge
skills gap in the UK and this will get wider if we in preserving and allowing the industry to
dont all work together to encourage more young flourish?
people, girls and boys, to sign up to apprenticeships.
Beyond that, I would also like to see a greater focus MM: I would want to remind them that our industry
on enabling apprentices to go on afterwards to has roots which go right back to the early days of
achieve valuable and relevant degrees, through the aviation. It is a net contributor to the UK economy,
many universities which offer courses which are to high tech employment and to our balance of
highly rated by the industry. trade and it is recognised throughout the world
as being innovative and forward looking. They can
Q: As a defence contractor how optimistic best help us by continuing long term investment in
are you for the next UK SDSR? skills (including STEM and apprenticeships) and
also in technology, while continuing to support our
MM: Clearly, balancing the books has to be a top export campaigns and trying to reduce red-tape and
priority for any government and defence is just one bureaucracy which has become a significant burden
of many commitments, so we have to be realistic on all businesses in the UK.
but defence of the realm is the prime responsibility
of government. I do believe strongly that the UK Q: You have been a tremendous philanthropist
Government must make a commitment not to let our and supporter to the local area of Cambridge
annual investment in defence fall below the 2% of and its institutions over many years. That must
Marshall has GDP threshold and it concerns me that there has have given you particular enjoyment?
been so little debate about this during the pre-
offered election campaign. I am also concerned about the MM: We have enjoyed being in Cambridge and
apprenticeships lack of any effective maritime patrol capability and I assisting in a small way with the growth of the
to young people would like to see that included in the SDSR, along high-tech world leading Cambridge Phenomenon
with a firm commitment to replace Trident. through our training programmes. During the post-
for the past 95 Our armed forces are under huge pressure war years, we were always concerned at the lack
years. trying to meet their obligations to of industry in Cambridge and its dependence on
the UK and NATO at minimum cost us for employment and wealth creation. It has also
Marshall ADG
to the taxpayer. This gives us the been very satisfying to have been able to assist
opportunity to work closely with so many charities and major organisations, such
the MoD and the Armed Forces to as Addenbrookes, Ely Cathedral, the East Anglian
find innovative ways of addressing Air Ambulance, the Service Benevolent funds etc.
the needs of the end users, being and to encourage aviation through the ATC and the
prepared where appropriate to re- Air League and the RAeS local Branch, as well as
write the rule book. The Integrated nationally. We have been very fortunate.
Operational Support contracts
we developed with the MoD and Q: Finally on thoughts of succession what
RAF for the C-130 and TriStar would be the one word of advice you would
fleets were a good example of this give your son, Robert, in taking over the reins?
but there is a lot more we could
achieve if we focus on the actual MM: When I finally retire I would remind him to
requirements at the front line and continue to be true to the inspirational legacy of his
then find better ways to deliver the Great Grandfather, to the hard work and leadership
equipment and support needed. of his Grandfather, and to focus on the requirements
of our customers and the wellbeing of our wonderful
Q: As a pillar of the aerospace staff and to be mindful of our role in the local
sector what messages would community and our relationship with Cambridge
you give to politicians today University and City.
AIR SHOWS
2015 Paris Air Show preview
Cleaning up
space SARAH CRUDDAS looks at European
initiatives to stem the build-up of
debris in orbit.
F
or over half a century humans have been of 28,000km/hour, collisions with even small
launching satellites and spacecraft into fragments can be potentially catastrophic an
space, often without considering what object larger than 1cm hitting a satellite will damage
happens to the remaining debris, or how or destroy sub-systems or instruments on board
to remove disused satellites from orbit. and a collision with an object larger than 10cm
Today there are millions of tiny pieces of debris can destroy the whole satellite. There is also the
orbiting our planet, with around 25,000 larger potential for the backlash for life here on Earth,
pieces of debris such as rocket stages and dead as we become increasingly reliant on satellites
satellites all from just little more than 50 years for everything from communications to weather
of space exploration. Added to the junk already forecasting. Those currently most at risk are ones in
in orbit, the volume of active satellites above our higher orbits (800-1,000km) where there are more
planet has increased rapidly. Space is becoming satellites, with those in lower orbits likely to avoid SATELLITE
crowded. When we first started exploring beyond the same amount of debris as it burns up in the
our atmosphere, it wasnt an issue, in the 50s, 60s atmosphere.
OPERATORS IN
and 70s the race for supremacy in space was the EUROPE LOSE
priority and a future full of manmade objects orbiting Pushing up costs APPROXIMATELY
our planet remained lost in the realms of science 140M PER
fiction, and was never considered a priority at the There is also the risk of making missions more
time. Today, space is all; from the heavyweights such expensive for those operating satellites. According YEAR DUE TO
as the Russian Federal Space Agency, NASA and to the European Commission, satellite operators in COLLISIONS
ESA, to commercial companies, most nations on
Earth now have a satellite in orbit.
But, as we continue to reach for the stars,
the crowding of debris around Earth is becoming
problematic. This is something which has the
potential to become very serious, if appropriate
action isnt taken, explains Dr Patrick Harkness,
a space systems engineer at the University
of Glasgow, who worked on the AEOLDOS
(Aerodynamic End Of Life DeOrbit System)
CubeSat module with Clyde Space. While the
size of much of the space junk may seem small,
with satellites orbiting our planet at speeds
NASA
makes and operates small satellites. There have
been times when we have had to move spacecraft
because of debris. As well as the costs, by doing
these manoeuvres; you are also losing valuable work is being done by Europe into the issue of
spacecraft time. space debris, says Saunders. With a number of The threat. A hole
It is not only the satellites we rely on for so leading technological institutions in the EU, as well caused by space
many aspects of life on Earth, there is also the risk as the UN Department for Outer Space Affairs debris in the panel
to space explorers present and future. A problem being based in Austria, there is the potential for of NASA's Solar Max
glamorised for the big screen in the film Gravity, but Europe to take the lead in this area. Of course experiment.
the International Space Station has already has to thats not to do down other countries. There are
change its orbit twice a year on average because plenty of others investing too but the EU does fund
of debris. There is also the threat to deeper space schemes and various national space agencies, adds
missions. Any mission to anywhere has to pass Harkness.
through Earth orbit first so, if Earth becomes an As well as funding schemes, there are also
excessively dangerous place to linger, then our several strands of work to help reduce the risk
access to deep space, for exploration purposes, from debris, not only to other spacecraft in orbit,
might be limited in the future too, says Harkness. but also to the potential damage caused by an
uncontrolled re-entry of a large piece of debris.
Reaching the tipping point? The first of these initiatives is tracking. In 2013
the European Commission introduced a proposal
So, although space junk is a serious problem, it is which was later adopted in April 2014 to help unite
not yet critical. If we dont do something, it will turn member states space surveillance and tracking
critical, explains Saunders, the amount of material (SST) technology, inspired by the fact that we have
is reaching tipping point. Saunders compares the become increasingly reliant on near space for our
challenge to climate change: like reducing CO2 everyday lives. The SST service will, in the future, be
levels, we need to stop before we get to this point. accessible to the public, commercial, civil and military
The nightmare scenario is that, you cant use space operators and authorities. There are also plans for
anymore, because of the debris. The concern is that a support programme which helps EU Member
once you meet a critical mass in orbit, everything States combine their capacities, including ground-
begins to collide. Its an exponential growth, based radars and telescopes, and offer European
says Alasdair Gow, a Spacecraft Sales Engineer, SST services. The idea is to make it possible to
from Clyde Space. One collision between two protect satellites by monitoring and cataloguing their
objects leads to more shrapnel. Known as Kessler positions; tracking and calculating debris trajectory;
syndrome and first proposed by NASA scientist and measure collision risk. It would also mean being
Donald Kessler in 1978, the result is collisions able to predict where a large piece of out-of-control
creating more debris, which in turn collides with space debris could land back on Earth.
other objects to create even more debris, until,
Is space debris reaching the
eventually, like a domino effect, everything is debris Code of practice tipping point?
and low Earth orbit is too hazardous for humans or
satellites. Of course, we are not at that point yet but, Internationally, there is a code of good practice to
this is the situation nobody wants to get to. avoid the unnecessary creation of space debris.
So how do we stop space reaching this The hope is to prevent a repeat of what happened
nightmare scenario? The answer lies as much in in 2007 when China destroyed its own weather
legislation as it does in science. In Europe, the satellite, creating debris which is claimed later hit
European Commission is committed to the funding a small Russian satellite in orbit. Finally there is a
of research projects aimed at the monitoring, longer term plan being investigated by the European
ESA
mitigation and removal of space debris. A lot of Space Agency to look at the issue of how to remove
ESA
the amount of debris in space, the most important systems, such as LIDAR.
WAS TO GO
thing is to have standards. The ISO (International
WRONG, Standards Organisation) now has standards in place Earths magnetic field and creates a force that drags
CREATING to insure that satellites are disposed of, so that they down the spacecraft.
MORE DEBRIS, minimise the amount of debris.
WHERE WOULD For higher geostationary orbits there are so- Mitigation technology
called graveyard orbits satellites can be moved
LIABILITY LIE? into. For low Earth orbit, this means that, when Other European projects to minimise the creation
a space mission is finished, it needs to re-enter of space debris have a dual purpose. For example,
Earths orbit within 25 years. Aside from the AEOLDOS, developed between the University of
possibility of having left over propellant on board, Glasgow and Clyde Space, works not only to cause
satellite manufactures have developed systems the spacecraft orbit to decay but future systems are
to get dead satellites out of orbit within the time being developed to use the pressure of sunlight on
frame. We have a deployable drag foil on board the sails to boost the orbit of the spacecraft. This
the spacecraft, which releases at the end of its life, has particular use for CubeSats which are launched
explains Saunders. It works by increasing the cross by a robotic arm from the ISS in low Earth orbit. It
sectional area which causes the satellite to comes will mean they can be taken to a higher orbit but
down within 15-20 years. SSTLs first spacecraft still be able to drag down at the end of their life. The
to launch with this was TechDemoSat in 2014. In de-orbit system designed by Rossettini uses a solid
the future most spacecraft will carry one of these propellant one shot motor, which can be used not
deployable devices, he notes. There is also the only on new spacecraft before launch but has the
possibility of electro dynamic thermo tape, which potential to be put on decommissioned craft to take
would be released at the end of the spacecrafts them out of orbit.
life. The current flows down the tape, interacts with The other issue of minimising further debris,
is the debris created
by existing space junk
colliding. ISO standards
are also in place to
try and prevent this
happening. When a
spacecraft comes to the
end of its life, you need
to remove all sources
of energy, explains
Saunders. There has
been the recent case
of an old US military
weather satellite which
exploded, the most
likely cause of which
was the battery. This is
something we dont want
to risk. There are ways of
completely separating the
battery at the end of life.
you can also put on extra
vent and valves to empty
the tank so to speak.
JPL
D-Orbit
packages to attach
to satellites.
Another
ESA space
debris plan
would involve
netting old
satellites to
de-orbit them.
ESA
Alliances of
convenience
JOHN WALTON argues that consistency is key for today's giant global
airline alliances as they enter their third decade.
T
he three global airline alliances Virgin Atlantic. But, as they enter their third decade,
oneworld, Star Alliance and SkyTeam alliances need to rediscover their role in an
dominate the landscape that frequent- increasingly bilateral landscape.
flyers and regular travellers alike.
encounter in the modern aviation world. A different world
Ownership rules have long prevented airlines
from taking full control of other states flagged Nearly two decades on from the launch of the first
carriers, and, even though these are being global airline alliance Star Alliance, founded on
increasingly relaxed, protectionism is still in vogue 14 May 1997 by Air Canada, Lufthansa, SAS, Thai
for many airlines and governments. and United the aviation world looks very different
Bilateral agreements, often sealed with a loving than it did 18 years ago.
cheque, are also on the rise. The industry is seeing a Consolidation among Western carriers in
notable resurgence of the opinion that shareholding particular has dominated the dynamic. Mergers
and director-level input is key to a bilateral alliance between Delta-Northwest, United-Continental
particularly by carriers like Abu Dhabis Etihad, and American-US Airways have cut the number of
even it has not yet forced its investee airlines to Are those cards international US players in half.
divest themselves of prior alliances. For example, really worth the In Europe, Air France-KLM, the Lufthansa Group
even after Etihad investment, Virgin Australia, loyalty? and IAG (International Airlines Group) have similarly
created new links with Singapore Airlines and grown to market-cornering size. The LAN-TAM
Alitalia remains in SkyTeam. merger in South America, the controlled growth of
Its clear that the three alliances are here to stay, the Chinese big four, and the demise of Ansett in
even in the context of market-significant Australia, beg the question of whether airlines today
extra-alliance partnerships such would start up airline alliances in the same way as in
as Qantas-Emirates the late 1990s or indeed at all.
and Delta- The arrival of oneworld in 1999, then comprised
of American Airlines, British Airways, Canadian
Airlines, Cathay Pacific and Qantas, and the 2000
creation of SkyTeam by Aeromxico, Air France,
Delta and Korean Air, set the scene for the next
decade.
The 2001 failure of Swissairs Hunter Strategy
of acquiring stakes in around a dozen international
airlines from SAA to THY to LOT to TAM to AOM to
LTU, the resulting liquidation of its Qualiflyer Group
alliance, and the absorption over the following few
years of the surviving airlines into other alliances
as the industry struggled to continue in the half-
decade after 9/11, only served to emphasise
the importance of the alliance strategy in lean
times.
Yet the 2010s are different still to the
2000s. The portmanteau frenemy would seem
particularly apt to describe the frosty relationship
between Qantas and Cathay Pacific, or Delta
and Korean Air let alone between American and sewn up the transatlantic market. Around three
Qatar, which are currently on opposite sides of the quarters of flights are split roughly equally between
increasingly dirty Washington fight over Open Skies. the three US carriers JVs, with the few remaining
Imagine the next oneworld high-level meeting when unaffiliated carriers picking up the rest.
Doug Parker of American Airlines and Akbar al The impact of this oligopoly is remarkable.
Baker of Qatar Airways bump into each other over Barriers to entry for new airlines are not just
the croissants. economic, theyre political: just see the three
US major carriers marked (and, in some ways,
Market domination hypocritical) objections in Washington to
transatlantic service by LCC Norwegian and the
Investment-style alliances, now returning to favour three Gulf heavyweights.
in the Middle East in particular, were the genesis It is difficult to argue that the oligopoly of the
of closer international working. Delta, Swissair and joint ventures hasnt been to consumers detriment.
Singapore Airlines formed the Global Excellence The great circle distance between New York and
Program in 1989 as part of an investment into Delta Los Angeles is 28% less than that between New
of nearly $400m (a figure that can be approximately York and London. Both routes see significant
doubled to 2015 dollars). demand and significant flight operations yet
Five years later, Delta, Austrian and Swissair pricing differences and fare requirements make
which then owned Austrian launched what prices significantly more than 28% greater across
they called a trilateral code-share/blocked-space the Atlantic, even taking into account the increased
agreement five times a week on a single Austrian government compliance costs and challenges of
Airbus A310 flying Vienna-Geneva-Washington. The international operations.
addition of Sabena (also then owned by Swissair)
and the grant of US Department of Transportation Figuring out how to add LCCs
antitrust immunity from 1996 onwards created the
Atlantic Excellence venture. A wrinkle in the fabric of the patchwork quilt that
Four months after the foundation of Star makes up any alliance is the passenger experience
Alliance in 1997, and three years before the and travel proposition of low-cost carriers,
creation of SkyTeam (which both airlines would join), particularly those owned by alliance members.
Northwest and KLM joined forces in what would Since Aer Lingus left the oneworld alliance in
become a hallmark of the international alliance: 2007 to focus on a low-cost operating model
a joint venture. The move built on a 1989 20% using its independent network over Dublin, airlines
investment in KLM and a 1993 strategic partnership such as airberlin and Jetstar have joined, either
between the airlines, and resulted in the US DoT as full members in airberlins case, or as affiliates,
granting antitrust immunity for the airlines entire in Jetstars. The value of these airlines for alliance
transatlantic network. flyers is questionable, especially around lounge
Today, antitrust-immune joint venture access, frequent flyer earn/burn and participation in
partnerships cover more than three quarters of the marketing partnerships. IT IS DIFFICULT
entire transatlantic market, and a weighty part of The problem is not just on the alliance side, TO ARGUE
US-Japan and Europe-Japan travel, as well as from though. The social contract between passenger THAT THE
the US to Australasia. and airline is different if the airline is an LCC or a
In terms of Europe-US flights, the Air France- full service carrier. If oneworld airlines are sending
OLIGOPOLY
KLM-Delta-Northwest JV from 2008, the Atlantic passengers expecting a certain level of product OF THE JOINT
Plus-Plus (A++) Air Canada-Austrian-Brussels- and service onto Jetstar and there are questions VENTURES
Lufthansa-Swiss-United-Continental agreement about the extent to which, say, international HASNT
also from 2008, and the 2010 approval of the consumers notice if their four-digit oneworld airline-
American-British Airways-Iberia (and later US coded flight number is operated by Jetstar metal
BEEN TO
Airways and Finnair) joint venture plus Delta's then the passenger expectations and Jetstar's CONSUMERS
2013 purchase of 49% of Virgin Atlantic have passenger proposition are clearly bound to differ. DETRIMENT
S Fighting a
ome 75 years ago this year, the UK
faced what was the biggest aerial assault
in history, when the might of Hitlers
cyber
Luftwaffe was turned against the RAF.
Today, one of the threats to UK security
is not waves of Heinkels but waves of increasingly
sophisticated cyberwarriors. The UK armed
forces which, like other advanced militaries, are
now arguably dependent on IT networks to share
intelligence, co-ordinate operations and command
forces.
Scramble, scramble!
However, while in 1940 the Dowding System
saw information about enemy air raids from radar
Battle of Britain
stations and observers shared, disseminated and A new virtual cyber command centre
filtered to allow Fighter Command to quickly and
efficiently direct RAF fighters to meet the threat, project promises to strengthen the UK
today the situation is more fragmented.
Indeed, arguably there is not yet an equivalent
militarys network defences against
military cyber Bentley Priory or digital Fighter
Command HQ to detect attacks, inform others and
hackers, spies and cyber criminals.
direct resources. Instead today, each penetration TIM ROBINSON reports.
or hack on separate networks or systems is usually
considered in isolation, which can deprive decision But today, as cyberthreats increase from
makers of the big picture (is this a lone intruder or Stuxnet-type viruses, to non-state hacking (witness
part of a co-ordinated strike to take down certain ISIS hackers taking an entire French TV station
related systems?). It also makes responses to off air), as well as the growth of hybrid warfare
intrusions or attacks slow. While physical individual which merges deniable special forces operations,
network security operations centres (SOC) do propaganda and cyberwarfare as seen in Ukraine
exist, it is almost as if the RAF was trying to fight getting a fast response to counter intrusions will
the Battle of Britain using individual Sector Control be critical. Far from the outdated image of lone 14-
stations, rather than as a co-ordinated strategic year old hackers breaking into classified networks
whole (indeed as aviation historians will know, for fun, there are now, as one expert noted:
one of the key controversies of the Battle was the significant time, money and investment going into
co-ordination (or lack thereof) between 11 and 12 these advanced persistent threats.
Group). While national cybersecurity co-ordination Moreover, in the future, information itself held on
centres do exist such as CERT-UK (formed in defence IT networks may not just be the target but
2014) these are usually aimed at responding to functions and assets themselves that rely on these
incidents involving commercial, government and data networks, such as ISTAR, UAVs, satellites or
public networks rather than the specialised, logistics. In tomorrows hybrid conflicts, it may be
classified C4ISTAR networks that the MoD uses. that sophisticated enemies will not attempt to shoot
down UK F-35Bs or Typhoons in the air, or even
strike them on the ground with bombs and missiles,
but instead seek to cripple or degrade operations by
gaining access to automated logistics and support
networks, rerouting spares or inserting spurious
data.
detect what the attacker is trying to do, the better in WW2, will it be a case of: If we lose the war in
chance I have of protecting those assets from cyber cyberspace, we lose the war and we lose it quickly
attack. for future commanders?
Resilience
Recovering pilots lost flying skills
A380 Captain RICHARD CHAMPION DE CRESPIGNY FRAeS* argues
that mastering an aircraft and its systems is the only way to avoid an
increase in commercial aviation accidents.
M
any travellers have an increasing for basic extended range aircraft.
illogical dread of flying, despite the Government and corporate safety management
statistics that prove flying has never systems have created effective safety cultures.
been safer1. The accident rates for Human Factors such as Crew Resource
passenger airlines have declined Management (CRM), leadership and management.
steadily since 19732 (see Figs 1 and 2). THE INDUSTRY There are three possibilities for the future rate
2013 was arguably the safest year for aviation, of hull losses. Linearly extrapolating the hull losses
HAS
when there were 265 casualties in 29 accidents. graph suggests that we might achieve a zero hull
This compares well with survival on the worlds EXPERIENCED loss rate by 2025. Alternatively, the hull loss rate
roads where a person dies every 30 seconds. The A STEADY might decline to the incidence rate of Black Swan
aviation safety record is an even more remarkable DECLINE events. Perhaps an unexpected influence will cause
achievement given that, since 1975, the aviation the hull loss rate to increase.
industry has doubled in size every 15 years, and will
IN MANUAL
continue to grow at this rate. FLYING SKILLS ... or becoming less safe?
OVER THE PAST
Aviation safer because... 20 YEARS The trend of declining hull losses might reverse
(increase) because:
Aviation safety has improved due to a number of Pilots with Multicrew Pilots Licence (MPL) are
factors including: able to join commercial airlines with just 240
Safer aircraft: Certification standards continue hours of experience, less than double the hours
to evolve GPS, EGPWS (Enhanced Ground needed to qualify for a car drivers licence in
Proximity Warning System) and TCAS (Traffic Australia. (The FAA requires first officers to
Collision and Avoidance System) have made step hold an Airline Transport Pilot (ATP) certificate,
improvements to safety. The new generation of requiring 1,500 hours flying time).
highly-automated fly-by-wire aircraft are about ten Pilots are not being trained sufficiently to operate
times safer than their non fly-by-wire alternatives. todays complex automated aircraft.
Modern gas turbine engines fail about six times Pilots manual flying skills are declining due to
less frequently than the certification requirements insufficient hands-on practice. Via author
Figure 1 Ci
Fi Civilil airi transport
t t ffatalities
t liti (D(Data:
t FSF) Figure 2 Civil air transport hull losses (Data: FSF)
Air Traffic Control agencies are putting more Declining legacy skills
challenging and distracting constraints on
pilots as a result of the skies becoming more Reports of accidents and near misses in aviation
congested. Airbus forecasts that the worlds indicate that pilots hands-on skills have deteriorated.
passenger aircraft fleet will double when 31,400 The pilots of legacy (B707 and early B747) jets
aircraft are introduced between 2014 and 2033. had excellent flying skills. They usually flew their NOT INSISTING
China is expected to have the worlds largest approaches and landings without using autopilots and ON THE
domestic aircraft market within a decade. auto thrust because these systems were often too
Captain Chesley (Sully) Sullenberger has inaccurate or unreliable. These pilots built a mental
HIGHEST
definite views about the first point:3 body model that included their aircraft they wore LEVELS OF
"Every safety protocol that we have in and manipulated their aircraft like it was a fitted glove. SAFETY IS
commercial aviation is predicated on having two fully Practising manual flight proved beneficial during LIKE PLAYING
qualified pilots in every airliner cockpit, not a captain emergencies. These skilled pilots could recover their
and an apprentice. A fully qualified pilot is required in aircraft whether it was stalled, inverted, spinning or A GAME OF
both pilot seats to be able to fulfill the roles of pilot on fire. RUSSIAN
flying and of pilot monitoring. Everyone who occupies Legacy pilots unfortunately underrated their ROULETTE: THE
a pilot seat in an airliner must be the absolute master flying skills. They took their skills for granted and
of that aircraft and its systems in every situation. did not appreciate how much manual flight honed
FACT THAT
Air France flight 447 reminds us of the need for their skills and confidence. When automation started ONE FLIGHT
pilots to possess the hands-on skills and situational appearing in the new jets, these old pilots assumed WENT SAFELY
awareness to calmly and logically assess and that the automation should be used as much as IS LITTLE
respond to all automation, mechanical, environmental possible at the expense of manual flight. This is
and situational threats they face, simultaneously and when the industrys skills started to spiral dive.
COMFORT FOR
continuously throughout the flight. The industry has experienced a steady decline in THE NEXT
An MPL by definition is an apprentice license, manual flying skills over the past 20 years. Second
not a fully qualified pilots license. Not insisting on Officers are not permitted to fly big jets below
the highest levels of safety is like playing a game of 20,000ft. No pilots are permitted to manually fly in Captain Chesley
Russian Roulette: the fact that one flight went safely RVSM (reduced vertical separation minimum) airspace (Sully) Sullenberger
is little comfort for the next. (FL290-FL410). Modern cockpit designs insidiously .
I have just returned from a week in Washington, induce pilots to focus on just the green and magenta
DC, where I testified before the Senate and the targets (airspeed, attitude, altitude and track) at the
House Aviation Subcommittees about the FAA expense of awareness of the underlying raw data. Many
Reauthorization Bill, specifically not allowing airlines either frown upon or refuse to let the pilots fly
the regional airline industry to weaken the pilot manually when the autopilot and autothrust is available.
experience requirements put in place after the Many long-haul pilots, even on a 17-hour flight, only
Buffalo crash. manually fly their aircraft for 12 seconds during the
The aviation industry must honor the memory of departure and 15 seconds during the approach when
the victims of the Buffalo crash by finally achieving the aircraft is between the ground level and 200ft!
One Level of Safety across all airlines, major and It is not surprising that there are pilots who have
regional, by acting on these important lessons that lost their skills, confidence and ability to handle the
we have learned at great cost, literally bought with aircraft when the automation is either incapable of
blood, and by ensuring that this preventable tragedy handling the crosswinds, turbulence, windshear or
is never repeated. There is no cockpit seat for when it fails. There are pilots in long-haul airlines that
apprentice pilots in commercial passenger jets. The have lost the ability to fly manual visual approaches.
grief-stricken families of the victims deserve the best. Many pilots refuse to manually fly the simulator to
The travelling public expect the best." reduce the risk of failing their licence renewals.
NTSB
So the hull loss graph might be deceptive. The The statistic that 70% of accidents are due to
strong message of increasing safety might be human causes ignores the thousands of near
masking an emerging but significant threat. misses that pilots mitigate every day. Technology
What if the improvements in safety (due to cannot replace pilots yet. Pilots must expect the
safer aircraft and automation) is greater than the unexpected, anticipate failures and have the
decrease in safety because of the loss of manual confidence and courage to recover their aircraft
piloting skills? If this is the case then we should when the unthinkable happens.
expect the hull loss rate to increase when the rate Corporate survival depends upon protecting
that piloting skills degrade is greater than the rate passengers trust in pilots. Passengers expect their
that the aircraft systems continue to improve. pilots to be resilient, credible, empathetic and honest.
The signatures of fatal aviation accidents have Carolyn Jones, a passenger on QF32 writes:5
changed over the past 25 years. Boeing4 reported There is a public perception of the pilots who
that, between 2003 and 2012, the trio of loss of routinely inhabit our skies as being in a sense
control inflight (24%), runway excursions (21%) and disembodied entities in which we entrust our lives
controlled flight into terrain (23%) accounted for from time to time. We take for granted the expertise
more than two thirds of all fatal accidents (see Fig. and wisdom that the flight deck team are expected
3 below. The first two categories might be markers to possess. Our long held perceptions changed
for declining pilot manual flying skills. All three dramatically on that day .
categories indicate that more training is required. Recent experiences prove that you breach your
Automated systems can increase workload and passengers trust in you at your peril.
risk. The flight computers use many recipes of logic
that simplify the phases for climb, cruise, descent, More hands-on flying?
approach and landing. However, some recipes dont
help pilots in unusual circumstances. For example, What then are the solutions? One is obviously more
a Go Around and the ILS PRM Breakout hands-on time at the controls.
Manoeuvre are probably the two most critical, yet Jim Lovell, NASAs Commander of Apollo 13 has
poorly flown procedures when using automatics. been flying for over 60 years. Jim has been warning
These procedures are instinctively easier to fly of the long decline in hands-on flying skills:
manually. I have made comments about the adverse
PILOTS MUST
BE CONFIDENT
OPERATING
AUTOMATED
AIRCRAFT AND
CAPABLE TO
DEFER TO THEIR
HANDS-ON
FLYING SKILLS
Jim Lovell
Commander, Apollo 13
improve manual flying proficiency and other cockpit *Captain Richard Champion
skills that have been de-emphasised over the years. de Crespigny FRAeS was
He is critical of the current trainers that focus too the Pilot In Command of
much on complying with regulatory requirements Qantas QF32, an Airbus
instead of teaching pilots new safety approaches A380 flight from Singapore
side effects that come with automation. The Apollo and helping them to become resilient. to Sydney on 4 November,
astronauts and ground teams practiced every procedure The industry is partially responding to this 2010. The flight and its
and every possible contingency, so that we felt request. ICAO7 and IATA now recommend that airlines uncontained engine failure
comfortable in our spacecraft, capable of flying them introduce evidence-based training (EBT) to provide is detailed in his book QF32
when the automatics failed and confident of returning competency-based training to counter known threats and his website at QF32.
home. This preparation paid dividends for Apollo 13. (see ACES high, AEROSPACE, January 2015). com. Richard presented
Rich, I hope your message on the effects of too much Something else is needed, however, because EBT and opened the The Future
automation in aircraft controls will sink through. Pilots does not provide additional simulator time to resolve of Flight Training Devices
must be confident operating automated aircraft and the problem of declining hands-on skills. conference at the RAeS in
capable to defer to their hands-on flying skills. Nelson did not mention it but he was probably London in November 2014.
The FAA has already responded. They released inferring that the aviation industry also needed Richard still flies the A380
the Safety Alert for Operators #13002 (FAA) in to embrace Deliberate Practice (DP), a concept and is writing three more
2013 which encourages operators to promote about learning devised by Anders Ericsson8. DP books on resilience, aviation
manual flight operations when appropriate. provides the methods to become an expert, or and science.
My airline has responded and we now have how to reproduce excellence reliably on demand.
procedures recommending manual flight in low-risk DP requires hard, effortful and repetitive practice
environments. Other airlines should also respond. that focuses on tasks beyond your current level of
competence and comfort9.
Stress Proof Deliberate Practice There are no shortcuts with DP. It requires
years of struggle, sacrifice, feedback, honest often
Via author
A second solution is to introduce new training. Pilot painful self-assessment and debriefing. It involves
training philosophies are out of date and should developing individual skills in a staged process of
change. The aviation industry should embrace the iterative and increasing successes, with the skill
concept of Stress Proof Deliberate Practice as a and confidence rising together until they peak at a
means to achieve resilience. condition where excellence and confidence creates
Harry Nelson, a former Vice President of Airbus courage and fearlessness. DP creates resilience by
flight test department has said that current training attaining excellence in an atmosphere of confidence. Expecting the
programmes that airlines have relied on for decades unexpected
are too predictable and fail to improve pilots skills.6 Achieving excellence In 2010 the
Aviation training currently consists of developing
a broad range of skills to an acceptable level. Achieving and measuring excellence is more author, crew
There is insufficient simulator time to employ complicated than the paths detailed by authors and passengers
the military training methods to Demonstrate, then Malcolm Gladwell (The Outliers), Matthew Syed of QF32
Direct, then Monitor sequences. Aircraft conversion (Bounce) and Geoff Colvin (Talent is Overrated).
experienced this
courses now expose pilots just once to the very These authors espouse a simplified version of
critical but improbable emergencies. Pilots have the Ericssons mantra that you need 10,000 hours of first hand with
symptoms and outcomes displayed to them and are effort to achieve an expert status in a field. an uncontained
rarely given an opportunity to repeat the sequences It is the time spent doing DP that is important, engine failure.
and to improve. This method produces adverse training not the time spent in the job. A normal one hour
outcomes, often with the pilots finishing the sequence flight experience repeated ten times is not much
with negative perspectives and little confidence.
Many pilots finish simulator exercises feeling
trepidation, under-confidence and hoping that they
never see that problem again. For example, pilots
receive infrequent and insufficient simulator training
to master the difficult scenarios, such as flight into
volcanic ash, engine fires and approaches using
minimal electrics.
Wouldnt it be great if we could research,
then train to become confident to handle these
emergencies? Wouldnt it be great to not just think
like Neil Armstrong when he said: Expect the
Unexpected but to be truly confident to handle it,
Via author
S
trong underlying market dynamics, cash Boeing and Airbus currently have backlogs of 5,789
rich strategic buyers and increased interest and 6,386 aircraft respectively, and will soon be
from financial sponsors have fuelled delivering two aircraft per day combined in order to
acquisition activity and raised valuations in support the global traffic growth forecast of 6.1%
the commercial aerospace sector over the CAGR between 2015 and 2019. Le Merre also
past 18 months. points out that: the cyclicality of the industry has
Valuations in the defence sector are also decreased due to more responsible OEM production
recovering after a sharp decline caused by a and a reduction in aircraft cancellations. These
reduction in overall government spending and a lack favourable dynamics are the foundation upon which
of visibility on defence budgets. Consolidation is likely investment in the sector is built.
to be spurred further by greater clarity over budgets
enabling corporates to continue to reposition their Strategics are pricing in synergies
businesses towards high growth areas.
For investors in the sector, it is worth considering The improvement in equity market valuations has led
how long the elevated deal volumes can continue to greater confidence and an increase in mergers
and whether valuations have already peaked. For and acquisitions activity. In 2014, 93 transactions
those looking to exit, understanding strategic were completed in the global aerospace sector, a
bidder motivations is critical to achieving a premium 63% increase in transaction volumes on 2013 and a
valuation. ten-year high (see Fig. 1).
Over the past 12 months, businesses have
FAVOURABLE Commercial aerospace changed hands at an average last 12 month earnings
DYNAMICS before interest, tax, depreciation and amortisation
Michelle Le Merre, Director of Aerospace and multiple (LTM EBITDA) of 11.8x, more than one turn
ARE THE Defence at DC Advisory, believes commercial above the five-year average. US buyers have led the
FOUNDATION aerospace remains an attractive market for consolidation, acquiring over 50% of businesses
UPON WHICH investment: Improving world economic conditions, sold, followed by buyers from the UK and France in
surging demand in emerging markets, low interest second and third, respectively.
INVESTMENT IN rates and fuel costs and readily available financing Strategic purchasers are looking to use their
THE SECTOR IS have led to record-high order books and growth in estimated $80bn of cash to acquire in areas of
LED expected annual commercial aerospace deliveries. increased growth such as IFE, titanium, composites
May-15
9.8x
Jan-05
9.7x 93
62 62
55 57
50 51
42
37
32
27
and aftermarket servicing. They are 16
20 19
14 16 16 18 in 2014. They have significant
aggressively pursuing businesses capital available to deploy and are
10
6
that have premium platform 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 increasingly able to compete head-to-
PE Total
positions and are prepared to price head with strategic buyers on pricing
Source: Mergermarket, DC analysis
synergies into their valuations in Note: Aerospace subsector transactions from January 2005 to December 2014; EV / NTM EBITDA represents average aerospace sector
trading multiples
as a result of increasingly attractive
order to secure an acquisition. financing markets.
Figure 1. Commercial
Alcoas recent acquisition of RTI International Metals Ciara ONeill, Co-Head of DC Advisorys Debt Advisory
aerospace deal volumes
for $1.5bn (13.1x EBITDA) is a good example. versus share price Group, comments that: although not enjoying the
RTI expands Alcoas midstream and downstream performance. same depth of liquidity as the US financing markets,
titanium offering, builds out its value-added solutions European debt financing markets are very buoyant.
and provides access to machining, Ti-Aluminide There is strong competition for performing issuers
and additive manufacturing. The acquisition also among both bank and institutional investors, leading to
allows Alcoa to capture growth through its long-term increasing leverage levels, tighter pricing and minimal
contracts (65% of RTIs revenues) and advanced covenants.
technologies. Combined with Alcoa, RTI has the Financial sponsors have earmarked a significant
potential to increase its revenues by 50% in five amount of their deployable capital for investment in
years driven by overall market growth and market Europe, with European sponsors estimated to have
share gains. Estimated synergies could also be as $135bn of capital available (see Fig. 2). Several
high as $100m, thus increasing EBITDA margins to European mid-market sponsors have particular
25% from their current level of 14.5%. interest in the aerospace and defence
These attributes serve to justify the sector, such as Bridgepoint, LDC, Inflexion
Dry powder
premium valuation Alcoa placed upon ($bn) and Better Capital. Their interest is
the business. 200 complemented by global serial aerospace
171 167
While premium valuations are 160 148 and defence investors such as Carlyle and
137 133 128 135
attainable, it is worth noting that the 116 123 117 Warburg Pincus, as well as an increasing
120
increased competitive tension and 89 number of mid-market US funds who have
valuation expectations have deterred 80
51 50 successfully acquired European aerospace
some bidders, particularly in the mid- 40 businesses such as Arlington Capital
market from participating in auction 0 Partners and American Industrial Partners.
processes. 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 YTD
2015
Simon Tilley, Head of European Financial
Source: Preqin Sponsor Coverage at DC Advisory, notes
Dont forget the Asian that: as competition for US aerospace
angle Figure 2. Financial sponsor businesses has intensified, US sponsors have
dry powder to be invested.
increasingly been looking for European targets
There is also the continued emergence of Asian in the sector, in the hope of achieving a better
interest in the sector; both Chinese and Japanese deal. The consequence is that competition in the
strategic acquirers are increasingly participating, and European market is also hotting up. One recent
being successful, in Western aerospace auctions. auction process had nine financial sponsors in
Sumitomo Bakelites $260m acquisition of Vaupell the second round all completing diligence and
(aircraft interior composites), AVICs acquisition of preparing legal documentation. To incur such costs
Align (component distribution) and HAECOs $390m despite the competitive nature of the process further
acquisition of TIMCO Aviation Services (MRO) are demonstrates their keenness and commitment to
just some of the recent deals in the sector involving acquisitions in the commercial aerospace market.
Asian acquirers. Tosh Kojima, Head of DC Advisorys
Asia Focus Group, notes that: Asian acquirers Greater defence budget clarity
have a wall of capital available for investing in key
technologies, with aerospace being a priority. In The defence sector has benefited from short-term
particular, Chinese investors are keen to take the US Department of Defense (DoD) budget clarity,
technical know-how back home and produce from a despite large funding increases being unlikely. The
lower cost base. We spend a significant amount of 2015 total DoD budget stands at $560bn, including
our time educating our clients on how to capture the $64bn for overseas contingency operations,
upside of Asian interest in their businesses. representing a base discretionary budget in line with
2014 (a 1.7% real-term reduction).
Significant financial appetite Uncertainty around defence spending in the
UK remains with the 2015 Strategic Defence and
Financial sponsors are underpinning transaction Security Review to be completed and the possibility
valuations and adding to the competitive tension of the UK reducing its expenditure below its NATO
of auction processes in the sector, despite having commitment of 2% of GDP. European defence
only acquired c.20% of aerospace businesses sold budgets remain similarly constrained, with France
being the only NATO member to maintain its 2% A number of defence companies are looking
commitment. to expand operations in specific high-growth
The stability provided by the US DoD has areas such as cyber security, intelligence, big data,
offset the uncertainty in Europe to some extent. cloud, unmanned systems, health IT and C4ISR.
This is evidenced by a rebound in trading multiples Consolidation in defence services below the prime
US DEFENCE across the sector, now at a level above the long- level will also continue in order to achieve scale,
CORPORATES term average of 8.7 x NTM EBITDA. The rebound provide antiguous capabilities and enhance financial
HAVE in valuation is a contrast to the lack of growth in efficiencies.
UNDERTAKEN the sector and highlights the discount institutional The European operations of US defence
investors placed on defence businesses as a result of companies and European defence companies, are
A SIGNIFICANT the uncertainty around US defence spending. focusing on international expansion, particularly in
AMOUNT OF the Middle East and India. Ms Le Merre points out
PORTFOLIO Another wave of consolidation? that: US defence companies recognise that a one
RESHAPING product fits all approach does not necessarily work for
There has been little consolidation at the US prime international growth. US corporates have encountered
WITH A SERIES level throughout the recent defence sector downturn. difficulties when trying to sell ITAR controlled products
OF DISPOSALS This is in contrast to the radical transformation that abroad. As a result, they are increasingly looking
AND SPIN-OFFS followed the end of the Cold War and former US to acquire European companies which have the
Defense Secretary William Perrys infamous Last advantage of well-established international customer
ACROSS THE Supper where the US primes reportedly received relationships and complementary non-ITAR controlled
SECTOR clear supportive signals about potential consolidation products.
in the sector. As a result, the number of US primes A number of European defence companies have
reduced from 16 in 1991 to the current level of six also been rebalancing their portfolios to diversify into
and the top ten suppliers to the US DoD now have a complementary commercial end-markets such as
60% market share. aerospace, energy, commercial cloud security, helicopter
Chris Oliver, Co-Head of Aerospace and Defence services and civil communications. This has enabled
at Sagent Advisors, explains that: during the recent them to slightly reduce their reliance on the defence
downturn, the US DoD did not want to put their sector and reposition in higher growth markets.
supplier base at risk by further reducing the number
of US primes. They therefore discouraged any Looking forward
consolidation. Instead, US defence corporates have
undertaken a significant amount of portfolio reshaping Both the aerospace and defence sectors offer
with a series of disposals and spin-offs across the attractive investment opportunities and consolidation
sector. We expect more to come, including in Europe prospects in the near term horizon. However,
where the portfolio reshaping has been taking place at purchasers remain focused on expanding into
a slow pace. specific niches where enhanced growth can be
achieved and selectively pursue opportunities where
The search for growth they believe they can successfully compete. Broader
sector dynamics alone do not lead to high valuations;
Corporates in the defence sector have been turning such valuations are realised in areas considered to be
their focus towards shareholder dividends and share of strategic
buybacks due to their large cash balances and relatively priority.
limited organic growth opportunities. More recently,
however, growth via M&A is back on the agenda.
Diary
8 June
Sir Sydney Camm Lecture: Air Power and the Defence
Aerospace Industry in the Whole Force Era
Air Marshal Sir Baz North KCB OBE MA FRAeS RAF,
Deputy Commander Capability and Air Member for Personnel & Capability, Royal Air Force
NEW PRESIDENT
Martin Broadhurst
OBE MA CDIR FRAeS FIOD
Martin Broadhurst was educated at William Hulmes Services Board. Martin is also Vice President of the
School and Fitzwilliam College, Cambridge. He Cambridge Branch of the Society.
joined Marshall Aerospace as a Management Martin was appointed as a non-executive
Trainee in 1975 and following a number of roles director of Ultra Electronics Holdings plc in July
with the company, including Production Director and 2012 where he serves on the audit, remuneration
Director of Programmes, was appointed as Chief and nomination committees of the board.
Executive in February 1996. During his time as Martin has served as a member of the European
Chief Executive he served on the Group Holdings Aerospace and Defence (ADS) Customer Services
Board. Commission and is a former treasurer of A|D|S. He
Following his retirement from his role as Chief has also served as Chairman of the Cambridgeshire
Executive of Marshall Aerospace, he was appointed, Training and Enterprise Council and as Chairman of
during the early part of 2011, as Chairman of Connexions.
the Centre for Engineering and Manufacturing Martin was awarded the OBE in the 2004
Excellence (CEME) and was elected to the Queens Birthday Honours List for services to the
Governing Council of the Royal Aeronautical Aerospace Industry and is a Freeman of the City of
Society and served as Chairman of the Membership London. He qualified as a Chartered Director in 2006.
Starting from just a concept back in September
AEROSPACE
GOLF DAY
FOR INDIVIDUAL AND CORPORATE MEMBERS
18 hole Stableford Points Join us at our 2015 Golf Day for some
healthy competition with fellow golfers
competition
in the aviation community.
Dassault
2-3 June
Delivering Weapons System Effects: The Contrast Between A Breguet Br76 Deux Ponts being used to demonstrate the Dragonjack aircraft recovery equipment
Piloted and Remotely-Piloted Platforms at Orly Airport. The restoration of a Deux Ponts will be described at Toulouse on 26 June. RAeS (NAL).
Weapon Systems and Technology Group Conference
QinetiQ, Malvern
BIRMINGHAM, DERBY LOUGHBOROUGH
8 June WOLVERHAMPTON AND Rolls-Royce Learning and Room J104, Edward Herbert
Sir Sydney Camm Lecture: Air Power and the Defence COSFORD Career Development Centre, Building, Loughborough
Aerospace Industry in the Whole Force Era RAF Museum Cosford. 7 pm. Wilmore Road, Derby. 7 pm. University. 7 pm. Colin Moss,
Air Marshal Sir Baz North, Deputy Commander Capability and Chris Hughs, T +44 (0)1902 Chris Sheaf, T +44 (0)1509 239962.
Air Member for Personnel & Capability, Royal Air Force 844523. T +44 (0)1332 269368. 9 June Loughborough
18 June Dornier 17Z 11 June 51st Sir Henry University MEng Final Year
9-10 June recovery and conservation. Royce Lecture. Willie Walsh, Aircraft Design Projects four
Future Challenges in Flight Simulation Darren Priday, Manager, CEO, IAG. short lectures.
Flight Simulation Group Conference Conservation Centre, RAF
Museum Cosford. FARNBOROUGH OXFORD
9 June BAE Systems Park Centre, Magdalen Centre, Oxford
Edwin A Link Lecture: Investigation in Simulation BRISTOL Farnborough Aerospace Centre. Science Park, Oxford. 7 pm.
Nathalie de Ziegler, Investigating Officer, Bureau dEnqutes et Concorde Room, BAWA. 6.30 7.30 pm. Dr Mike Philpot, Nigel Randell, E oaktree.
dAnalyses (BEA) pm. E elizabeth.cole@airbus.com T +44 (0)1252 614618. cottage@btinternet.com
Flight Simulation Group Named Lecture 11 June A320neo flight 16 June The prone pilot 21 July Tales from a bush
testing. Sandra Bour-Schaeffer, position. Roger Cansdale, pilot. Paul Catanach.
11 June Flight Test Engineer, Airbus. RAE/DERA (Ret).
Civil Unmanned Aerial Vehicles: Societal Implications and Issues 22 June Barnwell Lecture. PRESTON
Unmanned Air Systems Group Workshop AgustaWestland Project HAMBURG Personnel and Conference
25 June Zero programme. Dr James Airbus Conference Center Centre, BAE Systems, Warton.
Sopwith Lecture Wang, Vice President of (ACC), Airbus Hamburg. 6 pm. 7.30 pm. Alan Matthews,
James Arbuthnot MP Research and Technology, Richard Sanderson, T +49 T +44 (0)1995 61470.
Named Lecture AgustaWestland. University of (0)4167 92012. 10 June US military space
West of England. 6 pm. 11 June Material tailoring programmes. Pat Norris, CGI.
30 June for lightweight and morphing
Airport Expansion in the South East Where and Why? CANBERRA structures the shapes of TOULOUSE
Capt Jock Lowe ADFA Military Theatre. 6 pm. things to come. Paul Weaver, Chteau de Larroque, Route
Air Law Group Lecture and Summer Reception Jon Pike, Professor in Lightweight de Toulouse, Gimont, 45km
E jonpike@grapevine.net.au Structures, Department of West of Toulouse airport. 7 pm.
1 July 9 June C-27J battlefield Aerospace Engineering, 26 June Annual Informal
Aerospace Golf Day airlifter. Sqn Ldr David Hood, University of Bristol. Joint Dinner. Josselin Bequet will
C-27J Certification Manager. lecture with DGLR, VDI describe his work in the
9 July and HAW. Hochschule fr restoration of a 50-year old
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Prof Richard Morris. Airbus Training. class aircraft. David Hassard.
7 September
The Vickers Wellington
Dr Steve Bond Gloster Meteor F8, WK935, was used by the RAE Farnborough for prone-pilot trials. The prone
Historical Group Lecture pilot position will be discussed by Roger Cansdale at Farnborough on 16 June. RAeS (NAL).
16 September
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Find us on Twitter i Find us on LinkedIn f Find us on Facebook www.aerosociety.com JUNE 2015 57
The Last Word
COMMENTARY FROM
Professor Keith Hayward
FRAeS
Le Bourget
a mixed forecast for European aerospace
I love Paris in the summer, when it sizzles well Commitment to a sixth version of Ariane has been
maybe but a lot depends if you are trudging round agreed but not without further squabbling over costs.
the concrete paths at Le Bourget or invited to Meanwhile, Mr Musk and SpaceX are threatening
share a long cool drink with a hospitable aerospace to take away a chunk of the rockets commercial
company. At least Farnborough has some accessible business. This will be a story to watch when the
grass. But, as the aerospace carnival arrives in cavalcade moves on to Hampshire next year.
the City of Light, European aerospace has an
opportunity to take stock. Although exhibitors are up
on previous years, there are some missing names: Not so many smiley faces in the defence
Northrop Grumman and BAE Systems to name but sector
Harder faces will be found in the chalets and display
two. And there will be no US military aircraft flying. halls if one is trying to land or to confirm a military
But still lots to see. deal. At least the Europeans will not be facing an
F-35 in the flesh. Again, European taxpayers who
No change on the civil front are to help pay for the worlds most expensive
As ever, the civil side reflects general buoyancy. procurement wont be able to see what they are
Comme habitude Airbus and Boeing will announce getting for their money.
large orders and trade a few ritual insults. Falling oil But what a struggle it is for Typhoon and Rafale?
prices may have taken away some of the urgency And how we should now regret failure in the 1980s
to replace older airliners but their aircraft are selling to create a fast-jet Airbus grouping. Typhoon has the
well enough. Airbus faces some difficult choices belated boost in active scan radar that should vastly
with the A380, with its primary customer pressing improve its ground attack performance. Rafale has
for a bigger version while the original is still some the edge in new sales although, despite high level
way off break-even. Rolls-Royce certainly should Franco-Indian intervention, confirming the Indian
have no complaints about Emirates! In passing, it deal is a protracted exercise. The outcome might
is worth noting that, while the UK will provide most not be over-lucrative but it will keep the line open.
of the components for the A380 Trent, assembly Already, there is concern in both camps that the
will be overseas with neutral impact on British future of some long lead-time items may be coming
employment, for the moment? up against some tough deadlines. More important,
In general, this Paris will pass without evidence perhaps, Rafale has landed some important
of a major challenge to the Boeing-Airbus duopoly. customers in the Middle East. Times look tough for
Bombardier has still to convince that the CSeries Typhoon.
has made a market break through. The Chinese
challenge has yet to crystalise but watch out for Happy days then?
more news about a China-Russia link up on a new I suspect that, whatever the status of European
THE EUROPEAN widebody. primes, the inhabitants of the European aerospace
AEROSPACE SUPPLY supply chain would like some certainty about future
CHAIN WOULD LIKE European space also in a happy place demand and production rates. Even firmer moves
SOME CERTAINTY The space sector is also in a reasonable state. to develop future European RPAS programmes, will
ABOUT FUTURE European satellite builders have plenty of work not fill many factories. However, one views the place
DEMAND AND and headline customers, such as ESA, have had of the F-35 in European aerospace, it is still one of
PRODUCTION RATES a very good time with comet landers and the rest. the safer havens available.
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Presentations will be given by the general aviation our industry faces an
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