Golf trolley controller circuit diagram

The maximum drain current 5. This is the cable that powers the engine when the cart moves in reverse. Club Car 48 Volt - K. You are using an
out of date browser. Discussion in 'Electronics Repair' started by flagooner, Apr 21, Click here to register now. A 1 KW motor, which is not very
big, will draw almost A and more, if the motor is stalled. And VDS preferably greater than 60 volts. A loose connection with your golf cart cables
will cause the current to encounter resistence, causing heat to build up and then melting your golf cart cables. What sort of motor does it drive?
Applications Light to medium automotive e. I have taken one end off to look at the connections involved and there are 8 solder points on the
board with a yellow wire to K1 a green wire to TS a red wire to DJ with a black wire to gnd. That sounds like the most reliable option. I have
now had a response from the guy who I bought the controller from. He says the wiring is as follows: Thirdly and this may be independent of the
others above If you take a reading between the CGr and CGb cables, do you see a connection of any sort which only exists when the start button
is on, and which changes resistance as you move the speed control? Where did you get the new one from? Description A variable speed control
module with potentiometer for permanent magnet motors of up to 30A continuous rating with a maximum of 60A; employing M. The heat loss
alone will make it more effcient even if the inverter ciruitry is lossy. Re-secure the securing brackets for each new battery. It is a circuit board
suitable for mounting inside a diecast aluminium box. High powered solenoid suggestions for launching golf balls Ethan , Jan 11, , in forum: Harry
Hotspur Jan 6, Skip to content Current models. In that case, give us more information. I presume your golf cart is powered from a small lead acid
battery. Is the metal of the golf cart itself the common connection between the GC controls? Testing high-capacity golf-cart type batteries Paul
Burridge , Jul 17, , in forum: After that, you can post your question and our members will help you out. Are you saying your old controller only has
2 wires connected to it? You seem headed in the direction of MOSFETS, which is fine, but you should consider putting several of them in parallel
and on a heat sink. The new circuit board has four connections. No both controllers have battery and motor connections which I can sort out.
Sceadwian , May 5,

dc motor controller golf trolley

Thank you for any help you can give me. Blue cable from potentimeter to plug. Harry Hotspur Jan 6, Open the battery compartment of your golf
cart by lifting the seat out of the cart. Googling "Inovatec Design" doesn't bring up any useful hits Does it connect between the battery and the
motor with no connections to anything else? Electric golf carts are normally run by a bank of six batteries, depending on what model car you have
purchased. We are proud to be able to say that we can now supply our Jack and DIN connect controllers housed in our own sturdy aluminium
enclosure to the public. Yamaha 48 Volt - G Yamaha Drive - G Often golf cart cables can become blistered or completely melted in more extreme
heavy duty applications. However, our upgraded high performance 4 AWG golf cart cables reduces the resistence caused by the golf carts higher
current draw, which is caused by doing any sort of performance upgrades. We are also able to offer quantity discounts and work alongside traders
to deliver bespoke systems using as much or as little of our units as required. Lift the batteries that require removal from the battery bank. I have to
agree with Nigel. Here is where I am at: If the golf cart has a fuse for the battery, it may be a good idea to replace that with a much smaller one for
your "smoke test" when you first attach the battery so that hopefully a incorrect wiring will low the fuse before it destroys anything else. Then,
connect a cable from the negative terminal of the first battery to the positive terminal of the subsequent battery in the bank. Similarly, do you see a
variable resistance between the cart and GCb when you do whatever is required to change the speed setting? Only the contoller needs
replacement. The black lead to the first pin on the potentiometer, back to the on off switch and on to the EDC button. Thirdly and this may be
independent of the others above If you take a reading between the CGr and CGb cables, do you see a connection of any sort which only exists
when the start button is on, and which changes resistance as you move the speed control? A common task for golf cart owners is having to wire
golf cart batteries when replacing them or removing for cleaning. Is the metal of the golf cart itself the common connection between the GC
controls? Nigel Goodwin , May 5, Join our Mailing List. I bought the new controller from a golf store on E bay. Click to View Larger. JT Mar 31,
If either of these occur, then the pot may need to be changed to a value which suits the motor controller. The maximum drain current 5. Some
battery banks are designed to hold each battery in place with a battery clip that will require a basic wrench to remove the securing nut and washer
from the bracket. The batteries are designed to provide a sustained charge to support propulsion of the cart over the duration of a playing day.
Because the batteries are installed in a battery bank, their wiring differs from an automobile. Click to View Larger Made in the U. Mid way
between Beijing and the Ronne Ice Shelf. Apr 21, Messages: Discussion in 'Electronics Repair' started by flagooner, Apr 21, The old controller is
made by Inovatec Design and is a 12v DC controller model D Iss 1 It drives a 12volt golf cart motor via battery. If the first two are as I expect so
should the last one, but it's not significant then you probably need to connect MCbk to the metal of the cart -- but be careful in case another part of
the controller is grounded although this seems unlikely since this point is labelled gnd according to your description. Golf Car Wire Kits. Two
versions are available, 1QD and 1QD, in 12v or 24v options 36v and 48v versions are available to special order. Go back and look at how I
recommended you test the controls on the golf cart. That sounds like the most reliable option.
 ELECTRIC GOLF TROLLEY SPARES, PARTS.
Be very sure that you're happy that the connections are correct before you attach the battery. The most common cause for golf trolley controller
circuit diagram your golf cart cablesis not ensuring that the terminal connectors on the golf cart cables are tight. DaveDec 11, I have taken one
end off to look at the connections involved and there are 8 solder points on the board with a yellow wire to K1 a green wire to TS a red wire to
DJ golf trolley controller circuit diagram a black wire to gnd. The maximum drain current 5. Here is where I am at: Click here to register now.
To participate golf trolley controller circuit diagram need golf trolley controller circuit diagram register. Often golf cart cables can become
blistered or completely melted in more extreme heavy duty applications. Contact us on Phone: You should upgrade or use an alternative browser.
It may not display this or other websites correctly. StyxMay 5, Golf trolley controller Discussion in 'Electronics Repair' started by flagooner, Apr
21, What sort of controller is the old one preferably part number and model? The 1QD is an obsolete controller: However, our upgraded high
performance 4 AWG golf cart cables reduces the resistence caused by the golf carts higher current draw, which is caused by doing any sort of
performance upgrades. You are using an out of date browser. Likewise concider beefing up the gate-drive ie don't just use the ouput of thethis will
ensure the FET switch's fast enough and hard enough and thus reduce its losses. No, create an account now. I have to agree with Nigel. Roy and
Rosa Dec 22, Thank you for any help you can give me. Re-secure the securing brackets for each new battery. Click to View Larger. Nov 17,
Messages: The fet will run hot like hell, select a more modern device to replace it. Dec 19, Messages: Welcome to our site! A common task for
golf cart owners is having to wire golf cart batteries when replacing them or removing for cleaning. High powered solenoid suggestions for
launching golf balls EthanJan 11,in forum: Reconnect the battery cables to the batteries in the bank. The old controller is made by Inovatec Design
and is a 12v DC controller model D Iss 1 It drives a 12volt golf cart motor via battery. It are fully protected against overload and a thermal cutout
is available as an option on quantity orders making the unit virtually indestructible. Introduction The 1QD is an obsolete controller: UV light golf ball
detection KendallSep 25,in forum: Golf trolley controller circuit diagram the designer, manufacturer and supplier of our speed control units we
are able to offer complete systems at a fraction the cost of most other suppliers. I cannot see the part number of the new one as it is sealed. Skip
to content Current models. SceadwianMay 5, Jul 31, Messages: Connect the reverse positive cable to any of the positive terminals on the battery
bank. Yamaha 48 Volt - G Nigel GoodwinMay 6, Oct 27, Messages: Have a look here http: Have you contacted the seller on ebay to ask for
wiring instructions? Kevin McMurtrie Sep 28, It may not display this or other websites correctly. Do you already have an account? Are you saying
your old controller only has 2 wires connected to it? Yamaha Drive - G Electro Tech is an online community with overmembers golf trolley
controller circuit diagram enjoy golf trolley controller circuit diagram about and building electronic circuits, projects and gadgets.