You are on page 1of 44

D800045X022

September 2012

S-series DeltaV Controller Interface for


PROVOX I/O
Printed in the Republic of Singapore.

Emerson Process Management 1996 - 2013. All rights reserved. For Emerson Process Management trademarks and service marks,
go to Emerson Process Management Trademarks and Service Marks. All other marks are property of their respective owners. The
contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their
accuracy, they are not to be construed as warranties or guarantees, expressed or implied, regarding the products or services
described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We
reserve the right to modify or improve the design or specification of such products at any time without notice.

See the CE statement in the Preface to this manual.

Emerson Process Management Distribution Ltd. Process Systems and Solutions


Meridian East
Meridian Business Park
Leicester, LE19 1uX, UK

Emerson a.s.
European System and Assembly
Pietansk 1202/44
Nov Mesto nad Vhom 91528
Slovakia

Fisher-Rosemount Systems, Inc. an Emerson Process Management company


1100 W. Louis Henna Blvd.
Round Rock, TX 78681
Contents

Contents
About this manual ............................................................................................................iii
Chapter 1 Overview .......................................................................................................................... 1
Components and connections in a system using the DeltaV Controller Interface for PROVOX I/O
Solution ...................................................................................................................................................... 1
Important considerations for migrating a PROVOX system to a DeltaV system ........................................... 4
Supported PROVOX Control I/O cards .........................................................................................................5
Supported PROVOX Distributed (MUX) I/O cards ........................................................................................ 6
Supported DeltaV I/O ................................................................................................................................. 7
System capacities ....................................................................................................................................... 7
DST syntax in a DeltaV system .................................................................................................................... 7
Referencing data in a DeltaV system ........................................................................................................... 8
Redundancy ................................................................................................................................................8
Chapter 2 Hardware installation ....................................................................................................... 9
Installing the hardware ............................................................................................................................... 9
Installing the I/O carriers ............................................................................................................................. 9
Connecting the PROVOX I/O carrier ground ..............................................................................................10
Install and connect the power supplies ..................................................................................................... 10
Install DeltaV controllers ...........................................................................................................................11
Install the DeltaV Controller Interface for PROVOX I/O cards .....................................................................12
Extend power and connect the communications links .............................................................................. 13
Chapter 3 Configuration ................................................................................................................. 15
Before importing DeltaV Controller Interface for PROVOX I/O configurations ...........................................15
Enable PROVOX I/O on the workstation .................................................................................................... 15
Import a migrated PROVOX configuration ................................................................................................ 15
Adding and configuring hardware .............................................................................................................16
Add a new DeltaV Controller Interface for PROVOX I/O ................................................................. 16
Add a PROVOX card file .................................................................................................................17
Add a simplex card ........................................................................................................................ 18
Add a redundant card pair .............................................................................................................18
Configure channel properties ........................................................................................................20
Upgrading DeltaV Controllers and Interface Cards for PROVOX I/O ...........................................................22
Upgrade simplex controllers and PROVOX Interface cards ............................................................ 22
Upgrade redundant controllers and PROVOX Interface cards ........................................................ 23
Important information about upgrading after a protocol change ..............................................................23
Continue upgrading a PROVOX Interface card after a failure message ...........................................23
Important considerations for using PROVOX I/O in a control strategy ....................................................... 24
Chapter 4 Troubleshooting ............................................................................................................. 25
Using DeltaV Diagnostics to troubleshoot a DeltaV system with PROVOX I/O ...........................................25
View information about a DeltaV Controller Interface for PROVOX I/O ..................................................... 25
Manually switch over PROVOX I/O cards ................................................................................................... 26
Force maintenance ranges for Smart Hybrid channels .............................................................................. 26
Diagnose HART errors for Smart Input and Output channels .................................................................. 27
Additional troubleshooting information ................................................................................................... 27
DeltaV Controller Interface for PROVOX I/O Card - LEDs ............................................................................27

i
Contents

Chapter 5 Hardware specifications ..................................................................................................29


DeltaV Controller Interface for PROVOX I/O specifications ........................................................................29
DeltaV Controller Interface for PROVOX I/O Carrier specifications ............................................................ 29
DeltaV Controller Interface for PROVOX I/O environmental specifications ................................................ 32
Chapter 6 Channel parameters and HART data mapping ..................................................................33
Configurable parameters for Analog I/O RTD and Thermocouple channels ............................................... 33
Weigh Scale input parameters in the DeltaV system ................................................................................. 34
HART data mapping between PROVOX Smart Input and Output cards ..................................................... 34

Index ................................................................................................................................................. 35

ii
About this manual

Preface

About this manual


This manual provides information on installing and connecting the S-series DeltaV
Interface for PROVOX I/O solution. It also provides information on configuring and
troubleshooting the system with the DeltaV Explorer and Diagnostics programs.

Related documentation

The following documents can be found in your DeltaV software license pack:

Getting Started with Your DeltaV Digital Automation Software


DeltaV S-series and CHARMs Hardware Installation
DeltaV S-series and CHARMs Hardware Reference

Refer also to the DeltaV Books Online and online help systems which are installed with the
DeltaV system. Configuration information for Control I/O products and Distributed MUX
I/O products is available in the following PROVOX SR90 and SRx Controller manuals which
can be found in DocVue or online when you have a valid support agreement:

SR90 Controller, version P6.x

CE10.1:CL6633, Configuring the SR90 Controller Family P6.x (September 2000)


CE10.2:CL6633, Theory of Operation for the SR90 Controller Family P6.x
(September 2000)
CE 10.3:CL6633, Technical Reference for the SR90 Controller Family P6.x
(September 2000)

SRx Controller, version P6.x

CE12.1:CL6640, Configuring the SRx Controller Family (January 1999)


CE12.2:CL6640, SRx Controller Family Theory of Operation (May 1999)
CE12.3:CL6640, SRx Controller Family Technical Reference (January 1999)

The following technical reference manuals contain necessary information for configuring
Smart Field Devices:

TR20.0:CL6822, Integrating Smart Field Devices Into PROVOX Systems, Using the
Type CL6822 Smart Transmitter Interface Card (October 1996)
TR5.0:CL6827, Integrating Smart Field Devices Into PROVOX Systems (October
1998)

The following manuals contain technical information that may be helpful:

Control I/O products

iii
About this manual

PN2.1:CL6827, Installing and Maintaining Smart Device Input and Output Cards
(October 1998)
PN2.1:CL6921, Installation and Maintenance of Type CL6921 External Interface Card
(August 1995)
PN2.1:CL6923, Installation and Maintenance of Type CL6923 Intelligent Device
Interface Card (October 1995)
PN2.1:CP6701, Installing Control I/O Subsystem (December 1997)
PN4.11:DM6360, Installing DM6360-Series Discrete Input Cards (September 1981)

Distributed MUX I/O products

PN4.11:DM6311, Installing Type DM6311 and DM6321 Analog Input Cards (August
1982)
PN4.11:DM6312, Installing Type DM6312 and DM6322 Analog Input Cards
(October 1981)
PN4.11:DM6331, Installing Type DM6331 RTD Input Card (December 1981)
PN4.11:DM6341, Installing Type DM6331 RTD Input Card (August 1986)
PN4.11:DM6350, Installing DM6350-Series Thermocouple Input Cards (August
1986)
PN4.11:DM6371, Installing Type DM6371, DM6372, and DM6373 Pulse Count Input
Cards (September 1985)
PN4.11:DM6381, Installing Type DM6381 Weigh Scale Interface Card (November
1991)
PN4.11:DM6411, Installing Type DM6411 and DM6421 Analog Output Cards
(November 1981)
PN4.11:DM6460, Installing DM6460-Series Discrete Output Cards (April 1984)

Intended audience

This manual is intended for those who install and connect DeltaV hardware and/or use the
DeltaV Explorer and Diagnostics programs to configure and troubleshoot a DeltaV system.

Assumptions

This manual assumes that your PROVOX configuration (including displays) has been
successfully migrated to a (.fhx) format capable of being imported into a DeltaV system. If
this is not the case, contact your Emerson Process Management Sales Representative or
sales office for available database (controller and display) conversion options. This manual
shows factory tested and supported wiring connections. If your system requires a different
configuration, contact your Emerson Process Management representative or sales office
for help with design or review. It is assumed that all installation and maintenance
procedures described in this document are performed by qualified personnel and that the
equipment is used only for the purposes described.

iv
About this manual

CE statement

This manual describes installation and maintenance procedures for products that have
been tested to be in compliance with appropriate CE directives. To maintain compliance,
these products must be installed and maintained according to the procedures described in
this document. Failure to follow the procedures may compromise compliance.

Conventions used in this manual

Notes are used to help you to understand important information.

Warnings are used to describe a critical procedure that must be followed to prevent a
safety risk or equipment damage.

Cautions are used to describe a procedure that must be followed to prevent equipment
malfunction.

v
About this manual

vi
Overview

1 Overview
Topics covered in this chapter:
Components and connections in a system using the DeltaV Controller Interface
for PROVOX I/O Solution
Important considerations for migrating a PROVOX system to a DeltaV system
Supported PROVOX Control I/O cards
Supported PROVOX Distributed (MUX) I/O cards
Supported DeltaV I/O
System capacities
DST syntax in a DeltaV system
Referencing data in a DeltaV system
Redundancy

Components and connections in a system using


the DeltaV Controller Interface for PROVOX I/O
Solution
The S-series DeltaV Controller Interface for PROVOX I/O solution enables a DeltaV SD
Plus or SX controller to interact with legacy PROVOX Control and Distributed MUX I/O
serial bus subsystems while also supporting DeltaV I/O and CHARMs I/O through the
LocalBus D-shell connector on the PROVOX carrier.

The following figure shows the components and connections in a system that uses DeltaV
Controller Interface for PROVOX I/O.

1
Overview

Figure 1-1: Components and connections in a DeltaV Controller Interface for PROVOX I/O solution
+ +

Left Extender

LocalBus Cables

LocalBus PROVOX
Extenders I/O Interface

+ +
Controller A Controller B Interface A Interface B
A B
Primary Control I/O
DeltaV Controller
Communications Port
System
Power Supply
24 VDC T Secondary Control I/O
Communications Port
PROVOX
Carrier
T

PROVOX
Distributed (MUX) I/O

Primary Distributed I/O


Communications Port
Secondary Distributed I/O
Communications Port
PROVOX
Control I/O

T T

Primary Distributed I/O


Communications Port
Secondary Distributed I/O
Communications Port

2
Overview

Note
Terminate the PROVOX Control and MUX I/O serial coaxial cables at both ends with a 75 ohm
terminator. PROVOX Control and MUX I/O files contain no integrated termination capability. If a
PROVOX Control/MUX I/O file is at one end of the cable as in the preceding figure, install a BNC T
connector with a 75 ohm terminator to terminate the cable at these locations

The term DeltaV Controller Interface for PROVOX I/O is used to describe the combined
system as well as the component that provides the interface between a DeltaV system and
a PROVOX system. The individual components are:

DeltaV Controller Mounts in a cabinet on standard 19 inch vertical rails. The system
Interface for power supplies, DeltaV controllers, and DeltaV Controller Interface
PROVOX I/O for PROVOX I/O cards (2 of each are required for redundancy)
Carrier install in the six carrier slots. Four BNC style coaxial connectors
connect the primary and secondary serial I/O communication links
on the carrier to the serial communication links on the PROVOX
Distributed (MUX) CP6601 Serial Buffer cards and the Control I/O
CP6701 Power Communications Cards. Two, 25 pin D-shell
connectors and VerticalPlus cables provides signal and power
connections to the S-series DeltaV I/O horizontal carrier.
DeltaV Controller Provides the interface between one redundant DeltaV controller
Interface Cards for and redundant PROVOX Control I/ O buses.
PROVOX I/O
(redundant
capable)
SD Plus and SX Perform control and manage communication between the DeltaV
controllers I/O subsystem and the Control Network.
(redundant
capable)
DC/DC Power Powers the DeltaV controllers, DeltaV Controller Interface for
Supplies PROVOX I/O cards and DeltaV I/O cards. Refer to the DeltaV S-
(redundant series and CHARMs Hardware Reference manual for specifications,
capable) dimensions, and troubleshooting information. This power supply
does not power the PROVOX I/O cards.
LocalBus Extender Supplies power to the DeltaV I/O subsystem and provides
communications connections between the DeltaV Controller
Interface for PROVOX I/O and DeltaV I/O cards. Refer to the
DeltaV S-series and CHARMs Hardware Reference manual for
information.

Related information

DeltaV Controller Interface for PROVOX I/O specifications


DeltaV Controller Interface for PROVOX I/O Carrier specifications

3
Overview

Important considerations for migrating a


PROVOX system to a DeltaV system
Emerson Process Management encourages you to carefully consider how you will migrate
your existing PROVOX system to a DeltaV system. You can purchase a service to migrate
your existing PROVOX system or you can manually recreate your existing configuration
using DeltaV applications. It is highly recommended that you contact your Emerson
Process Management sales representative or local sales office and purchase the migration
service. If you decide to manually migrate your system, consider the following:

Before removing PROVOX controllers from operation, it is recommended that


Emerson Process Management conduct a system audit or site walkthrough to review
and identify:
- all PROVOX components
- types of I/O cards
- types of serial devices
- power and grounding
- cabinet installation
- any new signals that will be brought into DeltaV I/O cards
- environmental conditions
PROVOX controllers have a larger input/output capacity than the DeltaV controller.
You must determine if the existing configuration will fit into the DeltaV controller. If
it does not fit, divide the configuration among multiple controllers.
Rack space is an important consideration. If you must divide your configuration
among multiple controllers be sure that you have adequate rack space to house the
new DeltaV Controllers Interface for PROVOX I/O solutions.
Keep in mind that PROVOX and DeltaV controllers are structured differently. The
point is the fundamental entity in the PROVOX system and the function block is the
fundamental entity in the DeltaV system. It is possible that migration is as simple as
translating PROVOX points to DeltaV function blocks. However, the DeltaV system
has many advanced control features not supported by the PROVOX system.
Implementing these features could reduce the size and complexity of your existing
configuration and reduce the number of DeltaV controllers needed to replace
PROVOX controllers.
The DeltaV Controller Interface for PROVOX I/O solution does not support all the
card types that are supported by PROVOX controllers. If the DeltaV Controller
Interface for PROVOX I/O does not support a PROVOX card used in your
configuration, you must determine how to address these input/output signals.
Ensure that the input voltage specification of the DeltaV System Power Supply
matches the output voltage specifications of the power source that you intend to
use. The input voltage range of the DeltaV System Power Supply that is provided
with the DeltaV Controller Interface for PROVOX I/O solution and DeltaV controller
has an input range of 20.4 to 28.8 VDC which is compatible with the PROVOX type
CP6103 System Power Supply. It is recommended that the existing PROVOX system

4
Overview

power supplies and CP6701 Control I/O power communications cards be checked
for electrolytic capacitor degradation. Contact your local Emerson Process
Management representative or sales office for more information.
Is redundancy required for the DeltaV Controller Interface for PROVOX I/O solution?
The solution is available in simplex and redundant configurations.
How will you divide your control strategy into logical divisions (called areas in a
DeltaV system)?
What is required to run your control strategy in a DeltaV system? On which
controllers will the control modules run?
How will you move your operator displays to a DeltaV system? It may be necessary
to recreate your displays using DeltaV Operate. Can displays be deleted, combined,
or improved? Must displays conform to new standards such as gray or blue scale?
What is required to migrate your alarms scheme and how will you handle process
and events history collection?
How will you split your PROVOX I/O across DeltaV controllers?
What is the requirement for wiring and cable lengths?

Refer to the Getting Started with Your DeltaV Automation System manual for an introduction
to DeltaV system concepts and to DeltaV Books Online for complete information on
DeltaV system requirements.

Related information

System capacities
Supported PROVOX Control I/O cards
Supported PROVOX Distributed (MUX) I/O cards

Supported PROVOX Control I/O cards


The DeltaV Controller Interface for PROVOX I/O solution supports the following PROVOX
Control I/O cards:

CL6721 Discrete Input/Output Card


CL6821 Analog Input/Output Card
CL6822 Smart Transmitter Interface Card (STIC)
CL6824 Analog Input Card
CL6825 Smart Device Input Card
CL6826 Smart Device Output Card
CL6827 Smart Device Input Card
CL6828 Smart Device Output Card
CL6921 External Interface Card (with Weigh Scale Interface only)
CP6701 Fiber Optic Interface Card (FIOC, used to remotely mount a CP6701 file with
fiber-optic cable)

5
Overview

The following Control I/O products are not supported. It is recommended that you use the
DeltaV Programmable Serial card in place of these products. It allows more efficient
interaction between the DeltaV controller and external PLCs or serial devices.

CL6921 External Interface Card (with Allen Bradley Interface firmware)


CL6921 External Interface Card (with any customer-specific interface firmware)
CL6922 Intelligent Device Interface (IDI)
CL6923 Intelligent Device Interface (IDI)

Supported PROVOX Distributed (MUX) I/O


cards
The DeltaV Controller Interface for PROVOX I/O solution supports the following PROVOX
Distributed (MUX) I/O cards when the CP6601 Serial Buffer card is used in place of the
DM6003 Parallel Buffer card:

DM6311 Analog Voltage Input 0-10 V and 1-5 V Cards (single-ended)


DM6312 Analog Voltage Input 0-10 V and 1-5 V Cards (isolated)
DM6321 Analog Current Input Card (single-ended)
DM6322 Analog Current Input Card (isolated)
DM6331 Analog Input RTD Input Cards
DM6341 Analog Input Millivolt Input Card
DM6351 J Analog Input Thermocouple Input Cards
DM6352 K Analog Input Thermocouple Input Cards
DM6353 T Analog Input Thermocouple Input Cards
DM6354 E Analog Input Thermocouple Input Cards
DM6355 R Analog Input Thermocouple Input Cards
DM6361 Discrete Input Card
DM6362 Discrete Input Card (dry contacts)
DM6363 Discrete Input Card (120 Vac)
DM6371 Pulse Count Input Card
DM6372 Pulse Count Input Card (dry contacts)
DM6373 Pulse Count Input Card (Vortex)
DM6381 Weigh Scale Interface Card
DM6411 Analog Voltage Output Card
DM6421 Analog Current Output Card
DM6431 Time Proportional Output (TPO) Card
DM6461 Discrete Output Cards
DM6462 Discrete Output Cards (internal relay)
DM6463 Discrete Output Cards (external relay)

6
Overview

The following PROVOX Distributed (MUX) I/O products are not supported. It is
recommended that you use the DeltaV Programmable Serial card in place of these
products. It allows more efficient interaction between the DeltaV controller and external
PLCs or serial devices.

DM6004 and DM6005 Virtual I/O Coupler (VIOC)


DM6391 ac2 Interface

Supported DeltaV I/O


All S-series traditional DeltaV I/O cards and CHARMs I/O are supported in a system that
uses the DeltaV Controller Interface for PROVOX I/O solution. Refer to the DeltaV S-series
and CHARMs Hardware Reference manual for a complete list of S-series I/O cards and
CHARMs.

Note
The VIM card, Zone 2 Remote I/O card, SLS 1508, and the Wireless Gateway are not supported on
this solution.

System capacities
The full range of 16 PROVOX Control I/O files with redundant cards and 16 PROVOX
Distributed (MUX) I/O files with simplex cards are supported. Each SD Plus controller can
support 750 Device Signal Tags (DSTs) and each SX controller can support 1500 DSTs.
Each I/O channel is assigned one DST. As with DeltaV I/O, a DST is counted toward
licensing only if it is linked to a module. The number of channels varies depending upon
the card type; but generally, 46 or more Control I/O cards and 93 or more Distributed I/O
cards constitute about 750 DSTs. Backup cards do not contribute to the DST count. Add an
SD Plus or SX controller for every 750 DSTs that you have in your PROVOX I/O subsystem
and an SX controller for every 1500 DSTS that you have in your PROVOX I/O subsystem.
Remember to carefully consider wiring lengths and the location of control modules when
you split your I/O across multiple controllers. Refer to DeltaV Books Online for complete
information on DSTs including how DSTs are counted for licensing and for more
information on referencing data.

Related information

DST syntax in a DeltaV system

DST syntax in a DeltaV system


The DeltaV system uses the following default format to specify DSTs: Controller/File number/
Card number/Channel number

The default DST for channel 6 of card 11 in file 9 of a Control I/O subsystem connected to
the PROVOX I/O Interface card connected to controller CRTL02 is: CTRL02F09C11CH06

7
Overview

Similarly, the default DST for channel 4 of card 6 in file 12 of a Distributed I/O subsystem
connected to the PROVOX I/O Interface card connected to controller CRTL0B is:
CRTL0BF12C06CH04

You can rename your DSTs to be more meaningful in your control strategy.

Referencing data in a DeltaV system


Parameter references are used to reference data such as run time values and diagnostic
information. External references are used to reference parameters outside of the current
module. Internal references are used to reference parameters within the current module.

External references are made through:

A DST: the external reference links to a DST in the same way a function block links to
the DST.
An I/O path: The external reference links to the channel input and output
parameters in this form: NODE/PVXIO/Card File/Card/Channel/Parameter/Field

Redundancy
Redundant power supplies, redundant DeltaV controllers, and redundant DeltaV
Controller Interface for PROVOX I/O cards are required for redundancy in the controller
installation. Each primary and backup DeltaV Controller Interface for PROVOX I/O card is
paired with a DeltaV controller. (Controller A is paired with DeltaV Controller Interface for
PROVOX I/O card A and controller B is paired with DeltaV Controller Interface for PROVOX
I/O card B.) Controller A is powered from power supply A and controller B is powered from
power supply B. Both power supplies provide load-shared power to both DeltaV Interface
for PROVOX I/O cards. Both of the serial communication links are used in a simplex or
redundant DeltaV Controller Interface for PROVOX I/ O solution. Refer to the PROVOX
documentation for information on PROVOX Control I/O card redundancy. Distributed
(MUX) I/O does not support redundant I/O cards.

8
Hardware installation

2 Hardware installation
Topics covered in this chapter:
Installing the hardware
Installing the I/O carriers
Connecting the PROVOX I/O carrier ground
Install and connect the power supplies
Install DeltaV controllers
Install the DeltaV Controller Interface for PROVOX I/O cards
Extend power and connect the communications links

Installing the hardware


It is important that you carefully size your PROVOX configuration and determine the
number of DeltaV Controller Interfaces for PROVOX I/O solutions, SD Plus and SX
Controllers, and power supplies that you will need to replace your existing PROVOX
hardware. Refer to DeltaV Books Online for information on the tools required for
installation, wiring guidelines, and torque limits.

Note
To ensure reliable operation of your system, it is recommended that you install redundant
controllers and use an Uninterruptible Power Supply (UPS) to backup controller power.

Note
All electrical installations must conform to applicable federal, state, and local codes and regulations.

Related information

Components and connections in a system using the DeltaV Controller Interface for
PROVOX I/O Solution

Installing the I/O carriers


You must ensure that you have adequate rack space and DIN rail support when you install
the DeltaV I/O carriers. If you are removing an existing PROVOX controller and replacing it
with DeltaV I/O carriers in the same location, rack space may not be a consideration.
However, if you are not removing an existing PROVOX controller, allow for more space and
install additional DIN rails for your DeltaV I/O.

If you removed the PROVOX controllers, you should have the screws that held it in place to
the cabinet EIA rails. Use eight of the screws to install the carrier for the DeltaV I/O.
Otherwise, install the carrier in the desired location.

9
Hardware installation

Connecting the PROVOX I/O carrier ground


Connect one of the ground terminals on the top of the PROVOX I/O carrier to the Local
Ground Point (LGP) with a 14 AWG insulated wire. To easily identify the ground wire, use
insulation that is green with a yellow stripe.
Carrier ground

+ +
Controller A Controller B Interface A Interface B
A B

LocalBus
Extenders
A B

Refer to the PROVOX AC and DC Power and Ground Wiring document (PN1:003) for
connection details.

Install and connect the power supplies


The DeltaV System Power Supply (24 VDC) provides power to the DeltaV controllers,
DeltaV I/O cards, and the DeltaV Controller Interface for PROVOX I/O cards. It does not
provide power to the PROVOX I/O cards. Remember to calculate power consumption to
determine the number of DeltaV power supplies required. Use a 24 VDC DeltaV bulk
power supply to power the system power supply. Be sure that the input voltage
specifications of the DeltaV system power supply matches the output voltage
specifications of the power source. Refer to the DeltaV S-series and CHARMs Hardware
Reference manual for information on the DeltaV bulk power supplies and for instructions
on calculating power consumption.

WARNING!
Always remove input power to the supply before connecting or disconnecting the input power
connection. The connector should not interrupt current flow and could be damaged if actuated
under a load condition.

10
Hardware installation

Figure 2-1: Power connections on the carrier


24 VDC 24 VDC
input input
(optional)
Carrier ground

- + - +

+ +
Controller A Controller B Interface A Interface B
A B
LocalBus
Extenders
A B

1. The power supplies install to the left of the controllers in slots 1 and 3 (left to right)
on the carrier. Align the system power supply with the connector on the carrier and
push to attach.

Note
Controller A is powered from power supply A and controller B is powered from power supply
B. Both power supplies provide load-shared power to both PROVOX I/O Interface cards and to
the DeltaV I/O. If either power supply fails, both PROVOX I/O Interface cards remain powered.

2. Connect the bulk power supply's 24 VDC output to the DC input terminals on the
top of the PROVOX carrier. If you have an optional second system power supply,
wire it to the connectors for the second power supply (B) on the carrier.

Install DeltaV controllers


DeltaV SD Plus, and SX controllers provide control and manage communications for both
the PROVOX I/O and the DeltaV I/O.

Here are a few things to consider about the DeltaV controllers:

Online controller replacement is not supported. You cannot have a simultaneous


communications link between a DeltaV controller and a PROVOX controller.

11
Hardware installation

DeltaV controllers communicate only with the associated DeltaV Controller


Interface for PROVOX I/O card. This means that the DeltaV controller in slot 2
communicates only with the DeltaV Controller Interface for PROVOX I/O card in slot
5. Likewise, the DeltaV controller in slot 4 communicates only with the DeltaV
Controller Interface for PROVOX card I/O in slot 6.
When a DeltaV controller is the active controller, its associated Interface for
PROVOX I/O card is active as indicated by the LEDs on the Interface.
If a controller switchover occurs, the standby controller on the associated Interface
takes over.

Refer to DeltaV Books Online for information on DeltaV Controller redundancy.

1. Align a controller with the connector on the Controller Interface for PROVOX I/O
carrier and push to attach. The controllers install to the right of the power supplies in
slots 2 and 4 (left to right) on the carrier.
2. Connect network cables from the switches to the RJ45 connectors on the bottom of
each controller. The front connector is for the primary DeltaV Control Network and
the rear connector is for the secondary DeltaV Control Network.

Install the DeltaV Controller Interface for


PROVOX I/O cards
The DeltaV Controller Interface for PROVOX I/O card provides the interface between one
DeltaV controller and the PROVOX I/O.
PROVOX I/O
Interface cards

+ +
Controller A Controller B Interface A Interface B
A B

LocalBus
Extenders
A B

12
Hardware installation

Align the PROVOX I/O Interface card with the connector on the carrier and push to attach.
The PROVOX I/O Interface cards install side by side to the right of controller B on the
carrier.

Note
The PROVOX I/O Interface card is powered by either power supply. If the paired DeltaV controller is
not installed, commissioned, configured, or powered, its Power and Error lights will be on and the
Active and Standby lights will be flashing.

Extend power and connect the


communications links
The LocalBus supplies power to the DeltaV I/O subsystem and provides communications
connections between the controller and DeltaV I/O.
1. Connect the VerticalPlus LocalBus cables to the D-shell connector on the carrier.
2. Connect the other end of the VerticalPlus LocalBus extender cables to an 8-wide I/O
Interface carrier to power the carrier.
3. The I/O subsystems serial RG6U 75 ohm coaxial cables provide communications
connections between the PROVOX I/O Interface carrier and the PROVOX I/O files.
Connect the primary and secondary I/O Comms on the PROVOX I/O Interface
carrier, marked PRIMARY and SECONDARY to the primary and secondary
communications links on the Distributed (MUX) and Control I/O files. Be sure not to
cross the primary and secondary serial coaxial cables.

13
Hardware installation

14
Configuration

3 Configuration
Topics covered in this chapter:
Before importing DeltaV Controller Interface for PROVOX I/O configurations
Enable PROVOX I/O on the workstation
Import a migrated PROVOX configuration
Adding and configuring hardware
Upgrading DeltaV Controllers and Interface Cards for PROVOX I/O
Important information about upgrading after a protocol change
Important considerations for using PROVOX I/O in a control strategy

Before importing DeltaV Controller Interface


for PROVOX I/O configurations
It is assumed in the following topics that the PROVOX configuration (I/O points, alarms,
and displays) has been migrated to an .FHX file that can be imported into the DeltaV
system. If this is not the case, contact your Emerson Sales representative or local sales
office.

The following topics also provide basic information on using the DeltaV Explorer to add
components and configure your system. Refer to the DeltaV Explorer online help for
information on using this application and to Books Online for reference information on the
DeltaV system. In particular, refer to the Getting Stared with Your DeltaV Automation System
manual for an introduction to basic DeltaV concepts and terminology. This manual is
available in DeltaV Books Online and in hardcopy format.

Enable PROVOX I/O on the workstation


Before you can use DeltaV Controller Interface for PROVOX I/O solution, you must enable
the PROVOX I/O option on your workstation.

1. Click Start > DeltaV > Engineering > System Preferences.

The System Preferencesdialog opens.

2. Select Enable PROVOX I/O.

Import a migrated PROVOX configuration


Use the DeltaV Explorer to import the configuration into the DeltaV system.

1. Click Start > DeltaV > Engineering > DeltaV Explorer to open the DeltaV Explorer.

15
Configuration

2. Click File > Import > Standard DeltaV Format.

Importing the configuration builds the following hierarchy in the DeltaV Explorer:
Controller for PROVOX I/O
Assigned Modules
I/O
PROVOX I/O Interface
Card Files (Control or Distributed)
I/O Cards
Channels
Device Tags

When the configuration is imported, you will need to:

Download the ProfessionalPLUS and other workstations.


Commission the DeltaV Controllers.
Verify the configuration.
Download the DeltaV Controllers.

Refer to the DeltaV Explorer online help and to Books online for information on
downloading and commissioning.

Adding and configuring hardware


The DeltaV Explorer is used to add DeltaV Controller Interfaces for PROVOX I/O, PROVOX
Card Files, and I/O Cards to the configuration. Refer to the DeltaV Explorer online help for
information on adding and configuring DeltaV I/O.

Adding a new DeltaV Controller Interface for PROVOX I/O builds the hierarchy for DeltaV
Controller Interface for PROVOX I/O in the DeltaV Explorer. Once the hierarchy is built, you
can add card files, PROVOX I/O cards (under PROVOX I/O in the hierarchy), and DeltaV I/O
cards (under I/O). Modules configured in DeltaV Control Studio and then assigned to a
node, appear under the Assigned Modules area in the hierarchy. Refer to the Control
Studio online help and to Books Online for information about modules.

Add a new DeltaV Controller Interface for PROVOX I/O


Use the DeltaV Explorer to add a new DeltaV Controller Interface for PROVOX I/O.

1. Select the Control Network in the DeltaV Explorer hierarchy.


2. Click the right mouse button and select New > Controller with PROVOX I/O

The DeltaV Controller Interface for PROVOX I/O hierarchy builds in the DeltaV
Explorer.

16
Configuration

Now you can add and configure PROVOX I/O card files and I/O cards.

Add a PROVOX card file


You must add a DeltaV Controller Interface for PROVOX I/O to the DeltaV Explorer before
you can add a card file.

1. Select PROVOX I/O from the DeltaV Explorer hierarchy.

2. Click the right mouse button and select New File.

The Add File dialog opens.

3. Choose the card file type: Control or Distributed, select a file number (1-16), and
click OK.

17
Configuration

Add a simplex card


It is assumed that a DeltaV Controller Interface for PROVOX I/O and a card file have been
added to the DeltaV Explorer.

1. Select the card file in the DeltaV Explorer hierarchy.

2. Click the right mouse button and select New Control I/O Card to add a new Control/
Distributed I/O card.

The Add Card dialog opens.

3. Select Simplex from the Redundancy status drop-down list, select any other options,
and click OK.

Add a redundant card pair


A DeltaV Controller Interface for PROVOX I/O and a card file have been added to the
DeltaV Explorer.

1. Select the card file in the DeltaV Explorer hierarchy.

18
Configuration

2. Click the right mouse button and select New Control I/O Card to add a new Control/
Distributed I/O card.

The Add Card dialog opens.

3. Select Primary from the Redundancy status drop-down list.

Notice that additional options appear on the Add card dialog.

19
Configuration

4. Configure the primary card and click OK.

Next you must add the backup card to the redundant pair.
5. Select the card file, click the right mouse button, and select New I/O Card.
6. Select Backup from the Redundancy status drop-down list and click OK.

You can view information about the primary card being backed up by right-clicking
the backup card and selecting Properties.

Configure channel properties


1. Select the card.
2. Click the right mouse button and select Configure I/O.

The I/O Configuration utility opens.

20
Configuration

3. Double-click a channel in the list to configure the channel properties.

Be sure to select the checkbox to enable the channel.

4. Assign device tags to the channel.

21
Configuration

A default device tag name is provided for each channel; you can change it if you
wish. Refer to the DeltaV Explorer online help and to Books Online for information
on using and assigning device tags and device signal tags.

Upgrading DeltaV Controllers and Interface


Cards for PROVOX I/O
The DeltaV Controller Upgrade Utility upgrades DeltaV controllers and DeltaV Controller
Interface cards for PROVOX I/O by downloading new firmware to the units. You must
upgrade your controllers and PROVOX Interface cards whenever you update a Service Pack
or your DeltaV software.

Be sure to read the important information about upgrading after a protocol change before
proceeding.

Related information

Important information about upgrading after a protocol change

Upgrade simplex controllers and PROVOX Interface


cards
Be sure to upgrade the PROVOX Interface card first and then the DeltaV controller.

1. Click Start > All Programs > DeltaV > Installation > Controller Upgrade Utility
2. Expand the list box, select PROVOX I/O interface, and click Next.
3. Browse for the upgrade file and click Next.
4. Select the PROVOX Interface that you want to upgrade and click Next.
5. Follow the prompts to complete the upgrade of the PROVOX Interface.
6. Click the Back button to return to the opening screen and follow the above
procedure and upgrade the controller. Be sure to choose Controllers in step 2, and in
step 4, choose the specific DeltaV controller that you want to upgrade.

Related information

Important information about upgrading after a protocol change

22
Configuration

Upgrade redundant controllers and PROVOX Interface


cards
In a redundant system, you upgrade the backup PROVOX Interface card and then upgrade
the backup controller. After you upgrade the backup controller, you'll use DeltaV
Diagnostics to manually switchover both the controller and PROVOX Interface card. Then
you'll go back to the Controller Upgrade Utility and upgrade the new backup PROVOX
Interface card and then upgrade the new backup controller.

1. Click Start > All Programs > DeltaV > Installation > Controller Upgrade Utility.
2. Expand the list box, select the backup PROVOX I/O Interface, and follow the
prompts to upgrade the backup PROVOX Interface card.
3. Now click the Back button to return to the opening screen and follow the prompts to
upgrade the backup controller.
4. Keep the Controller Upgrade Utility open and click Start > DeltaV > Operator >
Diagnostics.
5. Select the controller in the Diagnostics hierarchy, and select Tools > Redundancy
Switchover.
6. Now go back to the Controller Upgrade Utility and follow the prompts to upgrade
the new backup PROVOX Interface card.
7. Click the Back button to return to the opening screen and follow the prompts to
upgrade the new backup controller.

Related information

Important information about upgrading after a protocol change

Important information about upgrading after a


protocol change
It is possible that a change in the communications protocol could occur resulting in a
version incompatibility between controllers and PROVOX Interface cards. If a version
incompatibility occurs, communication stops and the Controller Upgrade Utility presents a
failure message during the upgrade of an Interface. Despite this message, you can still
perform the upgrade.

Continue upgrading a PROVOX Interface card after a


failure message
It is assumed in this procedure that you have received a failure message in the Controller
Upgrade Utility during the upgrade of a PROVOX I/O interface card.

1. Click the Back button to return to the opening screen of the Controller Upgrade
Utility. This leaves the I/O Interface card partially upgraded.

23
Configuration

2. Select Controllers from the drop-down list and follow the prompts to upgrade the
controller.
3. When the controller upgrade is complete, you can complete the upgrade of the
PROVOX I/O Interface card.
4. Click the Back button to return to the opening screen of the Controller Upgrade
Utility.
5. Select PROVOX I/O Interface and follow the prompts to upgrade the PROVOX I/O
Interface card and complete the upgrade.

Important considerations for using PROVOX I/O


in a control strategy
There are a few things to keep in mind when using PROVOX I/O in a control strategy:

Loops that use PROVOX output channels should not run faster than 200
milliseconds. Failure to follow this requirement could result in module errors such as
output transfer errors.
The valid range for the PULSE_DURATION parameter (DI cards, Discrete Output
Momentary channel types) is 0.1 to 25.5 in 0.1 increments. The valid range for the
RATE_PERIOD parameter, available on PCI cards is 0.1 to 5 seconds in 0.1
increments. For both the PULSE_DURATION and RATE_PERIOD parameters, the
DeltaV system will accept a value outside of the range but adjusts the value and
allows the card to be configured. This differs from the PROVOX system that will not
accept a value outside of the valid range. For decimal values, the DeltaV system
adjusts the value to only one digit after the decimal without rounding. That is, all
decimal placements after the tenths (10ths) digit are ignored. For example, .17 is
adjusted to .1.
With the PROVOX Distributed MUX I/O RTD Card Special, you will not receive a
warning message if you configure the SPECIAL_HIGH temperature value to be lower
than the SPECIAL_LOW temperature value. Furthermore, a download of the
configuration completes successfully with no warning messages. Be sure that the
SPECIAL_LOW temperature value is lower than the SPECIAL_HIGH temperature
value.
For some PROVOX Distributed MUX I/O temperature channels, temperature ranges
uploaded to the function blocks XD_SCALE are wider than the card range
configured in the DeltaV Explorer. The function block output is accurate within the
published range in PROVOX documentation. Affected channel types are RTD (-50 to
200 F), Type J High, Type K High, and Type R
If a PROVOX I/O card loses communication with the DeltaV controller, it goes to its
FAIL_ACTION_MODE. For Time Proportional Output (TPO) cards, if the
FAIL_ACTION_MODE parameter is configured to go to the failure action value and
the FAIL_ACTION_VALUE parameter is not equal to 50%, the card sends an extra
pulse that equals the fail action value. Furthermore, if the communication with the
controller does not resume after 10 seconds all the cards in the file become
unconfigured and in the case of the TPO card, all the channels turn off. That is, the
maximum duration for a pulse in a TPO channel is 10 seconds.

24
Troubleshooting

4 Troubleshooting
Topics covered in this chapter:
Using DeltaV Diagnostics to troubleshoot a DeltaV system with PROVOX I/O
View information about a DeltaV Controller Interface for PROVOX I/O
Manually switch over PROVOX I/O cards
Force maintenance ranges for Smart Hybrid channels
Diagnose HART errors for Smart Input and Output channels
Additional troubleshooting information
DeltaV Controller Interface for PROVOX I/O Card - LEDs

Using DeltaV Diagnostics to troubleshoot a


DeltaV system with PROVOX I/O
Use the DeltaV Diagnostics program to view diagnostic information about DeltaV
Controller Interfaces for PROVOX I/O solution, card files, and PROVOX I/ O cards. DeltaV
Diagnostics is also used to perform manual I/O card switchovers, to enable and disable
automatic I/O card switchovers, and to force maintenance ranges for Smart hybrid
channels. Refer to the Diagnostics online help and to Books Online for more information
about using the Diagnostics program.

View information about a DeltaV Controller


Interface for PROVOX I/O
Diagnostic information, such as Overall Integrity and Status, is available for the active and
standby Controller Interfaces for PROVOX I/O.

1. Click Start > All Programs > DeltaV > Operator > Diagnostics.

The DeltaV Diagnostics application opens.

2. Expand the hierarachy in the left pane of the Diagnostics application.


3. Select PROVOX I/O.

Information about the active Controller Interface for PROVOX I/O displays in the
right pane.

4. Navigate to the Redundancy level under PROVOX I/O in the right pane and select
Standby PROVOX I/O.

Information about the standby Controller Interface for PROVOX I/O displays in the
right pane.

25
Troubleshooting

Manually switch over PROVOX I/O cards


Refer to the PROVOX documentation for information on redundant PROVOX cards.

1. Expand the hierarchy in the DeltaV Diagnostics application's left pane.


2. Select the primary active card.
3. Right-click and select Redundancy Switchover.

If the backup card is available, the primary card switches over. After the switchover,
the primary card shows a status of Inactive (in the right pane), and OInteg is BAD.
The backup card shows a status of Active and OInteg is BAD. The Backup card now
has channels beneath it in the left pane.

4. Select the active backup card, click the right mouse button, and select Redundancy
Switchover to switch back to the primary card.

The primary card is now active and the backup card is standby and both cards should
show good status; however, automatic switchover is disabled after a manual
switchover. To enable or disable automatic switchover, select either card (primary or
backup), right-click, and select Enable/Disable Auto Switchover.

Force maintenance ranges for Smart Hybrid


channels
Use the Channel Force Maintenance Ranges command in DeltaV Diagnostics to enter device
ranges when performing a wiring checkout for a PROVOX Smart Hybrid input or output
channel with no field device connected. Only use this command if the device has never
been connected. If the device has been connected and then disconnected, the Smart card
remembers the ranges.

1. Click Start > All Programs > DeltaV > Operator > Diagnostics.

The DeltaV Diagnostics application opens.

2. Select the Smart hybrid input or output channel for which you want to check wiring,
click the right mouse button, and select Channel Force Maintenance Ranges from
the context menu.

For an input channel, enter a valid field device range, and click OK. Refer to the
device documentation for valid ranges.
For an output channel, enter a range of 0 to 100, and click OK.
3. Perform the wiring checkout.

The forced ranges remain in effect until the field device is connected to the channel.
When the device is connected, the AI or AO block uploads the actual field device
ranges.

26
Troubleshooting

Diagnose HART errors for Smart Input and


Output channels
When trying to locate a problem in a malfunctioning HART field device, remember that
the DeltaV Diagnostics program displays a HART channel error only when the Process Level
is configured as Error. (Process Levels can be configured as None, Information, Warning,
and Error.) At Process Levels other than Error, the error appears at the card and file level,
but not at the channel level. If Process Levels are configured at None, Information, or
Warning, you can identify the specific channel in error by selecting each channel and
choosing Channel Variable Process Alarm Status from the context menu.

Additional troubleshooting information


The following information may be useful in troubleshooting your system:

The standby controller is unavailable for a switchover if the entire DeltaV I/O
subsystem fails. For example, the standby controller is unavailable if power is
removed from the DeltaV I/O subsystem or if all I/O cards are removed. If a power
failure removes all I/O cards, a redundant pair will function as a simplex controller.
In the DeltaV system, unlike the PROVOX system, a power failure causes the DeltaV
Controller to go into Cold Restart. Refer to DeltaV Books Online for information on
Cold Restart.
In the event of a failure, the DeltaV Controller Interface for PROVOX I/O card, rather
than the PROVOX cards, holds the fail safe value.
There is no mechanism in the DeltaV Controller Interface for PROVOX I/O to change
Smart Digital Output devices to Computer mode.

DeltaV Controller Interface for PROVOX I/O


Card - LEDs
Table 4-1: DeltaV Controller Interface for PROVOX I/O Card LED indicators

LED Correct Operat- Fault Indications Probable Cause Corrective Ac-


ing Conditions tion
Green - Power On Off 1. System power Check power and
is not supplied to connections.
unit. Possible line
power problem.
2. Internal fault Contact technical
support.
Red Error Off On (Continuous) Internal fault Contact technical
support

27
Troubleshooting

Table 4-1: DeltaV Controller Interface for PROVOX I/O Card LED indicators (continued)

LED Correct Operat- Fault Indications Probable Cause Corrective Ac-


ing Conditions tion
Possible control- Check power sup-
ler power loss ply and connec-
tions
Missing controller Replace controller
Green Active On Off In configured
standby operat-
ing state.
Flashing If green standby
or active LED is
off, I/O interface
is in unconfigured
active operating
state.
Yellow - Pri. CIO On Off
Primary Control I/
O bus is operat-
ing.
Flashing Communications
error rate exceeds
5%. On the PRO-
VOX side, this
could indicate er-
rors on the link or
cards have timed
out resulting in
the link being
marked bad.
Yellow - Sec. CIO On Off No communica-
Secondary Con- tions
trol I/O bus is op-
erating.

28
Hardware specifications

5 Hardware specifications
Topics covered in this chapter:
DeltaV Controller Interface for PROVOX I/O specifications
DeltaV Controller Interface for PROVOX I/O Carrier specifications
DeltaV Controller Interface for PROVOX I/O environmental specifications

DeltaV Controller Interface for PROVOX I/O


specifications
Table 5-1: DeltaV Controller Interface for PROVOX I/O specifications

Item Specification
LocalBus power 12 VDC @ 350 mA maximum
Fuse protection 3.0 A, nonreplaceable fuses
Power dissipation 3.6 W typical
4.2 W maximum
Dimensions Height: 19.7 cm (7.76 in.)
Depth: 13.8 cm (5.43 in.)
Width: 4.2 cm (1.65 in.)
Mounting Assigned slot of carrier

DeltaV Controller Interface for PROVOX I/O


Carrier specifications
Table 5-2: DeltaV Controller Interface for PROVOX I/O Carrier specifications

Item Specification
Capacity Two system power supplies, two controllers,
and two PROVOX I/O Interface cards for redun-
dant controller application.
LocalBus current (maximum) Input: 15 A (includes maximum current for
8-wide I/O Interface if extended)
Output: 15 A (only if extended)

29
Hardware specifications

Table 5-2: DeltaV Controller Interface for PROVOX I/O Carrier specifications
(continued)

Item Specification
Dimensions Height: 26.4 cm (10.39 in)
Depth with no controllers, power supplies
and PROVOX I/O Interfaces installed: 10.9
cm (4.29 in.)
Depth with controllers, power supplies and
PROVOX I/O Interfaces installed: 17.3 cm
(6.81 in)
Width: 48.00 cm (18.9 in.)
Mounting 19 inch (48.26 cm) EIA rails
6 Rack Units (U) high

30
Hardware specifications

Images

Figure 5-1: Front and side views of the DeltaV Controller Interface for PROVOX I/O
Carrier
Front view

26.4 cm
(10.39 in.)

48.0 cm
(18.90 in.)

Side view

26.4 cm
(10.39 in.)

10.9 cm 6.4 cm
(4.29 in.) (2.50 in.)

31
Hardware specifications

DeltaV Controller Interface for PROVOX I/O


environmental specifications
Item Specification
Operating temperature range 0 C to 60 C (32 F to 140 F)
Storage temperature range -40 C to 85 C (-40 F to 185 F)
Relative humidity 5 to 95% non-condensing
Airborne contaminants ISA-S71.04-1985 Airborne Contaminants Class G3
Shock 10g sinewave for 11 ms
Vibration 1 mm peak-to-peak displacement from 5 to 16 HZ; 0.5g from 16
to 150 HZ
Electromagnetic Compatibility Per EN61326-1016

32
Channel parameters and HART data mapping

6 Channel parameters and HART data


mapping
Topics covered in this chapter:
Configurable parameters for Analog I/O RTD and Thermocouple channels
Weigh Scale input parameters in the DeltaV system
HART data mapping between PROVOX Smart Input and Output cards

Configurable parameters for Analog I/O RTD


and Thermocouple channels
The following channel parameters can be configured for the PROVOX Analog I/O cards
RTD, and Thermocouple channel types.

Parameter Description
TEMPERATURE_UNIT Used to configure the temperature units (degrees F or degrees C)
of the value returned by FIELD_VAL. Available on all PROVOX RTD
and Thermocouple channel types.
SPECIAL_CONV Used to configure the Thermocouple type (B, E, J, K, R, S, or T)
that is used in the linearization algorithm. Available on PROVOX
Thermocouple special channel types.
SPECIAL_HIGH A floating-point number used to specify the high range of a PRO-
VOX RTD or Thermocouple special channel type. If the channel
type is RTD special, the value is in units that correspond with
TEMPERATURE_UNIT. If the channel type is Thermocouple spe-
cial, the value is in millivolts.
SPECIAL_LOW A floating-point number used to specify the low range of a PRO-
VOX RTD or Thermocouple special channel type. If the channel
type is RTD special, the value is in units that correspond with
TEMPERATURE_UNIT. If the channel type is Thermocouple spe-
cial, the value is in millivolts.
FIELD_VAL User configurable channel value and status (in temperature
units).
FIELD_VAL_PCT Value and status of the channel (in percent of range) as reported
by the card.

33
Channel parameters and HART data mapping

Weigh Scale input parameters in the DeltaV


system
In PROVOX, Weigh Scale Input data is represented in eight channels. Refer to the PROVOX
documentation for more information. In DeltaV, the following four parameters are used to
represent Weigh Scale Input data.

Parameter Data source Data format


GWEIGHT Gross weight from the card. Channel 1 for port 1 Percent of range
and channel 5 for port 2. Read only
NWEIGHT Net weight from card. Channel 2 for port 1 and Percent of range
channel 6 for port 2. Read only
TWEIGHT Tare weight from card. Channel 3 for port 1 and Percent of range
channel 7 for port 2. Read only
SCALESTATUS Status word from card. Channel 4 for port 1 and Status
channel 8 for port 2. Read only

HART data mapping between PROVOX Smart


Input and Output cards
HART variable DeltaV parameter for PROVOX Smart I/O
PV HART_FIELD_VAL (set to the analog 4-20 value
in EUs for hybrid channels and to the digital PV
for digital channels)
HART_PV (for digital input channels only)
SV HART_SV
TV HART_TV
FV HART_FV
Variable 5 HART_VAR5 (not writeable)
Variable 6 HART_VAR6 (not writeable)
. .
. .
. .
Variable 16 HART_VAR16 (not writeable)

34
Index

Index
8-wide carrier extending power to 8-wide carriers 13
extending power to 13 external references
syntax 8

A
F
adding a card file 17
adding simplex cards 18 failure action
automatic switchovers 26 Time Proportional Output cards 24
FIELD_VAL 33
FIELD_VAL_PCT 33
B
bulk power supply
G
recommendations for using 4
GWEIGHT 34

C
H
card file
adding 17 hardware
PROVOX card file adding and configuring 16
adding 17 HART data mapping 34
carriers
installing 9 I
Channel Force Maintenance Ranges command 26 I/O carriers
Channel parameters installing 9
Analog I/O RTD and Thermocouple channels 33 importing a PROVOX configuration 15
Controller Interface for PROVOX I/O
specifications 29
M
maintenance ranges
D forcing 26
data mapping 34 manual switchovers 26
DeltaV controller mapping HART data 34
installing 11 migrating a PROVOX system
DeltaV Controller Interface for PROVOX I/O important considerations 4
environmental specifications 32
DeltaV Controller Interface for PROVOX I/O Carrier
N
specifications 29, 31
DeltaV controllers NWEIGHT 34
determining the number of 4
DeltaV Diagnostics 25 P
DeltaV Interface for PROVOX I/O parameter references
installing 12 uses of 8
Device Signal Tags power supplies
DST, See Device Signal Tag installing 10
syntax 7 process level configurations 27
PROVOX configuration
E importing 15
enabling PROVOX I/O on the workstation 15

35
Index

PROVOX Control I/O cards SPECIAL_HIGH temperature value 24


cards supported 5 SPECIAL_LOW 33
number supported 7 SPECIAL_LOW temperature value 24
PROVOX Distributed (MUX) I/O cards specifications
number supported 7 Controller Interface for PROVOX I/O 29
supported cards 6 DeltaV Controller Interface for PROVOX I/O
PROVOX I/O enabling on the workstation 15 Carrier 29, 31
PROVOX system environmental 32
important considerations for migrating 4 supported PROVOX Control I/O cards 5
PULSE_DURATION parameter supported PROVOX Distributed (MUX) I/O cards 6
valid ranges 24 switchovers 26
syntax
R Device Signal Tags 7
System capacities 7
RATE_PERIOD parameter
valid ranges 24
redundancy 8 T
TEMPERATURE_UNIT 33
S Time Proportional Output cards
failure action 24
SCALESTATUS 34
troubleshooting 25
simplex cards
TWEIGHT 34
adding 18
Smart Hybrid channels
forcing maintenance ranges for 26 W
SPECIAL_CONV 33 workstation
SPECIAL_HIGH 33 enabling PROVOX I/O on 15

36

You might also like