W.O.

: XXXX Rev : 0
Issued by : XXXX Date : 2-Jul-08

Wo a a
W

Ho A
A
Outside R
+ Hr C
Inside WT WT
WT

Hi B

Wi b b

Value Tol Value Tol Value Tol

Wall Thickness WT 12.7 mm 55 mm 12.7 mm
Outside Diameter OD 12.75 inches 42 inches 12.75 inches
Outside Diameter OD 323.9 mm 1066.8 mm 323.9 mm
Inside Diameter ID 298.5 mm 956.8 mm 298.5 mm
Root face C 4.0 mm 0.0 mm 4.0 mm
Bevel angle (Inside) 37.5 30 37.5
Bevel height (Inside) Hi 4.0 mm 25.0 mm 4.0 mm
Half Opening (Inside) Wi 3.1 mm 14.4 mm 3.1 mm
Milling tool radius R 0 mm 8 mm
Bevel angle (Outside) 37.5 8 37.5
Bevel height (Outside) Ho 4.7 mm 30.0 mm 4.7 mm
Half Opening (Outside) Wo 3.6 mm 4.2 mm 3.6 mm
Weight per meter 96.8 kg/m 1363.6 kg/m 96.8 kg/m
Pipe length 12.2 m 12.2 m 12.2 m
Pipe weight 1181 kg 16636 kg 1181 kg
 Team : PE
Welding Consumable - Estimated quantity Date : 11/7/2017
Rev. : 0
Project : XXX W.O. : PXX
Oo
WT : 12.7 mm Bevel depth Di : 4.2 mm Weld length L : 12.1 m
OD : 12.75 inches Bevel depth Do : 4.5 mm Area inside Ai : 13.8 mm2
OD : 323.9 mm Half opening Oi : 3.2 mm Area outside Ao : 15.3 mm2

Do
ID : 298.5 mm Half opening Oo : 3.4 mm Area (- cap) A : 29.1 mm2
Bevel angle : 37.5 Cap height Hc : 3.0 mm Area (cap) Ac : 26.6 mm2
Bevel angle : 37.5 Cap width Wc : 2.0 mm Area (+ cap) A : 55.6 mm2 T
WT
Root face T : 4 mm
Di

Oi
Passes No Wire WSo WSs TS Filling (mm) H (mm) W (mm) Gas (m)
Root&Hot 1 4.0 1 12.5 10.7 100 16.62 #REF! #REF! 0.02
First Fill 1 1 10 9 70 37.94 #REF! #REF! 0.02
Fill 1 1 10.5 68 50.07 #REF! #REF! 0.02
Fill 0 1 1 50.07 #REF! #REF! 0.00
Fill 0 1 1 50.07 #REF! #REF! 0.00
Fill 0 1 1 50.07 #REF! #REF! 0.00
Fill 0 1 1 50.07 #REF! #REF! 0.00
Fill 0 1 1 50.07 #REF! #REF! 0.00
Fill 0 1 1 50.07 #REF! #REF! 0.00
Fill 0 1 1 50.07 #REF! #REF! 0.00
Last Fill 0 1 1 50.07 #REF! #REF! 0.00
Strip 0 1 1 50.07 #REF! #REF! 0.00
Cap 1 1 8.5 8.5 70 69.14 #REF! #REF! 0.02
7 passes Compared to total section (cap included) #DIV/0! #REF! #REF! 0.09
Compared to bevel section (cap excluded) #DIV/0! #REF! #REF!
CONSUMPTION :
Wire : 0.00 Kg / joint x 1.1 = 0.00 Kg / joint Gas flow = 55 l / min
Shielding gas : 0.09 m / joint x 2 = 0.18 m / joint
 SMAW AUTOMATIC WELDING
Project : #REF! 0 By: #REF! Rev.: 0 Date: 14-Mar-08

Thickness 0 Cutting Tool Angle A #REF! Area (cap included) = #REF! mm

#REF!
OD ("): 0 Cutting Tool Angle B 6 Area (cap excluded) = #REF! mm

Infl. Height 12.7 Cutting tool Radius R 3.0693 Weld Length = 0 mm

Root Face T 4 Opening = #REF! mm

Land L 4.7 Opening at the Infl. point = 16.79 mm

H = Height of the bead

W = Width of the bead
Passes PROCESS Dia WSo WSs TS Filling (mm) H (mm) W (mm) Gas (m)
Root&Hot 1 Saturnax 1 12.5 10.7 100 16.62 #REF! #REF! 0.02
First Fill 1 Saturnax 1 10 9 70 37.94 #REF! #REF! 0.02
Fill 1 Saturnax 1 10.5 68 50.07 #REF! #REF! 0.02
Fill 0 Saturnax 1 1 50.07 #REF! #REF! 0.00
Fill 0 Saturnax 1 1 50.07 #REF! #REF! 0.00
Fill 0 Saturnax 1 1 50.07 #REF! #REF! 0.00
Fill 0 Saturnax 1 1 50.07 #REF! #REF! 0.00
Fill 0 Saturnax 1 1 50.07 #REF! #REF! 0.00
Fill 0 Saturnax 1 1 50.07 #REF! #REF! 0.00
Fill 0 Saturnax 1 1 50.07 #REF! #REF! 0.00
Last Fill 0 Saturnax 1 1 50.07 #REF! #REF! 0.00
Strip 0 Saturnax 1 1 50.07 #REF! #REF! 0.00
Cap 1 Saturnax 1 8.5 8.5 70 69.14 #REF! #REF! 0.02
7 passes Compared to total section (cap included) #REF! #REF! #REF! 0.09
Compared to bevel section (cap excluded) #REF! #REF! #REF!
CONSUMPTION :
Wire : 0.00 Kg / joint x 1.1 = 0.00 Kg / joint Gas flow = 55 l / min
Shielding gas : 0.09 m / joint x 2 = 0.18 m / joint
 WELDING PARAMETERS
Project : 0 Run Extension Tip Cup
Date Author Purpose Comments OD : 0 Root/Hot 22 29 1
6/6/2008 AKA Revision 0 for SA approval WT : 0 1st Fill 22 29 2
9/29/2008 SA OK for WPQT Gas : Ar/CO2 - 50/50 2nd Fill 18 finition 1
Buse : Simple flux Strip 18 finition 2
Gas Flow Rate : 55 l/min Capping 16 finition 1
Torch Angle : 5
---------------- AVEC L' INCLINOMETRE ---------------- Wire : Supramig

1 RUN P 1 ( root + hot ) dual torch 5 RUN P 5 ( capping ) dual torch

Sequence soft start 0 30 50 130 150 180 soft stop Sequence soft start 0 30 50 130 150 180 soft stop
Oscillation frequence 200 200 200 Oscillation frequence 200 200 200
Stop Delay [ms] 80 80 80 Stop Delay [ms] 80 80 80
Width [mm] 0.7 0.7 0.7 Width [mm] 1.6 1.6 1.8 1.8
Wire speed [m/min] 12.5/10.5 12.5/10.7 12.0/10.0 Wire speed [m/min] 8.3/8.3 8.5/8.5 7/7
Travel speed [cm/min] 90 95 100 95 90 Travel speed [cm/min] 60 65 67 70 63 60 15
Amperage [A] 275/255 260/240 265/245 265/245 265/245 260/240 250/220 Amperage [A] 225/215 215/205 190/205
Volts [V] 24.5/25.0 24.8/25.5 24.5/25.0 Volts [V] 23.0/23.0 23.5/23.5 23.0/23.0 23.5/23.5 17,5/17,5

2 RUN P 2 ( fill 1) dual torch

Sequence soft start 0 30 50 130 150 180 soft stop

Oscillation frequence 180 180 180
Stop Delay [ms] 80 80 80
Width [mm] 2 2.0 2.2 2.2
Wire speed [m/min] 10.5 /9.5 10.0/9.0 10.0/9.0
Travel speed [cm/min] 65 65 70 65 62 60
Amperage [A] 245/235 230/215 225/210
Volts [V] 24.5/24.5 25.5/25.5 25.0/25.0 25.5/25.5 25.0/25.0

3 RUN P 3 ( fill 2 ) single torch

Sequence soft start 0 30 50 130 150 180 soft stop

Oscillation frequence 180 180 180
Stop Delay [ms] 80 80 80
Width [mm] 3 3.0 3.2 3.2
Wire speed [m/min] 11 10.5 10.5
Travel speed [cm/min] 67 68 62
Amperage [A] 235 235 215
Volts [V] 24 25 24.5 25 24.5

4 RUN P 4 ( strip ) single torch P 8 ( hot pass ) single torch

Sequence soft start 0 30 50 130 150 180 soft stop Sequence soft start 0 30 50 130 150 180 soft stop
Oscillation frequence 200 180 200 Oscillation frequence 200 180 200
Stop Delay [ms] 80 80 80 Stop Delay [ms] 80 80 80
Width [mm] 3.4 3.4 3.6 3.6 Width [mm] 1.2 1.2 1.4
Wire speed [m/min] 9.5 10.0 9.5 Wire speed [m/min] 10 11.0 10
Travel speed [cm/min] 63 68 58 Travel speed [cm/min] 90 95 100 98 95 90
Amperage [A] 240 230 220 Amperage [A] 260 250 240
Volts [V] 24 24.5 24.5 Volts [V] 27 25.5 25 25.5 25