.

INTRODUCTION

. DESIGN AND OPERATING CONDITIONS

1. SYSTEM CAPACITY
2. WASTEWATER INLET DESIGN QUALITY AND QUANTITY
3. WASTEWATER EFFLUENT LIMIT AT WASTEWATER TREATMENT SYSTEM OUTLET

. EQUIPMENT LIST AND CALCULATION

1. EQUIPMENT LIST FOR WASTEWATER TREATMENT SYSTEM

2. CALCULATION OF WASTEWATAER TREATMENT SYSTEM

1 of 19
. INTRODUCTION

The purpose of this document is to demonstrate and verify the design and capacity calculation of
Wastewater Treatment System for Jimah East Power 2 x 1000MW Coal Fired Power Plant.

The Wastewater Treatment System is designed to comply with the permissible discharge limits for aqueous
discharges into seawater via cooling water outlet. The design of the Wastewater Treatment System adapted
according to the final permission for waste water discharge.

The Wastewater Treatment System is matched to cope with all chemically polluted wastewater from the
Jimah East Power Plant, except boiler cleaning chemical waste.

2 of 19
. DESIGN AND OPERATING CONDITIONS

1. SYSTEM CAPACITY

Item Capacity (Product Base)

1) Water Treatment System

Pre-Treatment System 130 m3/hr
2) Wastewater Treatment System
Oily Wastewater Treatment System 70 m3/hr
Normal Wastewater Treatment System 130 m3/hr
Sewage Wastewater Treatment System 40 m3/day

2. WASTEWATER INLET DESIGN QUALITY AND QUANTITY

2.1 Wastewater Inlet Design Quality

Quality
Item
pH SS (mg/l) COD (mg/l) Oil (mg/l)
Chemical Wastewater 2 ~ 13 500 80 -
Abnormal Wastewater 2 ~ 13 20 500
Oily Wastewater 6~8 100 50 300

2.2 Wastewater Inlet Design Quantity

2.2.1 Oily Wastewater Quantity (22 hours operation)

Rainfall Intensity 230 mm/day

- Design Condition of Rain Intensity : 115 mm/day
(Half of rainfall will be considered to design WWT system since it is oily contaminated surface wastewater and the
other half of clean surface water is discharged to storm drainage trench)

No Items Conditions (Input Data) Quantity Reference / Remark

Water Balance Diagram_Case 4

Turbine Plant Drain and
1 TSB Information in WBD 136.0 m3/day Dry Season, Maximum Water
CCW Drain
Consumption
Water Balance Diagram_Case 2
Light Fuel Oil Tank Yard
2 Tank Area 1200.0 m2 130.2 m3/day Wet Season, Averaged Water
Sump
Consumption
Water Balance Diagram_ Case
Transformer Area (Main,
3 TR Area 2500.0 m2 271.3 m3/day 2 Wet Season, Averaged Water
BOP, ECP)
Consumption

Total 538 m3/day

Required Oily 24.4 m3/hr

Design Wastewater 70.0 m3/hr
Note. Design capacity is determined for plant safe
operation in case of any emergency condition.

3 of 19
2.2.2 Process Wastewater Quantity (22 hours operation)

No Items Quantity (Max) Reference / Remark

1 Oil treated Wastewater 537.50 m3/day

2 Sampling System 96.00 m3/day Water Balance Diagram

WWT Clarifier & Thickener Return

3 80.00 m3/day
Wastewater
Water Balance Diagram_Case 4
4 Filter Backwashing for WT 64.00 m3/day Dry Season, Maximum Water
Consumption
Water Balance Diagram_Case 4
5 Regen Water for Ion Exchanger 174.00 m3/day Dry Season, Maximum Water
Consumption

6 Regen Water for CPP 140.00 m3/day Water Balance Diagram

7 Ash Handling System 624.00 m3/day Water Balance Diagram

Water Balance Diagram_Case 4

8 Turbine Plant 556.00 m3/day Dry Season, Maximum Water
Consumption

9 FA Handling System 4.00 m3/day Water Balance Diagram

10 ESP System 48.00 m3/day Water Balance Diagram

Design Concept for Ahs Pond

11 Ash Pond Overflow 271.41 m3/day
Operation
Total 2594.91 m3/day

Required Process 118.0 m3/hr

Design Wastewater 130.0 m3/hr
Note. Design capacity is determined for plant safe
operation in case of any emergency condition.

4 of 19
3. WASTEWATER EFFLUENT LIMIT AT WASTEWATER TREATMENT SYSTEM OUTLET

Item Unit Quality

Temperature C 40
pH value - 5.5-9.0
BOD mg/l 50
Suspended Solid (SS) mg/l 50
Mercury (Hg) mg/l 0.005
Cadmium mg/l 0.02
Chromium, Hexavalent mg/l 0.05
Chromium, Trivalent mg/l 1
Total chromium (Cr) mg/l 0.5
Arsenic (As) mg/l 0.1
Cyanide (CN-) mg/l 0.1
Lead (Pb) mg/l 0.5
Copper (Cu) mg/l 0.5
Manganese (Mn) mg/l 1
Nickel (Ni) mg/l 1
Tin (Sn) mg/l 1
Zinc (Zn) mg/l 1
Boron (B) mg/l 4
Iron (Fe) mg/l 1
Silver (Ag) mg/l 1
Aluminium (Al) mg/l 15
Selenium (Se) mg/l 0.5
Barium (Ba) mg/l 2
Fluoride (F-) mg/l 5
Formaldehyde (H2CO) mg/l 2
Phenol (C6H5OH) mg/l 1
Free Chlorine mg/l 2
Total Residual Chlorine mg/l 0.2
Sulphide mg/l 0.5
Oil and Grease (O&G) mg/l 10
Ammonical Nitrogen (NH3_N) mg/l 20
Colour ADMI 200

5 of 19
3.1 Efficiency of Unit Process for Waste Water Treatment

Quality
Item
Q (m3/day) pH SS (mg/l) COD (mg/l) Oil (mg/l)
Chemical Wastewater (1) 2000 2 ~ 13 500 80 0
INLET Abnormal Wastewater Raw water 6410 2 ~ 13 20 500
Oily Wastewater 280 6~8 100 50 300
API
Efficiency - - 20% 2% 97%
CPI Oil Separator
(2) Concentration 280 6~8 80 49 9
(1) and (2) after mixing 2280 2 ~ 13 448 76 1
TREAT pH Adjustment tank
Coagulation tank Efficiency - - 91% 50% -
Flocculatin tank
Clarifier Concentration 2280 5.5-9.0 45 40 1
Effluent pond Concentration 2280 5.5-9.0 45 40 1
OUTLET Guarantee Concentration 5.5-9.0 50 N/A 10

3.2 Effluent Discharge Quality Management Plan for the WWTP

Item Method Frequency Location Remark

PH
Turbidity Monitoring always Analyzer
Flow indicatior

BOD
Frequency depends on local
SS Grab Sampling 1 month Effluent pump discharge
standard regulation
etc.

1 of 1
. EQUIPMENT LIST AND CALCULATION

1. EQUIPMENT LIST FOR WASTEWATER TREATMENT SYSTEM

7 of 19
 PROJECT NAME : JIMAH EAST POWER 2 x 1000 MW COAL FIRED POWER PLANT DOC. NO. : JEP-HHC-B6-GCF-72003

PROJECT NO. : KJ15003 REV. NO. : 0

SYSTEM : WT, WWT SYSTEM DATE : 28-Sep-16

EQUIPMENT NUMBER (KKS) Q'TY DIMENSION (m) Operation Weight (Kg)

Capacity POWER Equipment
EQUIPMENT NAME Type Mat'l Remarks
TOTAL EQUIPMENT (m3/hr or m3) TEMP. PRESSURE (kW) Location
SYSTEM CODE Total C I S Dia / Width Length Height Empty Operational
PLANT UNIT CODE deg.C (barg)

WASTE WATER TREATMENT

A. ABNORMAL WASTEWATER
TREATMENT SYSTEM

00 GNL20 BB001 Wastewater Pre-Retention Basin 1 1 Rectangular R.C.C + Epoxy Coating 4000 m3 22.0 50.0 4(3.7) AMB ATM - - - OUTDOOR BY OTHERS

Casing : A743 CF8M

00 GNK21 AP001 Wastewater Pre-retention pump A 2 1 1 Submersible Impeller : A743 CF8M 50 m3/hr - - - AMB 2.0 7.5 204 245 OUTDOOR Lifting device
Shaft : A276 316

00 GNK22 AP001 Wastewater Pre-retention pump B

B. OILY WASTEWATER TREATMENT

SYSTEM

INCLUDE BAFFLE
00 GNL11 BB001 API Oil Separator Pond 1 1 Rectangular R.C.C + Epoxy Coating 116 m3 4.0 29.0 1.5(1.0He) AMB ATM - - - OUTDOOR
by HHC INFORM

00 GNL10 BB001 Oily Wastewater Pond 1 1 Rectangular R.C.C + Epoxy Coating 682 m3 9.5 20.5 4(3.5He) AMB ATM - - - OUTDOOR by HHC INFORM

Casing : A48 CL30

00 GNK11 AP001 Oily Wastewater Pump A 2 1 1 Submersible Impeller : A48 CL30 70 m3/hr - - - AMB 3.0 15 215 263 OUTDOOR Lifting device
Shaft : A276 304

00 GNK12 AP001 Oily Wastewater Pump B -

A283-C + Epoxy Coating +

00 GNB13 AT001 CPI Oil Separator 1 1 CPI 70 m3/hr 1.82 5.20 1.84 AMB ATM - 8,500 31,700 OUTDOOR -
Poly Urethane Paint

00 GNL12 BB001 Oil Sludge Pond 1 1 Rectangular R.C.C + Epoxy Coating 8 m3 2.0 4.0 1.5(1.0He) AMB ATM - - - OUTDOOR BY OTHERS

Cylinder: C.I.
Electrical Feeder & Floater
00 GNB10 AP001 Vacuum Pump 1 1 Vacuum Piston:NBR 5 m3/hr - - - AMB -700mmAq 2.2 146 - OUTDOOR
will be supplied
Shaft: Alloy Steel

00 GNL17 AT001 Pipe Oil Skimmer 1 1 Pipe A312 TP304 DN100 AMB ATM -

C. CHEMICAL W.W TREATMENT

SYSTEM

00 GNL30 BB001 Wastewater Retention Basin 1 1 Rectangular R.C.C + Epoxy Coating 2000 m3 12.0 50.0 4(3.4) AMB ATM - - - OUTDOOR BY OTHERS

1 of 6
 PROJECT NAME : JIMAH EAST POWER 2 x 1000 MW COAL FIRED POWER PLANT DOC. NO. : JEP-HHC-B6-GCF-72003

PROJECT NO. : KJ15003 REV. NO. : 0

SYSTEM : WT, WWT SYSTEM DATE : 28-Sep-16

EQUIPMENT NUMBER (KKS) Q'TY DIMENSION (m) Operation Weight (Kg)

Capacity POWER Equipment
EQUIPMENT NAME Type Mat'l Remarks
TOTAL EQUIPMENT (m3/hr or m3) TEMP. PRESSURE (kW) Location
SYSTEM CODE Total C I S Dia / Width Length Height Empty Operational
PLANT UNIT CODE deg.C (barg)

Casing : A743 CF8M

00 GNK31 AP001 Wastewater Retention Pump A 2 1 1 Submersible Impeller : A743 CF8M 130 m3/hr - - - AMB 2.0 19 585 708 OUTDOOR Lifting device
Shaft : A276 316

00 GNK32 AP001 Wastewater Retention Pump B -

Casing - A48CL-35
00 GNC11 AN001 WW Air Blower A 4 1 2 1 Roots Rotor - A48CL-35 42 Nm3/min - - - AMB 4000 mmAq 55 2,335 2,355 OUTDOOR -
Shaft - AISI 1045

00 GNC12 AN001 WW Air Blower B -

00 GNC13 AN001 WW Air Blower C -

00 GNC14 AN001 WW Air Blower D -

3.7
00 GNL40 BB001 pH Adjustment Tank 1 1 32.8 m3 3.2 3.2 AMB ATM - OUTDOOR -
(3.2He)

3.7
00 GNL41 BB001 Coagulation Tank 1 1 Rectangular A516 70 + RL 32.8 m3 3.2 3.2 AMB ATM - 19,100 146,200 OUTDOOR -
(3.2He)

3.7
00 GNL42 BB001 Flocculation Tank 1 1 44 m3 4.3 3.2 AMB ATM - OUTDOOR -
(3.2He)

00 GNB11 AM001 pH Adjustment Tank Agitator 1 1 Propeller agitator 150rpm 3.7 310 310 -

00 GNB12 AM001 Coagulation Tank Agitator 1 1 Propeller A283 C + RL agitator 150rpm - - - - - 3.7 310 310 -

00 GNB13 AM001 Flocculation Tank Agitator 1 1 Paddle agitator 50rpm - - - - - 2.2 330 330 -

4.0
00 GNL20 BB001 Clarifier 1 1 Circular R.C.C + Epoxy Coating 130 m3/hr 14.1 - AMB ATM - 556,507 OUTDOOR -
(3.5He)

00 GNL25 AM001 Clarifier Rack Drive 1 1 Cyclo Reducer SS304 0.064 rpm 1.5 10,000 - -

00 GNL60 BB001 Thickener 1 1 Circular R.C.C + Epoxy Coating 4.1 m3/hr 5.9 - 3.5 AMB ATM - 86,020 OUTDOOR -

00 GNL65 AM001 Thickener Rack Drive 1 1 Cyclo Reducer SS304 0.13 rpm 0.75 4,000 - -

Casing - A743 CF8

Horizontal
00 GNS61 AP001 Sludge Transfer Pump A 2 1 1 Impeller - A743 CF8 25 m3/hr - - - AMB 2.0 3.7 122 159 OUTDOOR -
Centrifugal
Shaft - A276 304

00 GNS62 AP001 Sludge Transfer Pump B -

2 of 6
 PROJECT NAME : JIMAH EAST POWER 2 x 1000 MW COAL FIRED POWER PLANT DOC. NO. : JEP-HHC-B6-GCF-72003

PROJECT NO. : KJ15003 REV. NO. : 0

SYSTEM : WT, WWT SYSTEM DATE : 28-Sep-16

EQUIPMENT NUMBER (KKS) Q'TY DIMENSION (m) Operation Weight (Kg)

Capacity POWER Equipment
EQUIPMENT NAME Type Mat'l Remarks
TOTAL EQUIPMENT (m3/hr or m3) TEMP. PRESSURE (kW) Location
SYSTEM CODE Total C I S Dia / Width Length Height Empty Operational
PLANT UNIT CODE deg.C (barg)

Casing - A743 CF8

Horizontal
00 GNS63 AP001 Thickened Sludge Pump A 2 1 1 Impeller - A743 CF8 6 m3/hr - - - AMB 2.0 2.2 117 152 OUTDOOR -
Centrifugal
Shaft - A276 304

00 GNS64 AP001 Thickened Sludge Pump B -

Vertical,
00 GNN30 BB001 Acid Dosing Tank (for WWT) 1 1 FRP 0.55 m3 1.0 - 1.2 AMB ATM - 150 1,450 INDOOR 33% HCl
Cylindrical

Pump Head - PVDF

Diaphragm
00 GNN31 AP001 Acid Dosing Pump A (for WWT) 2 1 1 Diaphragm - PTFE 18 liters/hr N/A N/A N/A AMB 3.0 0.4 30 30.1 INDOOR -
(Auto Stroke)
Check Ball - Ceramic

00 GNN32 AP001 Acid Dosing Pump B (for WWT) -

Vertical
00 GNN60 BB001 Caustic Dosing Tank (for WWT) 1 1 FRP 0.55 m3 1.0 - 1.2 AMB ATM - 180 900 INDOOR 45% NaOH
Cylindrical

Pump Head - SS316

Diaphragm
00 GNN61 AP001 Caustic Dosing Pump A (for WWT) 2 1 1 Diaphragm - PTFE 8 liters/hr - - - AMB 3.0 0.4 34 34.1 INDOOR -
(Auto Stroke)
Check Ball - SS316

00 GNN62 AP001 Caustic Dosing Pump B (for WWT) -

Vertical ALUM 8%
00 GNN70 BB001 Alum Dosing Tank (for WWT) 1 1 FRP 4.1 m3 1.7 - 2.3 AMB ATM - 400 4,900 INDOOR
Cylindrical 14days

Pump Head - PVC

Diaphragm
00 GNN71 AP001 Alum Dosing Pump A (for WWT) 2 1 1 Diaphragm - PTFE 90 liters/hr - - - AMB 3.0 0.4 28 28.1 INDOOR -
(Manual stroke)
Check Ball - SS316

00 GNN72 AP001 Alum Dosing Pump B (for WWT) -

00 GNN40 AK001 A-polymer Auto Dissolving Unit 1 1 Auto Dissolving A240 304 1000 L 0.75 1.94 0.75 AMB ATM 1.74 700 1,500 with Agitator

Pump Head - SS316

Diaphragm
00 GNN41 AP001 A-polymer Dosing Pump A 2 1 1 Diaphragm - PTFE 190 L/Hr - - - AMB 3.0 0.4 34 34.1 INDOOR -
(Manual stroke)
Check Ball - SS316

00 GNN42 AP001 A-polymer Dosing Pump B -

00 GNN50 AK001 C-polymer Auto Dissolving Unit 1 1 Auto Dissolving A240 304 1000 L 0.75 1.94 0.75 AMB ATM 1.74 700 1,500 with Agitator

Pump Head - SS316

Diaphragm
00 GNN51 AP001 C-polymer Dosing Pump A 2 1 1 Diaphragm - PTFE 400 L/hr - - - AMB 3.0 0.75 34 34.1 INDOOR -
(Manual stroke)
Check Ball - SS316

00 GNN52 AP001 C-polymer Dosing Pump B -

00 GNB80 BB001 Effluent Pond 1 1 Rectangular R.C.C + Epoxy Coating 500m3 5.0 29.5 4(3.5) AMB ATM - - - OUTDOOR BY OTHERS

3 of 6
 PROJECT NAME : JIMAH EAST POWER 2 x 1000 MW COAL FIRED POWER PLANT DOC. NO. : JEP-HHC-B6-GCF-72003

PROJECT NO. : KJ15003 REV. NO. : 0

SYSTEM : WT, WWT SYSTEM DATE : 28-Sep-16

EQUIPMENT NUMBER (KKS) Q'TY DIMENSION (m) Operation Weight (Kg)

Capacity POWER Equipment
EQUIPMENT NAME Type Mat'l Remarks
TOTAL EQUIPMENT (m3/hr or m3) TEMP. PRESSURE (kW) Location
SYSTEM CODE Total C I S Dia / Width Length Height Empty Operational
PLANT UNIT CODE deg.C (barg)

Casing : A743 CF8

00 GNK81 AP001 Effluent Pump A 2 1 1 Submersible Impeller : A743 CF8 130 m3/hr - - - AMB 3.5 30 585 719 OUTDOOR Lifting device
Shaft : A276 304

00 GNK82 AP001 Effluent Pump B -

00 GCS76 AK001 Sludge Mixing Tank 1 1 Rectangular A240 304 0.6 m3 0.8 0.8 1.0 AMB ATM 400 1,000 INDOOR

Shaft: A479 304

00 GCS75 AM001 Agitator for Sludge Mixing Tank 1 Propeller - - - - - - 0.75 300 1,000
Impeller: A240 304

00 GNS70 AK001 Dehydrator 1 1 Belt Press CS(A36)+ Epoxy Coating 153 kg DS/hr 4,955 2,410 3,560 AMB ATM 1.5 6,200 8,200 INDOOR

Vertical Cake
00 GNS73 AK001 Chute 1 1 A283 C + Epoxy Coating 2 m3 272 1,450 2,878 AMB ATM 0.75 600 1,500 INDOOR with Screw Feeder
Chute

00 GNS74 AT001 Recycle Tank 1 1 Drum A283 C + Epoxy Coating 0.3 m3 800 1,500 470 AMB ATM 0.75 1,500 2,500 INDOOR

Casing - A216 WCB

Horizontal
00 GNS71 AP001 Washing Pump A 2 1 1 Impeller - A743 CF8 24 m3/hr AMB 5.0 11 298 387 INDOOR
Centrifugal
Shaft - A276 304

00 GNS72 AP001 Washing Pump B

Pipe: A312 TP304

00 GNY23 AT001 Eye wash & Safety shower B 1 1 Self standing Fitting: A182 F304 SHOWER - - - AMB ATM - 22 22 INDOOR -
Valve: A351 CF8

4 of 6

EQUIPMENT NAME
A. ABNORMAL WASTEWATER TREATMENT SYSTEM
Wastewater Pre-Retention Basin
B. OILY WASTEWATER TREATMENT SYSTEM
API Oil Separator Pond
Oily Wastewater Pond
CPI Oil Separator
Oil Sludge Pond
C. CHEMICAL W.W TREATMENT SYSTEM
Wastewater Retention Basin
WW Air Blower
pH Adjustment Tank
DESIGN BRIEF & Description
of THE TECHNOLOGY for WWTP
Holdup and Reservation
Pre-retention basin and Retention basin are wastewater basin for plant generated wate water.
Normally, influent wastewater component for pre-retention basin is abnormal wastewater such as:
Boiler drain (Bahandling, ESP, B/D tank, RAPH Cleaning)) and FA Washing
Pre-retention and retention basins can be used as back ups for each other.
Capacity : 4000 m3
API(American Petroleum Institute) separator is the most common means of separating insoluble oil from water in power plant, refining and petrochemical wastewater.
The API separator consists of a rectangular concrete basin with multiple-channels which provides sufficient holdup time for oil droplets to allow to rise to the surface and
delaminated oil will be skimmed away wil oil skimmer.
API Oil Separator Pond is for Oil treatment.
Influent wastewater component :
Turbine plant drain and CCW Drain, Light fuel oil tank yard sump, Transformer area(main BOP, ECP)
Capacity : 116 m3
Holdup and Reservation of oily wastewater
Corrugated Plate Interceptor(CPI) of type is EPS(Egg plate seperator) Plate Pack.
The efficiency of an oil / water separator is inversely proportional to the ratio of its discharge rate to the unit's surface area.
A separator's surface area can be increased by the installation of parallel plates in the separator chamber. The resulting parallel
plate separator will have a surface area increased by the sum of the horizontal projections of the plates added.
Primarilly treated oily waste water from API Pond will be flow to CPI Oil Separator and remove the remained oily components.
Capacity : 70 m3/hr
Holdup and Reservation
Skimmed oil from API Oil Separator will be flow into Oil Sludge Pond.
Collected oil will be discharged by the vacuum pump.
Capacity : 8 m3
Holdup and Reservation
Pre-retention basin and Retention basin are wastewater basin for plant generated wate water.
Normally, influent wastewater component for retention basin is normal wastewater such as:
WT System wastewater(including filter backwash, Regeneration Waste, Chemical Storage and Unloading Station drain), Effluent pump return, Ash pond overflow,
Chemical wastewater (including aux. boiler, cpp regen, STG BLDG (chemical dosing drain, sampling flushing drain)
Pre-retention and retention basins can be used as back ups for each other.
Capacity : 2000 m3
Capacity : 42 Nm3/min
Pre-retention basin and retention basin is equalized and mixed by aeration from WW air blower.
After the chemical treatment step, pH Adjustment Tanks which designed for pH adjustment of wastewater by using acidic or alkaline additives, to prevent shocking the
biological system downstream.
pH adustment range is pH 6~8
Capacity : 32.8 m3
 Coagulation and flocculation processes are used to facilitate the elimination of suspended solids and colloids by gathering these together to form floc. Detention time of
flocculation tank is 20 min.
Flocculation tanks are typically used to treat wastewater treatment. Flocculating agents are added to the wastewater to promote formation or agglomeration of larger
Coagulation Tank & Flocculation Tank
particle masses from the fine solids formed during treatment.
Capacity : 32.8 m3 (coagulation tank)
Capacity : 44 m3 (flocculation tank)

Clarifier is used for sedimentation which is the method most frequently used for separating suspended solids and colloids. The colloid has to be aggregated as floc after
the coagulation.
Supernatant overflowed to the Effluent pond.
The primary purpose of a clarifier is to separate solids from the wastewater through gravitational settling.
Clarifier
Clarifiers also have sludge raking arms that remove the accumulation of organic solids collected at the bottom of the tank.
The depth and cross-sectional area of a clarifier are functions of the settling rate of the suspended solids and the thickening characteristics of the sludge. Clarifiers are
designed to provide sufficient retention time for the settling and thickening of these solids.
Capacity : 14.1 mD x 4 mH

The volume reduction obtained by sludge concentration is beneficial to subsequenct treatment processes.
Thickening is a procedure used to increase the solids content of sludge by removing a portion of the liquid fraction.
Supernatant overflowed to the Wastewater pre-retention basin and retention basin.
Thickener
Thickener provides some equalization and blending of the sludge. This smoothes the flow and improves the uniformity of the
solids fed to downstream equipment. Thickners can also be designed to provide some minimal strorage capacity.
Capacity : 5.9 mD x 3.5 mH

Holdup and Reservation

Effluent Pond Waste treated water will be stored in effluent pond before disposal. Effluent water is pumped to the coal settling basin and aeration pond.
Capacity : 500 m3

Dewatering is a physical process to reduce water from the sludge.

Sludge cakes produced from dehydrator will be disposed by chute and collected in jumbo bags which is local standard for sludge disposal. The sludge collected jumbo
bags will be transferred to Open Waste Storage Area(outdoor sludge yard) by folk lift. Filled jumbo bags will be disposed by the Owner.
Dehydrator units These units are continuous, mechanical, sludge dewatering devices. They use single moving belts to dewater sludges continuously through stages of dewatering.
Belt press filtration processes operate with three basic stages - chemical conditioning of the feed, gravity drainage of the sludge and dewatering of the drained sludge by
shear and compression.
Capacity : 154 kg DS/hr
2. CALCULATION OF WASTEWATAER TREATMENT SYSTEM

2.1 API Oil Separator Pond

Design Basis
Flow Rate : 980 /day 14 ( hr operation)
Flow Rate : 70 /hr Design flow
Detention time : 25.0 min
Needed Volume : 29.2
Effective Height : 1 m

Calculation
Flow Rate : 70 /hr
Dimension : 4 mW x 29.0 mL x 1.5 mH ( 1 mHe )
Capacity : 116 Pond size (by HEC inform)
Actual Detention time : 99.4 min

2.2 Oil Sludge Pond

Design Basis
Flow Rate : 980 /day
Oil Inlet : 300 /
Oil Outlet : 10 /
Oil SG : 0.8 k/
Detention Time : 312 hr 13 days
Effective Height : 1m

Calculation
Flow Rate : 70 /hrx ( 300 - 10 ) 0.8 = 25.4 /hr
Volume : 25.4 /hr x 312 hr = 7.9

Specification
Quantity : 1 Set
Type : Rectangular
Capacity : 8.0 Pond size (by HEC inform)
Dimension : 2 mW x 4.0 mL x 1.5 mH ( 1 mHe )
Material : R.C

2.3 Skimmed Oil pump

- Quantity : 1 Set
- Type : Vacuum pump
- Capacity : 5 /hr x -700 mmAq

2.4 Oily W.W Pond

Capacity : 682 Pond size (by HEC inform)
Dimension : 9.5 mW x 20.5 mL x 4 mH ( 3.5 mHe )
Detention Time : 9.7 hr

2.5 Oily water transfer pumps

Design Basis
Flow Rate : 980 /day

Calculation
Flow Rate 980 /day 14 hr/day = 70 /hr
Select Capacity 70 /hr x 3 barg

2.6 CPI Oil Separator

Specification
Quantity 1 set
Type Rectangular
Capacity 70 /hr

8 of 19
2.7 Mixing Blower (WW Air Blower)
Design Basis
Type : Air mixing
Capacity : 4000 (Pre-retention basin)
: 2000 (Retention basin)
Mixing air rate : 1.25 /hr (Change 0.8--> 1.25 by HEC Comment, 2015. 3/4)
Operating time : 24 hr

Calculation
Type : Roots
Capacity : 4000 x 1.25 /hr = ### /hr
: 5000 /hr 60 min/hr = 83 /min
Safety margin : 100% 83 /min x 100% = 83 /min
Pressure : 0.4 /
Q'ty : 2 op. = 42 /min
Select : 42 Nm3/min x 4000 mmAq
Capacity : 2000 x 1.25 /hr = ### /hr
: 2500 /hr 60 min/hr = 42 /min
Safety margin : 100% 42 /min x 100% = 42 /min
Pressure : 0.4 /
Q'ty : 1 op. = 42 /min
Select : 42 Nm3/min x 4000 mmAq
Total Q'ty : 3 duty + 1 st-by

2.8 pH Adjustment Tank, Coagulation Tank

Design Criteria
Quantity : 1 Set
Flow rate : 130 /hr
Detention Time : 15 min

Capacity calculation
Requirement Capa. : 130 m3/hr 60 min/hr x 15 min = 32.5
Efficient Volume
Dimension : 3.2 mW x 3.2 mL x 3.7 mH
Eff. Dimension : 3.2 mW x 3.2 mL x 3.2 mH
Efficient Volume : 32.8
Actuality Detention Tim : 15.1 min > 15 min ..OK

Specification
Material : Carbon Steel + Rubber Lining

2.9 Flocculation Tank

Design Criteria
Quantity : 1 Set
Flow rate : 130 /hr
Detention Time : 20 min

Capacity calculation
Requirement Capa. : 130 m3/hr 60 min/hr x 20 min = 43.3
Efficient Volume
Dimension : 4.3 mW x 3.2 mL x 3.7 mH
Eff. Dimension : 4.3 mW x 3.2 mL x 3.2 mH
Efficient Volume : 44.0
Actuality Detention Tim : 20.3 min > 20 min ..OK

Specification
Material : Carbon Steel + Rubber Lining

9 of 19
2.10 Acid Dosing Pump for WWT
Design Basis
Capacity 2600 /day 20 hr operation
pH balance
- Inlet water pH 11 [OH-] = 0.001 /
- Outlet water pH 7 [OH ] -
= 0.0000001 / 98 2 /
70 2 /
Chemical HCl 33% (density : 1.16 /) @20C

Calculation
Consumption
- Ion concentration [OH-] = 0.001 - 0.0000001 0.0009999 /
- Dosing 2600 /day x 37 g/ x 0.0009999 / = 94.9 /day 100% HCL
130 /hr x 37 g/ x 0.0009999 / = 4.7 /hr 100% HCL
- Safety margin 100%
100% HCl = 94.9 /day x 100% = 94.9 /day
33% HCl = 94.9 /day ( 33% ) 1.16 / = 248 /day

WWT ACID DOSING TANK = 288 /day = 14.4 /hr

1 day tank eff. 85% = 292 /day
but, min. 0.5m3 KOM Requirement 500 LITER
14 day storage liter volume for WWT : go to Acid Storage tank volume = 3470.4 liter 33%

2.11 HCl Feed Pump

- Consumption 248 /day 20 hr x 100% (safety) = 12.4 /hr 33%
Pump stroke @ 70% (by HEC TBE) = 18 /hr
- Selected 18 /hr x 3barg

2.12 Acid Dosing Tank for WWT

Provided Capacity Working volume : 0.55 m3

Dimension
- Diameter : 1.0 m
- Top - HHLL : 0.1 m 1.2 m elevation
- HHLL - HLL : 0.1 m 1.1 m elevation
- HLL - LLL : 0.7 m 1.0 m elevation
- LLL - LLLL : 0.1 m 0.3 m elevation
- LLLL - Bottom : 0.2 m 0.2 m elevation
- Height : 1.2 m
- Selected Height : 1.2 m
- Working Volume : 0.55 m3
1.0 mD X 0.7 m He = 0.55 m3 Working volume
Specification : 1.0 mD X 1.2 m H = 0.9 m3

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2.13 Caustic Dosign Pump for WWT
Design Basis (Neutralizaing)
Capa. 2600 /day 20 hr operation
Neutralizing
- Inlet pH 3.2 [H+] = 0.0006310 / (Assumption after mixing)
- Outlet pH 7 [H+] = 0.0000001 /

Chemical NaOH 5% (Density : 1.035 /)

NaOH 45 % (Density : 1.470 /)

Calculation
NaOH consumption
- Ion concentration [H+] = 0.0006310 - 0.0000001 0.0006309 /
- Dosing 2600 /day x 40 g/ x 0.0006309 / = 65.6 /day 100% NaOH
130 /hr x 40 g/ x 0.0006309 / = 3.3 /hr 100% NaOH
- Safety margin 100%
100 % HCl 65.6 /day x 100% = 65.61 /day
45 % NaOH 65.6 /day ( 0.45 ) 1.470 / = 99.2 /day Volume
= 145.8 /day
= 7.3 /hr Weight
Design Basis (pH Adjust)
Capa. 2600 /day 20 hr operation
Coagulation pH Adjust
- Inlet pH 7 [H+] = 0.0000001 /
- Outlet pH 9 [H ] +
= 0.000000001 /
- Inlet (pOH) pOH 7 [OH-] = 0.0000001 /
- pH adjust (pOH) pOH 5 [OH ] -
= 0.00001 /

Chemical NaOH 45 % ( Density : 1.470 /)

Calculation
NaOH Consumption
- Ion Concentration [OH-] = 0.00001 - 0.0000001 0.0000099 /
- Dosing 2600 /day x 40 g/ x 0.0000099 / = 1.0 /day 100% NaOH
130 /hr x 40 g/ x 0.0000099 / = 0.1 /hr 100% NaOH
- Safety Margin 100%
100 % NaOH 1.03 /day x 100% = 1.0 /day
45 % NaOH 1.03 /day ( 0.5 ) 1.470 /) = 1.6 /day
= 2.3 /day
Weight = 0.1 /hr
45 % NaOH pH (Neutral + Adjust) + Coagulant react (for ALUM)
Weight 7.3 + 0.11 + 1.04 = 8.5 /hr
= 170 /day
Volume
45 % NaOH pH Neutral 99.2 /day
pH Adjust 1.6 /day
Coagulation 14.2 /day
Total 114.9 /day
1 day dosing 115 Liter = 0.1 m3 volume for WWT
eff. 85% = 0.1 m3
Selected but , minimum 0.5 m3 (KOM Requirement)

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2.14 Caustic Dosing Tank for WWT
3
Provided Capacity Working volume : 0.55 m
Dimension
- Diameter : 1.0 m
- Top - Overflow : 0.07 m 1.2 m EL. Top Height
- Overflow - HHLL : 0.03 m 1.1 m EL.
- HHLL - HLL : 0.1 m 1.1 m EL.
- HLL (working) : 0.7 m 1.0 m EL. Effetive Height
- LLL - LLLL : 0.1 m 0.3 m EL.
- LLLL - Bottom : 0.2 m 0.2 m EL.
- Height : 1.2 m
- Selected Height : 1.2 m
- Working Volume : 0.55 m3
3
1.0 mD x 0.7 m He = 0.55 m Working volume
3
Specification : 1.0 mD x 1.2 m H = 0.94 m
45 % NaOH Total : 114.9 /day
14 Day storage 1,609 Liter = 1.6 m3 volume for WWT 14 day storage 45% NaOH
Selected 1.7 m3 volume for WWT --> go to NaOH Storage tank volume
= 1700 liter
Caustic Dosign Pump for WWT
- Capacity 114.9 /day 1,200 min/day x 100% (safety) = 0.1 /min
Pump stroke @ 70% = 0.1 /min
= 8.2 /hr 45% NaOH
8 /hr 45% NaOH
- Selected: 8 /hr x 3 barg

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2.15 COAGULATION DOSING SYSTEM
ALUM [(Al2(SO4)3 18H2O]
Design Basis
Flow Rate 130 /hr
Dosing Rate 10 ppm (NORMAL) 50 ppm (Abnormal) as ALUM [(Al2(SO4)3 18H2O]
Operation Time 20 hr
Dosing location dosing in Coagulation tank
Concentration 8% as Al2O3 Liquid (SG : 1.317 /) @20C
Detention Time 14 days

Calculation
1) NORMAL CASE
Flow Rate for ALUM
Dosing Rate 10 ppm x 130 /hr 1,000 = 1.30 ALUM/hr 8%
= 26.0 ALUM/day 8%
Flow Rate 1.30 ALUM/hr 1.317 / 8% = 12.3 /hr L/hr as 8%
= 16.3 kg/hr kg/hr 8%
= 247 /day as ALUM 8%
ALUM DOSING PUMP for WWT
Pump Allow Rate
Required pump = 12.3 /hr
Pump stroke @ 70% = 17.6 /hr 18.0 /hr
Select Capacity worst case 2 times dosing rate = 36.0 /hr .
ALUM DOSING PUMP CAPA. = 36.0 /hr x 3 barg

2) ABNORMAL CASE(Emergency)
Flow Rate for ALUM
Dosing Rate 50 ppm x 130 /hr 1,000 = 6.50 ALUM/hr 8%
= 130.0 ALUM/day 8%
Flow Rate 6.50 ALUM/hr 1.317 / 8% = 61.7 /hr L/hr as 8%
= 81.3 kg/hr kg/hr 8%
= 864 /day as ALUM 8%
ALUM DOSING PUMP for WWT
Required Capacity (Abnormal) = 61.7 /hr .

3) RESULTS
In case of abnormal conition, it can be adjusted to the required capacity(abnormal) by stand-by pump operating.

Selected Pump Capacity (Normal) 36.0 /hr

Required Capacity (Abnormal) 61.7 /hr

36.0 x 2 Set = 72 /hr 61.7 /hr . OK

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 Dosing Tank 12.3 /hr x 20 hr/day x 14 day 1,000 = 3.5

Effective volume 85% = 4.06 m3

3
Provided Capacity 4.06 m ..OK
Dimension
- Diameter 1.70 m
- Top - Overflow 0.07 m 2.30 m EL. top Height
- Overflow - HHLL 0.03 m 2.23 m EL.
- HHLL - HLL 0.10 m 2.20 m EL.
- HLL - LLL 1.80 m 2.10 m EL. effetive Height
- LLL - LLLL 0.10 m 0.30 m EL.
- LLLL - Bottom 0.20 m 0.20 m EL.
- Height 2.30 m
- Selected Height 2.30 m
- Working Volume 4.1 m3
1.7 mD X 1.8 m He= 4.1 m3 Working volume
Specification 1.7 mD X 2.3 m H = 5.2 m3

SL. Volume by coagulant

(Al2(SO4)3 18H2O + 6NaOH --> 2Al(OH)3 (S) + 3Na2(SO4)3 + 18H2O

Molecular weight 666 g : 156 g

1.0 : Sludge = 0.234
26.0 ALUM/day x 0.234 = 6.1 DSALUM/day
NaOH consump. by coagulation
(Al2(SO4)3 18H2O + 6NaOH 2Al(OH)3 (S) + 3Na2(SO4)3 + 18H2O
Molecular weight 666.0 : 240
1.3 kg/hr : X=NaOH X= 0.5 kg/hr as 100% NaOH
45% NaOH 1.0 kg/hr 45% NaOH Go to WWT NaOH Calculation
45% NaOH 0.7 /hr 45% NaOH 1.47 S.G
45% NaOH = 14.2 /day 45% NaOH 1.47 S.G

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2.16 Clarifier for WWT
Design Basis
Flow Rate 130 /hr
Surface Loading Rate 0.83 /hr 20 /day (as per TBE max. 20)
Efficient Depth 3.5 m
Sedimentation Time 4.2 hr (as per TBE min. 3 hr)

Calculation
Surface Area 130 /hr 0.83 /hr = 156.0
Dimension 14.1 mD 3.5 mH
Capacity 546
Sedimentation Time 4.2 hr > 4 hr OK

Specification
Quantity 1 Set
Type Circular
Dimension 14.1 mD x 4 mH ( 3.5 mHe)
Capacity 546
Sedimentation Time 4.2 hr
Material R.C (Inner Part : SS304)

Accessories Scraper 1 Set

- Center Drive, m Dia : 14.1 (range 2~3 m/min)
Reducer driving Drive velocity = 3 m/min
- Clycloid, RPM : 0.068

2.17 Effluent pond

Design Basis
Flow Rate 130 /hr
Detention Time 3.85 hr

Calculation
Flow Rate 130 /hr
Requirement Capa. 130 /hr x 3.85 hr = 500.5 (as per TBE 500 m3)

Specification
Quantity 1 Set
Type Rectangular
Capacity. Act. 516.3
Dimension 5 mW x 29.5 mL x 4 mH ( 3.5 mHe )
Material R.C

2.18 Sludge Transfer Pump for WWT

Calculation
SS Sl. (chemical w.w) 1170 kg DS/d [ 500 - 50 ]ppm x 2,600 /d = 1170 kg DS/day
SS Sludge (oily w.w) 49 kg DS/d [ 100 - 50 ]ppm x 980 /d = 49 kg DS/day
Coagulant Sludge 6 kg DS/d According to ALUM Page.
W/W Temp. 30
Total Sludge 1170 kg/day + 55 kg/day = 1225 kg DS/day
Water Content 98.5 % (At sedimentation sludge 1.5%)
Sludge Q'ty 1,225 DS/day x ( 100 / 1.5 ) 1,000 = 81.7 /day
Efficient Capa. 81.7 /day 20 hr/day x 1.00 = 4.08 /hr
4.08 /hr 10 min/hr x 60 = 24.5 /hr
Specification Operation condition: 10 min for every hr(by TBE Sheet)
Quantity 1+1 Set
Type Centrifugal pump
Selected capa. 25 /hr x 2 barg

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2.19 Effluent pumps
Flow Rate 130 /hr
Quantity 1+1 Set
Type Submersible
Capacity 130 /hr x 35 mH (as per TBE capacity)

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2.20 Thickener
Design Basis
Inlet Sludge Weight (WWT) 1,225 DS/day
Inlet Sludge Flow (WWT) 82 /day (as thickner inlet sludge 1.5%)
Total Sludge Weight 1,225 /day
Total Sludge Flow 82 /day = 4.1 /hr 20 hr operation THICKENER
(as per TBE. OP. Time)
Sludge Load 45 /day ( 20 ~ 80 /day )
Hydraulic Load 5.0 /day ( 5 ~ 12 /day )
0.250 /hr
Number of Thickener 1 set
Concentration of Thickened Sludge 3% (as Water Content 98~93%, thickned sludge 2% ~ 7% )
Water Concent. of Thickened Sl. 97%
TSS Concentration of Carry Over 300 /

Calculation
Type
Consider Solid Load Conventional Gravity Thickener
Consider Hydraulic Load 27
Diameter of Thickener 16
Flow of Thickened Sludge 5.9 m
Flow Rate of Carryover 40.8 /day
Weight of Carry Over Solid 41 /day
12 /day
Specification
Quantity 1 Set
Type Circular
Dimension 5.9 mD
Select Dimension 5.9 mD x( 3 mHe) x 3.5 mH
AREA 27.2 m2
Capacity 81.7
Material R.C (Inner Part : CS + Epoxy)
Hydraulic Load 0.150 /hr
Detention time 20 hr = 1.0 day
Accessories Scraper 1 Set
Center Drive, m Dia : 5.9
Reducer Drive Velocity = 2 m/min (range 0.3~3 m/min)
Clycloid, RPM : 0.108

2.21 Thickned sludge pump

Design Basis
Dry Solid 1,225 DS/day
Concentration of Thickened Sludge 3%
Operation Time 8 hr
Allow Rate 110%

Calculation
Sludge Q'ty 1225 DS/day x ( 100% / 3% ) 1,000 = 40.8 /day
40.8 /day 8 hr/day x 110% = 5.6 /hr
Specification
Quantity 1 + 1 Set
Type Centrifugal pump
Capacity 6.0 /hr x 20 mH
Material SS304

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2.22 A-Polymer Dosing System
Design Basis
Flow Rate : 130 /hr
Dosing Rate : 2 ppm
Operation Time : 20 hr
Dosing location : Dosing in Floculation tank
Concentration : 0.2% (SG : 1 /)
Detention time(granular feed) : 1 day

Calculation
Flow Rate for A-Polymer : 2.0 ppm x 130 /hr 1,000
Dosing Rate = 0.26 /hr (as 100%)
= 5.2 /day (as 100%)
Flow Rate : 0.26 /hr 1 / 0.2%
= 130 /hr
= 2600 /day as 0.2%

Pump Allow Rate : 70% Stroke

Required pump : 130 /hr 70%
= 186 /hr
Selected pump 190 /hr
Auto Dissolving Unit Capacity : 1000 /hr

2.23 C- Polymer Dosing System

Design Basis
Flow Rate : 1,225 DS/day
Dosing Rate : 0.5% (as DS/day) = 5 g/ kg.DS/day
Operation Time : 8 hr
Concentration : 0.3%

Calculation
Flow Rate for C-Polymer : 1,225 DS/day x 0.5%
Dosing Rate = 6.13 /day (as 100%)
= 0.77 /hr (as 100%)

Flow Rate : 6.13 /day 0.3%

= 2042 /day as 0.3%

Required : 2042 /day x 1 8 hr/day

= 255 /hr

Allow Rate : 70% Stroke

= 255 /hr 70%
= 365 /hr
Selected pump 400 /hr
Auto Dissolving Unit Capacity : 1000 /hr

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2.24 Belt Press
Design Condition
Inlet Solid Weight : 1,225 DS/day see the Clarifier Sludge
Inlet Solid Flow : 82 /day
Solid Load : 100 /mhr ( 80 ~ 100 /mhr )
Hydraulic Load : 5 /mhr ( 5 ~ 20 m3/mhr )
Operation Time : 8 hr/day
Inlet Solid Weight : 153 DS/hr
No. of Dehydrator(Oper.) : 1 set
Washing Water Supply Rate : 10 /mhr
Cake Solid Content : 20 %
Solid Concentration in Filtrate : 600 /
Safty factor(Belt width) : 100%

Calculation
Type : Belt Press
Consider Solid Load : 1,225 /day 100 /mhr 8 hr/day = 1.5 m
Consider Hydraulic Load : 82 /day 5 /mhr 8 hr/day = 2.0 m
Overall Belt Width : 2.0 m x 100% 1 set = 2.0 m

Belt Washing Water : 10 /mhr x 1 set x 2.0 m x 8 hr/day

= 163 /day

Flow of Filtrate with Washing : 82 /day + 163 /day - 6.1 /day + 2.042 /day
Water = 241 /day

Solid weight in Filtrate : 241 /day x 600 / 1,000 = 145 /day

Solid Capture : ( 1,225 /day - 145 /day ) 1,225 /day = 90%

C-Polymer Dosing
Dry Polymer Feed Ratio : 5.0 g/kg DS/day
Dry Polymer Feed Weight : 1,225 /day x 5 g/kg DS 1,000 = 6.13 kg /Day
Concentration of Feed Solution : 0.30 %
Solution Dosing Rate : 6.13 kg /Day 0.30 x 100 = 2,042 /day

2.25 Washing Pump

Flow Rate : 20.4 /hr 8 hr/day
Quantity : 1+1 Set
Type : Centrifugal
Selected Capacity : 24.0 /hr x 50 mH

2.26 Chute

Produced Cake Vol. : 1,225 /day 200,000 / 1,000 / x 1,000,000 /

= 6.1 m3/day
Cake Hopper = 6.1 m3 Hopper 1 day storage capa.
1.5 m3 2 hr maintenance(Jumbo bag exchange and Spare Time.)
Selected Capacity = 2.0 m3

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