Kiln Audit : Field Measurements

Preheater
Preheater Exit Gas (Downcomer duct)
Temperature
Static Pressure
Flow
Gas analysis (O2, CO, CO2, SO2, NOx)
Dust concentration
Calciner exit
Temperature
Static Pressure
Gas analysis (O2, CO, CO2, SO2, NOx)
Each cyclone inlet and outlet
Temperature
Static pressure
Gas analysis (O2, CO, CO2)

Kiln
Kiln inlet
Temperature
Static Pressure
Gas analysis (O2, CO, CO2, SO2, NOx)
Primary Air (Kiln / Calciner Burner)
Flow
Pressure
Temperature
Transport air for fuel
Flow
Temperature
 Cooler

Cooling air
Flow
Temperature
Pressure (at fan outlet, for each individual duct after flap
damper)
Cooler vent air
Temperature
Static pressure
Flow
Secondary air
Temperature
Kiln hood
Pressure
Tertiary air (at cooler end)
Temperature
Static pressure
Flow (if possible)