MACHINE-SHOP OPERATOR PLANNING AS PER 12 HRS SHIFT 22 12

Shif Cycle Target / Hrs Prd Machine Working Operator Line wise
Line S.No. Operation Machine A B time 100% 85% Target Day Day Required operator
1 OD -TURNING CNC 1 1 16 225 191 16090 4.21 10.52
ROUGH-GRINDING (NO OF
2 C'less Grinder 2 2 30 120 102 16330 8.00 20.01
PASS -4)
3 ID TURNING & THREADING CNC 1 1 55 65 56 17998 16.17 40.44
4 1.6 DRILLING SPM-DRILLING 1 1 70 51 44 16790 19.20 48.01
RAM- 247.55
ASSY 5 DRILL-DEBURRING AIR-GRINDER 1 1 30 120 102 16790 8.23 20.58
6 BACK-BORING & FACE CNC 1 1 18 200 170 17998 5.29 13.23
FINAL-GRINDING (NO OF
7 C'less Grinder 2 2 30 120 102 16330 8.00 20.01
PASS -3)
8 ASSY MACHINING CNC 1 1 125 29 24 14639 29.90 74.75
Total 10 10

Shif Cycle Target / Hrs Prd Machine Working Operator Line wise
Line S.No. Operation Machine A B time 100% 85% Target Day Day Required operator
Copy Turning 1st set-up CT-01 Journal dia Rough 26 43860 18.63
1 turning 1 1 138 118 46.58
Copy Turning 1st set -up CT-02 Journal dia Rough 26 0 0.00
2 turning 138 118 0.00
Turno Mill- CNC01 Journal dia turning 52 61742 52.46
3 1 1 69 59 131.15
Turno Mill- CNC02 Journal dia turning 52 0 0.00
4 69 59 0.00
Turno Mill- CNC06 Journal dia turning 52 0 0.00
5 1 1 69 59 0.00
6 Facing SPM Facing both side 30 120 102 57900 28.38 70.96
7 Notch Mill SPM Notch Milling 1 1 18 200 170 57900 17.03 42.57
Angular hole SPM dia. 5.2 mm drilling 30 55846 27.38
1 1 120 102 68.44
CRANK- 9 618.81
Copy Turning 2nd set-up CT-03 cam dia turning 20 0 0.00
SHAFT 180 153 0.00
Copy Turning 2nd set-up CT-04 cam dia turning 20 0 0.00
1 1 180 153 0.00
Turno Mill- CNC03 cam dia turning 60 60 51 56095 55.00 137.49
Turno Mill- CNC04 cam dia turning 1 1 60 60 51 0 0.00 0.00
Turno Mill- CNC07 cam dia turning 60 60 51 0 0.00 0.00
Bench Drill-SPM dia. 3.2 mm drilling 20 52224 17.07
1 1 180 153 42.67
C'Less Grinder J.dia. Rough 17 53976 14.99
grinding. 1 1 212 180 37.48
Micromatic Gr.-I Cam Finish grinding 19 53426 16.59
1 1 189 161 41.47
Cam Finish
Micromatic Gr.-II grinding
19 0 0.00
1 1 189 161 0.00
Total 11 11
Deburring 2 2
Total mandays as per production 920

Actual Mandays 942

Productivity 97.7