POLYCAB is spreading its markets abroad

with a dedicated export cell.

EXPORTED WORLD WIDE :

Australia
Canada Nigeria
Congo Oman
Cyprus Qatar
Egypt Rwanda
Europe Saudi Arabia
Ghana South Africa
Iran South Korea
Iraq Sri Lanka
Jordan Sudan
Kenya Syria
Kuwait Tanzania
Libya U.A.E.
Malaysia U.K.
Mauritius Uganda
New Zealand Zambia

WIRES & CABLES

POLYC AB WIRES PVT. LTD.

(an ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 Company)

Regd. & Head office :

Polycab House, 771, Pandit Satwalekar Marg,
Mahim (W), Mumbai 400 016.
Tel. : 91-22-2432 7070 - 4, 6735 1400 P R O F I L E
Fax : 91-22-2432 7075
E-mail : exports@polycab.com & TECHNICAL CATALOGUE
Website : www.polycab.com
PRODUCT RANGE

L.V. XLPE INSULATED POWER CABLES

(1.1 kV upto 4 Core x 630 sq.mm & 1 Core x 1000 sq.mm)

L.V. XLPE INSULATED CONTROL CABLES

(1.1 kV upto 61 Core x 1.5 & 2.5 sq.mm)

M.V. XLPE CABLES UPTO 36 kV

H.V. / E.H.V. CABLES UPTO 220 kV

INSTRUMENTATION CABLES

FIRE RESISTANT
(Screened / Unscreened Cables)

EPR / SILICONE INSULATED CABLES

(All above cables can be offered with
Lead Sheath and with FRLS / FR / LSZH Sheath)

FLEXIBLE MULTICORE CABLES / BUILDING WIRES

(Can be offered with FR / FRLS / LSZH properties)

BRAIDED CABLES

THERMOCOUPLE / COMPENSATING CABLES

Production Facilities at Daman Factory
SOLAR AC / DC CABLES

TELEPHONE CABLES

PANEL BOARD WIRES

CO-AXIAL CABLES

LAN CABLES

SUBMERSIBLE CABLES

RAILWAY SIGNALLING CABLES

M.V. / L.V. AERIAL BUNCHED CABLES

SPECIALITY CABLES

Suited for Marine / Oil & Gas / Extreme Fire conditions /

Highly corrosive environment / Traffic / Aircraft /
Space Station / Automobiles.
IndIas tOPmOSt manufactuReR Of
WIReS & cableS
Establishing, strengthening and sustaining the In the manufacture of cables, a competitive edge lies
development of a strong company not only means not so much in product innovation as in providing
deploying resources, expertise and know how, but consistent quality, guaranteeing reliability and ready
1
also great determination and confidence in the availability; and we are well geared to match these
future. Through all these years of intensive activity expectations. Polycabs recent expansion at Halol-
Gujarat, on an area spread of over 250 acres of land,
and quick expansions, the action towards common
has not only increased its erstwhile capacity manifold,
goal to stand out as a strong, consistent group,
but has helped it become the largest manufacturer of
constantly striving for improvement have driven Wires & Cables in the Pan Asia region.
Polycab to attain and achieve a leading position in
the Indian cable industry. Our primary focus .customer satisfaction
Polycab, an ISO 9001:2008 company is the largest POLYCAB derives its strength from its customers.
Wire & Cable Manufacturer in India with a proven The growth of the customer is a prerequisite to
track record of over three decades. The fastest the growth of the company and hence customers
growing company in the Indian cable industry, satisfaction is its prime objective. In an on going
Polycab group sales turnover will reach 825 million process to improve Customer Satisfaction Polycab
adheres to :
US$ (Estimated) in the FY 11-12, and is projected to
cross the 1 Billion US$ mark in FY 12-13. Competitive prices
Consistent quality
From a modest beginning over three decades ago, Timely delivery
Polycab set up a state-of-the art manufacturing Product development for a changing market
facility at Daman in 1996. The last 3 decades A targeted stocking policy
have seen the core business develop along a range Technical Support for Applications / Projects
of product lines like Panel board wires, Building A growing international reputation
wires, Low voltage cables, Medium voltage cables,
The Polycab reputation for robust, long life, top
Extra high voltage cables, Fire survival & Fire
quality electric Wires & Cables is well established in
resistant cables, Telecommunication cables, India where our products are still in operation after
Instrumentation and Aerial bunched cables et al. more than 25 years of service. In the recent years
The manufacturing set up is sourced out from the we have also earned international recognition by
world renowned Machinery and Technology suppliers supplying cables to various Utilities, EPC Contractors
with constant upgradation. and turnkey projects world over.

the GROWth the eXPORtS

(US $ in Million)
Turnover 1050
(US $ in Million)
65.00
845 58.00

735 51.00
46.00
42.00

582
507

08-09
11-12 12-13 09-10 10-11
PROJECTED
PROJECTED
11-12 12-13
08-09 09-10 10-11 eStIMAted Projected

WIRES & CABLES

 QualItY & RelIabIlItY
Our aim is to achieve the highest level of product quality, reliability and safety, but we also know that this must
be achieved at the lowest practical cost.

2 QualItY aSSuRance and QualItY

manufactuRInG
Quality assurance is intrinsic to POLYCAB. We confirm to ISO 9001:2008 standards in our manufacturing
processes and overall company operation. Our management system has been defined by experienced personnel
who develop, implement and monitor quality assurance procedures. The same rigour is applied to the monitoring
of materials and services provided by the venders so that these also meet our quality system standards.

QualItY PeOPle
No quality is possible without the right people to carry through on the program. Everyone, from administrative
staff to expert engineers, are committed to constant improvement. This commitment is backed by intensive
training and education within an environment of Trust, Respect, Participation and Recognition.

mISSIOn

To build a strong brand and

maintain superior quality for
customer satisfaction VISIOn

achieve Numero Uno

position in the cable industry
in terms of quality, volume and
turnover in the asian continent.

QueSt fOR QualItY

Polycab Wires and cables serves as a testimonial that attention to

detail, production of top quality products & timely service are still as
much in style as they were over 30 years ago.
It starts with careful selection of raw materials, on-line computerised
control system on all its critical processes, culminating with a final
product that provides consistency and long life in performance.
We recognize that
quality inspires quality, and the best attracts the best.
and by any measures it is clear that the constant quest for quality is
central to the very core of our leadership aspirations.
QualItY POlIcY

We at Polycab, constantly aim to produce

quality product to the customers satisfaction
3
through our Quality Management System.

QualItY ceRtIfIcatIOnS

WIRES & CABLES

 aPPROValS

WE ARE APPROVED BY ALL THE MAJOR CONSULTANTS / SPECIFIERS LIKE :

l AKER KVAERNER l M.N. DASTUR
4 MECON
l AVANT GARDE l
l BECHTEL LTD., U.K. l MOTT MCDONALD
l DESEIN l PDIL
l EIL l SAIPEM TRIUNE
l FITCHNER l SPECTRAL
l GHERZI EASTERN l TCE
l HOLTEC l TECHNIMONT ICB
l JACOBS H & G l TOYO ENGG.
l LURGI l UHDE INDIA

3Rd PaRtY aPPROValS

OUR CABLES ARE TYPE TESTED AND ACCEPTED FOR QUALITY BY

THE FOLLOWING 3RD PARTY INSPECTING AGENCIES :
l KEMA l BASEC
l BVIS l LLOYDS
l CEIL l MECON
l CPRI l RITES
l DNV l SGS
l ERDA l TUV
l IRS

majOR GlObal cOntRactORS

WE ARE PREFFERED VENDORS TO ALL THE MAJOR CONTRACTORS LIKE :

l ABB l JYOTI STRUCTURES
l ALSTOM l KAZSTROY
l BAJAJ ELECTRICALS l LARSEN & TOUBRO
l BHEL l LINDE ENGINEERING
l CCC l NPCC
l PETROFAC
l CROMPTON GREAVES
l PUNJ LLOYD
l DAELIM
l RELIANCE ENERGY
l DODSAL ENGINEERING
l SAMSUNG
l G.S. ENGINEERING
l SIEMENS
l GE OIL & GAS l TATA PROJECTS
l GE POWER l TECHNIMONT
l HYUNDAI l TECHNIP
l IRCON l THERMAX
l J RAY MCDERMOTT l UB ENGG
aPPROValS

WIRES & CABLES

 Kema & cPRI ceRtIfIcatIOnS

6
Recent majOR PROjectS Setting benchmarks
POWER
1. ELECTRICITY COMPANY OF GHANA, SUPPLIED 290
KMS OF M.V CABLES FOR VARIOUS ELECTRIFICATION
PROJECTS IN GHANA
2. FEDERAL ELECTRICITY & WATER AUTHORITY (FEWA
UAE), SUPPLIED 172 KMS OF LV CABLES FOR
VARIOUS ELECTRIFICATION PROJECTS IN UAE
3. CEYLON ELECTRICITY BOARD (SRI LANKA),
SUPPLIED 21KMS OF MV CABLE FOR VARIOUS
ELECTRIFICATION PROJECTS IN SRI LANKA
4. SAUDI ELECTRICITY COMPANY (SAUDIVARABIA),
SUPPLIED 90 KMS OF LV CABLES FOR VARIOUS
ELECTRIFICATION PROJECTS IN SAUDI ARABIA
5. CENTRAL ELECTRICITY BOARD (MAURITIUS),
SUPPLIED 10KMS OF MV CABLE FOR VARIOUS
ELECTRIFICATION PROJECTS IN MAURITIUS
6. NUCLEAR POWER CORPORATION, TARAPUR A
PRESTIGIOUS BROWNFIELD PROJECT OF UNIT III
& IV MANUFACTURED, SHOP TESTING, INSPECTION
& SUPPLIED 475 KMS OF LV POWER & CONTROL
CABLES THROUGH EPC CONTRACTOR M/S LARSEN &
TOURBO LTD.
OIL & GAS
1. ZUBAIR GAS PROJECT, IRAQ, SUPPLIED 585 KMS
OF LEAD SHEATHED L.V, INSTRUMENTATION, M.V
CABLES FOR VARIOUS APPLICATIONS IN MENTIONED
PROJECT
2. EL MERK CPF PROJECT, ALGERIA, SUPPLIED 152
KMS OF LV, INSTRUMENTATION CABLES FOR VARIOUS
APPLICATIONS IN MENTIONED PROJECT
3. OCCIDENTAL MUKHAIZNA, OMAN, SUPPLIED 334
KMS OF L.V. POWER, CONTROL & INSTRUMENTATION
CABLES FOR VARIOUS PROJECTS IN OMAN
4. ABU DHABI GAS INDUSTRIES LTD (GASCO),
HABSHAN FLARE GAS RECOVERY PROJECT
SUPPLIED 126 KMS OF FIRE RESISTANT LEAD
SHEATH INSTRUMENTATION CABLES FOR VARIOUS
APPLICATIONS IN MENTIONED PROJECT
5. ABU DHABI OIL REFINING COMPANY (TAKREER)
INTER REFINERIES PIPELINES II PROJECT
MANUFACTURING 833KMS OF INSTRUMENTATION
CABLE FOR VARIOUS APPLICATIONS IN MENTIONED
PROJECT
CEMENT
1. PRESTIGIOUS BROWN FIELD PROJECT BEING BUILT
OF ZAMBEZI PORTLAND CEMENT CO. ZAMBIA
SUPPLIED 250KMS OF LV, MV & INSTRUMENTATION
CABLE ORDERS
2. PRESTIGIOUS BROWN FIELD PROJECT OF BINANI
CEMENT FACTORY L.L.C. DUBAI, UAE SUPPLIED
80KMS OF LV & MV CABLES 7
3. PRESTIGIOUS GREEN FIELD PROJECT BUILT BY
GRASIM CEMENT FOR KOTPUTLI, GINIGERA, RAIPUR
PROJECTS SUPPLIED 2063 KMS OF LV, POWER,
CONTROL & INSTRUMENTATION CABLE ORDERS
4. PRESTIGIOUS BROWN FIELD CEMENT PLANT BUILT
BY CHETTINAD CEMENT SUPPLIED 968KMS OF LV,
POWER, CONTROL & INSTRUMENTATION CABLE
ORDERS
PETROLEUM
1. PRESTIGIOUS BROWN FIELD PROJECT AT ABU DHABI
FOR BOROUGE RUWAIS 2 PROJECT, SUPPLIED 2960
KMS OF INSTRUMENTATION CABLES THROUGH EPC
CONTRACTOR LINDE ENGINEERING GERMANY
2. PRESTIGIOUS BROWN FIELD PROJECT BEING
BUILT FOR PETROLEUM DEVELOPMENT OF OMAN,
SUPPLIED 60 KMS OF MV CABLES FOR QARN ALAM
PROJECT THROUGH DODSAL ENGINEERING FOR
VARIOUS APPLICATIONS IN MENTIONED PROJECT
3. PRESTIGIOUS BROWN FIELD PROJECT BEING
BUILT FOR HINDUSTAN PETROLEUM CORPORATION
LIMITED= - MUMBAI. FOR THEIR GREEN FUEL &
EMISSION CONTROL PROJECT, EXECUTED 1820
KM OF MV CABLES OF HT, LV, POWER, CONTROL &
INSTRUMENTATION CABLE ORDERS
4. PRESTIGIOUS GREEN FIELD REFINERY PROJECT
BUILT FOR BHARAT OMAN REFINERY LTD, THROUGH
EIL. SUPPLIED 1163KMS OF HT, LV, POWER,
CONTROL & INSTRUMENTATION CABLE ORDERS
STEEL
1. PRESTIGIOUS BROWN FIELD PROJECT OF AL
GHURAIR IRON & STEEL L.L.C., ABU DHABI, U.A.E
SUPPLIED 350KMS OF LV, MV CABLE ORDERS
2. PRESTIGIOUS GREEN FIELD PROJECT BUILT BY JSW
STEEL FOR SINTER PROJECT SUPPLIED 1660KMS OF
LV, POWER, CONTROL & INSTRUMENTATION CABLE
ORDERS
3. PRESTIGIOUS GREEN FIELD PROJECT BUILT BY
JINDAL STAINLESS LTD. FOR DUBURI PROJECTS
SUPPLIED 960KMS OF LV, POWER, CONTROL CABLE
ORDERS
WIRES & CABLES
8

450/750 V, SINGLE CORE PVC INSULATED NON-SHEATHED

GENERAL PURPOSE STRANDED CABLES
Nominal area of Nominal Insulation Maximum overall Approximate Standard: BS 6004
conductor Thickness diameter weight Voltage: 450/750 V
(mm) (mm) (mm) (kg/km) Code: HO7V-R
1.5 0.7 3.3 21 Conductor: Stranded Copper Class 2

2.5 0.8 4.0 32 Insulation: PVC

4 0.8 4.6 47 Colour: Red, Yellow, Blue, Black,

Green/Yellow
6 0.8 5.2 67
Temperature rating: 70C
10 1.0 6.7 110
16 1.0 7.8 165 Note :

25 1.2 9.7 260 1) Above data is approximate and subject

35 1.2 10.9 350 to manufacture tolerance.
2) Wires can be offered with HR & LSF
50 1.4 12.8 475
properties.
70 1.4 14.6 660
3) Other colours are available on request.
95 1.6 17.1 910
4) Wires can be offered with IEC & VDE
120 1.6 18.8 1140 specification.
150 1.8 20.9 1410
185 2.0 23.3 1760
240 2.2 26.6 2310
300 2.4 29.6 2880
400 2.6 33.2 3680
500 2.8 36.9 4700
630 2.8 41.1 6010

450/750 V, SINGLE CORE PVC INSULATED NON-SHEATHED

GENERAL PURPOSE FLExIBLE CABLES
Nominal area of Nominal Insulation Maximum overall Approximate Standard: BS 6004
conductor Thickness diameter weight Voltage: 450/750 V
(mm) (mm) (mm) (kg/km) Code: HO7V-K
1.5 0.7 3.4 20 Conductor: Flexible Copper Class 5
2.5 0.8 4.1 32 Insulation: PVC
4 0.8 4.8 46 Colour: Red, Yellow, Blue, Black,
6 0.8 5.3 65 Green/Yellow
10 1.0 6.8 110 Temperature rating: 70C
16 1.0 8.1 165 Note :
25 1.2 10.2 255
1) Above data is approximate and subject
35 1.2 11.7 345 to manufacture tolerance.
50 1.4 13.9 495 2) Wires can be offered with HR & LSF
70 1.4 16.0 670 properties.
95 1.6 18.2 920 3) Other colours are available on request.
120 1.6 20.2 1130 4) Wires can be offered with IEC &VDE
specification.
150 1.8 22.5 1400
185 2.0 24.9 1730
240 2.2 28.4 2250
 9

300/500 VOLT PVC INSULATED AND SHEATHED FLExIBLE CABLE

Nominal Average Maximum Approx. Standard : BS 6500.
Conductor Insulation O/D Cable Nominal Voltage : 300/500 V.
Area Thickness Weight Conductor : Flexible Copper Class 5.
(mm2) (mm) (mm) (Kg/Km) Insulation : PVC.
TWO CORE ROUNd Core Identification :
2 Core - Blue, Brown
0.75 0.6 7.2 59 3 Core - Green/Yellow, Blue, Brown
4 Core - Green/Yellow, Black, Blue, Brown
1.0 0.6 7.5 67
Sheath : PVC.
1.5 0.7 8.6 85 Temperature Rating :
70C operating temperature.
2.5 0.8 10.6 130

ThREE CORE ROUNd Note :

0.75 0.6 7.6 69 1) Above data is approximate and subject
to manufacture tolerance.
1.0 0.6 8.0 80
2) Cables can be offered with HR & LSF
1.5 0.7 9.4 105 properties also.
3) Cables can be offered with IEC & VDE
2.5 0.8 11.4 155 specification also.
FOUR CORE ROUNd

0.75 0.6 8.3 78

1.0 0.6 9.0 101

1.5 0.7 10.5 141

2.5 0.8 12.5 214

300/500 VOLT PVC INSULATED AND SHEATHED TWIN CORE FLAT CABLE
Nominal Average Average Maximum Approx. Standard : BS 6004.
Conductor Insulation Sheath O/D Cable Nominal Voltage : 300/500 V.
Area Thickness Thickness Weight Conductor : Solid / Stranded Copper.
(mm2) (mm) (mm) (mm) (Kg/Km) Insulation : PVC.
WIThOUT EARTh CONdUCTOR Sheath : PVC.
Temperature Rating : 70C operating
2 x 1.5 0.7 0.9 5.4 x 8.4 68
temperature.
2 x 2.5 0.8 1 6.2 x 9.8 100
Note :
2 x 4.0 0.8 1 7.2 x 11.5 145
1) Above data is approximate and subject to
2 x 6.0 0.8 1.1 8.0 x 13.0 198 manufacturing tolerance.
2) Cables can be offered with HR & LSF
WITh EARTh CONdUCTOR
properties also.
2 x 1.5 + 1 0.7 0.9 5.4 x 9.6 76.8 3) Cables can be offered with IEC & VDE
specification also.
2 x 2.5 + 1.5 0.8 1 6.2 x 11.5 113

2 x 4.0 + 1.5 0.8 1 7.2 x 13.0 158

2 x 6.0 + 2.5 0.8 1.1 8.0 x 15.0 220

WIRES & CABLES

10
0.6/1 KV(1.2), SINGLE & MULTI CORE xLPE INSULATED LEAD SHEATHED
ARMOURED COPPER CONDUCTOR CABLES
Nominal Nominal Nominal Nominal Approx. Approx. Standard: I.E.C. 60502-1
area of Insulation Thickness of Diameter of Overall weight Voltage: 600/1000 V
conductor Thickness Lead Sheath Armour Diameter
Conductor: Stranded Copper
mm mm mm mm mm kg/km Class 2
50 1.0 1.2 1.6 23.5 1520 Insulation: xLPE
S
70 1.1 1.2 1.6 25.5 1840
I Inner sheath: Extruded PVC
95 1.1 1.2 1.6 27.0 2170
N Chemical and/or Environmental
120 1.2 1.3 1.6 29.0 2600
protection: Lead Alloy E Sheath
G 150 1.4 1.3 1.6 31.0 3000
Bedding: Extruded PVC
L 185 1.6 1.4 1.6 33.5 3620
240 1.7 1.5 2.0 37.5 4560 Armouring: Single layer of
E Aluminium Wire / Galvanized Steel
300 1.8 1.5 2.0 40.0 5320 Wire
C 400 2.0 1.6 2.0 44.5 6640
Sheathing: Extruded PVC
O 500 2.2 1.7 2.5 49.5 8270
Operating Temperature: 90C
630 2.4 1.8 2.5 54.5 10220
R Short Circuit Temperature: 250C
800 2.6 1.9 2.5 59.5 12550
E
1000 2.8 2.1 2.5 65.0 15380
1.5 0.7 1.2 1.25 18.5 940
2.5 0.7 1.2 1.25 19.0 1040
4 0.7 1.2 1.25 20.5 1170
T 6 0.7 1.2 1.25 21.5 1330
10 0.7 1.2 1.6 24.0 1670
W 16 0.7 1.2 1.6 25.5 1910
O 25 0.9 1.2 1.6 26.5 2120
35 0.9 1.2 1.6 28.0 2440
50 1.0 1.2 2.0 31.5 3120
C
70 1.1 1.3 2.0 35.0 3910
O 95 1.1 1.4 2.0 38.5 4830
120 1.2 1.5 2.5 42.0 5940
R
150 1.4 1.6 2.5 45.5 7010
E 185 1.6 1.7 2.5 49.5 8320
240 1.7 1.9 2.5 55.5 10440
300 1.8 2.0 2.5 60.0 12370
400 2.0 2.2 3.15 67.5 15880
1.5 0.7 1.2 1.25 19.0 1000
2.5 0.7 1.2 1.25 19.5 1100
T 4 0.7 1.2 1.25 21.0 1260
h 6 0.7 1.2 1.25 22.5 1430
10 0.7 1.2 1.6 25.0 1830
R 16 0.7 1.2 1.6 26.5 2150
E 25 0.9 1.2 1.6 28.5 2520
35 0.9 1.2 1.6 30.5 2970
E
50 1.0 1.3 2.0 34.5 3900
70 1.1 1.4 2.0 38.5 4980
C 95 1.1 1.5 2.0 42.5 6210
120 1.2 1.6 2.5 46.0 7660
O
150 1.4 1.7 2.5 50.5 9040
R 185 1.6 1.8 2.5 55.0 10820
E 240 1.7 2.0 2.5 61.5 13630
300 1.8 2.1 2.5 66.5 16230
400 2.0 2.4 3.15 75.5 21080
 11
0.6/1 KV(1.2), SINGLE & MULTI CORE xLPE INSULATED LEAD SHEATHED
ARMOURED COPPER CONDUCTOR CABLES
Nominal Nominal Nominal Nominal Approx. Approx. Standard: I.E.C. 60502-1
area Insulation Thickness of Diameter of Overall weight Voltage: 600/1000 V
of conductor Thickness Lead Sheath Armour Diameter Conductor: Stranded Copper
mm mm mm mm mm kg/km Class 2
1.5 0.7 1.2 1.25 19.5 1080 Insulation: xLPE
2.5 0.7 1.2 1.25 20.5 1210 Inner sheath: Extruded PVC
4 0.7 1.2 1.25 22.0 1390 Chemical and/or Environmental
F 6 0.7 1.2 1.6 24.0 1730 protection: Lead Alloy E Sheath
O 10 0.7 1.2 1.6 26.5 2070
16 0.7 1.2 1.6 28.5 2460 Bedding: Extruded PVC
U
25 0.9 1.2 1.6 31.0 2970 Armouring: Single layer of
R 35 0.9 1.2 2.0 34.5 3810 Galvanized Steel Wire
50 1.0 1.3 2.0 38.5 4730 Sheathing: Extruded PVC
C 70 1.1 1.5 2.0 43.0 6200
Operating Temperature: 90C
95 1.1 1.6 2.5 49.0 8150
O
120 1.2 1.7 2.5 52.0 9580 Short Circuit Temperature: 250C
R 150 1.4 1.8 2.5 57.5 11590
E 185 1.6 2.0 2.5 63.0 14010
240 1.7 2.2 2.5 69.5 17430
300 1.8 2.3 3.15 77.0 21660
400 2.0 2.6 3.15 85.5 26840

Cable Size Nominal Nominal Nominal Approx. Approx.

Insulation Thickness of Diameter of Overall weight
Core No x Thickness Lead Sheath Armour Diameter
mm mm mm mm mm kg/km
Nominal area of Condutor 1.5 mm2
5x1.5 0.7 1.2 1.25 20.5 1170
7x1.5 0.7 1.2 1.25 21.5 1270
10x1.5 0.7 1.2 1.6 25.0 1710
12x1.5 0.7 1.2 1.6 25.5 1790
19x1.5 0.7 1.2 1.6 28.0 2150
24x1.5 0.7 1.2 1.6 31.0 2530
27x1.5 0.7 1.2 1.6 31.5 2630
30x1.5 0.7 1.3 1.6 32.5 2830
37x1.5 0.7 1.3 2.0 35.5 3400
48x1.5 0.7 1.4 2.0 39.5 4070
Nominal area of Condutor 2.5 mm2
5x2.5 0.7 1.2 1.25 21.5 1320
7x2.5 0.7 1.2 1.25 22.5 1450
10x2.5 0.7 1.2 1.6 26.5 1960
12x2.5 0.7 1.2 1.6 27.0 2060
19x2.5 0.7 1.2 1.6 30.5 2530
24x2.5 0.7 1.3 1.6 34.5 3110
27x2.5 0.7 1.3 2.0 35.5 3470
30x2.5 0.7 1.3 2.0 36.5 3660
37x2.5 0.7 1.4 2.0 39.0 4160
48x2.5 0.7 1.5 2.0 43.5 5060
Nominal area of Condutor 4 mm2
5x4 0.7 1.2 1.6 24.0 1650
7x4 0.7 1.2 1.6 25.0 1830
10x4 0.7 1.2 1.6 29.0 2330
12x4 0.7 1.2 1.6 29.5 2470
19x4 0.7 1.3 1.6 33.5 3180
24x4 0.7 1.4 2.0 39.0 4180
27x4 0.7 1.4 2.0 39.5 4380
30x4 0.7 1.4 2.0 41.0 4620
37x4 0.7 1.5 2.0 44.0 5350
48x4 0.7 1.6 2.5 50.5 6950

WIRES & CABLES

12
MEDIUM VOLTAGE ARMOURED 3 CORE LEAD SHEATHED CABLE
CONFIRMING TO I.E.C. 60502-2
Nominal Nominal Nominal Nominal dia Approx. Approx. Standard : IEC 60502
area of Insulation Lead sheath of Gal. Steel Overall Dia Weight Conductor : Circular Stranded
conductor thickness thickness Round Wire Compact Copper conductor.
(mm2) (mm) (mm) (mm) (mm) (kg/km) Conductor Screen : Extruded
Uo/U (Um) = 3.6/6 (7.2) Layer of Semi Conducting
Material.
95 2.5 2.0 2.5 63.0 10480
Insulation : xLPE.
120 2.5 2.1 2.5 67.0 11990
Insulation Screen : Extruded
150 2.5 2.1 2.5 71.0 13370 Layer of Semi-conducting Material
185 2.5 2.2 2.5 75.0 15430 Metallic Screen : Copper Tape.
240 2.6 2.4 3.15 83.0 19370 Inner sheath: Extruded PVC
300 2.8 2.6 3.15 90.0 22900 Chemical and/or
400 3.0 2.8 3.15 99.0 27810 Environmental protection:
Lead Alloy E Sheath
Uo/U (Um) = 6/10 (12)
Bedding for Armour:
95 3.4 2.1 2.5 68.0 11560 Extruded PVC
120 3.4 2.2 2.5 72.0 13250 Armouring: Single layer of
150 3.4 2.3 3.15 77.0 15520 Galvanized Steel Wire

185 3.4 2.4 3.15 82.0 17750 Sheathing: Extruded PVC

240 3.4 2.5 3.15 87.0 20660 Operating Temperature : 90C

for continuous operation 250C
300 3.4 2.6 3.15 93.0 23740 for short circuit conditions.
400 3.4 2.8 3.15 101.0 28330 Outer Sheath: Extruded PVC.
Uo/U (Um) = 8.7/15 (17.5)
95 4.5 2.2 2.5 74.0 13040 Note :
120 4.5 2.3 3.15 79.0 15470
1) Above data is approximate
150 4.5 2.4 3.15 83.0 17110 and subject to manufacture
185 4.5 2.5 3.15 87.0 19370 tolerance.
240 4.5 2.6 3.15 93.0 22450 2) Cables can be offered with FR/
FRLS/LSZH properties.
300 4.5 2.8 3.15 99.0 25850
400 4.5 3.0 3.15 107.0 30550
Uo/U (Um) = 12/20 (24)
95 5.5 2.4 3.15 81.0 15470
120 5.5 2.4 3.15 85.0 16990
150 5.5 2.5 3.15 88.0 18620
185 5.5 2.6 3.15 93.0 21060
240 5.5 2.8 3.15 99.0 24460
300 5.5 2.9 3.15 104.0 27590
400 5.5 3.1 3.15 112.0 32400
Uo/U (Um) = 18/30 (36)
95 8.0 2.7 3.15 94.0 19460
120 8.0 2.8 3.15 98.0 21340
150 8.0 2.9 3.15 101.0 23210
185 8.0 3.0 3.15 106.0 25620
240 8.0 3.1 3.15 112.0 28930
300 8.0 3.2 3.15 117.0 32380
400 8.0 3.4 3.15 125.0 37550
 13
MEDIUM VOLTAGE ARMOURED 1 CORE LEAD SHEATHED CABLE
CONFIRMING TO I.E.C. 60502-2
Nominal Nominal Nominal Nominal dia Approx. Approx. Standard : IEC 60502
area of Insulation Lead sheath of Aluminium Overall Dia Weight Conductor : Circular Stranded
conductor thickness thickness Round Wire Compact Copper conductor
(mm2) (mm) (mm) (mm) (mm) (kg/km) Conductor Screen : Extruded
Uo/U (Um) = 3.6/6 (7.2) Layer of Semi Conducting
95 2.5 1.4 1.6 34.0 2960 Material
120 2.5 1.4 2.0 37.0 3420
Insulation : xLPE
150 2.5 1.5 2.0 38.0 3890
185 2.5 1.5 2.0 40.0 4430 Insulation Screen : Extruded
240 2.6 1.6 2.0 44.0 5390 Layer of Semi-conducting Material
300 2.8 1.7 2.0 47.0 6350
Metallic Screen : Copper Tape
400 3.0 1.8 2.5 52.0 7830
500 3.2 1.9 2.5 56.0 9420 Inner sheath : Extruded PVC
630 3.2 2.0 2.5 61.0 11530
Chemical and/or Environmental
800 3.2 2.1 2.5 65.0 13800
protection : Lead Alloy E Sheath
1000 3.2 2.2 2.5 71.0 16550
Uo/U (Um) = 6/10 (12) Bedding for Armour :
95 3.4 1.4 2.0 37.0 3240 Extruded PVC
120 3.4 1.5 2.0 38.0 3720
Armouring: Single layer of
150 3.4 1.5 2.0 40.0 4110
185 3.4 1.6 2.0 43.0 4830 Aluminium Wire
240 3.4 1.6 2.0 45.0 5590 Sheathing: Extruded PVC
300 3.4 1.7 2.5 49.0 6650
400 3.4 1.8 2.5 53.0 7960 Operating Temperature : 90C
500 3.4 1.9 2.5 56.0 9480 for continuous operation 250C
630 3.4 2.0 2.5 61.0 11570 for short circuit conditions
800 3.4 2.1 2.5 65.0 13850 Outer Sheath : Extruded PVC
1000 3.4 2.2 2.5 71.0 16610
Uo/U (Um) = 8.7/15 (17.5)
95 4.5 1.5 2.0 39.0 3640 Note :
120 4.5 1.6 2.0 41.0 4150
150 4.5 1.6 2.0 43.0 4630 1) Above data is approximate and
185 4.5 1.6 2.0 45.0 5160 subject to manufacture tolerance.
240 4.5 1.7 2.5 49.0 6220
300 4.5 1.8 2.5 51.0 7160 2) Cables can be offered with FR/
400 4.5 1.9 2.5 55.0 8510 FRLS/LSZH properties.
500 4.5 1.9 2.5 59.0 9940
630 4.5 2.0 2.5 64.0 12020
800 4.5 2.2 2.5 68.0 14540
1000 4.5 2.3 2.5 74.0 17340
Uo/U (Um) = 12/20 (24)
95 5.5 1.6 2.0 42.0 4040
120 5.5 1.6 2.0 44.0 4520
150 5.5 1.7 2.0 46.0 5030
185 5.5 1.7 2.5 49.0 5760
240 5.5 1.8 2.5 52.0 6700
300 5.5 1.8 2.5 54.0 7530
400 5.5 1.9 2.5 58.0 8950
500 5.5 2.0 2.5 62.0 10540
630 5.5 2.1 2.5 66.0 12640
800 5.5 2.2 2.5 71.0 15080
1000 5.5 2.3 2.5 76.0 17780
Uo/U (Um) = 18/30 (36)
95 8.0 1.7 2.5 49.0 5140
120 8.0 1.8 2.5 51.0 5690
150 8.0 1.8 2.5 53.0 6140
185 8.0 1.9 2.5 55.0 6900
240 8.0 1.9 2.5 58.0 7810
300 8.0 2.0 2.5 60.0 8840
400 8.0 2.1 2.5 64.0 10270
500 8.0 2.2 2.5 68.0 11930
630 8.0 2.3 2.5 73.0 14230
800 8.0 2.4 3.15 78.0 16940
1000 8.0 2.5 3.15 83.0 19800

WIRES & CABLES

14
500 V OVERALL SCREENED SINGLE AND MULTI-PAIR ARMOURED
LEAD SHEATHED INSTRUMENTATION CABLES
No of Nominal Minimum Nominal Nominal Approx. Approx. Standard: EN 50288-7
Pairs area of Insulation Thickness steel Overall weight Voltage: 500 V
conductor Thickness of Lead armour Wire Diameter
Conductor: Bare Copper
Sheath Diameter
Conductor (Class 2 or Class 5)
(mm) (mm) (mm) (mm) (mm) (kg/km)
Insulation: xLPE
1P 0.5 0.44 0.9 0.9 15.0 570
Pair identification: Pairs will be
2P 0.5 0.44 0.9 0.9 18.0 770 numbered, each pair having
5P 0.5 0.44 1.0 0.9 20.5 1040 1 White & 1 Blue Core
10P 0.5 0.44 1.1 1.25 27.0 1710 Collective screen: Aluminium
20P 0.5 0.44 1.2 1.25 32.5 2360 Mylar tape with Tinned Copper
drain Wire
1P 0.75 0.44 0.9 0.9 15.0 600
Inner sheath: Extruded PVC
2P 0.75 0.44 1.0 0.9 19.0 880
5P 0.75 0.44 1.0 1.25 22.5 1270 Chemical and/or Environmental
protection: Lead Alloy E Sheath
10P 0.75 0.44 1.2 1.25 28.0 1920
Bedding for Armour:
20P 0.75 0.44 1.3 1.25 34.0 2720 Extruded PVC
1P 1.0 0.44 0.9 0.9 15.5 630
Armouring: Single layer of
2P 1.0 0.44 1.0 0.9 19.5 930 Galvanized Steel Wire
5P 1.0 0.44 1.0 1.25 23.5 1350 Outer Sheathing: Extruded PVC
10P 1.0 0.44 1.2 1.25 29.5 2080
20P 1.0 0.44 1.3 1.6 36.5 3170
Note :
1P 1.5 0.44 0.9 0.9 16.5 680
2P 1.5 0.44 1.0 0.9 20.5 1020 These cables can also be offered with
Fire Resitant properties with LSOH
5P 1.5 0.44 1.1 1.25 25.0 1570
sheath.
10P 1.5 0.44 1.2 1.25 32.0 2380
20P 1.5 0.44 1.4 1.6 40.0 3820

500 V INDIVIDUAL & OVERALL SCREENED MULTI-PAIR ARMOURED

LEAD SHEATHED INSTRUMENTATION CABLES
No of Nominal Minimum Nominal Nominal Approx. Approx. Standard: EN 50288-7
Pairs area of Insulation Thickness of steel Overall weight Voltage: 500 V
conductor Thickness Lead Sheath armour Wire Diameter Conductor: Bare Copper
Diameter Conductor (Class 2 or Class 5)
(mm) (mm) (mm) (mm) (mm) (kg/km) Insulation: xLPE
Pair identification: Pairs will
2P 0.5 0.44 1.0 0.9 19.5 930 be numbered, each pair having 1
5P 0.5 0.44 1.1 1.25 23.5 1400 White & 1 Blue Core.
10P 0.5 0.44 1.2 1.25 30.0 2090 Individual screen: Aluminium
Mylar tape with Tinned Copper
20P 0.5 0.44 1.3 1.6 36.5 3120 drain Wire
2P 0.75 0.44 1.0 0.9 20.0 970 Collective screen: Aluminium
5P 0.75 0.44 1.1 1.25 24.5 1480 Mylar tape with Tinned Copper
drain Wire
10P 0.75 0.44 1.2 1.25 31.0 2230
Chemical and /or environmental
20P 0.75 0.44 1.4 1.6 39.0 3580 protection: Lead Alloy E Sheath
2P 1.0 0.44 1.0 0.9 21.0 1040 Bedding: Extruded PVC
5P 1.0 0.44 1.1 1.25 25.5 1600 Armouring: Single layer of
Galvanised Steel Wire
10P 1.0 0.44 1.3 1.25 32.5 2500
Sheathing: Extruded PVC
20P 1.0 0.44 1.4 1.6 41.0 3900 Temperature rating: 90C Max.
2P 1.5 0.44 1.0 1.25 23.0 1270 Conductor Operating temperature
5P 1.5 0.44 1.1 1.25 27.0 1790 Note :
10P 1.5 0.44 1.3 1.6 35.5 3020 These cables can also be offered with
Fire Resitant properties with LSOH
20P 1.5 0.44 1.5 1.6 44.5 4570 sheath
 15

LOW VOLTAGE CABLE

Nominal Cross Nominal Nominal steel Approximate Approximate Standard: BS 5467
Section Insulation armour Wire Overall weight Voltage: 600/1000 V
Thickness Diameter Diameter
Code: 2xWY
Core x mm (mm) (mm) (mm) (kg/km)
2x4 0.7 0.9 14.5 400 Conductor: Stranded Copper Class 2
2x6 0.7 0.9 15.5 480 Insulation: xLPE
2 x 10 0.7 0.9 17.5 630 Bedding: Extruded PVC
2 x 16 0.7 1.25 20.0 860
3x4 0.7 0.9 15.0 450 Armouring: Single layer of
3x6 0.7 0.9 16.5 560 Galvanised Steel Wire
3 x 10 0.7 1.25 19.0 830 Sheathing: Extruded PVC
3 x 16 0.7 1.25 21.0 1040
3 x 25 0.9 1.6 24.0 1480 Operating Temperature: 90C
3 x 35 0.9 1.6 26.0 1830 Short Circuit Temperature: 250C
3 x 50 1.0 1.6 29.0 2300
3 x 70 1.1 1.6 32.5 3020
3 x 95 1.1 2.0 37.5 4180 Note :
3 x 120 1.2 2.0 39.5 4960
3 x 150 1.4 2.5 44.5 6320 1) Above data is approximate and
3 x 185 1.6 2.5 48.5 7600 subject to manufacture tolerance.
3 x 240 1.7 2.5 53.5 9520 2) Cables can be offered with FR &
3 x 300 1.8 2.5 58.5 11550 LSF properties.
3 x 400 2.0 2.5 65.0 14290
4x4 0.7 0.9 16.0 520 3) Cables can be offered with IEC
4x6 0.7 1.25 18.5 750 60502-1 specification.
4 x 10 0.7 1.25 20.5 980
4 x 16 0.7 1.25 23.0 1250
4 x 25 0.9 1.6 26.5 1820
4 x 35 0.9 1.6 29.0 2280
4 x 50 1.0 1.6 32.5 2880
4 x 70 1.1 2.0 38.0 4140
4 x 95 1.1 2.0 42.0 5300
4 x 120 1.2 2.5 46.0 6750
4 x 150 1.4 2.5 50.5 8040
4 x 185 1.6 2.5 55.5 9760
4 x 240 1.7 2.5 61.5 12290
4 x 300 1.8 2.5 67.0 14930
4 x 400 2.0 3.15 76.0 19370

Nominal Cross Nominal Nominal steel Approximate Approximate Standard: BS 5467

Section Insulation armour Wire Overall weight Voltage: 600/1000 V
Thickness Diameter Diameter Code: 2xWY
Core x mm (mm) (mm) (mm) (kg/km)
Conductor: Stranded Copper Class 2
2 x 1.5 0.6 0.9 12.0 265
3 x 1.5 0.6 0.9 12.5 295 Insulation: xLPE
4 x 1.5 0.6 0.9 13.0 330 Bedding: Extruded PVC
5 x 1.5 0.6 0.9 14.0 365
7 x 1.5 0.6 0.9 15.0 415 Armouring: Single layer of
10 x 1.5 0.6 1.25 18.5 640 Galvanised Steel Wire
12 x 1.5 0.6 1.25 19.0 690 Sheathing: PVC
19 x 1.5 0.6 1.25 22.0 900
27 x 1.5 0.6 1.6 26.5 1340 Operating Temperature: 90C
37 x 1.5 0.6 1.6 29.0 1610 Short Circuit Temperature: 250C
48 x 1.5 0.6 1.6 32.5 1950
2 x 2.5 0.7 0.9 13.5 335 Note :
3 x 2.5 0.7 0.9 14.0 375
4 x 2.5 0.7 0.9 15.0 425 1) Above data is approximate and
5 x 2.5 0.7 0.9 16.0 460 subject to manufacture tolerance.
7 x 2.5 0.7 0.9 17.0 540
10 x 2.5 0.7 1.25 21.5 830 2) Cables can be offered with FR &
12 x 2.5 0.7 1.25 22.0 910 LSF properties.
19 x 2.5 0.7 1.6 26.5 1380 3) Cables can be offered with IEC
27 x 2.5 0.7 1.6 30.5 1770 60502-1 specification.
37 x 2.5 0.7 1.6 33.5 2170
48 x 2.5 0.7 2.0 39.0 2950

WIRES & CABLES

16

MEDIUM VOLTAGE 3 CORE ARMOURED CABLE

Nominal Nominal Nominal Steel Approx. Approx. Standard : IEC 60502 / BS 6622
Cross Insulation Wire Diameter O/D. Cable Conductor : Circular Stranded
Section Thickness Weight Compact Copper conductor
(mm2) (mm) (mm) (mm) (Kg/Km) Conductor Screen : Extruded
Layer of Semi Conducting Material.
CORE : 3.6/6 (7.2) kv.
Insulation : xLPE
70 2.5 2.5 50.6 5400
Insulation Screen : Extruded
95 2.5 2.5 54.5 6300 Layer of Semi-conducting
120 2.5 2.5 58.1 7200 Material

150 2.5 2.5 61.1 8300 Metallic Screen : Copper Tape

Bedding : Extruded PVC
185 2.5 2.5 65.2 9600
Armouring : Single layer of
240 2.6 2.5 70.7 11800 galvanised Steel Wire
300 2.8 3.15 78.5 15000 Sheating : Extruded PVC
400 3.0 3.15 85.5 18300 Operating Temperature : 90C
CORE : 6/10 (12) kv. for continuous operation
250C for short circuit conditions
95 3.4 2.5 59.2 6900
120 3.4 2.5 62.6 8000 Note :
150 3.4 2.5 65.6 8900 1) Above data is approximate and
185 3.4 2.5 69.7 10300 subject to manufacture tolerance.

240 3.4 3.15 75.0 13900 2) Cables are also available with
Aluminium conductors.
300 3.4 3.15 81.5 15500
3) Cables can be offered with
CORE : 8.7/15 (17.5) kv. LSZH properties.
95 4.5 2.5 64.5 7600
120 4.5 2.5 68.2 8700
150 4.5 2.5 71.2 9600
185 4.5 3.15 75.2 11300
240 4.5 3.15 81.7 14100
300 4.5 3.15 86.8 16500
400 4.5 3.15 93.3 19500
CORE : 12/20 (24) kv.
95 5.5 2.5 72.1 8930
120 5.5 2.5 75.8 10030
150 5.5 3.15 80.7 12400
185 5.5 3.15 84.5 13880
240 5.5 3.15 90.4 16200
300 5.5 3.15 95.2 18600
400 5.5 3.15 102.1 21560
CORE : 18/30 (36) kv.
95 8.0 3.15 85.8 11770
120 8.0 3.15 89.1 12950
150 8.0 3.15 92.7 14480
185 8.0 3.15 96.5 16010
240 8.0 3.15 102.4 18500
300 8.0 3.15 107.2 20950
 17

MEDIUM VOLTAGE 1 CORE ARMOURED Cable

Nominal area Nominal Nominal Approximate Approximate Standard : IEC 60502 / BS 6622
of conductor Insulation Aluminium armour Overall weight Conductor : Circular Stranded
Thickness Wire Diameter Diameter Compact Copper conductor
(mm) (mm) (mm) (mm) (kg/km) Conductor Screen : Extruded
CORE : 3.6/6 (7.2) kv. Layer of Semi Conducting
70 2.5 1.6 25.0 1200 Material
95 2.5 1.6 27.0 1490 Insulation : XLPE
120 2.5 1.6 29.0 1750
150 2.5 1.6 30.0 2050 Insulation Screen : Extruded
185 2.5 2.0 33.0 2510 Layer of Semi-conducting
240 2.6 2.0 35.0 3120 Material
300 2.8 2.0 38.0 3770 Metallic Screen : Copper Tape
400 3.0 2.0 42.0 4680
500 3.2 2.5 47.0 5970 Bedding : Extruded PVC
630 3.2 2.5 51.0 7470 Armouring : Single layer of
800 3.2 2.5 55.0 9220 Aluminium Wire
1000 3.2 2.5 60.0 11310
CORE : 6/10 (12) kv. Sheating : Extruded PVC
95 3.4 1.6 29.0 1580 Operating Temperature : 90C
120 3.4 1.6 31.0 1860 for continuous operation 250C
150 3.4 2.0 33.0 2240 for short circuit conditions
185 3.4 2.0 35.0 2640
240 3.4 2.0 37.0 3240
300 3.4 2.0 39.0 3860 Note :
400 3.4 2.0 43.0 4750
1) Above data is approximate and
500 3.4 2.5 47.0 6000
subject to manufacture tolerance.
630 3.4 2.5 52.0 7510
800 3.4 2.5 56.0 9270 2) Cables are also available with
1000 3.4 2.5 60.0 11350 Aluminium conductors.
CORE : 8.7/15 (17.5) kv. 3) Cables can be offered with
95 4.5 2.0 32.0 1790 LSZH properties.
120 4.5 2.0 34.0 2080
150 4.5 2.0 35.0 2370
185 4.5 2.0 37.0 2800
240 4.5 2.0 40.0 3410
300 4.5 2.0 42.0 4020
400 4.5 2.5 47.0 5090
500 4.5 2.5 50.0 6210
630 4.5 2.5 54.0 7730
800 4.5 2.5 58.0 9530
1000 4.5 2.5 63.0 11630
CORE : 12/20 (24) kv.
95 5.5 2.0 34.0 1920
120 5.5 2.0 36.0 2200
150 5.5 2.0 37.0 2520
185 5.5 2.0 39.0 2940
240 5.5 2.0 42.0 3550
300 5.5 2.5 45.0 4340
400 5.5 2.5 49.0 5260
500 5.5 2.5 52.0 6420
630 5.5 2.5 56.0 7950
800 5.5 2.5 61.0 9760
1000 5.5 2.5 65.0 11860
CORE : 18/30 (36) kv.
95 8.0 2.0 40.0 2290
120 8.0 2.0 41.0 2580
150 8.0 2.5 44.0 3060
185 8.0 2.5 46.0 3510
240 8.0 2.5 48.0 4140
300 8.0 2.5 51.0 4820
400 8.0 2.5 54.0 5780
500 8.0 2.5 57.0 6960
630 8.0 2.5 62.0 8500
800 8.0 2.5 66.0 10390
1000 8.0 2.5 70.0 12510

WIRES & CABLES

18

500 V OVERALL SCREENED SINGLE AND MULTI-PAIR ARMOURED INSTRUMENTATION CABLES

No of Nominal area Minimum Nominal steel Approx. Approx. Standard: EN 50288-7
Pairs of conductor Insulation armour Overall weight Voltage: 500 V
Thickness Wire Dia. Diameter Conductor: Bare Copper
(mm) (mm) (mm) (mm) (kg/km) Conductor (Class 2 or Class 5)
1P 0.5 0.44 0.9 11.0 215 Insulation: PE / PVC
2P 0.5 0.44 0.9 14.0 310 Pair identification: Pairs will
5P 0.5 0.44 0.9 16.5 440 be numbered, each pair having 1
White & 1 Blue Core.
10P 0.5 0.44 0.9 21.5 690
Collective screen: Aluminium
20P 0.5 0.44 1.25 27.5 1190 Mylar tape with Tinned Copper
1P 0.75 0.44 0.9 11.0 225 drain Wire
2P 0.75 0.44 0.9 14.5 345 Inner Sheath: Extruded PE/PVC
5P 0.75 0.44 0.9 17.5 510 Armouring: Single layer of
10P 0.75 0.44 1.25 23.5 910 Galvanised Steel Wire
20P 0.75 0.44 1.25 29.0 1360 Sheathing: PVC
1P 1.0 0.44 0.9 11.5 240 Temperature rating: 70C Max
2P 1.0 0.44 0.9 15.0 375 Conductor Operating
5P 1.0 0.44 0.9 18.5 560 temperature
10P 1.0 0.44 1.25 25.0 1010
20P 1.0 0.44 1.25 31.0 1560 Note :
1P 1.5 0.44 0.9 12.0 270
These cables can also be offered with
2P 1.5 0.44 0.9 16.0 420 Fire Survival/Resistant properties
5P 1.5 0.44 0.9 20.0 650 with LSOH sheath
10P 1.5 0.44 1.25 27.0 1210
20P 1.5 0.44 1.25 34.0 1890

500 V OVERALL SCREENED SINGLE AND MULTI-TRIAD ARMOURED INSTRUMENTATION CABLES

No of Nominal Minimum Nominal Approx. Approx. Standard: EN 50288-7
Triads area of Insulation steel armour Overall weight Voltage: 500 V
conductor Thickness Wire Diameter Conductor: Bare Copper
Diameter Conductor (Class 2 or Class 5)
(mm) (mm) (mm) (mm) (kg/km) Insulation: PE / PVC
1T 0.5 0.44 0.9 11.5 230 Pair identification: Pairs will
2T 0.5 0.44 0.9 15.0 365 be numbered, each pair having 1
5T 0.5 0.44 0.9 18.0 540 White & 1 Blue Core.
10T 0.5 0.44 1.25 24.5 980 Collective screen: Aluminium
20T 0.5 0.44 1.25 30.5 1480 Mylar tape with Tinned Copper
1T 0.75 0.44 0.9 11.5 250 drain Wire
2T 0.75 0.44 0.9 15.5 395 Inner Sheath: Extruded PE/PVC
5T 0.75 0.44 0.9 19.0 610 Armouring: Single layer of
10T 0.75 0.44 1.25 26.0 1130 Galvanised Steel Wire
20T 0.75 0.44 1.25 32.5 1740 Sheathing: PVC
1T 1.0 0.44 0.9 12.0 265
Temperature rating: 70C Max.
2T 1.0 0.44 0.9 16.5 430
Conductor Operating temperature
5T 1.0 0.44 0.9 20.0 670
10T 1.0 0.44 1.25 27.5 1270
20T 1.0 0.44 1.25 34.5 1970 Note :
1T 1.5 0.44 0.9 13.0 305
These cables can also be offered with
2T 1.5 0.44 0.9 18.0 510 Fire Survival/Resistant properties
5T 1.5 0.44 0.9 22.0 820 with LSOH sheath
10T 1.5 0.44 1.25 30.0 1520
20T 1.5 0.44 1.6 38.5 2660
 19
500 V INDIVIDUAL AND OVERALL SCREENED MULTI-PAIR ARMOURED
INSTRUMENTATION CABLES
No of Nominal Minimum Nominal Approx Approx. Standard: EN 50288-7
Pairs area of Insulation steel armour Overall weight Voltage: 500 V
conductor Thickness Wire Diameter Diameter
Conductor: Bare Copper
(mm) (mm) (mm) (mm) (kg/km) Conductor (Class 2 or Class 5)
2P 0.5 0.44 0.9 15.0 365 Insulation: PE / PVC
5P 0.5 0.44 0.9 18.5 540 Pair identification: Pairs will
be numbered, each pair having
10P 0.5 0.44 1.25 25.0 990 1 White & 1 Blue Core.
20P 0.5 0.44 1.25 31.0 1480 Individual screen: Aluminium
Mylar tape with Tinned Copper
2P 0.75 0.44 0.9 15.5 395
drain Wire
5P 0.75 0.44 0.9 19.0 590 Collective screen: Aluminium
10P 0.75 0.44 1.25 26.5 1100 Mylar tape with Tinned Copper
drain Wire
20P 0.75 0.44 1.25 32.5 1680
Inner Sheath: Extruded PE/PVC
2P 1.0 0.44 0.9 16.5 425 Armouring: Single layer of
5P 1.0 0.44 0.9 20.0 650 Galvanised Steel Wire
10P 1.0 0.44 1.25 27.5 1210 Sheathing: PVC
Temperature rating: 70C Max.
20P 1.0 0.44 1.25 35.0 1900
Conductor Operating temperature
2P 1.5 0.44 0.9 18.0 490
5P 1.5 0.44 0.9 22.0 760 Note :
10P 1.5 0.44 1.25 30.0 1430 These cables can also be offered with
Fire Survival/Resistant properties
20P 1.5 0.44 1.6 39.0 2480
with LSOH sheath

500 V INDIVIDUAL AND OVERALL SCREENED MULTI-TRIAD

ARMOURED INSTRUMENTATION CABLES
No of Nominal Minimum Nominal Approx. Approx. Standard: EN 50288-7
Triads area of Insulation steel armour Overall weight Voltage: 500 V
conductor Thickness Wire Diameter Conductor: Bare Copper
Diameter Conductor (Class 2 or Class 5)
(mm) (mm) (mm) (mm) (kg/km) Insulation: PE / PVC
2T 0.5 0.44 0.9 16.5 415 Pair identification: Pairs will
be numbered, each pair having 1
5T 0.5 0.44 0.9 20.0 630 White & 1 Blue Core.
10T 0.5 0.44 1.25 27.5 1170 Individual screen: Aluminium
20T 0.5 0.44 1.25 34.0 1800 Mylar tape with Tinned Copper
drain Wire
2T 0.75 0.44 0.9 17.5 470
Collective screen: Aluminium
5T 0.75 0.44 0.9 21.0 720 Mylar tape with Tinned Copper
10T 0.75 0.44 1.25 29.0 1330 drain Wire
20T 0.75 0.44 1.6 37.0 2280 Inner Sheath: Extruded PE/PVC
Armouring: Single layer of
2T 1.0 0.44 0.9 18.0 510 Galvanised Steel Wire
5T 1.0 0.44 0.9 22.0 790 Sheathing: PVC
10T 1.0 0.44 1.25 30.5 1480 Temperature rating: 70C
20T 1.0 0.44 1.6 39.5 2580 Max. Conductor Operating
temperature
2T 1.5 0.44 0.9 19.5 570
5T 1.5 0.44 1.25 25.0 1060 Note :
10T 1.5 0.44 1.25 33.5 1750 These cables can also be offered with
Fire Survival/Resistant properties
20T 1.5 0.44 1.6 43.0 3110 with LSOH sheath

WIRES & CABLES

 ehV cableS

EHV cables can be used in a lot of industries like l
utilities, builders, government organizations, mining
industries, state electricity boards, under ground
20 railways and so on. Analysts say EHV under ground
power transmission is the only solution for meeting
todays growing power demand. This EHV cables will
replace high voltage tower cables, which pose a risk eliminate dust entry & maintain clean room
of irreparable failure at any time and therefore will
be in huge demand over the next decade.
The EHV cables can more or less survive all natural
calamities and the installation can even withstand
floods and earthquakes. This is huge contrast to the the cable of voltage grade 66 kV & above are working
areas with overhead network, which are susceptible with dielectric stress of above 6 kV / mm & at this
to strong flood and earthquake and have a possibility level of dielectric stress presence of water triggers
of pulling down the towers, which can be quite
dangerous. EHV cables also have the following
advantages as compared to others.
l More secured supply even during bad weather
conditions
l Loss of transmission is lower
l Does not cause noise or air pollution
l Is underground and therefore saves space and is
much better for urban transmission of electricity
Salient features of Polycabs
EHV / xLPE line
l The only manufacturer in the country to have 6
Dry cure / Dry cooled lines. These are sourced
from reputed international manufacturer &
technology providers.
l Highly sophisticated extruders for conductor
shield, insulation and insulation shield,
employing a three layer single head triple
extrusion method to eliminate contaminants in
the insulating layers. These are sourced from
ROYLE USA.
l Microprocessor based equipment control all the
parameters required for the process within the
specified limits to maintain eccentrically.
SCHEMATIC DIAGRAM OF TYPICAL EHV CABLES
1. COPPER CONDUCTOR
2. SEMI-CONDUCTING TAPE (optional)
3. EXTRUDED SEMI-CONDUCTING LAYER
4. XLPE INSULATION (Super Clean Compund)
5. INSULATION SHIELD-SEMI CONDUCTING
6. WATER BLOCKING TAPE
7. LEAD SHEATH / POLYAL SHEATH
8. SEMI-CONDUCTING TAPE
9. CPOOER WIRE SCREEN
10. COUNTER HELIX COPPER TAPE
11. PVC/HDPE OUTER SHEATH
WITH GRAPHITE COATING
Separate pressurised rooms for semicon
shield & XLPE insulation compounds to avoid
contamination and material handling by vacuum
loaders.
l Air systems with air showers on doors to
environment.
Metallic Sheath
Metallic Sheath is must for cables above 33 kV as
tree formation in the insulation resulting in cable
failure.
Water can enter the cable longitudinally as well as
radially. Longitudinal water entry can be blocked by
using water swellable tape on the core. Lead sheath
can block the entry in radial direction.
Lead sheath is extruded by continuous lead
extruder which is equipped with micro-processor
based temperature controllers & drives to achieve
uniform thickness, better concentricity. Lead sheath
in addition to other electrical & manufacturing
advantages has a life span of minimum 40 to 45
years.
Cable selection / Design parameters
Cable design mainly depends on
l System voltage
l Impulse level
l Fault level & duration
l Ground & air temperature
l Thermal resistivity of soil
Breakthrough in EHV cables
Polycab has already designed, manufactured, type
tested and supplied their 132 kv cable to customers
in the indian origin. Our 132 kv sample is successfully
type tested for qualifying the electrical & other
critical tests that are carried out at CPRI Bangalore
to establish the good quality of a product. We now
move forward with enthusiasm to continuously
improve and evolve our manufacturing processes and
technology acumen so that our journey to the next
higher voltage grade of cables is easier, smooth, and
faster.
PRODUCT RANGE

L.V. XLPE INSULATED POWER CABLES

(1.1 kV upto 4 Core x 630 sq.mm & 1 Core x 1000 sq.mm)

L.V. XLPE INSULATED CONTROL CABLES

(1.1 kV upto 61 Core x 1.5 & 2.5 sq.mm)

M.V. XLPE CABLES UPTO 36 kV

H.V. / E.H.V. CABLES UPTO 220 kV

INSTRUMENTATION CABLES

FIRE RESISTANT
(Screened / Unscreened Cables)

EPR / SILICONE INSULATED CABLES

(All above cables can be offered with
Lead Sheath and with FRLS / FR / LSZH Sheath)

FLEXIBLE MULTICORE CABLES / BUILDING WIRES

(Can be offered with FR / FRLS / LSZH properties)

BRAIDED CABLES

THERMOCOUPLE / COMPENSATING CABLES

Production Facilities at Daman Factory
SOLAR AC / DC CABLES

TELEPHONE CABLES

PANEL BOARD WIRES

CO-AXIAL CABLES

LAN CABLES

SUBMERSIBLE CABLES

RAILWAY SIGNALLING CABLES

M.V. / L.V. AERIAL BUNCHED CABLES

SPECIALITY CABLES

Suited for Marine / Oil & Gas / Extreme Fire conditions /

Highly corrosive environment / Traffic / Aircraft /
Space Station / Automobiles.
POLYCAB is spreading its markets abroad
with a dedicated export cell.

EXPORTED WORLD WIDE :

Australia
Canada Nigeria
Congo Oman
Cyprus Qatar
Egypt Rwanda
Europe Saudi Arabia
Ghana South Africa
Iran South Korea
Iraq Sri Lanka
Jordan Sudan
Kenya Syria
Kuwait Tanzania
Libya U.A.E.
Malaysia U.K.
Mauritius Uganda
New Zealand Zambia

WIRES & CABLES

POLYC AB WIRES PVT. LTD.

(an ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 Company)

Regd. & Head office :

Polycab House, 771, Pandit Satwalekar Marg,
Mahim (W), Mumbai 400 016.
Tel. : 91-22-2432 7070 - 4, 6735 1400 P R O F I L E
Fax : 91-22-2432 7075
E-mail : exports@polycab.com & TECHNICAL CATALOGUE
Website : www.polycab.com