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CONTENTS

CONTENTS

Section-1
- Pipe Fittings for Solvent Cement Jointing . Pages 4 22

- Ball Valves, Diaphragm, Valves, Butterfly Valves. Pages 23 27

- Pipe Saddles .. Pages 28 32

- Push Fit Fittings... Pages 33 35

- Accessories . Pages 36

- GF+Products Range .. Pages 37

- Euro Standard Products Range Pages 38

Section-2

- Technical Information . Pages 39 46

1
General Information

General Information : Solvent Cement Joint Fittings


APLACO is the producer of a comprehensive range of PVC-U pipe fittings. More than 35 years of
research, development and experience have shaped our high standard of quality. You will find the
solution to your problem in our extensive product range.

Material : PVC-U Unplasticized Polyvinyl Chloride


The working pressure as mentioned in the
Range of Sizes : 16 mm 400 mm * catalogue are based on water pressure at 20 C.

*Highlighted fittings in the catalogue are NON- Samples of APLACO fittings are taken at
APLACO fittings which are imported from VDL- random from the production and submitted to our
Holland & +GF+ Switzerland to complete the
range quality control lab for Pressure Tests.

Standards : APLACO Fittings are in accordance Dimensions : All dimensions are given in
with the following standards mm

ISO 1452 ( Formerly ISO 4422 ) Marking :


DIN 8063
APLACO fittings are marked as follows :
Jointing : APLACO +GF+
O.D. of pipe or Pipe Thread Size
Solvent Cement Jointing: PVC ( which stands for Unplasticized
Polyvinyl Chloride )
Pipes with outside diameter tolerances in
accordance with SAS 14 & 15 , ISO 3603 can be
readily jointed with APLACO solvent cement Recommended Applications :
fittings. Drinking water , distilled water, general purpose
water, waste water, coolant brines, sea water,
Threaded Joint : BSP parallel female threads foodstuffs , beverages etc.
and BSP taper male threads are in accordance
with ISO R7 or DIN 2999.
Not recommended for :
Nominal Pressure : Aromatic solvents, ester, ketones, chlorinated
hydrocarbons
Solvent Cement Fittings Low temperature uses ( less than 0 C )
16 mm to 160 mm : 16 bar at 20 C ( water) High temperature uses ( More than 60 C )
200mm to 315 mm : 10 bar at 20 C ( water)
400mm : 6 bar at 20 C ( water)
Orders :

Threaded Fittings Always quote APLACO code numbers when


to 4 : 10 bar at 20 C ( water)
placing orders

Ball Valves ( manual ) OrderingExample:


16mm to 63mm: 16 bar at 20 C ( water )
25mm Elbow 90 should be ordered as 1721 100
107
Note : The pressure ratings mentioned above are
for guidance only. Please check individual product
in the catalogue for specific details.

2
List of Abbreviations

List Of Abbreviations :

ANSI American National Standard

ASTM American Society for Testing and Materials

BS British Standard

DIN Deutsche Industrie-Normen

ISO International Standardization Organisation

PVC-U Polyvinyl Chloride Unplasticized

EPDM Ethylene Propylene Rubber

FPM Fluorine Rubber, e.g. Viton

NBR Nitrile Rubber

PTFE Polytetrafluroethylene, e.g. Teflon

UP-GF Unsaturated polyester resin glassfibre reinforced

d Pipe outside diameter

DN Nominal Diameter

PN Nominal Pressure at 20o C, water

Kg Weight in Kilograms

G Pipe thread , not pressure tight in the thread to ISO 228-1

R Taper male thread , pressure tight in the thread to ANSI B 1.20.1

Rc Taper female thread , Pressure tight in the thread to ISO 7-1 / DIN 2999-1

Rp Parallel female thread, pressure tight in the thread to ISO-7-1/DIN 2999-1

SC Size of hexagonal bolts

AL Number of bolts

S Socket

Spg Spigot

3
Pressure Fittings for
Solvent Cement Jointing

Bends 90o, PVC-U


(S X S)

Quantities
d PN Code No. D L z Kg
Box Pallet
25 16 1721.000.107 32.5 69 50 0.048 72 3600
40 16 1721.000.109 49 106 80 0.145 36 1050

Elbows 90o, PVC-U


(S X S)
Quantities
d PN Code No. D L z Kg
Box Pallet
16 16 1721,100.105 23 23 9 0.013 250 18000
20 16 1721,100.106 26.5 27 11 0.017 180 12960
25 16 1721,100.107 32.5 33 14 0.029 100 72
32 16 1721,100.108 40 39 17 0.046 120 4320
40 16 1721,100.109 49 49 23 0.078 20 2520
50 16 1721,100.110 60.5 59 28 0.135 70 1080
63 16 1721,100.111 75 72 34 0.235 35 630
75 16 1721,100.112 90 84 40 0.411 24 432
90 16 1721,100.113 106.6 99 48 0.637 12 216
110 16 1721,100.114 132.5 119 58 1.318 8 144
160 16 1721,100.117 189 167 81 3.322 12 48
200 10 0921,100.119 225.2 207 101 4.700 -- --
225 10 0921,100.120 252.3 233 114 6.950 1 18

Elbows 90o, PVC-U


VDL HOLLAND MADE
Quantities
d PN Code No. D L z Kg
Box Pallet
250 10 0721,100.121 282 263 131 9.500 1 16
280 10 0721,100.122 -- -- -- -- -- --
315 10 0721,100.123 -- -- -- -- -- --
400 6 0721,100.125 -- -- -- -- -- --

4
Pressure Fittings for
Solvent Cement Jointing

Elbows 45o, PVC-U


(S X S)
Quantities
d PN Code No. D L z Kg
Box Pallet
16 16 1721,150.105 21 18.5 4.5 0.008 260 18720
20 16 1721,150.106 26 21 5 0.013 220 15840
25 16 1721,150.107 31.5 25 6 0.020 120 8640
32 16 1721,150.108 39 30 8 0.033 150 5400
40 16 1721,150.109 48 36 10 0.055 90 3240
50 16 1721,150.110 59.9 43 12 0.096 40 1440
63 16 1721,150.111 75 53 15 0.0186 50 900
75 16 1721,150.112 89 62 18 0.261 28 504
90 16 1721,150.113 105 72 21 0.459 16 288
110 16 1721,150.114 127 86 25 0.747 48 192
160 16 1721,150.117 186 122 36 2.837 16 64
200 10 0921,150.119 225.2 149 43 3.300 -- --
225 10 0921,150.120 250 168 49 4.900 -- --

Elbows 45o, PVC-U


VDL HOLLAND MADE
Quantities
d PN Code No. D L z Kg
Box Pallet
250 10 0721,150.121 287 189.5 58 7.680 1 20
280 10 0721,150.122 320 209 62 10.350 1 12
315 10 0721,150.123 360 231 66 14.480 1 8
400 6 0721,150.125 360 231 66 14.480 1 8

5
Pressure Fittings for
Solvent Cement Jointing

Tees 90o equal, PVC-U


(S X S X S)
Quantities
d PN Code No. D L z Kg
Box Pallet
16 16 1721,200.105 23 23 9 0.018 220 15840
20 16 1721,200.106 27.5 27 11 0.026 130 9360
25 16 1721,200.107 33 33 14 0.043 70 5040
32 16 1721,200.108 41 39 17 0.075 80 2880
40 16 1721,200.109 50 49 23 0.116 80 1440
50 16 1721,200.110 62 59.5 28.5 0.208 48 864
63 16 1721,200.111 77 72 34 0.362 30 540
75 16 1721,200.112 91.5 84 40 0.585 16 288
90 16 1721,200.113 109.5 99 48 1.004 10 180
110 16 1721,200.114 132.5 119 58 1.646 6 108
160 16 1721,200.117 193.5 167 81 4.954 1 36
200 10 0921,200.119 225.2 207 101 5.763 - --
225 10 0921,200.120 256 233 114 9.800 1 12

Tees Equal VDL HOLLAND MADE


Quantities
d PN Code No. D L z Kg
Box Pallet
250 10 0721,200.121 286 260.5 128 12.700 1 12
280 10 0721,200.122 319 291 143.5 17.480 1 10
315 10 0721,200.123 360 327 162 24.350 1 8
400 6 0721,200.125 360 327 162 24.350 1 8

6
Pressure Fittings for
Solvent Cement Jointing

Tees 90o, reducing, PVC-U


(S X S X S)
Quantities
d d1 d PN Code No. D L1 z z1 Kg
Box Pallet
25-20-25 16 1721.200.134 33 30 14 14 0.039 60 5760
32-25-32 16 1721.200.138 41 36 17 27 0.065 90 3240
32-20-32 16 1721.200.141 41 33 17 17 0.062 90 1440
40-32-40 16 1721.200.147 50 45 23 23 0.110 20 1620
40-25-40 16 1721.200.151 50 42 23 23 0.107 45 1800
40-20-40 16 1721.200.155 50 39 23 23 0.102 25 864
50-40-50 16 1721.200.161 62 54 28 28 0.197 24 1080
50-32-50 16 1721.200.164 62 50 28 28 0.191 30 1080
50-25-50 16 1721.200.020 62 47 28 28 0.187 30 1080
50-20-50 16 1721.200.009 62 44 28 28 0.184 30 1080
63-50-63 16 1721.200.170 77 65 34 345 0.351 30 540
63-40-63 16 1721.200.174 77 60 34 345 0.339 15 540
63-32-63 16 1721.200.178 77 56 34 345 0.327 30 540
63-25-63 16 1721.200.011 77 53 34 345 0.326 15 540

Tees 90o, reducing threaded branch, PVC-U


(S X RP X S)
Quantities
d d1 d PN Code No. D L L1 z z1 Kg
Box Pallet
32-1/2-32 16 1721.200.242 41 39 33 17 17 0.070 90 3240
50-1/2-50 16 1721.200.255 62 59 44 28 28 0.194 30 1080
63-1/263 16 1721.200.262 77 72 53 34 34.5 0.331 37 606

7
Pressure Fittings for
Solvent Cement Jointing

Tees 45o, PVC-U


(S X S X S)
Quantities
d PN Code No. D L L1 z z1 Kg
Box Pallet
160 4 2002 744 555 188 210 297 211 35 6.600 1 18

VDL HOLLAND MADE


Quantities
d PN Code No. D L L1 z z1 Kg
Box Pallet
20 10 0721 250 106 27.5 68 46 30 6 0.036 50 3600
25 10 0721 250 107 33 83 55 36 9 0.056 50 2400
32 10 0721 250 108 41 96 67 45 10 0.095 50 1800
40 10 0721 250 109 50 118 82 56 10 0.163 10 720
50 10 0721 250 110 60 140 97 66 12 0.240 10 720
63 10 0721 250 111 73.5 175 123 85 14 0.410 5 240
75 6 0721 250 112 91 207 145 101 18 0.910 5 180
90 6 0721 250 113 106.5 245 173 122 20 1.246 1 72
110 6 0721 250 114 134 293 210 149 27 2.540 3 54

Crosses, PVC-U
(S X S X S X S)
VDL-HOLLAND MADE
Quantities
d PN Code No. D L z Kg
Box Pallet
20 16 0721 300 106 30 30 14 0.037 - -
25 16 0721 300 107 36 33 14 0.057 - -
32 16 0721 300 108 44 39 17 0.092 - -
40 16 0721 300 109 53 49 23 0.160 - -
50 16 0721 300 110 64 60 28 0.260 30 540
63 16 0721 300 111 80 74 34 0.500 5 240
75 10 0721 300 112 92 82.5 40 0.660 3 216
90 10 0721 300 113 106 97 48 0.960 4 144
110 10 0721 300 114 128 117 58 1.600 4 72

8
Pressure Fittings for
Solvent Cement Jointing

Reducing Bushes Short, PVC-U


(SPG X S)
Model:
With spigot and solvent cement socket.
Quantities
d d1 PN Code No. L z Kg
Box Pallet
20-16 16 1721900334 16 2 0.003 600 43200
25-20 16 1721900337 19 3 0.004 560 40320
32-20 16 1721900342 22 6 0.014 340 24480
32-25 16 1721900341 22 3 0.009 320 23040
40-20 16 1721900348 26 10 0.021 180 12960
40-25 16 1721900347 26 7 0.021 200 14400
40-32 16 1721900346 26 4 0.016 180 12960
50-32 16 1721900353 31 9 0.037 90 6480
50-40 16 1721900352 31 5 0.029 90 6480
63-32 16 1721900360 38 16 0.064 120 4320
63-40 16 1721900359 38 12 0.066 120 4320
63-50 16 1721900358 38 7 0.058 120 4320
75-50 16 1721900365 44 13 0.107 60 2160
75-63 16 1721900364 44 6 0.076 60 2160
90-50 16 1721900372 51 20 0.177 40 1440
90-63 16 1721900371 51 13 0.180 40 1440
90-75 16 1721900370 51 7 0.134 40 1440
110-50 16 1721900379 61 30 0.303 -- --
110-63 16 1721900378 61 23 0.312 21 756
110-90 16 1721900376 61 10 0.260 21 756
160-90 16 1721900391 86 35 0.811 21 756
160-110 16 1721900390 86 25 0.918 14 252
225-160 10 1721900396 119 33 2.200 15 270
200-160 10 0921900392 106 20 1.070 -- --
225-200 10 0921900396 119 13 1.400 4 72

Reducing Bushes Short, PVC-U - VDL-HOLLAND MADE


Quantities
d d1 PN Code No. L z Kg
Box Pallet
250-160 10 0721900301 132 45 3.080 4 72
250-200 10 0721900302 132 25 3.460 4 72
250-225 10 0721900303 132 12 2.100 4 72
280-225 10 0721900305 147 27 3.090 1 60
280-250 10 0721900306 147 15 2.520 1 --
315-200 10 0721900309 165 58 8.550 1 42
315-225 10 0721900310 165 45 8.085 -- --
315-250 10 0721900311 165 33 4.100 1 48
315-280 10 0721900312 165 18 4.630 1 48
400-250 6 0721900320 -- -- -- 1 48
400-315 6 0721900321 -- -- -- 1 48

9
Pressure Fittings for
Solvent Cement Jointing

Reducing Bushes, PVC-U


(SPG X S)
Model:
With spigot and solvent cement socket.
Quantities
d d1 PN Code No. L z Kg
Box Pallet
20-16 16 1721910334 35 21 0.010 400 28800
25-16 16 1721910338 39 25 0.012 320 23040
25-20 16 1721910337 41 25 0.014 225 16200
32-16 16 1721910343 44 30 0.016 160 11520
32-20 16 1721910342 46 30 0.021 160 11520
32-25 16 1721910341 49 30 0.024 160 11520
40-20 16 1721910348 52 36 0.031 150 10800
40-25 16 1721910347 55 36 0.034 90 6480
40-32 16 1721910346 58 36 0.043 150 5400
50-20 16 1721910355 60 44 0.047 80 5760
50-25 16 1721910354 63 44 0.052 80 5760
50-32 16 1721910353 66 44 0.059 105 3780
50-40 16 1721910352 70 44 0.074 40 2880
63-25 16 1721910361 73 54 0.093 45 3240
63-32 16 1721910360 76 54 0.098 45 3240
63-40 16 1721910359 80 54 0.111 56 2016
63-50 16 1721910358 85 54 0.145 48 1728
75-32 16 1721910367 84 62 0.139 40 1440
75-40 16 1721910366 88 62 0.152 40 1440
75-50 16 1721910365 93 62 0.167 60 1080
75-63 16 1721910364 100 62 0.213 60 1080
90-63 16 1721910371 112 74 0.279 20 720
90-75 16 1721910370 118 74 0.342 -- --

Reducing Bushes, PVC-U


VDL-HOLLAND MADE
Quantities
d d1 PN Code No. L z Kg
Box Pallet
90-40 16 0721910373 100 74 0.230 -- --
90-50 16 0721910372 105 74 0.245 -- --

10
Pressure Fittings for
Solvent Cement Jointing

Reducing Bushes,
(SPG X RP)
Quantities
d - RP PN Code No. L z z Kg
Box Pallet
25-1/2" 16 3121910437 41 27 21 0.017 200 14400
32-3/4" 16 3121910441 48 32 33 0.026 140 10080
40-1/2" 16 3121910448 44 25 30 0.028 -- --
40- 1" 16 3121910446 56 38 60 0.049 60 4320
50-1/2" 16 3121910455 49 30 30 0.047 -- --
50-11/4" 16 3121910452 66 46 99 0.085 70 2520
63-11/2" 16 3121910458 77 57 150 0.160 110 1980

Reducing Bushes,
VDL-HOLLAND MADE
Quantities
d - RP PN Code No. L z z Kg
Box Pallet
20-3/8" * 16 0721910434 35 24 15 0.015 100 --

Reducing Sockets,
(S X S)
Quantities
d d1 PN Code No. D L z Kg
Box Pallet
25-20 16 1721910137 32 38 3 0.014 200 14400
32-20 16 1721910140 40 44 3 0.022 180 12960
32-25 16 1721910141 40 41 3 0.021 180 2960
40-20 16 1721910144 49 51 3 0.035 100 7200
40-25 16 1721910145 49 48 3 0.032 100 7200
40-32 16 1721910146 49 45 3 0.031 100 7200
50-25 16 1721910150 60 65 8 0.058 50 2400
50-32 16 1721910151 60 62 9 0.055 50 2400
50-40 16 1721910152 60 60 8 0.050 50 2400
63-50 16 1721910158 75 79 8 0.108 30 2160

11
Pressure Fittings for
Solvent Cement Jointing

Socket equal, PVC-U


(S X S)
Quantities
d PN Code No. D L z Kg
Box Pallet
16 16 1721910105 22 31 3 0.009 440 31680

20 16 1721910106 26 35 3 0.011 300 21600

25 16 1721910107 31.5 41 3 0.017 180 12960

32 16 1721910108 39.5 47 3 0.028 105 7560

40 16 1721910109 48 55 3 0.045 135 4860

50 16 1721910110 59.5 65 3 0.074 60 2160

63 16 1721910111 74.5 79 3 0.137 75 1350

75 16 1721910112 88 92 4 0.214 48 864

90 16 1721910113 105.5 107 5 0.374 24 432

110 16 1721910114 129 128 6 0.614 18 324

160 16 1721910117 187.5 180 7 1.815 2 72

200 10 0921910119 221 221 9 2.031 - --

225 10 1721910120 253 248 10 3.563 15 30

Socket equal, PVC-U


VDL-HOLLAND MADE
Quantities
d PN Code No. D L z Kg
Box Pallet
250 10 0721910121 287 275 10 5.800 1 40

280 10 0721910122 320 304 10 7.750 1 30

315 10 0721910123 355 342 12 10.300 1 24

400 6 0721910125 355 342 12 10.300 1 24

12
Pressure Fittings for
Solvent Cement Jointing

Hexagon Nipples, PVC-U (VDL-HOLLAND MADE)


Model:
Taper male thread R
Connection to plastic thread
Do not use threads that are harmful to PVC-U
VDL Holland Made
Quantities
R PN Code No. L s Kg
Box Pallet
3/8 10 0721.911.905 37 19 0.008 100 12600
10 0721.911.906 45 22 0.013 100 12600
10 0721.911.907 49 27 0.019 100 12600
1 10 0721.911.908 57 36 0.035 50 6300
1 1/4 10 0721.911.909 62 46 0.051 50 2600
1 10 0721.911.910 67 50 0.070 50 2400
2 10 0721.911.911 76 65 0.125 50 1350

Adaptor Sockets, PVC-U (S X S)


Model:
With solvent cement socket METRIC and BS/ASTM (INCH)
Quantities
Size PN Code No. d x d1 D L z Kg
Box Pallet
16mm x 3/8 16 1721.913.105 16 x 17 23 35 5 0.008 --- ---
20 mm x 16 1721.913.106 20 x 21 27 38 5 0.014 300 21600
25 mm x 16 1721.913.107 25 x 27 33 45 5 0.020 180 12960
32 mm x 1 16 1721.913.108 32 x 33 41 51 5 0.030 105 7560
40 mm x 1 16 1721.913.109 40 x 42 51 60 5 0.053 135 4860
50 mm x 1 16 1721.913.110 50 x 48 59 65 4 0.081 60 2160
63 mm x 2 16 1721.913.111 63 x 60 75 79 5 0.153 75 1350
75 mm x 2 16 1721.913.112 --- --- --- --- --- --- ---
90 mm x 3 16 1721.913.113 90 x 89 104 108 6 0.380 24 432
110 mm x 4 16 1721.913.114 110x114.5 128.5 130 8 0.569 18 324
160 mm x 6 16 1721.913.117 --- --- --- --- --- --- ---

13
Pressure Fittings for
Solvent Cement Jointing

Elbows 90o, PVC-U (S X RP) (VDL HOLLAND MADE)


Model:
With solvent cement socket METRIC and parallel female thread Rp
Reinforcing ring stainless A2
Connection for plastic or metal thread
Do not use thread sealing pastes that are harmful to PVC-U
Quantities
d-RP PN Code No. L z1 z2 D Kg
Box Pallet
20- 16 0721 100 206 27 12.5 11 30 0.023 100 7200
25- 16 0721 100 207 33 15.5 15 35 0.034 80 5760
32-1 16 0721 100 208 39 19 19 45 0.060 40 2880
40-1 16 0721 100 209 49 23 26 55 0.149 100 1800
50-1 16 0721 100 210 58 27 35 62 0.184 30 1050
63-2 16 0721 100 211 71 33 48 75 0.0289 -- 720

Adopter Sockets, Female Thread PVC-U (S X RP)


Model:
With solvent cement socket METRIC and parallel female thread Rp
Reinforcing ring stainless A2
Connection for plastic or metal thread
Do not use thread sealing pastes that are harmful to PVC-U

Quantities
d-RP PN Code No. L z s Kg
Box Pallet
20- 16 3121 910 206 35.5 5 32 0.021 200 14400
25- 16 3121 910 207 40 5 36 0.027 140 10080
32-1 16 3121 910 208 45 5 46 0.047 80 5760
40-1 16 3121 910 209 51 5 55 0.071 90 3240
50-1 16 3121 910 210 59 7 65 0.101 72 2592
63-2 16 3121 910 211 69 7 80 0.168 75 1350

Adopter Female Thread Sockets


VDL-HOLLAND MADE
Quantities
d-RP PN Code No. L z s Kg
Box Pallet
12-3/8 16 0721 910 205 31 5 27 0.16 100 14400
75-2 10 0721 916 012 82 7 90 0.220 10 720
90-3 10 0721 916 013 94 9 110 0.368 5 360
110-4 10 0721 916 014 110 9 130 0.536 5 225

14
Pressure Fittings for
Solvent Cement Jointing

Unions, PVC-U
(S X S), O-Ring: EPDM

Quantities
d PN Code No. G D I1 I2 Z1 Z2 Z2
Box Pallet
20 16 3121.510.106 -- 54 29 39 5.7 7 0.076 50 --
25 16 3121.510.107 -- 60 33 33 6.5 7 0.103 90 --
32 16 3121.510.108 -- 69 37 36 7 8 0.154 50 --
40 16 3121.510.109 -- 80 40 39 7.5 8.5 0.222 30 --
50 16 3121.510.110 -- 8 45 45 8 8.5 0.240 24 --
63 16 3121.510.111 -- 101 48 49 8.8 10 0.325 18 --

Unions, PVC-U
VDL-HOLLAND MADE
Quantities
d PN Code No. G D I1 I2 Z1 Z2 Z2
Box Pallet
16 16 0721.510.105 " 35 17 24 3 10 0.025 100 9600
75 16 0721.510.112 3" 135 47 62 3 18 0.615 2 192
90 16 0721.510.113 4" 158 56 69 5 18 0.925 2 144
110 16 0721.510.114 4" 188 66 72 5 11 1.425 1 72

15
Pressure Fittings for
Solvent Cement Jointing

Adopter Unions, PVC-U Brass (S X R)


George Fischer + G.F. + Made
Model:
Union Bush: Solvent cement socket PVC-U METRIC
Union End: malleable iron brass, taper male thread R
Union Nut: PVC-U
O-Ring EPDM

Quantities
d-R PN Code No. Kg
Box Pallet
16-3/8 16 0721.550.905 0.117 180 12960
20- 16 0721.550.906 0.148 100 7200
25- 16 0721.550.907 0.289 60 4320
32-1 16 0721.550.908 0.358 36 2592
40-1 16 0721.550.909 0.560 22 1584
50- 1 16 0721.550.910 0.739 18 1296
63-2 16 0721.550.911 1.142 12 864
75-2 16 0721.550.912 2.087 2 192
90-3 16 0721.550.913 2.293 2 192

Adopter Unions, PVC-U Brass (S X Rp)


George Fischer + G.F. + Made
Model:
Union Bush: Solvent cement socket PVC-U METRIC
Union End: malleable iron brass, taper female thread R
Union Nut: PVC-U
O-Ring EPDM

Quantities
d-Rp PN Code No. Kg
Box Pallet
16-3/8 16 0721.550.505 0.093 180 12960
20- 16 0721.550.506 0.139 100 7200
25- 16 0721.550.507 0.235 60 4320
32-1 16 0721.550.508 0.290 36 2592
40-1 16 0721.550.509 0.484 22 1584
50- 1 16 0721.550.510 0.536 18 1296
63-2 16 0721.550.511 0.856 12 864
75-2 16 0721.550.512 1.578 2 192
90-3 16 0721.550.513 1.687 2 192

16
Pressure Fittings for
Solvent Cement Jointing

Adopter Unions, PVC-U malleable iron(S X R)


George Fischer + G.F. + Made
Model:
Union Bush: Solvent cement socket PVC-U METRIC
Union End: malleable iron galvanized, taper male thread R
Union Nut: PVC-U
O-Ring EPDM

Quantities
d-R PN Code No. Kg
Box Pallet
20- 16 0721.530.806 0.156 60 4320
25- 16 0721.530.807 0.253 40 2880
32-1 16 0721.530.808 0.352 30 2160
40-1 16 0721.530.809 0.569 16 1152
50- 1 16 0721.530.810 0.697 12 864
63-2 16 0721.530.811 1.050 5 480
75-2 16 0721.530.812 1.775 2 192
90-3 16 0721.530.813 2.286 2 144

Adopter Unions, PVC-U malleable iron(S X Rp)


George Fischer + G.F. + Made
Model:
Union Bush: Solvent cement socket PVC-U METRIC
Union End: malleable iron galvanized, taper female thread R
Union Nut: PVC-U
O-Ring EPDM

Quantities
d-Rp PN Code No. Kg
Box Pallet
20- 16 0721.530.306 0.127 70 5040
25- 16 0721.530.307 0.205 50 3600
32-1 16 0721.530.308 0.266 36 2592
40-1 16 0721.530.309 0.420 16 1152
50- 1 16 0721.530.310 0.545 14 1008
63-2 16 0721.530.311 0.840 10 720
75-2 16 0721.530.312 1.460 2 192
90-3 16 0721.530.313 1.797 2 192

17
Pressure Fittings for
Solvent Cement Jointing

Adapter Nipples, PVC-U (SPG X R)


With spigot and BSP taper male thread
Connection to plastic thread
Do not use thread sealing pastes that are harmful to PVC-U

Quantities
d-RP PN Code No. z s Kg
Box Pallet
16- 3/8" 16 1721910505 35 27 0.010 340 24480
20- /2"
1
16 1721910506 42 32 0.019 200 14400
25 -3/4" 16 1721910507 47 36 0.024 120 8640
32- 1" 16 1721910508 54 46 0.043 70 5040
40-1 1/4" 16 1721910509 60 55 0.063 100 3600
50-1 1/2" 16 1721910510 66 65 0.099 60 2160
63 - 2" 16 1721910511 78 80 0.168 75 1350

Adapter Nipples
VDL-HOLLAND MADE
Quantities
d-RP PN Code No. z s Kg
Box Pallet
16+20 0721.910.556 -- -- -- -- --
32+40 1 0721.910.559 -- -- -- -- --
50+63 2 0721.910.561 -- -- -- -- --
76+90 2 0721.910.563 -- -- -- -- --
90+110 3 0721.910.564 -- -- -- -- --
110+132 4 0721.910.565 -- -- -- -- --

Adapter Bushes equal, PVC-U (S X R)


With spigot and BSP taper male thread
Connection to plastic metal thread
Do not use thread sealing pastes that are harmful to PVC

Quantities
d-RP PN Code No. L z s Kg
Box Pallet
16 - 3/8" 16 1721910705 34 20 27 0.013 300 21600
20- /2"
1
16 1721910706 40 24 32 0.018 175 12600
25- 3/4" 16 1721910707 44 25 36 0.025 120 8640
32 1" 16 1721910708 50 28 46 0.040 80 5760
40- 1 /4"1
16 1721910709 57 31 55 0.065 96 3456
50- 1 1/2" 16 1721910710 63 32 65 0.092 90 3240
63 - 2" 16 1721910711 76 38 80 0.163 100 1800

18
Pressure Fittings for
Solvent Cement Jointing

Caps, PVC-U (S)


Quantities
d PN Code No. D I Kg
Box Pallet
16 16 1721.960.105 24.5 21 0.006 400 28800
20 16 1721.960.106 29 24 0.008 360 25920
25 16 1721.960.107 35 28 0.015 240 17280
32 16 1721.960.108 44 32 0.022 140 10080
40 16 1721.960.109 54 38 0.038 180 6480
50 16 1721.960.110 66.5 46 0.069 80 2880
63 16 1721.960.111 82.5 56 0.124 100 1800
75 16 1721.960.112 96.5 66 0.220 16 1152
90 16 1721.960.113 115 77 0.358 16 576
110 16 1721.960.114 131 87 0.658 24 432
160 16 1721.960.117 188 114 1.471 8 144

Caps, PVC-U
VDL-HOLLAND MADE

Quantities
d PN Code No. D I Kg
Box Pallet
200 10 0721.960.119 -- -- -- -- --
225 10 0721.960.120 -- -- -- -- --

Caps, PVC-U (Rp)


VDL-HOLLAND MADE
With BSP parallel female thread
Connection to plastic thread only

Quantities
Rp PN Code No. D I s Kg
Box Pallet
3/8" 10 0721.960.605 31.2 18.5 27 0.012 100 12600
1
/2" 10 0721.960.606 37 21 32 0.018 100 12600
3
/4" 10 0721.960.607 41.6 24 36 0.025 100 7200
1" 10 0721.960.608 50 26 46 0.040 100 7200
1 1/4" 10 0721.960.609 59.6 29 55 0.060 100 4500
1 /2"1
10 0721.960.610 65 31 60 0.071 100 3600
2" 10 0721.960.611 81.3 36 75 0.140 50 1800

19
Pressure Fittings for
Solvent Cement Jointing

Flange Adaptors, PVC-U (S)


VDL-HOLLAND MADE
Jointing face: Flat

Quantities
d PN Code No. h l a b z Kg
Box Pallet
16 16 0721.800.105 6 17 29 22 3 0.006 100 12600
20 16 0721.800.106 6 19 34 27 3 0.009 100 12600
25 16 0721.800.107 7 22 41 33 3 0.015 100 12600
32 16 0721.800.108 7 25 50 41 3 0.024 100 7200
40 16 0721.800.109 8 29 61 50 3 0.038 100 4500

Flange Adaptors, PVC-U (S)


Jointing face: Serrated

Quantities
d PN Code No. h l a z Kg
Box Pallet
50 16 1721.800.110 8 34 73 3 0.058 80 2880
63 16 1721.790.111 9 41 90 3 0.142 52 1872
75 16 1721.790.112 10 47 106 3 0.156 32 1156
90 16 1721.790.113 11 56 125 5 0,253 42 756
110 16 1721.790.114 12 86 150 5 0.403 24 432
160 16 1721.790.117 16 91 213 5 1.058 8 18
200 10 0921.790.119 19 112 248 6 1.80 - -
225 10 1721.790.120 25 125 274 6 1.747 4 72

VDL-HOLLAND MADE

Quantities
d PN Code No. h l a z Kg
Box Pallet
250 10 0721.790.121 23 140 303 9 2.150 - -
280 10 0721.790.122 23 151 329 5 3.036 1 18
315 6 0721.790.123 27 172 379 8 4.578 1 18
400 6 0721.790.125 - - - - - - -

20
Pressure Fittings for
Solvent Cement Jointing

Backing Flanges, PVC-U


VDL-HOLLAND MADE
Bolt circle diameter and bolt holes: in accordance with DIN/VSM, PN 10
Quantities
d DN Code No. D A K B I AL SC R Kg
Box Pallet

16 10 0721.700.005 90 23 60 10 14 4 M 12 x 55 1 0.057 100 --


20 15 0721.700.006 95 28 65 11 14 4 M 12 x 55 1 0.569 90 --
25 20 0721.700.007 105 34 75 12 14 4 M 12 x 60 1.5 0.090 50 3600
32 25 0721.700.008 115 42 85 14 14 4 M 12 x 60 1.5 0.127 40 2880
40 32 0721.700.009 140 51 100 15 18 4 M 12 x 70 2 0.193 25 1800

Backing Flanges, PVC-U


Bolt circle diameter and bolt holes: in accordance with DIN/VSM, PN 10

Quantities
d DN Code No. D a k b l AL SC r Kg
Box Pallet
50 40 1721.700.010 150 62 110 16 18 4 M 16x75 2 0.235 20 1440
63 50 1721.700.011 165 78 125 18 18 4 M 16x80 2.5 0.314 30 1080
75 65 1721.700.012 185 92 145 19 18 4 M 16x85 2.5 0.381 27 972
90 89 1721.700.013 200 110 160 20 18 8 M 16x90 3 0.438 24 864
110 100 1721.700.014 220 133 180 22 18 8 M 16x95 3 0.571 10 360
160 150 1721.700.017 285 190 240 28 22 8 M 16x120 4 1.060 9 324
200 200 0921.700.019 315 235 268 36 22 8 M 16x150 4 1.25 -- --
225 200 0921.700.020 340 250 295 32 23 8 M 16x150 4 1.362 8 144

Backing Flanges, PVC-U


VDL-HOLLAND MADE
Quantities
d DN Code No. D a k b l AL SC r Kg
Box Pallet
250 250 0721.700.021 370 277 325 36 22 8 M 20x150 4 1.700 -- --
280 250 0721.700.022 395 310 350 34 22 12 M 20x240 4 1.980 -- --
315 300 0721.700.023 445 348 400 36 22 12 M 20x260 4 2.755 -- --
400 400 0721.700.025 565 442 515 42 26 12 -- -- -- -- --

21
Flat Gaskets

Flat Gaskets
For Flange Adaptors Nos. 21.79.01, 21.80.01
Material: EPDM
Hardness: 65o Shore approx.

d Code No. l D h

16 0748.400.014 16 27 2
20 0748.400.015 20 32 2
25 0748.400.016 25 39 2
32 0748.400.017 32 48 2
40 0748.400.018 40 59 3
50 0748.400.019 50 71 3
63 0748.400.020 63 88 3
75 0748.400.021 75 104 3
90 0748.400.022 90 123 3
110 0748.400.023 110 148 4
160 0748.400.026 160 211 4
200 0748.400.029 195 248 5
225 0748.400.027 220 272 5
250 0748.400.116 250 328 6
280 0748.400.032 280 328 6
315 0748.400.033 315 378 6

22
Ball Valves

Ball Valves
Ball valve type 546 PVC-U
With solvent cement socket metric
George Fischer + G.F. + Made

Model:
For easy installation and removal
Ball seals PTFE
Without mounting inserts
z-dimensions, valves end and union nut are not compatible with type 346
(DN10/15-50) resp. type 370 (DN65-100)

kv-value
d DN EPDM
PN (p=1 bar) kg
(mm) (mm) Code
(l/min)
16 10 16 71 0161 546 001 0.150
20 15 16 185 0161 546 002 0.150
25 20 16 350 0161 546 003 0.230
32 25 16 700 0161 546 004 0.330
40 32 16 1000 0161 546 005 0.600
50 40 16 1600 0161 546 006 0.800
63 50 16 3100 0161 546 007 1.460
75 65 16 5000 0161 546 008 4.900
90 80 16 7000 0161 546 009 7.400
110 100 16 11000 0161 546 010 11.600

d D H H1 L L1 L2 L4 L5 L6 z Closet
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Inch
16 50 57 27 92 77 56 25 32 45 64 3/
8

20 50 57 27 95 77 56 25 32 45 64
25 58 67 30 110 97 65 25 39 48 72
32 58 73 36 123 97 71 25 39 48 79 1
40 84 90 44 146 128 85 45 54 74 94 1
50 97 97 51 157 128 89 45 54 74 95 1
63 124 116 64 183 152 101 45 66 87 107 2
75 166 149 85 233 270 136 70 64 206 144 2
90 200 161 105 254 270 141 70 64 206 151 3
110 238 178 123 301 320 164 120 64 256 174 4

23
Ball Valves

Ball Valves
Ball valve coloro type 355-PVC-U
With solvent cement socket metric
George Fischer + G.F. + Made

Model:
Lever blue
Ball seal HD-PE/lubricant compound
Monoblock structure
Actuator unit not connectable

d DN EPDM z D L L1 L2 H Closet
PN kg
(mm) (mm) Code (mm) (mm) (mm) (mm) (mm) (mm) Inch
20 15 16 0161 355 002 0.130 60 49 92 78 54 51

25 20 16 0161 355 003 0.180 66 54 104 92 60 58

32 25 16 0161 355 004 0.262 69 65 113 92 63 63 1

40 32 16 0161 355 005 0.450 80 78 132 116 74 77 1

50 40 16 0161 355 006 0.568 85 90 147 116 79 83 1

63 50 16 0161 355 007 1.027 97 112 175 140 91 102 2

24
Butterfly Valves

Butterfly Valves

Butterfly valve type 567 PVC-U


Hand lever with ratchet settings
George Fischer + G.F. + Made

Model:
Connecting dimension: ISO 7005 PN 10, EN 1092 PN 10, DIN 2501 PN 10,
ANSI/ASME B 16.5 Class 150, BS 1560: 1989, BS 4504, JIS B 2220
Overall length according to EN 558, ISO 5752.
We recommend for the dimensions DN250 and DN300 only 6 bar maximum
system pressure for the hand lever version.

kv-value
d DN EPDM
Inch PN (p=1 bar) kg
(mm) (mm) Code
(l/min)
63 50 2 10 1470 0161 567 002 1.044
75 65 2 10 2200 0161 567 003 1.148
90 80 3 10 3000 0161 567 004 1.315
110 100 4 10 6500 0161 567 005 1.983
140 125 5 10 11500 0161 567 006 2.554
160 150 6 10 16600 0161 567 007 3.564
225 200 8 10 39600 0161 567 008 5.541
280 250 10 10 55200 0161 567 009 12.998
315 300 12 10 80000 0161 567 010 16.757

D1 D1
d D d2 H H1 H2 H3 L L1 L2 Q1 Q1
min. max.
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
(mm) (mm)
63 19 120.0 125.0 104 264 77 134 54 45 106 205 40
75 19 139.7 145.0 115 277 83 140 54 46 106 205 54 35
90 19 150.0 160.0 131 289 89 146 54 49 106 205 67 50
110 19 175.0 190.5 161 325 104 167 55 56 106 255 88 74
140 23 210.0 215.9 187 352 117 181 55 64 106 255 113 97
160 24 241.3 241.3 215 373 130 189 55 72 106 255 139 123
225 23 290.0 295.0 267 435 158 210 67 73 140 408 178 169
280 25 353.0 362.0 329 554 205 264 85 113 149 408 210 207
315 25 400.0 432.0 379 598 228 285 85 113 149 408 256 253

25
Cone Check valves

Cone check valves


Check valve type 562 PVC-U
With solvent cement sockets metric
George Fischer + G.F. + Made

Model:
Spring loaded, spring made of stainless steel (1.4310)
Spring available in other materials, see spare parts
Designed for easy installation and removal
Vibration free even at high flow velocity
Flow-optimized return cone, double guided
For horizontal or vertical installation
Compact installation length, same as ball valve type 546
Z-length, end connectors and union nuts not compatible with type 360

kv-value
d DN EPDM FPM
PN (p=1 bar) kg
(mm) (mm) Code Code
(l/min)
16 10 16 190 0161 562 001 0161 562 011 0.120
20 15 16 180 0161 562 002 0161 562 012 0.130
25 20 16 380 0161 562 003 0161 562 013 0.270
32 25 16 460 0161 562 004 0161 562 014 0.290
40 32 16 850 0161 562 005 0161 562 015 0.510
50 40 16 1080 0161 562 006 0161 562 016 0.750
63 50 16 1670 0161 562 007 0161 562 017 1.340
75 65 16 2950 0161 562 008 0161 562 018 3.170
90 80 16 3600 0161 562 009 0161 562 019 5.060
110 100 16 4150 0161 562 010 0161 562 020 8.170

d D D1 L2 z Closet
(mm) (mm) (mm) (mm) (mm) Inch
16 50 92 56 64 3
/8
20 50 95 56 64
25 58 110 65 72
32 68 123 71 79 1
40 84 146 85 94 1
50 97 157 89 95 1
63 124 183 101 107 2
75 166 233 136 144 2
90 200 254 141 151 3
110 238 301 164 174 4

AVAILABLE ON REQUEST

26
Diaphragm valves new generation
Diaphragm valves new generation
Diaphragm valve type 514 PVC-U
With solvent cement sockets metric
George Fischer + G.F. + Made
Model:
Double flow rate compared to predecessor
One housing nut replaces four screws
Handwheel with built-in locking mechanism
For easy installation and removal
Short overall length
Option:
Individual configuration of the valve (see diagram)
Self-adjusting multifunctional module with integrated limit switches
PN 16 available as a configuration

kv-value
d DN NBR EPDM PTFE/EPDM FPM
PN (p=1 bar)
(mm) (mm) Code Code Code Code
(l/min)
16 10 10 125 0161 514 001 0161 514 011 0161 514 031 0161 514 061
20 15 10 125 0161 514 002 0161 514 012 0161 514 032 0161 514 062
25 20 10 271 0161 514 003 0161 514 013 0161 514 033 0161 514 063
32 25 10 481 0161 514 004 0161 514 014 0161 514 034 0161 514 064
40 32 10 759 0161 514 005 0161 514 015 0161 514 035 0161 514 065
50 40 10 1263 0161 514 006 0161 514 016 0161 514 036 0161 514 066
63 50 10 1728 0161 514 007 0161 514 017 0161 514 037 0161 514 067

kv-value
d DN PTFE/FPM
PN (p=1 bar) kg
(mm) (mm) Code
(l/min)
16 10 10 125 0800 047 300 0.420
20 15 10 125 0800 047 301 0.420
25 20 10 271 0800 047 303 0.560
32 25 10 481 0800 047 304 1.210
40 32 10 759 0800 047 306 1.540
50 40 10 1263 0800 047 308 2.680
63 50 10 1728 0800 047 309 2.581

Lift =
d D D2 D3 L L2 H H1 H2 M z Closet
Hx
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Inch
(mm)
16 65 65 43 170 25 73 14 12 M6 142 7 3/8

20 65 65 43 128 25 73 14 12 M6 96 7
25 80 65 51 152 25 81 18 12 M6 114 10
32 88 87 58 166 25 107 22 12 M6 122 13 1
40 101 87 72 192 45 115 26 15 M8 140 15 1
50 117 135 83 222 45 148 32 15 M8 160 19 1
63 144 135 100 266 45 166 39 15 M8 190 25 2

AVAILABLE ON REQUEST

27
Branch and Tapping Saddles

Branch and Tapping Saddles, PVC-U

Branch and Tapping Saddles

The APLACO saddles are designed for fitting to under pressure and dry mains uPVC
(Polyvinyl Chloride) pipes.

Saddles are available for jointing to PVC mains by mechanical jointing with a rubber seal.
The blanking cap is sealed by an O Ring.

For under pressure tapping, the tapping saddles are supplied with an integral brass cutter.
The maximum pipe wall thickness which can tapped in 12mm.

For tapping dry mains, a simple tapping tool is available in connection with a tapping
saddles.

28
Branch and Tapping Saddles
Saddles
Repair Saddles
For PVC Pipes
For repair of damaged pipes
Saddle` halves can be solvent cemented.
Connected only possible on dry mains without pressure

Max. pipe Quantities


d Code No. L Kg
aperture Box Pallet
63 3161.110.230 39 105 0.585 16 --
75 3161.110.240 39 105 0.640 14 --
90 3161.110.250 48 105 0.690 12 --
110 3161.110.260 48 105 0.800 10 360
160 3161.110.290 60 120 1.200 6 216
225 1) 3161.110.310 60 120 1.480 9 --

Working pressure at 20oC max. 1) 10 bar

Branch Saddles
For PVC mains
Top Saddle with rubber seal
Outlet with solvent cement socket
Seal NBR (Nitrile Rubber) Shore hardness 60+5 shore A.

Quantities
d d1 Code No. d2 L Kg
Box Pallet
63 40 3161.111.035 21 105 0.610 14 504
63 50 3161.111.036 21 105 0.630 14 504
75 50 3161.111.046 30 105 0.700 12 432
90 32 3161.111.054 30 105 0.705 8 -
90 40 3161.111.055 30 105 0.710 10 360
90 50 3161.111.056 30 105 0.730 10 360
110 25 3161.111.063 21 105 0.800 10 360
110 40 3161.111.065 30 105 0.820 8 285
110 50 3161.111.066 39 105 0.830 8 288
110 63 3161.111.067 39 105 0.870 6 216
160 40 3161.111.095 30 120 1.210 6 216
160 50 3161.111.096 39 120 1.240 6 216
160 63 3161.111.097 39 120 1.280 6 216
225 1) 50 3161.111.116 39 120 1.510 9 162
225 1)
63 3161.111.117 39 120 1.560 4 162

Working pressure at 20oC max. 1) 10 bar.


Other sizes are available on request.

29
Branch and Tapping Saddles

Branch Saddles
For PVC mains Pipes
Top Saddle with rubber seal
Outlet with parallel female pipe thread

Tapping Quantities
d Rp Code No. Kg
Box Pallet
63 " 316.1111.359 21 0.652 -- --
63 " 316.1111.360 21 0.665 -- --
63 1" 316.1111.361 21 0.670 -- --
63 1 " 316.1111.362 21 0.730 -- --
75 " 316.1111.365 21 0.764 -- --
75 " 316.1111.366 21 0.780 -- --
75 1" 316.1111.367 30 0.820 -- --
90 " 316.1111.369 21 0.762 10 360
90 " 316.1111.370 21 0.766 8 288
90 1" 316.1111.371 21 0.770 8 288
90 1 " 316.1111.372 30 0.830 8 288
90 1 " 316.1111.373 30 0.910 -- --
110 " 316.1111.374 21 0.847 8 288
110 " 316.1111.375 21 0.891 8 288
110 1" 316.1111.376 21 0.880 8 288
110 1 " 316.1111.377 30 0.930 8 288
110 1 " 316.1111.378 39 1.020 6 216
110 2" 316.1111.379 -- -- -- --
160 " 316.1111.384 21 1.279 12 216
160 " 316.1111.385 21 1.285 12 216
160 1" 316.1111.386 21 1.270 10 180
160 1 " 316.1111.387 30 1.840 10 180
160 1 " 316.1111.388 39 1.430 10 180
160 2" 316.1111.395 39 1.550 8 126
225 1) " 316.1111.389 21 1.667 -- --
225 1) " 316.1111.390 21 1.670 7 126
225 1) 1" 316.1111.391 21 1.684 10 120
225 1) 1 " 316.1111.392 30 1.610 6 108
225 1) 1 " 316.1111.393 39 0.710 6 108

Working pressure at 20oC max. 1) 10 bar.


Other sizes are available on request.

30
Branch and Tapping Saddles

Tapping Saddles with integral Cutter


For PVC mains Pipes
Saddle supplied with rubber seal
Solvent cement socket connection set at 90o to the main
Seal: NBR (Nitrile Rubber) Shore hardness: 60 + 5 shore A
Outlet 90o to main pipe

Tapping
d dt Code No. Kg
Max.
63 20 3161.115.407 21 0.885
63 25 3161.115.408 21 0.880
63 32 3161.115.409 30 1.030
63 40 3161.115.410 30 1.050
75 32 3161.115.415 30 1.110
75 40 3161.115.416 30 1.140
90 20 3161.115.420 21 0.995
90 25 3161.115.421 21 0.990
90 32 3161.115.422 30 1.140
90 40 3161.115.423 30 1.170
110 20 3161.115.428 21 1.100
110 25 3161.115.429 21 1.110
110 32 3161.115.430 30 1.240
110 40 3161.115.431 30 1.270
110 50 3161.115.432 39 1.590
110 63 3161.115.433 39 1.650
160 25 3161.115.453 -- --
160 32 3161.115.454 30 1.660
160 40 3161.115.455 30 1.690
160 50 3161.115.456 39 2.010
160 63 3161.115.457 39 2.070
225 1) 32 3161.115.470 30 1.920
225 1) 40 3161.115.471 30 1.2950
225 1) 50 3161.115.472 39 2.280
225 1) 63 3161.115.473 39 2.350

Working pressure at 20oC max. 1) 10 bar.


Other sizes are available on request.

31
Tapping Saddles with Integral Cutter with Female Thread

For PVC mains pipes


Female threaded outlet for connection to HDPE line through
compression fitting
Saddle with rubber seal

Tapping
d dr PVP Code No. Gr
Max

110 40 1" 3161115435 30 1300

110 40 " 3161115436 21 1100

110 63 2" 3161115437 39 1710

160 40 1" 3161115459 30 1720

160 40 " 3161115460 21 1500

160 63 2" 3161115461 39 2130

225 63 2" 3161115476 39 2400

225 32 " 3161115477 39 1900

32
Push Fit Fittings

Push Fit Fittings (Rubber Joint Type)

General Information

Piping represents the largest part of the investment cost and upkeep of
water distribution system. Today, therefore, the key features required for buried
water distribution systems are ease of installation, low maintenance cost and
long service life.

The Aplaco push fit range of fittings manufactured according to the most
up-do-date injection moulding technique are being widely used both for buried
drinking water pipelines as well as pipelines for general purpose and
pressurized waste water systems.

The advantages of these fittings are their light weight which facilitates
transport and storage, and the very simple and quick installation method (push
jointing principles).

33
Push Fit Fittings
Tees 90o Equal

Quantities
d1 d2 d1 PN Code No. Kg
Box Pallet
63-63-63 16 1721.207.611 0.756 10 180
75-75-75 16 1721.207.612 1.210 6 108
90-90-90 16 1721.207.613 1.935 6 72
110-110-110 16 1721.207.614 3.165 12 48
160-160-160 16 1721.207.617 6.926 5 20

VDL HOLLAND MADE


Quantities
d1 d2 d1 PN Code No. Kg
Box Pallet
200-200-200 10 0721.207.619 11.650 -- --
225-225-225 10 0721.207.620 13.200 -- --

Tees 90o Reducing


VDL HOLLAND MADE

d1 d2 d1 PN Code No. Kg

200-110-200 10 0721.207.694 8.890


200-160-200 10 0721.207.692 8.700
225-90-225 10 0721.207.698 8.450
225-110-225 10 0721.207.697 8.700
225-160-225 10 0721.207.696 12.100

34
Push Fit Fittings

Reducers

Quantities
d1 d2 DN PN Code No. Kg
Box Pallet
75-63 65-50 16 1721.927.664 0.390 10 360
90-63 80-50 16 1721.927.671 0.494 19 342
110-63 100-50 16 1721.927.674 0.685 14 252
110-90 100-80 16 1721.927.676 1.147 8 144
160-63 150-50 16 1721.927.693 1.587 6 72
160-90 150-80 16 1721.927.691 2.063 3 54
160-110 150-10 0 16 1721.927.690 2.040 3 54
225-160* 200-15 0 10 3121.927.696 -- -- --

* Fabricated Single Socket Type

Flange Adaptor Socketed


(Fabricated)
Flange holes drilled according to DIN/VSM PN10

d PN Code No.

63 16 3121.797.611
75 16 3121.797.612
90 16 3121.797.613
110 16 3121.797.614
160 16 3121.797.617
225 10 3121.797.620

35
ACCESSORIES
ACCESSORIES

Description Sizes Code No.

PVC Cement 1. kg. tin ( net ) tangit 5012.380.027


One box 6 PCS.

Tangit Cleaner 0.8 kg. tin ( net ) 5010.370.026


One box 12 PCS.

Lubricant 1. kg. tin ( net ) 5011.390.023


One box 10 PCS.

36
+GF+
GEORG FISCHER +GF+ PLASTIC PIPING SYSTEM FOR
INDUSTRIAL APPLICATION AND BUILDING TECHNOLOGY
All plastic piping components ( PVC-U, PVC-C, PB, PP, PVDF, ABS ) for various
applications and +GF+ SIGNET Measurement & Control instruments , manufactured by
GEORG FISCHER +GF, are available through APLACO .

+GF+ SIGNET MEASUREMENT & CONTROL +GF+ PLASTIC PIPE FITTINGS, VALVES &
INSTRUMENTS: ACTUATION, MACHINES & TOOLS :

One stop shopping at APLACO for +GF+


APLACO keeps stock of +GF+ SIGNET piping systems with over 40,000 products
instruments for diverse applications and specialized
Multi-Parameter markets : from pipes and fittings to valves
Chlorine and the respective jointing technologies.
Turbidity
Pipes / Fittings in different plastics
Flow
pH/ORP Hand operated valves
Conductivity/Resistivity
Pneumatically or Electrically
Temperature
actuated valves
Pressure
Level Jointing systems

Georg Fischer +GF+ Signet delivers Machines & Tools


sophisticated, advanced flow and analytical
technology, which offer accuracy,
dependability, ease-of-use and minimal
maintenance. Every sensor, transmitter, Complete piping system from one source
controller and monitor manufactured meets guarantee easy planning, installation and
the highest of standards. Engineered for efficient functioning of the piping system.
performance, these products are ideally
suited for Chemical Processing, Food and APLACO +GF+ offers training possibilities
Beverage, Life Sciences, Shipbuilding, at our training center or at your premises.
Semiconductor, Water and Wastewater
Treatment, and Agriculture.

37
HDPE PIPING SYSTEM
FOR WATER AND GAS DISTRIBUTION
Complete range of High Density Polyethylene ( PE 100 ) pipes fittings , fusion machines &
tools , manufactured by EUROSTANDARD - ITALY are readily available in APLACO stock.

TRANSITION FITTINGS : PE 100 SDR 11


EUROSTANDARD fittings are injection
moulded using polyethylene polymers type PE Size Range : 20 to 110 4
100 suitable for pipelines for the distribution
of gas, water and other fluids under pressure.

The characteristics are in conformity with the


standards EN 1555, EN 12201 and UNI EN ISO
15494.

The polymers used, normally added at the


origin with carbon black for the UV
stabilization, are suitable for drinking water
and foodstuffs as provided in the DM 21 ELECTROFUSION MACHINES:
March 1973 and the DM n. 174 dated 6 April
2004. Universal Electro-fusion Machine SP1

BUTT FUSION FITTINGS: PE 100 SDR 11

Size Range : 20 mm to 400 mm

BUTT FUSION MACHINES:

ELECTROFUSION FITTINGS: PE 100 SDR 11 TE 160, TE 200, TE 250, TE 315

Size Range : 20 mm to 400 mm

*other sizes can be supplied on request

38
Technical information

Material : Engineering Data :


PVC-U ( Unplasticized Polyvinyl Chloride ) In addition to chemical resistance, important
is light, flexible, tough and provide
exceptional corrosion resistance. Because of factors to be considered in designing piping
these and other properties of a high quality systems employing thermoplastics are
engineered thermoplastic, the savings that
can be realized in initial installation and 1. Pressure ratings
continuing maintenance costs are substantial. 2. Water hammer
3. Temperature-Pressure relationships
PVC-U Properties ( Reference values ) 4. Thermal expansion and contraction
Test
5. Friction-loss characteristics
Characteristics Value Units
Standard

Density 1.38 g/cm EN ISO 1183-


Water hammer
1 Water hammer, or surge pressure, is a term
Yield Stress at 52 N/mm EN ISO 527-1 used to describe dynamic surges caused by
23C
pressure changes in a piping system. They
Tensile e-modulus 2500 N/mm EN ISO 527-1
occur whenever there is a deviation from the
at 23C

Vicat Softening 76 C ISO 306


steady state, i.e. when the velocity of the fluid
Temperature is increased or decreased, and may be
Heat Conductivity 0.15 W/m K EN 12664 transient or oscillating. Waves of positive or
at 23C negative pressure may be generated by any
Water Absorption 0.1 % EN ISO 62
of the following:
at 23C
opening or closing of a valve
Colour 7011 - RAL

Limiting Oxygen 42 % ISO 4589-1 pump startup or shutdown


Index ( LOI ) change in pump or turbine speed
wave action in a feed tank
Temperature
PVC-U can handle temperatures up to 60C. entrapped air
It shows very good characteristics in the The pressure waves travel along at speeds
temperature range from 0 to 60 C.
limited by the speed of sound in the medium,
Chemical Resistance causing the pipe to expand and contract. The
PVC-U is highly resistant to acids, alkalis,
energy carried by the wave is dissipated and
alcohols and many other corrosive materials.
the waves are progressively damped.
It is ideal for process piping installation and
most service piping applications. Further
information on chemical resistance is The pressure excess to water hammer must
available on request. be considered in addition to the hydrostatic
load, and this total pressure must be
Effect of Ultra Violet radiation :
For outdoor installation where the piping may sustainable by the piping system. In the case
be exposed to significant sunlight ( UV of oscillatory surge pressures extreme
radiation ), we recommend painting; two caution is needed as surging at the harmonic
coats of a white or light-colored, water-base,
frequency of the system could lead to
outdoor latex paint provides added
catastrophic damage.
protection.

39
Technical information

Pressure/temperature diagram for PVC-U Thermal Expansion and Contraction

The following pressure/temperature diagram Thermoplastics exhibit a relatively high


for PVC-U pipes and fittings is valid for a coefficient of thermal expansion as much
lifetime of 25 years. as ten times that of steel. When designing
The design factor of 2.5 is incorporated. plastic piping systems, expansion of long
It can be used for water or media resembling runs must be considered. Installation
water, in other words, media which have no temperature versus working temperature or
derating factor regarding the chemical summer to winter extremes must be
resistance. considered.

Storage and Handling


Metric-based systems
APLACO thermoplastics have excellent
resistance to weathering. However, it is
recommended that any plastic pipe stored
outside be covered with a light tarpaulin, or
kept under cover in a warehouse or shed that
is well ventilated to prevent excessive
temperature buildup and possible warping.
P Permissible pressure in bar, psi
T Temperature in C, F Care should also be exercised to keep the
1bar = 0.1 N/mm= 1 Kp/cm = 14.5 psi product away from exposure to UV from
direct sunlight. The storage area should not
Temperature & Pressure Relationship (
with design factor of 2.5 ) : be located near steam lines or other heat
sources.
Pressure ratings for thermoplastic pipes are
generally determined using water at room To prevent sagging or draping, particularly
temperature ( 20C). of the longer sections, pipe should be stored
As the system temperature increases, the on racks that provide close or continuous
tensile strength of thermoplastic pipe support. Any sharp edges or burrs on the
decreases. The pressure ratings of PVC-U
pipe must, therefore, be decreased racks should be removed or covered.
accordingly.
To prevent excessive deflection, loose stacks
Temp PN 6 PN 10 PN 16 of pipe should not exceed a height of three
C
feet. Bundled pipe can be stacked twice as
0 6.0 10.0 16.0
20 6.0 10.0 16.0 high.
30 4.8 8.0 12.8
35 4.3 7.1 11.8 Fittings and flanges should be kept in their
40 3.8 6.4 10.2
45 3.1 5.1 8.2 original packaging or in separate bins until
50 2.6 4.4 7.0
they are needed. They should never be
55 1.9 3.3 5.2
60 1.5 2.6 4.1 mixed with metal piping components. Since
plastic pipe has lower impact strength and
40
Technical information

Joint Preparation :
resistance to mechanical abuse than steel, it
requires somewhat more care in handling. 1. Cutting: Pipe must be squarely cut to
Pulling a length of pipe off a truck bed and allow for the proper interfacing of the pipe
letting the free end plummet to the ground end and the fitting socket bottom. This can be
accomplished with a miter box saw or wheel
should be avoided. Also to be avoided is
type cutter.
dragging the pipe over rough ground,
dropping heavy objects on it, or using any
kind of chains. The resulting scratches, splits
or gouges can reduce the pressure rating.

Solvent Cement Jointing : 2. Deburring: Use a plastic deburring tool or


file to remove burrs from the end of small
PVC-U Tangit and cleaner: Amounts required diameter pipe. Be sure to remove all burrs
from around the inside as well as the outside
Pipe PVC-U Tangit Tangit cleaner
diameter number of number of of the pipe. A slight chamfer (bevel) of about
d (mm) joints joints 10-15 should be added to the end to permit
per tin 1 kg per tin 1 litre easier insertion of the pipe into the fitting.
16 250 500
20 200 333
25 166 250
32 125 200
40 91 143
50 72 111
63 59 91 Chamfering the pipe
75 45 77
90 25 71 Important: Well-chamfered pipe ends
110 12 59
prevent the layer of cement from being
160 5 40
200 4 29 removed as the pipe is inserted into the
225 3.5 22 fitting.
250 3 18
280 2.5 15
315 2 10
400 1.2 5

Note: The quantities specified above are to


be understood as practice-orientated
maximum values. In principle the quantities
depend on gap dimensions, temperatures, Pipe outside b
diameter mm
working technique. 6 16 mm 1 2 mm
20 50 mm 2 4 mm
63 225 mm 4 6 mm
250 400 mm 6 8 mm

41
Technical information

3. Test Dry Fit of the Joint: Tapered fitting


sockets are designed so that an interference
fit should occur when the pipe is inserted
about 1/3 to 2/3 of the way into the socket.
Occasionally, when pipe and fitting
dimensions are at the tolerance extremes, it 5. Application of Solvent Cement: A critical

will be possible to fully insert dry pipe to the part of the solvent cementing process is to

bottom of the fitting socket. When this make sure the cement is well mixed.

happens, a sufficient quantity of cement must Periodically cover the container and shake

be applied to the joint to fill the gap between the cement to make sure it stays mixed and

the pipe and fitting. The gap must be filled to uniform. Apply the solvent cement evenly and

obtain a strong, leak free joint. quickly around the outside of the pipe and at
a width a little greater than the depth of the
fitting socket while the primer is still wet.
Apply a lighter coat of cement evenly around
the inside of the fitting socket. Apply a
second coat of cementing to the pipe end.

4. Inspection, Cleaning, Priming: Visually


inspect the inside of the pipe and fitting
sockets and remove all dirt, grease or
moisture with a clean, dry rag or cloth. If
wiping fails to clean the surfaces, a chemical
cleaner must be used.

Depth-of-Entry Mark: Marking the depth of


entry is a way to check if the pipe has
reached the bottom of the fitting socket.
Measure the fitting socket depth and mark For sizes 160 and above, and possibly 110

this distance on the pipe O.D. mm in hot weather, we recommend the


consideration of two-man crews to effectively
prime both pipe and fitting surfaces and apply
the cement while the material is still wet with
primer.
42
Technical information

6. Joint Assembly: Working quickly, Drying period and pressure testing

squarely insert the pipe into the fitting socket, The drying period of the cement before
giving the pipe or fitting a turn during application of the test or working pressure
insertion to evenly distribute the cement. Do depends on the drying temperature, the
not continue to rotate the pipe after it has hit
dimension and the fit conditions.
the bottom of the fitting socket. A good joint
will have sufficient cement to form a uniform
As a general rule, Waiting time after last
bead all the way around the outside of the
cementing until test for sizes up to 225
fitting hub. The fitting will have a tendency to
mm is
slide back on the pipe while the cement is
15 hours if the test pressure is 15 bar
setting, so hold the joint tightly together for
24 hours if the test pressure is 21 bar
about 30 seconds.

For bigger sizes 250 mm to 400 mm,


waiting time after last cementing until test
is 24 hours

If the pipe is only subjected to the operating


pressure, e. g. after adaptation or repair
work, the following rule of thumb for the
Note: Always wait at least 24 hours before
drying waiting time applies:
pressure testing a piping system to allow
1 hour waiting time per bar operating
cemented joints to cure properly. For colder
pressure.
temperatures, it may be necessary to wait a
longer period of time. Assembly Instructions for PVC-U push Fit
Fittings :
7. Clean-up and Joint Movement: Remove 1. Cut off the pipe ends squarely using a
fine toothed saw and a miter box.
all excess cement from around the pipe and
fitting with a dry, cotton rag or cloth. This
must be done while the cement is still soft.
The joint should not be disturbed immediately
after the cementing procedure and sufficient
time should be allowed for proper curing of 2. Prior to insertion in the socket , the
the joint. cut off pipe end must be deburred and
chamfered approx.. 15using a file or
a chamfering tool.

43
Technical information

3. Clean the profile ring , the inside of Assembly Instructions for PVC-U Tapping
Saddles :
the socket and the groove for the ring.
1 . Jointing of the Saddle to the Main. Top
saddle mechanically jointed

The contact surfaces of the pipe saddle


halves, the groove and the wedges must be
clean and dry. There must be no grooving or
4. Wet the profile ring with clean water, scratches in the sealing section of the pipe.
squeeze it to a heart shape , then let it
snap into the groove, and check Insert the lip seal and place the saddle halves
alignment. on the pipe without moving it. Locate the
wedges and alternately hammer them flush.

Dry Tapping

Tap main using tapping tool Fig (1).

Service Connection

5. The pipe end with 15 chamfer must


Where the outlet of the tapping tee is parallel
be cleaned and coated with lubricant
to the main, the service connection should
before pushing into the socket.
be provided with a flexible section, length L,
as shown below :

d ( mm ) 16 to 32 40 to 63
mm mm
L ( cm ) 70 cm 63 cm

6. Push the pipe into the socket. An


insertion device may be used for
larger diameters.

Fig 1

44
Technical information

The support block should be placed between Pressure test the saddle and the service
pipe before tapping the main. It is
the flexible section and the main, close to the
recommended that pressure be applied from
elbow or bend. Fig (2).
the consumer side of the branch

Important: For cemented joints allow one

hours drying time per bar test pressure

before tapping. Dry mains may be tapped

five minutes after cementing.


Fig 2

Saddle with socket for solvent cement Tapping Under Pressure :

jointing. 1. Remove Screw Cap

Connect PVC-U service pipe according to


the usual solvent cement jointing
instructions.

Saddle with threaded outlet for jointing to


PE pipe.
2. Fit hexagonal Key on the integral cutter
Connect service pipe to saddle via threaded
compression fitting, as shown in the
following Fig 3:

3. Tap pipe by screwing down in clockwise


direction

Fig 3

The main, saddle, and service pipe must be


firmly under bedded with sand.

3. Pressure Testing.

45
Technical information

4. Unscrew cutter until it is level with the top the internal pressure load capacity, derived
edge of the tapping saddle. The hexagon from the pipe wall thickness.
key prevents the pipeline medium from As a general rule,
Test pressure = 1.3 x PN ( Nominal Pressure )
overflowing as the outlet is passed. The i.e.
cutter is intended to be used once only. It For PN 10 : maximum test pressure is 13 bar
For PN 16 : maximum test pressure is 21 bar
must not be removed. The disc cut out of
the pipe and the shavings are retained Supplement 2 of DVS 2210-1 forms the basis for
securely in the cutter. the following information. This replaces the data in
If necessary, an emergency shut off DVS 2210- 1 entirely. The modifications became

valve can be effected with the cutter at its necessary because


the reference value nominal pressure (PN) is
lowest point.
being used less and less to determine the test
pressure (1.5 x PN, or 1.3 x PN) and is being
replaced by SDR,
a short-term overload or even a reduction in the
service life can occur if in the course of the
internal pressure test based on the nominal
pressure the pipe wall temperature TR = 20 C
(68F) is exceeded by more than 5 C.
5. Coat the rubber ring on the tapping tee
with water, soap or Vaseline (do not use Test pressures are therefore determined in

grease, oil, thread sealing paste, etc.). relation to SDR and the pipe wall

Tighten the screw cap by hand as far as temperature.

the stop. Do not use a wrench. To make things easier, the permissible test
pressures can be taken directly from the
following diagrams.
Definitions:
P = permissible test pressure in bar
T = pipe wall temperature in C

Pressure Test with liquid media :

The internal pressure test is done when


installation work has been completed and
necessitates an operational pipeline or
operational test sections. The test pressure
load should furnish experimental proof of
operational safety. The test pressure is not
based on the working pressure, but rather on Bleed the pipe carefully before pressure testing

46

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