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Chemical Engineering Journal 328 (2017) 703707

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Chemical Engineering Journal


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Short communication

Hexavalent chromium as a cathodic electron acceptor in a bipolar


membrane microbial fuel cell with the simultaneous treatment of
electroplating wastewater
Changman Kim a, Cho Rong Lee a, Young Eun Song a, Jinhee Heo b, Sung Mook Choi b, Dong-Ha Lim c,
Jaehoon Cho d, Chulhwan Park e, Min Jang f, Jung Rae Kim a,
a
School of Chemical and Biomolecular Engineering, Pusan National University, Busan 46241, Republic of Korea
b
Advanced Characterization & Analysis Research Group, Korea Institute of Materials Science (KIMS), Changwon 51508, Republic of Korea
c
Energy Plant R&D Group, Korea Institute of Industrial Technology, 30 Gwahaksandan 1-Ro 60 beon-gil, Gangseo-gu, Busan 46749, Republic of Korea
d
Green Process and Materials Group, Korea Institute of Industrial Technology, 89 Yangdaegiro-gil, Ipjang-myun, Cheonan-si 31056, Republic of Korea
e
Department of Chemical Engineering, Kwangwoon University, 20 Kwangwoon-Ro, Nowon-Gu, Seoul 01897, Republic of Korea
f
Department of Environmental Engineering, Kwangwoon University, 20 Kwangwoon-Ro, Nowon-Gu, Seoul 01897, Republic of Korea

h i g h l i g h t s g r a p h i c a l a b s t r a c t

 Electroplating hexavalent chromium -


oj v [ TSGz Gj OP
wastewater was treated in the j Y v Z SGw Gj O )

cathode of MFC. Cu
O
S

 A bipolar membrane MFC C


Pt
Cr
Cu

significantly improve the removal


OH - H+ Cr6+
efficiency of Cr6+. Cr3+ 20 m
Acetate
 Simultaneous higher bioelectricity
CO2
was obtained from bipolar membrane OH - H+

(BPM).
 The BPM supports cathodic reaction
OH - H+
without pH decrease in anodic
chamber. Bipolar membrane
 The reduced chromium particles
precipitated on the cathode surface
was identified.

a r t i c l e i n f o a b s t r a c t

Article history: Hexavalent chromium wastewater is produced in electroplating processes and the heavy metal industry,
Received 27 May 2017 highlighting the need for an environmentally friendly treatment and the recovery of chromium. This
Received in revised form 11 July 2017 study compared the performance of microbial fuel cells implemented with a proton exchange membrane
Accepted 12 July 2017
(PEM-MFC) and a bipolar membrane (BPM-MFC) using hexavalent chromium from electroplating
Available online 13 July 2017
wastewater as the catholyte. The removal of hexavalent chromium and simultaneous bioelectricity
generation were enhanced significantly using a BPM. On the other hand, in the PEM-MFC, the lower
Keywords:
pH of the electroplating wastewater (pH 1.8) in the cathodic chamber decreased the anodic pH due to
Microbial fuel cell
Chromium wastewater
proton diffusion through the PEM, and inhibited the bioelectrochemical reaction. Scanning electron
Hexavalent chromium microscopy showed that the reduced chromium particles precipitated on the cathode carbon electrode
Bipolar membrane during the MFC operation. The precipitate was identified as amorphous chromium oxide particles by
Proton exchange membrane energy dispersive X-ray spectroscopy and X-ray photoelectron spectroscopy.
2017 Elsevier B.V. All rights reserved.

Corresponding author at: School of Chemical and Biomolecular Engineering, Pusan National University, Busan 46241, Republic of Korea.
E-mail address: j.kim@pusan.ac.kr (J.R. Kim).

http://dx.doi.org/10.1016/j.cej.2017.07.077
1385-8947/ 2017 Elsevier B.V. All rights reserved.
704 C. Kim et al. / Chemical Engineering Journal 328 (2017) 703707

1. Introduction In this study, a bipolar membrane was implemented for the


treatment of electroplating wastewater containing hexavalent
Hexavalent chromium is used widely in various electroplating, chromium (Fig. S1). The use of a BPM enhanced significantly the
welding, and chromate painting processes owing to its higher removal of soluble chromium as well as spontaneous generation
water solubility and spontaneous reduction to trivalent chromium, of electricity compared to those of a proton exchange membrane.
which is plated on the metal surface. The U.S. Environmental Pro- The electrochemical characteristics and long term stability of Cr
tection Agency has identified Cr(VI) as one of the heavy metals that (VI) reduction on the cathode electrode were examined. Chromium
are a threat to humans, and set enforceable standards in drinking precipitation on the cathode surface was characterized by X-ray
water (i.e. <50 lg/L) and wastewater discharge (0.10.5 mg/L) photoelectron spectroscopy (XPS), X-ray diffraction (XRD), and
[1,2]. Electroplating wastewater is generally treated by conven- energy dispersive X-ray spectroscopy (EDS). Scanning electron
tional processes, such as chemical precipitation, ion exchange, microscopy (SEM) was used to examine the morphological struc-
membrane filtration, and chemical oxidation and/or reduction ture of the chromium precipitates. To the best of the authors
[3,4]. These processes convert Cr(VI) to the less toxic and mobile knowledge, this paper is the first to apply a bipolar membrane to
form of Cr(III), but most of these methods require heavy doses of the recovery of chromium from real electroplating wastewater as
chemicals and energy-intensive processes. Recently, the biological well as for bioelectricity generation.
treatment of industrial wastewater contaminated with heavy met-
als has been highlighted as an eco-friendly and energy saving
process. 2. Materials and methods
Microbial fuel cells (MFCs) have been applied to bioelectricity
recovery with simultaneous organic wastewater treatment. Vari- 2.1. MFC configuration and operation
ous catholytes containing metal ions, such as Cr6+, Cu2+, Ag+, and
Hg2+, have been assessed as replacements for conventional and A dual chamber MFC was assembled, as reported elsewhere [21]
expensive cathode catalysts (i.e. platinum), and the oxygen reduc- (Supporting Information 2). In the anode chamber, an anaerobic
tion reaction [511]. Recent attempts have been made to use heavy digester sludge (25 ml) from a sewage treatment plant (Suyoung,
metal-containing industrial wastewater as an alternative catholyte Busan, Korea) was inoculated with 225 ml of sodium acetate med-
in MFCs [1214]. If a heavy metal ion-driven cathodic reaction ium (Supporting Information 3). Chromium wastewater was col-
combines with an industrial wastewater treatment, the opera- lected from the metal plating washing process in a local
tional cost of the MFC can not only be saved, but also have added electroplating plant (Taewon Industry Co., Busan, Korea). The con-
benefit for the sustainable treatment and simultaneous recovery centration of hexavalent chromium in the raw wastewater was
of metal resources. Unfortunately, the pH of metal wastewater determined to be 2070 170 ppm (initial pH of 1.8 0.1) using a
from the electroplating industry is either extremely low or high colorimetric method, as mentioned in Section 2.2. The solution
(e.g., pH 2 of electroplating chromium wastewater), which seri- was diluted with DI water to the appropriate dilution ratio (0%,
ously limits the applications of MFCs. 5%, 10%, 30%, and 50%) of 93 11, 183 15, 573 62, and
The oxidation-reduction potential of Cr(VI) to Cr(III) (E0 0 = 998 85 ppm chromium, respectively, and added to the cathode
+1.33 V vs. SHE) is comparable to that of oxygen reduction chamber. The pH of all the diluted wastewater was adjusted to
(+1.22 V vs. SHE). Therefore, the substitution of Cr-containing 1.8 0.1 using 10% H2SO4 and 5 N NaOH to make the same pH as
wastewater as a terminal electron acceptor in the catholyte is fea- the original wastewater. The anodic and cathodic chambers were
sible, provided that the extreme pH of wastewater is implemented purged with nitrogen (99.9%) to remove the dissolved oxygen. All
appropriately in a MFC [10]. The Nernst equation shows the rela- experiments were conducted in duplicate.
tionship between the proton concentration and Cr(VI) reduction To develop the anodic biofilm and start-up initially, MFCs with a
(See Supporting information 1). According to the equation, more proton exchange membrane (hereinafter PEM-MFCs) and MFCs
efficient Cr(VI) reduction is expected when the pH of the catholyte with bipolar membrane MFCs (hereinafter BPM-MFCs) were oper-
is low. Previous reports also showed that wastewater treatment ated for 2 weeks using potassium ferricyanide (100 mM, pH = 7.0)
with Cr(VI) resulted in more efficient power generation and simul- as the catholyte. The current generation from both MFCs were 0.3
taneous hexavalent chromium reduction in an acidic catholyte 0.35 mA after 2 weeks of operation. At the end of the start-up, a
rather than in a neutral or alkaline solution because of the suffi- similar anode potential (0.40 V vs. Ag/AgCl) was obtained (data
cient proton concentration [10,15]. On the other hand, a more not shown). When both reactors were stabilized, the fresh cathode
acidic catholyte than the anolyte can cause reversed proton trans- electrode and catholyte, including the different ratios of chromium
ference through the ion exchange membrane, which would inhibit wastewater, were replaced. Supporting Information 4 describes the
the anodic bacterial community [16]. To solve the pH problem and monitoring and measurement of the electrochemical performance
other inhibitive effects of acidic wastewater, Xafenias et al. applied during operation.
an augmented alkaline hexavalent chromium catholyte in a MFC
but the current generation and chromium removal efficiency were
significantly low [17]. 2.2. Identification of chromium reduction
A bipolar membrane (BPM), which laminates both a cation
exchange membrane and an anion exchange membrane, is capable The total soluble chromium concentration was analyzed using
of dissociating water directly to H+ and OH. A BPM has a great the 1,5-diphenylcarbazide method from the absorbance at
advantage in supplementing OH (in the anodic chamber) and H+ 540 nm on a UV/Vis spectrophotometer (Optizen POP, Mecasys,
(in the cathodic chamber), particularly when the proton transfer- Korea) [22]. The surface morphology of the cathode was observed
ence through the membrane is insufficient. Therefore, the pH (or by field emission scanning electron microscopy (FE-SEM, SUPRA 40
ionic) imbalance, which normally develops in MFCs, can be VP, ZEISS, Germany). The metal precipitates on the electrode sur-
resolved by the application of a BPM. BPMs have been examined face were identified by EDS attached to the FE-SEM. The elemental
frequently in MFCs and/or bioelectrochemical systems, particularly compositions and crystallinity of the particles from the air-dried
for the application of acidic or alkali wastewater as a catholyte, precipitate and electrode, were identified by XPS (Multilab 2000
even though BPM has a relatively high polarization resistance com- base system with X-ray, Thermo, USA) and XRD (Dmax2500,
pared to the conventional ion exchange membrane [5,7,11,1820]. Rigaku, Japan), respectively.
C. Kim et al. / Chemical Engineering Journal 328 (2017) 703707 705

3. Results and discussion 3.2. Reduction of soluble hexavalent chromium to trivalent chromium

3.1. Electricity generation of PEM-MFCs and BPM-MFCs Most of the soluble Cr(VI) in the cathode chamber of BPM-MFC
were removed at lower concentrations (5 and 10%). The amount
Fig. 1 shows the current generated by the MFCs with 050% of removed increased significantly in the higher chromium wastewa-
chromium wastewater in the cathode chamber. In the PEM-MFC, ter (30 and 50%) (Fig. 2b). In contrast, the decrease in chromium in
the highest current generation was obtained within 10 h, which the PEM-MFC was relatively low. The removal efficiencies (%) over
then decreased gradually during 200 h of operation. In contrast, 14 days were estimated to be 22.9, 19.2, 16.5, and 23.3% in the 5,
the BPM-MFCs showed higher and more stable current generation 10, 30, and 50% with PEM-MFCs, respectively, and 100, 100, 63.6,
in all chromium wastewater samples compared to the PEM-MFCs. and 53.1% in 5, 10, 30, and 50% with BPM-MFCs, respectively.
The maximum power densities of the PEM-MFCs were 2.1, 13.9, Fig. 3 presents the precipitated chromium particles on the cathode
3.6, 2.3, and 47.2 mW/m2, while significantly higher maximum electrode surface, which was analyzed by SEM equipped with EDS
power densities were obtained from the BPM-MFC; 4.8, 39.6, (Fig. 3 and Fig. S4). More abundant precipitated chromium parti-
58.2, 123.2, and 150.5 mW/m2 with 0, 5, 10, 30, and 50% of chro- cles were obtained in the BPM-MFC than in the PEM-MFC.
mium wastewater, respectively (Fig. S2). Although chromium exists mostly as the trivalent form in the
Proton and cation exchange membranes are generally used as natural environment, hexavalent chromium is preferred in most
an ion exchange membrane for MFCs because of their high ion per- industrial applications on account of its high water solubility
meability and low electrical resistance [23]. On the other hand, the (730 g/L) of chromate (HCrO 4 ) vs. insoluble chromium oxide
PEM is unsuitable for extremely low pH metal wastewater as the (Cr2O3) at 25 C. The previous two MFC studies reported a higher
catholyte [19]. In contrast, a bipolar membrane has been reported current density and removal rate in more acidic chrome wastewa-
to be an ideal option to resolve the pH variation and unbalanced ter [11]. These results suggest that the thermodynamic favorability
electrochemical reaction across the membrane, as reported by Hei- of the cathodic reaction was increased under acidic conditions,
jne et al. [19], and can be applied to a chromium wastewater MFC which facilitated proton-driven hexavalent chromium precipita-
(i.e. applications for a neutral anode and acidic cathode). The tion. For hexavalent chromium reduction to the trivalent form,
increase of pH in the cathode chamber was more obvious in the HCrO 4 species (most dominant species in hexavalent chromium
PEM-MFC (Fig. S3a) compared to that of BPM-MFCs (Fig. S3b). Sim- forms) first approach the protonated cathode electrode by electro-
ilarly, in the anode chamber, a more significant decrease in pH was static attractions at low pH [10]. Cr(VI) is then reduced to Cr(III) by
observed after 14 days in the PEM-MFC, while the decrease was the electrons transferred from the anodic reaction. As a result, the
smaller in the BPM-MFC (Fig. S3b and d). This indicates that suffi- reduced chromium ion (Cr3+) precipitates as trivalent chromium
cient protons can be provided from the BPM by water dissociation oxide (Cr2O3) or chromium hydroxide (Cr(OH)3) on the electrode
in BPM-MFC, whereas the proton transference from the cathode to surface and the bottom of the reactors. Generally, chromium pre-
anode through the PEM was proceeded in the PEM-MFC. The cipitates form under high pH conditions, whereas soluble hexava-
decrease in pH of the anode chamber by reversed proton transport lent chrome is dominant at lower pH (e.g. real electroplating
might damage the anodic bacterial community and result in a wastewater used in this study). Interestingly, Cr(III) precipitated
decreased bioelectrochemical reaction (Fig. 1 and Fig. S2). in the pH range of 14 under MFC operating conditions, as shown
in Figs. S3 and S4. The current flow and applied potential may pro-
mote crystallization on the cathode electrode surface. The porous
600 a 0% and heterogeneous carbon surface provides a favorable space for
5% crystal nucleation and growth on the electrode-electrolyte
500
10 % interface.
Current (uA)

400 30 % The precipitated chromium oxide was analyzed by XPS (Fig. S5).
50 %
According to the reference scan and previous study, different bind-
300 ing energies were detected: trivalent chromium oxide (576 eV) and
200

100

0 1000 a b
Soluble Cr concentration (ppm)

0 Day
600 800
b 7 Days
14 Days
500
600
Current (uA)

400
400
300

200 200

100
0
0 5% 10% 30% 50% 5% 10% 30% 50%
0 50 100 150 200 Ratio of Cr-wastewater (%)
Time (h)

Fig. 1. Spontaneous current generation of MFCs using PEM (a) and BPM (b) using Fig. 2. Removal of soluble chromium in a PEM-MFC (a) and BPM-MFC (b) during
chrome wastewater; 0%, 5%, 10%, 30%, and 50% of real chromium wastewater from operation. The error bars represent the standard deviations based on an analysis of
electroplating process. the samples in duplicate.
706 C. Kim et al. / Chemical Engineering Journal 328 (2017) 703707

a b
Cu
O O S
C C Cr
Cr Pt Cu

10 m 20 m

c d
O O
C Cr C S Cr
PS Fe Cu

10 m 20 m

Fig. 3. SEM with EDS images of the cathode electrode: 5% Cr-wastewater MFC with PEM (a) and BPM (b) and 30% Cr-wastewater MFC with PEM (c) and BPM (d).

hexavalent chromium oxide (579 eV) [24]. The binding energy of 3.3. Implications
the precipitates of the BPM-MFCs with 10% and 30% wastewater
were 576.2 and 576.9 eV, respectively, which were identified as Several attempts have been made to use real electroplating and
typical trivalent chromium oxide (Fig. S5). Hexavalent chromium synthetic chromium wastewater as the electrolyte in MFCs, as
still remained in the BPM-MFC with 50% chromium wastewater summarized in Table S1. Most studies, however, used only a PEM
(Fig. S5c). XRD was performed to determine the crystallinity of or CEM (cation exchange membrane) [10,11,15,17,2527].
the precipitated chromium oxide (Fig. 4). The results showed no Although these studies showed that hexavalent chromium can be
specific peaks for chromium oxide; however, clear peaks related used as a cathodic electron acceptor, they also found a drastic
to Cr2O3 were identified after heat treatment (500 C in 1 h) in an decrease in current generation and less stable performance in the
Ar environment. This suggests that the precipitates formed on MFC. This might be due to the significantly low pH of the chro-
the cathode surface were amorphous chromium species, which is mium wastewater, and the pH imbalance across the ion exchange
facilitated by the bioelectricity generation of MFCs (Fig. S6). membrane. The migration of cationic chromium ions and protons
from the cathode to anode by the concentration gradient can inhi-
bit the anodic biological oxidation significantly, and eventually fail
the system. On the other hand, the results obtained in this study,
showed that the use of BPM enhances significantly the stable bio-
electricity generation and simultaneous removal of hexavalent
chromium in real electroplating wastewater.
Environmental pollution by spills of industrial wastewater con-
taining toxic heavy metals has been a concern, and the regulations
are being enforced. Conventional treatment strategies require a
heavy dose of chemical reagents, and results in secondary contam-
ination as well as additional cost for the operation. Therefore, an
environmentally friendly and energy effective treatment with pos-
sible recovery and reuse for such industrial wastewater is needed.
In this respect, MFCs have considerable advantages if the metal
containing wastewater is used as a catholyte, and provides a plat-
form for the recovery of chromium by bioelectrochemically driven
electrical regulation.

Acknowledgements

Fig. 4. XRD analysis of the precipitates on the cathode electrode in the 50% BPM- This study was supported by C1 Gas Refinery Program through
MFCs before and after heat treatment (HT). the National Research Foundation of Korea (NRF) funded by the
C. Kim et al. / Chemical Engineering Journal 328 (2017) 703707 707

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